Panasonic AX30 User Manual.pdf

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Micro-Imagechecker

AX30/AX40

05/2005

Micro-Imagechecker AX30/AX40

AX30/AX40

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05/2005

Micro-Imagechecker AX30/AX40

The Systems at a Glance

Micro-Imagechecker

AX30

Colour

Easy to use colour image processing system

Various ready-to-use inspection tools for a wide range of visual inspection applications

Supports 360° contour matching function

AX40

Colour Differential

Grey Value

Binary

Everything the AX30 can do

plus several functions from tried and tested A200

Colour processing and additional grey value routines such as sub-pixel edge

detection, feature extraction and smart matching

Fast binary routines such as feature extraction

New differential pre-processing

Several useful add-ons such as setting help, data monitoring and display functions

Compact and industrial stand-alone hardware

Fast and reliable

Time-saving setup thanks to an easy-to-use graphical interface

Two colour-CCD cameras connectable

Serial, parallel and Ethernet interfaces

VGA-monitor connection

Data storage of Compact Flash memory cards

Support dual language menu

Optional project management software AXTOOL

Contents:

 

The Sytems at a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .3

Hardware Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.4

Software Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.6

Special Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.8

User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Inspection Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Software AXTOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

System Configuration and Dimensions . . . . . . . . . . . . . . . .

14

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Micro-Imagechecker AX30/AX40

Hardware Highlights

Compact and industrial

With their dimensions of just 130 x 59 mm, AX30/AX40 Imagecheckers help you realise the growing demand of downsizing equipment.They permit space saving DIN-rail installation in a switching cabinet or direct mounting at the inspection site. All interface connectors are located on the front side, which makes it easy to install and service the systems. Furthermore, they have an impressive record in industrial safety, which results also from the fact that they do not employ any mechanical parts such as fans or hard disks.

Precise and reliable

Being the successors to our successful A-Series Imagecheckers, AX30/AX40 systems inherit proven image-processing technology built up over many years. These highprecision devices ensure advanced quality inspection of your products, since they include colour data in the evaluation process. They are designed as stand-alone devices with a proprietary operating system and a dedicated inspection firmware.

The systems are ready for operation immediately after power up and can provide inspections 24 hours per day, 365 days a year.

Powerful dual camera inspection

AX Series Imagecheckers include a dedicated 32-bit RISC CPU that secures a highperformance inspection level. Besides the short response time, the systems enable very powerful inspection algorithms, such as those used for the newly developed contour matching. They detect objects reliably, even if they partially overlap or if ambient light changes.

AX30/AX40 process the images of up to two colour CCD cameras in parallel and output inspection results after a few milliseconds.

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Micro-Imagechecker AX30/AX40

A Sophisticated Hardware Concept

Indicator LEDs

Display of all essential signals on the controller

Ethernet port

100 Base-Tx

Several backup/restore functions

Optional: AXTOOL software

Two serial ports1)

Communicate with PCs and/or PLCs

Direct connection to various PLCs without programming efforts

Parallel I/O

14 digital outputs for judgement and result data output plus additional signals for error, ready, flash-light trigger, etc.

13 digital inputs for program change teach-in, etc.

PhotoMOS technology

Original Product size

VGA-monitor interface

High-quality display (flicker-free) Use of cost effective standard

monitors

1) Cannot be used simmultaneously

DIN rail installation

One touch at the rear, is all that is required for DIN rail installation

Compact flash memory card slot

Backup/restore of camera images, screenshots and project data

Very reliable, rugged and cost efficient storage media

Keypad interface

Easy video-game-like setting with a four-button keypad

Two colour cameras connectable

Single chip CCD technology

Fast progressive scan image capturing

All camera parameters adjustable via software

Miniature camera design

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Micro-Imagechecker AX30/AX40

Software Highlights

Colour image processing opens a new world of possibilities.

Human eye-like sensitivity

The colour recognition/extraction algorithms of AX30 and AX40 are based on the LCH (luminosity, chroma and hue) mode, which covers all colours a human eye can recognise. This mode allows for colour recognition more similar to that of the human eye than conventional RGB-mode colour extraction.

Numerous advantages

Independent evaluation of luminance, saturation and hue

Low influence by variation in luminance

Higher recognition certainty

Reliable detection of objects barly distinguishable in grey colour pictures

Colours like green, cyan or yellow can hardly be distinguished in grey colour pictures.

Only a colour system makes reliable control possible.

Inspection examples

Colour Detection, Presence Checking

Measures the area of the specified region or pre-defined colours to detect foreign objects, perform presence checking, sort or count objects.

Size Measurement

Grey-scale based inspection functions such as edge finders allow the system to measure dimensions, angles, diameters, radii, etc. with sub-pixel resolution.

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Fast and easy setup

Our newly designed user interface allows you to set up your inspection routine quickly. The clearly structured screen with its pull-down menus, semitransparent spreadsheets and indicators makes it easy to configure the AX30 or AX40 to each individual application, even for non-experts.

Position detection

Several algorithms in the systems are made for precisely detecting the position of an object.

x/y coordinates and the rotation angle are typically output.

Matching

Advanced matching functions such as contour-matching and smart matching1) can be used to identify or to validate object details reliably and efficiently.

1) AX40 only

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Micro-Imagechecker AX30/AX40

Special Features

360° contour-matching

By calculating contour lines and judging, stable positional detection is possible even for hidden, overlapped objects that have been difficult to detect up to now. Thanks to this, better yields are achieved.

Previous

AX40

Versatile rotational and positional adjustment

Highly accurate and reliable inspection is realized by automatically adjusting object orientation and stop-position deviation. Since adjustment is done using grey scale data, the AX40 shows its strength when it comes to changes in brightness. Complicated adjustments are possible because of the priority adjustment function.

Mask

The shape of the inspection area can be set to match particular targets. Also, mask area settings can be combined so that efficient inspection can be carried out just for a required part.

Colour tone diagram

Print screen

Fine adjustment for color inspection is

You can save setting displays or

possible. Even when colors resemble

displays that occur during operation as

each other, the target color alone can be

bitmaps on a memory card. This is

extracted to enable highly accurate

convenient for creating documents or for

inspection.

verifying previously shot images.

 

 

 

 

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Micro-Imagechecker AX30/AX40

Additional Features of the AX40

1 System – 4 inspection modes

AX40 commands four different inspection modes: colour, binary, grey-scale and differential image processing. Combined with a large pool of ready-made and easy-to-configure inspection functions such as 360° contour-matching and smart matching, AX40 can handle nearly any inspection task.

Full colour

LCH mode for human-eye like colour inspection

Suitable for various inspection tasks such as sorting, counting, parts recognition, etc.

Grey scale

256 grey tones for precise measurement, positioning, etc.

Differential

Extracts edges/changes in the image data

Ideal method e.g. for surface inspection

Smart matching

Grey scale matching makes sub-pixel positional detection possible

Furthermore, shape inspection, such as for the detection of chipped objects, can be carried out simultaneously with the grey scale difference processing function

Template

Detected

image

Difference result

Binary

A reduction of the image data to black and white pixels allows fastest inspection

Data monitor

Up to 50 inspection results are displayed on the monitor in chart form for operator verification. Also, threshold adjustment (upper and lower limit values) can be changed on the data monitor without entering them in the setting menu.

Statistical support

Data can be tracked, e.g. as maximum value, minimum value, average value, and number of NG (no-good) results.

Maximum, minimum, average and other OK judgment values can be verified, which is useful as a guide for making upper and lower limit settings.

Numerical calculation/judgement output

The computation function, which has been troublesome up to now, now can be easily made, even by beginners. Also, operation has become even easier thanks to the ability to set both numerical calculation and judgement output on the same screen.

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Micro-Imagechecker AX30/AX40

User-friendly User Interface

Intuitive and clearly arranged

Colour window achieves unrivaled ease of operation! Select colours to detect right on the screen.

System uses 18-dot fonts.

Operating systems equipped with pull-down menus and dialogue windows. System closer to “look and feel” of Windows applications for more intuitive operation.

Easy-to-see overall

 

pass/fail result display.

Image display area (512 x 480)

Reserved area for status

 

 

display (128 x 480).

Easy-to-see

 

Display results and more

 

semitransparent menu

 

without affecting the

 

screen. Configure various

 

camera image.

 

settings while viewing

 

 

 

 

captured image.

 

 

 

 

Our newly designed user interface saves you time and allows you to set your visual inspection routine efficiently. The clearly structured screen with its pull-down menus, semitransparent spreadsheets and indicators makes it easy even for non-experts to adjust AX30/AX40 to each individual application. The big overall good/bad display as well as the status indicators give you reliable output information any time during the setting and inspection procedure.

Since AX30/AX40 has a standard VGA interface, it can be connected to any normal computer monitor.

Other highlights:

Password protection

Multiple language configuration (German, English, French, etc.)

Setting help for focus and apperture (AX40)

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Micro-Imagechecker AX30/AX40

Inspection Functions

AX30/AX40 Imagecheckers can be used for a wide range of visual inspection applications such as 2D measurement, presence/absence checking, object position detection, object identification, sorting, counting, print inspection, colour discrimination and much more. Here are the inspection tools available in detail:

 

 

 

 

Detect the object position relative to a specified

Object

 

Identify objects and their position based on

 

 

Position

 

reference point,

detect

rotations or

 

significant

object features or differences.

 

 

 

Feature

 

 

 

Detection

 

displacements of

objects.

Output object

 

Count, sort

and categorise objects.

 

 

 

Detection

 

 

 

 

 

position or adjust other checkers accordingly.

 

 

 

 

 

 

 

 

Measure the area of pixels in order to check the

 

 

Detect contours in the current camera

 

 

Area

 

360°

 

 

 

 

presence/absence of certain object features, to

 

image and output the correlation of the

 

 

 

Contour-

 

 

 

Measurement

detect foreign objects, etc.

 

 

found object with the given contour.

 

 

 

Matching

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measure dimensions, distances and widths of

 

 

Detect an object based on stored reference

 

 

 

 

 

 

 

 

Size

objects or of object features. Determine

Smart

templates and extracts the differences

 

Measurement diameters, radii, angles, etc.

 

Matching

between the two images to find e.g. minute

 

 

 

 

 

 

 

 

 

imperfections in imprints or faulty print

 

Overview of inspection functions

 

 

images on discrete parts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Feature

 

AX30 Micro-Imagechecker

AX40 Micro-Imagechecker

 

 

 

PRE-PROCESSING

 

 

 

 

 

 

 

 

 

Colour extraction

 

 

 

 

 

 

 

 

 

Grey scale

 

 

 

 

 

 

 

 

 

 

Differential processing

 

 

 

 

 

 

 

 

 

PROCESSING

 

 

 

 

 

 

 

 

 

 

Position Detection

 

 

 

 

 

 

 

 

 

X/Y

 

 

 

 

 

 

 

 

 

 

Angle

 

 

 

 

 

 

 

 

 

Area Measurement

 

 

 

 

 

 

 

 

 

Colour extraction

 

 

 

 

 

 

 

 

 

Grey scale

 

 

 

 

 

 

 

 

 

Size Measurement

 

 

 

 

 

 

 

 

 

Colour (pixel)

 

 

 

 

 

 

 

 

 

Grey scale (sub-pixel)

 

 

 

 

 

 

 

 

 

Object/Feature Detection

 

 

 

 

 

 

 

 

 

Colour extraction

 

 

 

 

 

 

 

 

 

Colour (advanced)

 

 

 

 

 

 

 

 

 

Grey (advanced)

 

 

 

 

 

 

 

 

 

360° Contour-Matching

 

 

 

 

 

 

 

 

 

Colour extraction

 

 

 

 

 

 

 

 

 

Grey

 

 

 

 

 

 

 

 

 

 

Smart Matching

 

 

 

 

 

 

 

 

 

Grey scale

 

 

 

 

 

 

 

 

 

POST-PROCESSING

 

 

 

 

 

 

 

 

 

Advanced result calculation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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11

Micro-Imagechecker AX30/AX40

Software AXTOOL

AXTOOL

This new software tool makes it very convenient to administer and organise your AX30/AX40 projects comprehensively by drag & drop.

AXTOOL allows direct access to AX30/AX40 project data and images. It is easy to back up and to restore inspection program information from/to your computer and to organise this data.

An integrated image viewer allows you to display and print out saved images. Last but not least the ‘Documenter’ gives you a detailed insight into each inspection program and simplifies project documentation and archiving.

 

Saved

Set data

Navigator

image display

display screen

Message area

Communication

screen

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Micro-Imagechecker AX30/AX40

Technical Data

Main Unit

Micro-Imagechecker

AX30

AX40

PART NUMBER

ANMX304

ANMX404

English/German

French/English

ANMX305

ANMX405

CPU

32-bit RISC

 

RESOLUTION

512 (h) x 480 (v)

pixel

PROCESSING

2 x 8 colours

2 x 8 colours

 

 

8-bit grey scale processing

 

 

8-bit differential processing

INTERFACES

 

 

Serial

COM port: RS232C (max. speed 115,200 bps)

Parallel

13-point input, 12-24VDC, bipolar (NPN/PNP), optically coupled

Ethernet

14-point output, 12-24VDC, bipolar (NPN/PNP), optically coupled

100Base-Tx, 10Base-T

Storage device

Compact Flash Memory Card, type I, max. 512 MB

NUMBER OF CAMERAS CONNECTABLE

2

 

VISUALISATION

1 colour-VGA connection

SUPPLY VOLTAGE

24 VDC

 

CURRENT CONSUMPTION

< 0.9 A

 

OPERATING TEMP. RANGE

0 to 50 °C (no frost or condensation)

WEIGHT

Approx. 450 g

 

 

 

Camera

Micro-Imagechecker

AX30

AX40

PART NUMBER

 

ANMX8310

IMAGE SENSOR

 

1/3” CCD, 659 x 494 square pixels

LENS MOUNT

 

C mount

SHUTTER SPEED

1/30, 1/100, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 s

OPERATING TEMPERATURE

Guaranteed performance range: 0 to 40 °C

 

Allowed operating temperature range: 0 to 50 °C

 

 

(no frosting, no condensation)

VIBRATION RESISTANCE

10 to 55 Hz; 1 sweep/min, vibration width 1.2 mm, 30 min each in x, y, z directions

SHOCK RESISTANCE

 

700 m/s3, 3 times each x, y, z directions

WEIGHT

Approx. 70 g (excluding camera cable, lens and camera mounting brackets)

All specification are subjected to change without further notice.

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Micro-Imagechecker AX30/AX40

System Configuration and Dimensions

Standard internal Ethernet interface.

High-speed interface with AXTOOL makes backing up images and product type data a snap.

Easy configuration with a handy keypad.

RS232C port makes communicating with PLCs and other external devices a snap. Program-less connection via our PLC protocol as well as PLCs of other companies.

Supports dedicated 6.5-inch colour LCD VGA monitor.

* CompactFlash™ is a registered trademark of Sun Disk Inc., US.

Supports max. 512MB CompactFlash™ card*.

Save all that configuration data, image data and display-screen data.

Supports flashlight.

Large range of lights and objectives available.

Connects up to two colour cameras.

Dimensions

Main unit (Controller) AX30/AX40

 

59

(10)

100

 

2.323

(.394)

3.937

 

 

COM

POWER

CF

 

 

FLA

ERROR

 

 

COM

READY

COM.1

 

 

RDY

TOOL

COM.2

 

 

ERR

 

 

 

 

REN

 

 

 

 

STR

 

 

 

 

OVF

 

 

 

 

D1

 

 

 

 

D2

KEYPAD

 

 

 

D3

 

 

 

D4

 

 

 

 

D5

 

 

 

 

D6

 

 

 

 

D7

COM.1

 

CAMERA1

 

D8

 

 

COM

STA

COM

COM.2

FCT1

FCT2

ACK

TYP

IN1 MONITOR CAMERA2 IN2

IN3

IN4

IN5

IN6

IN7

IN8

+

-

5

.197

ø4.6

ø.181

(Unit: mm inch)

dimensions) 130 5.118 (Pullout

(.374)(9.5)

(5.5)

(.217)

Dedicated colour camera:

31

 

54.5

 

 

 

8

2.146

 

 

 

1.220

(46.5)

 

 

 

 

.315

(1.831)

 

 

 

29

 

 

 

 

 

1.142

 

 

 

 

 

 

 

10

 

 

 

 

 

.394

 

 

 

 

19

24.5±0.6

 

31

 

 

.748 .965±.024 4-M3 .118

 

1.220

1/4-20UNC

 

 

24.5±0.6

 

13

(Depth 2.5 mm

 

(Depth 9 mm

 

.512

.098 inch)

 

.965±.024

.354 inch)

 

 

26±0.6

 

 

31

2-M3 .118

 

1.024±.024

 

 

1.220

 

 

 

 

 

(Depth: 4 mm .157 inch)

 

 

 

(3.25)

 

 

 

 

 

2.5

 

 

 

 

(.128)

 

 

 

(19)

 

.098

 

 

 

 

 

 

No mounting

(.748)

With mounting

 

 

bracket

(31.3)

bracket

 

 

(1.232)

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Micro-Imagechecker AX30/AX40

Accessories

Photoelectric sensors

is the brand name for our sensor products. Whatever type of sensor is required, our wide product range offers you the right solution.

Lenses and optics

High quality lenses for industrial machine vision applications.

Programmable Logic Controllers

Our Programmable Logic Controllers represent "Control advantages" that pay for themselves right from the start.

Human Machine Interfaces

Our compact size, bright and easy-to-read Human Machine Interfaces can be used to visualise inspection results. Touch panels can even replace the standard keypad if you so desire.

Power Supplies

Our DIN-rail power supplies offer all features required for industrial use in an incredibly compact design.

ACD Components

Components such as Timers/Counters and Limit Switches round off our wide Factory Automation product range.

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15

Global Network

North America

 

Europe

 

Asia Pacific

 

China

 

Japan

Panasonic

 

Panasonic

 

Panasonic

 

Panasonic

 

Matsushita

Electric Works

 

Electric Works

 

Electric Works

 

Electric Works

 

Electric Works, Ltd.

Corporation of

 

Europe AG

 

Asia Pacific Pte. Ltd.

 

(China) Co., Ltd.

 

Global Headquarters

America

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Panasonic Electric Works

Please contact our Global Sales Companies in:

Europe

Headquarters

Panasonic Electric Works Europe AG

Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. (08024) 648-0, Fax (08024) 648-111, www.panasonic-electric-works.com

Austria

Panasonic Electric Works Austria GmbH

Josef Madersperger Str. 2, 2362 Biedermannsdorf, Tel. (0 22 36) 2 68 46, Fax (0 22 36) 4 61 33, www.panasonic-electric-works.at

 

PEW Electronic Materials Europe GmbH

Industriehafenstraße 9, 4470 Enns, Tel. (0 72 23) 8 83, Fax (0 72 23) 8 83 33, www.panasonic-electronic-materials.com

Benelux

Panasonic Electric Works

 

 

Sales Western Europe B.V.

De Rijn 4, (Postbus 211), 5684 PJ Best, (5680 AE Best), Netherlands, Tel. (0499) 372727, Fax (0499) 372185, www.panasonic-electric-works.nl

Czech Republic

Panasonic Electric Works Czech s.r.o.

Prumyslová 1, 34815 Planá, Tel. (0374) 799990, Fax (0374) 799999, www.panasonic-electric-works.cz

France

Panasonic Electric Works

 

 

Sales Western Europe B.V.

French Branch Office, B.P. 44, 91371 Verrières le Buisson CEDEX, Tél. 01 60135757, Fax 01 60135758, www.panasonic-electric-works.fr

 

PEW Electronic Materials France S.A.R.L.

26 Allée du Clos des Charmes, 77090 Collegien, Tél. 01 64622919, Fax 01 64622809, www.panasonic-electronic-materials.com

Germany

Panasonic Electric Works Deutschland GmbH

Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. (08024) 648-0, Fax (08024) 648-555, www.panasonic-electric-works.de

Ireland

Panasonic Electric Works UK Ltd.

Irish Branch Office, Waverley, Old Naas Road, Bluebell, Dublin 12, Tel. (01) 4600969, Fax (01) 4601131, www.panasonic-electric-works.co.uk

Italy

Panasonic Electric Works Italia s.r.l.

Via del Commercio 3-5 (Z.I. Ferlina), 37012 Bussolengo (VR), Tel. (045) 6752711, Fax (045) 6700444, www.panasonic-electric-works.it

 

PEW Building Materials Europe s.r.l.

Viale Elvezia 18, 20154 Milano (MI), Tel. (02) 33604525, Fax (02) 33605053, www.panasonic-building-materials.com

 

PEW Lighting Europe s.r.l.

Via del Commercio 3-5 (Z.I. Ferlina), 37012 Bussolengo (VR), Tel. (045) 6703882, Fax (045) 6717420

Nordic Countries

Panasonic Electric Works Nordic AB

Sjöängsvägen 10, 19272 Sollentuna, Sweden, Tel. (08) 59476680, Fax (08) 59476690, www.panasonic-electric-works.se

 

PEW Fire & Security Technology Europe AB

Citadellsvägen 23, 21118 Malmö, Tel. (040) 6977000, Fax (040) 6977099, www.panasonic-fire-security.com

Portugal

Panasonic Electric Works España S.A.

Portuguese Branch Office, Avda Adelino Amaro da Costa 728 R/C J, 2750-277 Cascais, Tel. (21) 4812520, Fax (21) 4812529

Spain

Panasonic Electric Works España S.A.

Barajas Park, San Severo 20, 28042 Madrid, Tel. (91) 3293875, Fax (91) 3292976, www.panasonic-electric-works.es

Switzerland

Panasonic Electric Works Schweiz AG

Grundstrasse 8, 6343 Rotkreuz, Tel. (041) 7997050, Fax (041) 7997055, www.panasonic-electric-works.ch

United Kingdom

Panasonic Electric Works UK Ltd.

Sunrise Parkway, Linford Wood, Milton Keynes, MK14 6LF, Tel. (01908) 231555, Fax (01908) 231599, www.panasonic-electric-works.co.uk

 

 

 

 

North & South America

 

USA

PEW Corporation of America

629 Central Avenue, New Providence, N.J. 07974, Tel. 1-908-464-3550, Fax 1-908-464-8513

 

Head Office USA

 

 

 

 

 

Asia Pacific / China / Japan

 

China

Panasonic Electric Works (China) Co., Ltd.

2013, Beijing Fortune, Building No. 5, Dong San Huan Bei Lu, Chaoyang District, Beijing, Tel. (010) 6590-8646, Fax (010) 6590-8647

Hong Kong

Panasonic Electric Works

Rm1601, 16/F, Tower 2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong, Tel. (0852) 2956-3118, Fax (0852) 2956-0398

 

(Hong Kong) Co., Ltd.

 

Japan

Matsushita Electric Works, Ltd.

1048 Kadoma, Kadoma-shi, Osaka 571-8686, Japan, Tel. (06) 6908-1050, Fax (06) 6908-5781, www.mew.co.jp/e-acg/

Singapore

Panasonic Electric Works Asia Pacific Pte. Ltd.

101 Thompson Road, #25-03/05, United Square, Singapore 307591, Tel. (06255) 5473, Fax (06253) 5689

 

 

 

 

 

 

 

 

 

 

Copyright © 2005 • Printed in Germany

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