Pace ST115 Service Manual

ST 115 Systems

Operation & Maintenance Manual

TABLE OF CONTENTS

TITLE PAGE

General Information ............................................................................................... 2

Introduction .................................................................................................. 2

Specifications ............................................................................................... 2

Parts Identification ...................................................................................... 4

Safety ....................................................................................................................... 5

Safety Guidelines, English Language ....................................................... 5

Safety Guidelines, French Language......................................................... 6

Safety Guidelines, German Language ....................................................... 7

Safety Guidelines, Italian Language ......................................................... 8

Safety Guidelines, Portuguese Language .................................................. 9

Safety Guidelines, Spanish Language ..................................................... 10

Safety Guidelines, Swedish Language .................................................... 11

Set-Up .................................................................................................................... 12

Tip & Tool Stand ..................................................................................... 12

Handpiece Vacuum/Pressure ..................................................................... 13

Handpiece Connection .............................................................................. 14

System Power Up ...................................................................................... 14

Heater Burn In ........................................................................................... 14

Quick Start - Basic Operation ............................................................................ 16

Introduction ................................................................................................ 16

Quick Start Procedure ............................................................................... 16

Operation ............................................................................................................... 17

Definitions .................................................................................................. 17

Password ..................................................................................................... 18

Auto Tip Temperature Compensation ..................................................... 18

LED Display, Normal Operation .............................................................. 19

LED Display, Temperature Adjust Mode ................................................ 20

Temperature Setback ................................................................................. 21

Auto Off Safety System ............................................................................ 22

Quick Tour ................................................................................................. 23

Factory Settings ......................................................................................... 25

Set-Up Mode......................................................................................................... 26

Introduction ................................................................................................ 26

Entering Set-Up Mode .............................................................................. 26

Operation .................................................................................................... 27

Repair .................................................................................................................... 31

Repair Procedure ....................................................................................... 31

LED Display Accuracy.............................................................................. 32

LED Display Message Codes .................................................................. 32

Corrective Maintenance ............................................................................ 33

Disassembly/Assembly............................................................................... 35

TABLE OF CONTENTS

TITLE PAGE

Assembly Detail ......................................................................................... 37

Wiring Diagram .......................................................................................... 3 8

Schematic ................................................................................................... 39

Packing List/Spare Parts ...................................................................................... 41

Packing List ............................................................................................... 41

Spare Parts .................................................................................................. 41

Limited Warranty Registration ............................................................................ 42

TABLE PAGE

Table 1 Factory Settings.................................................................................... 25

Table 2 LED Display Message Codes ............................................................. 32

Table 3 Power Source Corrective Maintenance .............................................. 33

Table 4 Heater Assembly Checkout Procedures.............................................. 34

Table 5 Packing List.......................................................................................... 41

Table 6 Spare Parts ............................................................................................ 41

PACE Incorporated retains the right to make changes to specifications contained herein at any time, without notice.

Contact your local authorized P ACE Distributor or PACE Incorporated to obtain the latest specifications.

The following are registered trademarks and/or servicemarks of P ACE Incorporated, Laurel Maryland U.S.A. and may only be used to identify genuine P ACE products or services:

Arm-Evac, Flo-D-Sodr , Mini-Wave, P ACE, SensaTemp, Snap-V ac, Sodrtek, Sodr-X-T ractor, ThermoFlo, ThermoJet, ThermoT weez, Toolnet, Visifilter.

For any questions regarding this Operation & Maintenance Manual, contact your local authorized P ACE distributor or contact PACE directly at the appropriate address listed below.

P ACE USA 9893 Brewers Court

Laurel, Maryland 20723-1990 Tel.: (301) 490-9860 (888) 535-7223 (PACE) Fax (301) 498-3252

PACE EUROPE Sherbourne House, Sherbourne Drive

Tilbrook, Milton Keynes MK7 8HX United Kingdom Tel.: (44)1908 277666 Fax: (44)1908 277777

www .paceworldwide.com

iii

MANUAL NUMBER 5050-0460

REV. D

SYSTEM QUICK START

The ST 115 system is very easy to operate and can be quickly set up for use in standard desoldering/soldering operations. To begin operation of your new system

quickly, perform the "Set-Up" and "Quick Start Basic Operation" procedures detailed on pages 12-16 of this manual. A shaded title bar on each of these pages

highlight their location.

General Information

Introduction

Thank you for purchasing the P ACE model ST 1 15 Digital Desoldering System. This manual will provide you with the information necessary to properly set up, operate and maintain the ST 115 system.

The ST 115 systems are available in either the 1 15 VAC, or 230 VAC version which incorporates a highly responsive SensaTemp (closed loop) control system providing up to 80 Watts of total power to a single output channel. The systems package the power source with a selection of accessories and functional aids.

The Sodr-X-Tractor handpiece provides thermally enhanced thru-hole desoldering, safe removal of TQFP (Thin Quad FlatPack) and TSOP (Thin Small Outline Package) surface mount components and continuous removal of old solder from surface mount lands.

Other P ACE SensaTemp handpieces may be used with the ST 1 15 system to perform a wide variety of advanced surface mount & thru-hole component removal/replacement operations.

Specifications

System power sources are available in either the 115 VAC or 230 V AC version. The 115 VAC version system conforms to all the requirements of FCC Emission Control

Standard, Title 47, Subpart B, Class A. This system has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with this manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause interference in which case the user will be required to correct the interference at his own expense.

The 230 volt system bears the Conformity Marking which assures the user that it conforms to all the requirements of (EU) directive EMC 89/336/EEC & 73/23/EEC.

General Information

System Power Source Power Requirements:

ST 115 .........Operates on 97-127 V AC, 50/60Hz

120 W atts maximum at 115 V AC, 60Hz

ST 1 15E ......Operates on 197-253 V AC 50/60Hz

120 W atts maximum at 230 V AC, 50Hz

T emperature Specifications:

Tip T emperature Range: 204°C to 482°C (400°F to 900°F) nominal. T emperature Stability: ±1.1°C (±2°F) at idle from set tip temp.

NOTE

Actual minimum and maximum Operating Tip Temperatures may vary depending on Handpiece, Tip selection and application.

Vacuum And Air

Measurements at front panel Vacuum and Contr ollable Pressure Ports.

V acuum Rise Time: ------- 200 ms average as measured by PACE

PPM 100 Process Monitor.

V acuum: ............................ 51 cm Hg. (20 in. Hg.) (nominal)

Pressure:.......................... 1.44 Bar (21 P .S.I.) (nominal at MAX setting)

Air Flow: ........................... 6 SLPM (0.22 SCFM) maximum

EOS/ESD Specifications:

The specifications shown below apply except on "Soft Ground Systems" which have a 1 meg ohm current limiting resistance and a label placed on the power source front panel referring to EN 100015-1.

Tip-T o-Gr ound

Resistance: ...................... Less than 2 ohms.

AC Leakage:.................... Less than 2 millivolts RMS from 50Hz to 10MHz.

T ransient Level: ............... Less than 500mV peak, out to 100MHz.

General Information

Parts Identification

1 - Power Receptacle 2 - Power Switch 3 - LED Display

4 - Program Key 5 - Scroll Up Key 6 - Scroll Down Key

7 - V acuum Port 8 - Controllable Pressure Port

9/10 - AC Power Receptacle/Fuse Holder

* - Earth Ground Receptacle

(230 V AC sytems only)

Safety

Safety Guidelines - English Language

The following are safety precautions which personnel must understand and follow when using or servicing PACE products.

1. POTENTIAL SHOCK HAZARD - Repair procedures on PACE

products should be performed by Qualified Service Personnel only. Line voltage parts may be exposed when the equipment is disassembled. Service personnel must avoid contact with these parts when troubleshooting the product.

2. To prevent personnel injury, adhere to safety guidelines in accordance with OSHA and other applicable safety standards.

3. SensaTemp handpiece heaters and installed tips are hot when the handpiece is powered on. DO NOT touch either the heater or the tip. Severe burns may result.

4. PACE Tip & Tool Stands and handpiece cubbies are designed specifically for use with the associated handpiece and houses it in a manner which protects the user from accidental burns. Always store the handpiece in its holder. Be sure to place the handpiece in its holder after use and allow to cool before storing.

5. Always use PACE systems in a well ventilated area. A fume extraction system such as those available from PACE are highly recommended to help protect personnel from solder flux fumes.

6. Exercise proper precautions when using chemicals (e.g., solder paste). Refer to the Material Safety Data Sheet (MSDS) supplied with each chemical and adhere to all safety precautions recommended by the manufacturer.

Sécurité

Directives de Sécurité, Française Langue

Les précautions suivantes, sont celles que le personnel doit comprendre et suivre lorsqu'il utilise, effectue la maintenance ou se sert d'un produit PACE.

1. Danger potentiel de choc èlectrique - Les procédures de réparation sur

les produits PACE doivent être effectuées seulement par du personnel qualifié. Des parties de l'équipement désassemblées peuvent être sous tension. Le personnel de maintenance doit éviter tout contact avec ces parties en réparant le produit.

2. Pour prévenir tout préjudice, le personnel adhère au guide de sécurité en

accord avec OSHA (équivalent à des normes françaises de sécurité) et d'autres standards de sécurité applicable.

3. La mise sous tension des outils SensaTemp comporte des éléments

chauffants (buse). Ces derniers, gardent la chaleur même après la mise hors tension pendant un certain temps. Ne pas toucher les parties chaudes aux extrémités des outils. Des brûlures sévères peuvent en résulter.

4. Les outils PACE et leurs pannes ainsi que le support sont dessinés de

manière spécifique afin de protéger l'utilisateur/opérateur de brûlures accidentelles. Reposer toujours les outils après chaque utilisation dans leurs étuis/supports afin de permettre leur refroidissement.

5. Utiliser toujours les stations Pace dans unlieu bien ventilé. Des

extracteurs de fumée Pace sont hautement recommandés pour protéger votre personnel des vapeurs de soudure/flux.

6. Prenez les mesures nécessaires quand vous utilisez des produits (ex:

solder paste) chimiques. Reportez-vous au document (fiche technique/ sécurité) du fabricant fourni avec chaque produit. Respectez toutes les procédures de sécurité recommandées par le constructeur.

Sicherheit

Sicherheit Korrekturlinien, Deutsche Sprache

Die nachfolgenden Sicherheitsvorschriften sollten vom Bedien- un Servicepersonal verstanden und befolgt werden.

1. Entladung spannungsfuehrender Teile - Reparaturen an PACE

Produkten sollten nur von qualifizierten Personal durchgefuehrt werden. Spannungsfuehrende Teile koennen sich bei gezogenen Netzstecker entladen. Servicepersonal muss den Kontakt dieser Teile vermeiden.

2. Um moegliche Gefahren fuer Personen auszuschliessen, muessen alle Sicherheitsvorschriften in Uebereinstimmung mit OSHA und anderen anwendbaren Sicherheitsstandards eingehalten werden.

3. Angeschlossene SensaTemp Heizelemente von Handwerkzeugen und installierte Loetspitzen sind heiss wenn das System eingeschaltet ist oder erst vor kurzer Zeit ausgeschaltet wurde. Heizelement und Loetspitze nicht beruehren. Verbrennungsgefahr.

4. PACE Tip & Tool und andere Handwerkzeugablagen sind so konstruiert, dass ein versehentliches Beruehren des dazugehoerendes Handwerkzeuges vermieden wird. Bewahren Sie das Handwerkzeug nach Gebrauch stets in der Ablage auf. Bevor das Handwerkzeug an einem anderen Ort gelagert werden muss, lassen Sie es in der Werkzeugablage vollstaendig abkuehlen.

5. Benutze PACE Systeme nur in gut beluefteten Raeumen. Ein Loetrauchabsaugsystem, wie es z.B. von PACE erhaeltlich ist, hilft Bedienpersonen von den Gefahren von Loetrauch zu schuetzen.

6. Wenn Chemikalien (z.B.: Lotpaste) verwendet werden, muessen alle die in den Sicherheitsdatenblaettern des Herstellers ausgewiesenen Sicherheitsvorschriften eingehalten werden.

Sicurezza

Misure di Sicurezza, Italiana Lingua

Le seguenti instruzioni sono misure di sicurezza che il personale deve comprendere e seguire quando utilizza o ripara I prodotti PACE.

1. EVENTUALI RISCHI DI SHOCK ELETTRICO- Si consiglia di far eseguire le operazioni di riparazione dei prodotti PACE, da un servizio di personale qualificato. Quando la stazione non é assemblata le parti sottoposte alla tensione di linea potrebbero essere scoperte. Il personale deve evitare il contatto con queste parti durante manutenzione del prodotto.

2. Per evitare eventuali pericoli al personale, attenersi alle norme di sicurezza previste dalla guida, in conformitá all’OSHA e agli altri Standard di Sicurezza applicabili.

3. Le resistenze PACE Sensatemp e le punte installate sono calde quando la stazione é accesa e per un periodo successivo allo spegnimento. Non toccare la resistenza e la punta. Puó comportare gravi ustioni.

4. I supporti PACE sono specificamente costruiti insieme alla corrispondente impugnatura e progettati per un uso che protegge gli utenti da ustioni accidentali. Mettere sempre l’impugnatura nel propio supporto dopo l’utilizzo e lasciarla raffredare prima di riporla.

5. Utilizzare sempre I stazioni PACE in una zona be aerata per proteggere il personale dai fumi. É fortemente raccomandato un sistema di aspirazione (dei fumi) come quello disposta dalla PACE.

6. Usare precauzioni quando si utilizzano sotanze chimiche (es. Pasta di stagno). Fare riferimento al Material Safety Data Sheet (MSDS) fornita con ogni sostanza chimica e seguire tutte le misure di sicurezza raccomandate dal fabbricante.

Segurança

Guidelines de Segurança, Portuguese Lingua

Segeum-se precauções de segurança que os operadores devem compreender e seguir ao utilizar ou reparar produtos PACE.

1. Perigo de choque eléctrico - Os procedimentos de reparação em

produtos PACE, devem ser apenas efectuados por pessoal qualificado. Linhas de alimentação podem ficar expostas ao desmontar o equipamento. Pessoal de reparação deve evitar o contacto com essas partes ao reparar o produto.

2. Para evitar danos pessoais, siga as normas de segurança OSHA ou outras normas aplicáveis.

3. Resistencias de aquecimento dos ferros e as pontas instaladas estão quentesquando o ferro está alimentado, e mesmo durante algum tempo após ser desligado. NUNCA TOCAR nem na resistencia de aquecimento nem na ponta. Pode resultar em queimaduras severas.

4. Os suportes para pontas e ferros da PACE, foram concebidos para uso especifico, e para proteger o operador de queimaduras acidentais. Coloque sempre os ferros nos respectivos suportes. Tenha a certeza de colocar sempre o ferro no respectivo suporte após cada utilização e deixeo arrefecer antes de o guardar.

5. Utilize sempre os sistemas da PACE em locais bem ventilados. Um Sistema de extracção de fumos, como os Sistemas disponiveis na PACE, são altamente recomendados para a protecção dos utilizadores contra os fumos produzidos pela solda e fluxo.

6. Tenha precauções apropriadas ao utilizar produtos quimicos (ex. pasta de soldar). Lêr sempre atentamente os normas de segurança fornecidas com cada produto químico e siga sempre todas as precauções de segurança recomendadas pelo fabricante.

Seguridad

Guias de Consulta de Seguridad, Espãnol Lenguaje

Lo siguiente es precauciones de seguridad que el personal debe entender y debe seguir al usar o reparar productos de PACE.

1. RIESGO de SHOCK POTENCIAL - Los procedimientos de la

Reparación en productos de PACE sólo deben ser realizados por Personal de Servicio Calificado. Pueden exponerse partes de voltaje de línea cuando el equipo se desmonta. El personal de servicio debe evitar contacto con estas partes al arreglar el producto.

2. Para prevenir lesión del personal, adhiera a las reglas de seguridad de acuerdo con OSHA y otras normas de seguridad aplicables.

3. Las herramientas SensaTemp tienen sus calentadores y las puntas instaladas calientes cuando la herramienta esta encendida y por un periodo de tiempo después de apagar el equipo. No toque el calentador o la punta. Las quemaduras severas pueden resultar.

4. El Soporte de punta y Herramienta PACE se diseñan específicamente para el uso con las herramientas asociadas y las almacena de una manera que protege al usuario de las quemaduras accidentales. Siempre guarde la herramienta en su soporte. Esté seguro de poner la herramienta en su soporte después del uso y permita que la herramienta enfríe antes de guardar.

5. Siempre use sistemas de PACE en una área bien ventilada. Un sistema de extraccíon de humo como esos disponibles de PACE se recomiendan para ayudar a protejer al personal contra los humos de flujo de soldadura.

6. Ejercicie las precauciones apropiadas al usar químicos (ej., pasta de la soldadura). Refiérase a la Hoja de Datos de Seguridad de Material (MSDS) proporcionadó con cada químico y adhiere a todas las precauciones de seguridad recomendadas por el fabricante.

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