Omron V530-R150E-3, EP-3 DATASHEET

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2-Dimensional Code Reader (Fixed Type)
V530-R150E-3, EP-3
Intelligent Light Source and a Two­camera Unit Respond to a Wide Variety of Applications
V530-R150E-3, EP-3
Features
Intelligent Light Source
Versatile lighting control and a dome shape that minimizes exter­nal interference provide stable images for 2-dimensional code reading.
Ring lighting Intelligent Light Source
Reduces the background effects of metal processed parts.
A Variety of Lighting Methods
The lighting direction and intensity can be changed. In addition, coaxial lighting is available with the F150-SLC20. Optimal light­ing methods can be set for a wide variety of workpieces.
F150-SLC20 (Field of vision: 20 mm)
The light intensity can be set for each of five lighting blocks, in eight steps.
2
135
Coaxial lighting
4
Lighting Controlled from Menus
The lighting block and intensity can be controlled from the Control­ler menu. Settings can be easily changed without having to touch the light itself.
Because light is handled as scene data, the lighting conditions can be varied to match model changes on mixed-product lines.
The Controller manages light settings numerically, for accurate reproducibility.
Two-camera Unit
Two cameras can be switched by a single Controller.
F150-SLC50 (Field of vision: 50 mm)
The light intensity can be set for each of eight lighting blocks, in eight steps.
5 1
2684
3 7
C-75V530-R150E-3, EP-3
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Application Example
Simultaneous single-product and lot management
Single products and lots can be managed simultaneously.
New Guidance Function for the Settings Display
The addition of a guidance function on the display greatly simpli­fies setting.
Camera 2
Camera 1
Electronic components
Two-camera Unit
V530-R150
Controller
Greater positioning tolerance
For applications that cannot be covered by the field of view of only one camera.
Two-camera Unit
V530-R150
Controller
Camera 1 field ofvision (blue)
Positioning tolerance increased by using two cameras to expand the field of vision.
Camera 2 field ofvision (black)
Easy-to-Read Analytical Data Format
See the reading status at a glance on the reading information display. The finder pattern, cell recognition, reading data, etc., can all be viewed on the display.
Finder pattern (cutting symbol)
Use this pattern to detect the 2-dimensional code position. The finder pattern is different for each code.
Compatible with Data Matrix Old Version
The V530-R150V3 Controller is also capable of reading the Data Matrix Old Version. (See note.)
Note: Compatible with ECC000, 050, 080, 100, and 140.
Compatible with Data Matrix ECC200, with Up to 64 × 64 Cells
To enable the use of more information, ECC200 codes with up to 64 × 64 cells (max. of 418 alphanumeric characters) can be read.
26
64
26
Max. of 64 alphanumeric characters.
64
Max. of 418 alphanumeric characters.
Finder pattern
Finder pattern
Data Matrix QR Code
Easy Image Analysis
The image analysis mode helps to detect the cause of marking problems.
Store up to 24 Defect Images
Use the stored images to confirm defect types.
Stores up to 24 images
Note: Stored images are kept until the power is turned OFF.
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Applications
From batch processing level to wafer level
Ordering Information
List of Models
Name Model No. Controller Console Camera Camera Cable (3 m) Two-camera Unit Monitor Cable (2 m) Liquid Crystal Monitor Video Monitor
V530-R150E-3, EP-3 F150-KP F150-S1A F150-VS F150-A20 F150-VM F150-M05L F150-M09
From PCB level to component level
From sheet level to piece level
V530-R150E-3, EP-3
C-77V530-R150E-3, EP-3
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Specifications
Controller
Item V530-R150E-3, EP-3
Data Matrix ECC200: 10 × 10 to 64 × 64, 8 × 18, 8 × 32,12 × 26, 12 × 36,16 × 36,16 × 48
Readable codes
Readable direction Number of pixels (resolution) Number of connectable cameras Number of scenes Image memory function Operation method Processing method Monitor interface RS-232C I/F Parallel I/O Power supply voltage Degree of protection Current consumption Ambient temperature/humidity Weight
Camera
Data Matrix Old Ver. (ECC000, 050, 080, 100, 140): 9 × 9 to 25 × 25 QR Code (Model 1, 2): 21 × 21 to 41 × 41 (Version 1 to 6)
360° 512 (H) × 484 (V) 1 (Using F150-A20: 2 max.) 10 Maximum of 24 images stored. Menu selectable Gray 1 channel (over scan monitor) 1 channel 3 inputs and 9 outputs including control I/O points
20.4 to 26.4 VDC IEC 60529: IP 20 (panel mounted) Approx. 0.5 A 0 to 50°C/35% to 85% (with no condensation) Approx. 390 g
Item F150-S1A
Picture element
Camera
Effective pixels
Shutter function
Lens
Mounting distance
Field of view
Light
Light source
Lighting method Ambient temperature Ambient humidity
Weight (camera only)
1/3” CCD 659 (H) × 494 (V) Electronic frame shutter
Shutter speed: 1/100, 1/500, 1/2000, or 1/10000 sec (menu selectable) F150-SLC20: 15 to 25 mmF150-SLC50: 16.5 to 26.5 mm
F150-SL20A: 61 to 71 mmF150-SL50A: 66 to 76 mm F150-SLC20/SL20A: 20 × 20 mm, F150-SLC50/SL50A: 50 × 50 mm F150-SLC20/50: Red LED/Green LED, F150-SL20A/50A: Red LED Pulse (synchronized with camera shutter) Operating: 0 to 50°C, storage: −25 to 60°C (with no icing or condensation) Operating/Storage: 35% to 85% (with no condensation) F150-ALC20: Approx. 280 g, F150-FLC50: Approx. 370 g,
F150-SL20A/50A: Approx. 135 g, F150-S1A: Approx. 80 g
Two-camera Unit Monitor
Item F150-A20 Number of connectable
2
cameras
Camera mode
Power supply voltage Current consumption
Ambient temperature
Ambient humidity
Weight (2-camera unit
2-camera selectable Single, independent (camera 0/1)
20.4 to 26.4 VDC Approx. 0.3 A Operating: 0 to 50°C
storage: −25 to 60°C (with no icing or condensation)
Operating/Storage: 35% to 85% (with no condensation)
Approx. 220 g
only)
Item
Size Type
Resolution
Input signal Power supply
voltage Current con-
sumption
Ambient temper­ature
Ambient humidity
Weight (monitor only)
Liquid Crystal Monitor Video Monitor F150-M05L F150-M09
5.5 inches 9 inches Liquid crystal color TFT CRT monochrome 320 × 240 dots 800 TV lines min. (at
NTSC composite video (1.0 V/75 Ω)
20.4 to 26.4 VDC 100 to 240 VAC
Approx. 700 mA Approx. 200 mA
Operating: 0 to 50°C storage: −25 to 60°C (with no icing or con­densation)
Operating/Storage: 35% to 85% (with no condensation)
Approx. 1 kg Approx. 4.5 kg
center)
(−15%, +10%)
Operating: −10 to 50°C storage: −20 to 65°C (with no icing or con­densation)
10% to 90% (with no condensation)
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System Configuration
Cameras
F150-SLC20 Camera with Intelligent Light Source (Field of vision: 20 mm)
F150-SLC50 Camera with Intelligent Light Source (Field of vision: 50 mm)
F150-SL20A Camera with Light Source (Field of vision: 20 mm) F150-SL50A Camera with Light Source (Field of vision: 50 mm)
V530-R150E-3, EP-3 Controller
F150-VS Camera Cable (3 m)
Camera Unit Cable (15 cm) (Provided with the F150-A20)
Power Supply
Synchronous Sensor
RS-232C
F150-VM Monitor Cable (2 m)
F150-KP Console
(Cablelength: 2 m)
Programmable Controller
Personal Computer
V530-R150E-3, EP-3
F150-S1A Camera
Refer to page B-8 concerning the use of this camera.
Note: If the field of vision doesnot match the size of the targetobject you can use an ordinary CCTV lens and lighting.
F150-A20 Two­camera Unit
F150-VS Camera Cable
BNC Jack (Provided with the F150-VM)
Monitors
F150-M05L Liquid Crystal Monitor (pin input)
F150-M09 Video Monitor (BNC input)
Note: In addition to the F150-M05L and F150-M09, NTSC monitors with external video input terminals can be used.
C-79V530-R150E-3, EP-3
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Lighting Methods
Select the appropriate lighting method for the material of the marked object.
Back Lighting
Codes on transparent objects such as glass PCBs can be read by detecting the contrast between transmitted and blocked light.
Applications: Transparent objects such as LCD glass
Oblique Lighting Ring lighting close to the marked object
For codes inscribed with a laser maker onto PCBs and other rel­atively glossy surfaces, oblique lighting provides stable detection by distinguishing between regular and diffuse reflected light.
Applications: Direct marking on PCBs and electronic parts
Camera
Marked object (2-dimensional code)
Glass
Light source
Reflected Lighting
Ring Lighting
For codes printed onto paper or other light-diffusing objects, ring lights can be used to illuminate the marked object. The differ­ence in the reflection factors of the background and the marking enables stable detection.
Applications: Paper labels and corrugated cardboard
Camera
Light source
Marked object (2-dimensional code)
Paper
Camera
Light source
Marked object (2-dimensional code)
PCB
Coaxial Lighting
For codes marked directly onto wafers and other mirror-like sur­faces, a stable image with few shadows from surface irregulari­ties can be obtained from the marked object by using coaxial lighting, because it detects only regular reflected light. (The sur­face of the object must be perpendicular to the optical axis.)
Applications: Mirror-like objects such as wafers
Camera
Light source
Marked object (2-dimensional code)
Half mirror
Wafer
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Data Capacity
Data Matrix ECC200
The relation between matrix size (number of cells) and data capacity is shown in the table below. In this example, the matrix size is 12 × 12 cells.
QR Code Model 2
The relation between matrix size (number of cells) and data capacity is shown in the table below. In this example, the matrix size is 21 × 21 cells.
7 cells
12 cells
7 cells
7 cells
14 cells
Maximum data capacity
Alphanu-
meric
charac-
ters (up-
JIS8
per case
Matrix size
Num-
bers
12 cells
Maximum data capacity
Alphanu-
meric
charac-
Symbols
ters
Japa-
nese Kanji
(Shift
JIS)
JIS8
Matrix size
(version)
Error
correc-
tion
7 cells
Num-
bers
only)
10 × 10 12 × 12 14 × 14 16 × 16 18 × 18 20 × 20 22 × 22 24 × 24 26 × 26 32 × 32 36 × 36 40 × 40 44 × 44 48 × 48 52 × 52 64 × 64
8 × 18
8 × 32 12 × 26 12 × 36 16 × 36 16 × 48
Note: 1. Maximum Data Capacity
The maximum amount of data that can be stored in a code varies with the code size. In other words, if there is a large amount of data to be stored, then the code size must also be large. The maximum data capacity will also vary with the type of characters used. With a QR Code or Data Matrix, the numeric ca­pacity (numbers only) is larger than the alpha numeric capacity (numbers and letters), which is in turn larger than the Japanese Kanji (Shift JIS) capacity. The order and combinations of different characters also affects the data capacity.
2. The matrix size of a QR Code is indicated by the version. "Version 1" indicates that a QR Code contains (the minimum) 21 cells both horizontally and vertically. The larger the version number, the larger the number of cells per side.
633---1 106513 16 10 9 3 6 24 16 14 5 10 36 25 22 8 16 44 31 28 10 20 60 43 38 14 28 72 52 46 17 34 88 64 57 21 42
12491813060 172 127 113 42 84 228 169 150 56 112 288 214 190 71 142 348 259 230 86 172 408 304 270 101 202 560 418 372 139 278
106513 20 13 12 4 8 32 22 20 7 14 44 31 28 10 20 64 46 41 15 30 98 72 64 23 47
21 × 21
(version 1)
25 × 25
(version 2)
29 × 29
(version 3)
33 × 33
(version 4)
37 × 37
(version 5)
41 × 41
(version 6)
L (7%) 41 25 17 10 M (15%)342014 8 Q (25%)271611 7 H (30%) 17 10 7 4
L (7%) 77 47 32 20 M (15%)63382616 Q (25%)48292012 H (30%)342014 8
L (7%) 127 77 53 32 M (15%) 101 61 42 26 Q (25%)77473220 H (30%)58352415
L (7%) 187 114 78 48 M (15%) 149 90 62 38 Q (25%) 111 67 46 28 H (30%)82503421
L (7%) 255 154 106 65 M (15%) 202 122 84 52 Q (25%) 144 87 60 37 H (30%) 106 64 44 27
L (7%) 322 195 134 82 M (15%) 255 154 106 65 Q (25%) 178 108 74 45 H (30%) 139 84 58 36
Japa-
nese Kanji
(Shift
JIS)
V530-R150E-3, EP-3
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Cameras with Light Source
Cameras with Intelligent Light Source
20-mm field of view 50-mm field of view
Note: These models consist of an F150-S1A Camera with Lens and Intelligent
Light Source.
Using the Camera with Intelligent Light Source or Camera with Light Source
The Lens has a fixed focus. Because there is a certain amount of variation in the field of view and focus of each Lens, the mounting distance must be adjusted each time the Lens or Camera is replaced.
The camera mounting distance is approximate. Use a mounting method that allows the distance to be adjusted back and forth in the direction of the 2-dimensional code.
F150-SLC20 F150-SLC50
Lenses
2-Dimensional Code Reader Distance vs. Field of view
Mount the Camera at a distance that will provide accurate imag­ing of the 2-dimensional codes.
F150-SLC20 F150-SLC50
2-dimensional code
Field of view (20 mm × 20 mm) Field of view (50 mm × 50 mm)
2-dimensional code
Camera distance: 15 to 25 mm
Camera distance:
16.5 to 26.5 mm
CCTV Lenses
CCTV Lenses
Model
3Z4S-LEB1214D-2 3Z4S-LEC1614A 3Z4S-LEB2514D 3Z4S-LEB5014A
42 dia.
30 dia.
30 dia.
48 dia.
Dimensions
37.3
48
Locking mecha-
50
33
Focus/iris locking mechanism
nism
Note: Refer to the following optical graph to select the Lens and Extension Tube according to the field of view and camera mounting distance being
used.
Extension Tubes
Model
Length
3Z4S-LE EX-C6 A set of six Extension Tubes that are 40, 20, 10,
5, 1, and 0.5 mm in length respectively.
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Optical Graph
15
355555
Point: Based on the necessary field of view and workpiece, select the Lens and Extension Tube to suit the working distance (WD). Lengthening the Extension Tube lowers the brightness, and increasing distance WD increases the depth of field.
Note: Slight differences exist between cameras. When mounting the Lens, provide a means of adjusting the camera mounting distance. For example, to obtain a cam-
era mounting distance WD of about 30 mm with a field of view of 10 mm, mount a 5-mm Extension Tube to the 3Z4S-LEC1614A.
Optical Graph
50
0
450
400
350
300
250
200
Working distance (mm)
150
35 to 55
35
100
50
0
20
25
30
10
15
15
20
510
1
5
10
1
1
15
1
1
5
5
5
0203040
Field of view L (mm)
1
The values in the graph indicate the
Note:
3Z4S-LEB5014A
3Z4S-LEB2514D
3Z4S-LEC1614A
3Z4S-LEB1214D-2
3Z4S-LE@focal length F-stop
length (in mm) of the Extension tubes.
Reading the Optical Graph
The X axis of the graph shows field of view L in millimeters, and the Y axis shows the camera mounting distance A in millimeters. The curves on the graph indicate different Lenses, and the “t” values indicate the lengths of the Extension Tubes.
V530-R150E-3, EP-3
Working distance WD (mm)
Camera
Extension Tube
Lenses
Field of view L (mm)
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Dimensions
Note: All units are in millimeters unless otherwise indicated.
2-Dimensional Code Reader
V530-R150E-3, V530-R150EP-3
Console
F150-KP
13
50
1.5
4.1
Four, 4.5 dia.
90
120
100
77.6 120
130
Camera
F150-SLC20 (Camera with F150-LTC20 Intelligent Light Source)
70
12 12
2.5
70
2.5 12 12
40
42.5
Mounting dimensions
73 40
96.25
86.25
F150-SLC50 (Camera with F150-LTC50 Intelligent Light Source)
90
16
90
16
16
2.5
52.5
2.5
16
60
Mounting dimensions
80 40
103.25
93.25
F150-S1A (Camera only)
14.5
15.5 25
40
37
11
Mounting dimensions
48
8
(40)
1.5
30.5
16.75
31.25
2021.25
Two, M4 holes with depth of 10
1/4-20UNC with depth of 10
6.75
16.75
20
20
F150 connector
(85)
Two, M4 holes with depth of 10
1/4-20UNC with depth of 10
6.75
(85)
16.75
Two, M4 holes with depth of 10
1/4-20UNC with depth of 10
6.75
31
50
F150 light connector
12 dia.
2000
Two-camera Unit
F150-A20
Mounting holes
100±0.2
Two,
56±0.2
M4
Liquid Crystal Monitor
F150-M05L
(100)
185
174
Panel cut diagram
Video Monitor
F150-M09
233
143
5
23
66
100
56
Allowable panel thick­ness for mounting:
1.6 to 4.8
(145)
132
143
(5.5)
F150-VM Monitor Cable
Tolerance: ±1 mm
42.2
Dimensions inside parenthe­ses ( ) are reference values.
+0.5mm
175.5
0
222
190
50
87
5
50
3.3
Two, 4.5 dia. (mounting holes)
(46 max)
Mounting bracket
(155)
50 min
+0.5mm
133.5
0
250
160
22
12.5
10
90 110
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V530-R150E-3, EP-3
C-85V530-R150E-3, EP-3
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ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. Q12E-EN-01
In the interest of product improvement, specifications are subject to change without notice.
C-86 Vision Sensors
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