OMRON V400-F050, V400-F250, V400-F350 User Guide

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2D Code Reader

V400-F050/250/350

User’s Manual

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Cat. No. Z242-E1-03

Introduction

Thank you for purchasing the OMRON V400-F050/250/350.

This manual describes the functions, performance, and application methods of the V400-F050/250/350.

This manual is intended for personnel with knowledge of electrical systems. Be sure to read and understand this manual thoroughly before using the product, and keep this manual in an easily accessible location for quick reference when required.

 

 

 

Introduction

 

Application Considerations (Read and understand this information first.)

 

 

 

 

 

 

 

 

 

Section 1

 

Studying the V400-F

 

 

 

 

 

 

 

 

 

Section 2

 

Changing Reading Conditions

 

 

 

 

 

 

 

 

 

Section 3

 

Setting RS-232C and Discrete I/O Communication Conditions

 

 

 

 

 

 

 

 

 

Section 4

 

Other Settings

 

 

 

 

 

 

 

 

 

Section 5

 

Communicating with PC and Programmable Controller

 

 

 

 

 

 

 

 

 

Section 6

 

Troubleshooting

 

 

 

 

 

 

 

 

 

Appendix

 

 

 

 

 

 

 

 

Appendix 6 Section 5 Section 4 Section 3 Section 2 Section 1 Section Introduction

2D Code Reader

User’s Manual

V400-F050/250/350

Introduction

Introduction

READ AND UNDERSTAND THIS DOCUMENT

Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments.

WARRANTY

OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

SUITABILITY FOR USE

THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products.

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product.

At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.

2

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

Introduction

 

 

 

 

 

 

 

 

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical

Introduction

 

equipment, amusement machines, vehicles, safety equipment, and installations subject to separate

 

industry or government regulations.

 

• Systems, machines, and equipment that could present a risk to life or property.

 

 

Please know and observe all prohibitions of use applicable to the products.

 

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR

 

PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO

 

ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED

 

FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

 

PERFORMANCE DATA

 

Performance data given in this document is provided as a guide for the user in determining suitability and

 

does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users

 

must correlate it to actual application requirements. Actual performance is subject to the OMRON

 

Warranty and Limitations of Liability.

 

CHANGE IN SPECIFICATIONS

 

Product specifications and accessories may be changed at any time based on improvements and other

 

reasons.

 

It is our practice to change model numbers when published ratings or features are changed, or when

 

significant construction changes are made. However, some specifications of the product may be

 

changed without any notice. When in doubt, special model numbers may be assigned to fix or establish

 

key specifications for your application on your request. Please consult with your OMRON representative

 

at any time to confirm actual specifications of purchased products.

 

DIMENSIONS AND WEIGHTS

 

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when

 

tolerances are shown.

 

ERRORS AND OMISSIONS

 

The information in this document has been carefully checked and is believed to be accurate; however, no

 

responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

 

PROGRAMMABLE PRODUCTS

 

OMRON shall not be responsible for the user’s programming of a programmable product, or any

 

consequence thereof.

 

COPYRIGHT AND COPY PERMISSION

 

This document shall not be copied for sales or promotions without permission.

 

This document is protected by copyright and is intended solely for use in conjunction with the product.

 

Please notify us before copying or reproducing this document in any manner, for any other purpose. If

 

copying or transmitting this document to another, please copy or transmit it in its entirety.

 

V400-F050/250/350

3

User’s Manual

Introduction

Introduction

Meanings of Signal Words

In this manual, precautions are indicated using the following symbols and signal words to ensure safe use of the V400-F050/250/350. The precautions indicated by these symbols and signal words are important for safety and must be observed.

Indicates a potentially hazardous situation which, if not avoided, will

WARNING result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.

Meanings of Alert Symbols

Indicates the possibility of explosion under specific conditions.

Indicates general prohibitions for which there is no specific symbol.

Alert Statements in this Manual

WARNING

This product is not designed or rated for ensuring safety of persons.

Do not use it for such purposes.

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V400-F050/250/350

 

 

User’s Manual

 

 

 

Introduction

Regulations and Standards

The V400-F050/250/350 complies with the international regulations and standards listed below.

EC Directives

EMC Directive:No.89/336/EEC

 

 

EN Standards

EN61326: 1997, +A1: 1998 +A2: 2001 (EMI: Class A)

(European Standards)

Power line: 10 m max. Signal line: 30 m max.

 

 

Precautions for Safe Use

Observe the following precautions to ensure safe use of the product.

Installation Environment Precautions

Do not use the product in environments with flammable or explosive gases.

Do not install outdoors.

Do not install the product close to high-voltage devices and power devices in order to secure the safety of operation and maintenance.

During installation, make sure that screws are tightened firmly.

Power Supply and Wiring Precautions

Use the product with the power supply voltages specified in this manual.

Use a DC power supply with countermeasures against high-voltage spikes (safe

extra low-voltage circuits on the secondary side). p.20

Other Precautions

If the product becomes extremely hot, or abnormal odors or smoke occurs, stop using the product immediately, turn OFF the power, and consult with your OMRON representative.

Dispose of the product as industrial waste.

Do not apply pressure or deform the product when disposing of it.

Introduction

V400-F050/250/350

5

User’s Manual

Introduction

Introduction

Precautions for Correct Use

Always observe the following precautions to prevent operation failures, malfunctions, and adverse effects on performance and equipment.

■ Installation of the Product

Do not install the product in the following locations:

Locations subject to ambient temperature that exceeds the rated temperature range

Locations subject to rapid changes in temperature (causing condensation)

Locations subject to relative humidity that exceeds the rated humidity range

Locations subject to corrosive or flammable gases

Locations subject to dust, salt, or metallic powder

Locations subject to direct vibration or shock outside the specified ranges

Locations subject to direct sunlight

Locations subject to oil or chemical spray

Ambient Temperature

Maintain a minimum clearance of 50 mm above and below the product to improve air circulation.

Do not install the product immediately above significant heat sources, such as heaters, transformers, or large-capacity resistors.

Do not let the ambient operating temperature exceed 45°C.

Provide a forced-air fan cooling or air conditioning if the ambient temperature is near 45°C so that the ambient temperature never exceeds 45°C.

Noise Resistance

Do not install the product in areas where high-

voltage equipment is installed.

Power cable

Do not install the product within 200 mm of power

200mm min.

cables.

 

 

200mm min.

 

Main unit

6

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

Introduction

■ Installation and Handling of Components

Use the cables specified in this manual. p.20

Keep the power supply cable as short as possible (10 m maximum).

The power lines and discrete I/O lines of the communication/power cable should not be short-circuited with each other.

Power output lines of the monitor cable should not be short-circuited with each other.

Do not supply power from the monitor's power cable, since it is provided for output only.

Do not attempt to dismantle, repair, or modify the product. Failure to observe this may result in breakdown or fire.

Connecting and Removing Cables

Do not connect or disconnect the cables while power is supplied.

Do not connect a cable to the 2D Code Reader if the other end of the cable is connected to a personal computer or a Programmable Controller.

To prevent damage from static electricity, use a wrist strap or another device for preventing electrostatic charges when touching terminals or signal lines inside connectors.

Turning OFF the Power Supply

Do not turn OFF the power supply while a message is being displayed indicating that processing is being performed. Data in memory will be destroyed, and the product may not operate correctly the next time it is started.

Do not turn OFF the power while the setting data is being saved. Data in memory will be corrupted, and the product may not operate correctly the next time it is started.

Introduction

V400-F050/250/350

7

User’s Manual

Manual This Use to How Introduction

Introduction

How to Use This Manual

Page Format

Section 2

Changing Reading Conditions

Setting Reading Conditions Manually

This section explains how to set reading conditions manually.

 

1. Switch to the setting mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STILL/LIVE MODE

TRIG

 

 

 

 

 

 

 

 

 

Hold down the center button for more than two seconds to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UP EXECUTE

DOWN

 

 

 

 

 

2Section

 

 

 

activate the setting mode.

 

 

 

 

 

 

Hold down for more

 

 

 

 

 

 

 

 

 

“Changing Settings” p.24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

than two seconds.

 

 

 

 

 

 

 

2. Select [Bank Setting] from [Setting Menu].

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Setting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The [Bank Setting] screen will appear.

 

 

 

 

 

 

 

 

 

 

 

 

 

3. From [Bank #00] to [Bank #09], select the

 

 

 

 

 

 

 

 

 

 

 

Reading

 

 

 

 

 

 

 

 

 

 

 

 

 

right area of the screen.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conditions

 

 

 

bank to which you want to set reading

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

condition.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The contents of the selected bank are displayed in the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manually

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The edit menu will be displayed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Setting item

Settings

 

 

 

 

 

Details

 

 

 

 

 

 

 

 

 

 

Light Channel

Select the light to be used.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(For V400-F050)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Right CH.*

The light connected to the right light connector will be used.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Left CH.

The light connected to the

left light connector will be used.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

None

No light will be used.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code Type

Set the code type.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DataMatrix

The code will be read as a DataMatrix type code.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

QRCode

The code will be read as a QRCode type code.

 

 

 

 

 

 

 

 

 

 

 

 

Auto*

The code type will be identified automatically.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shape

Select the code shape.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This item is effective only when [DataMatrix] is selected for [Code Type].

 

 

 

 

 

 

 

 

 

Square

The code will be read as a square code.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rectangle

The code will be read as a rectangular code.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Auto*

The code shape will be identified automatically.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V400-F050/250/350

 

31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

User's Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Section title

Outline

Index label

Provides the section number and subject matter. Can be used to immediately open the desired page.

Screen display

Describes the settings.

Procedure and additional explanations

Information useful during the operation and reference pages are provided here with special marks to indicate the kind of information being provided.

*This page does not actually exist in this manual.

8

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

Introduction

Visual Aids

Indicates points that are important in using product functions or in application procedures.

Indicates page numbers providing related information.

Indicates helpful information when a problem occurs and explanations of technical terms.

Aids Visual Introduction

V400-F050/250/350

9

User’s Manual

Contents Introduction

Introduction

Contents

Introduction

 

Meanings of Signal Words

4

 

 

 

 

Meanings of Alert Symbols

4

 

 

 

 

Alert Statements in this Manual

4

 

 

 

 

Regulations and Standards

5

 

 

 

 

Precautions for Safe Use

5

 

 

 

 

 

 

 

Precautions for Correct Use

6

 

 

 

 

How to Use This Manual

8

 

 

 

 

Visual Aids

9

 

 

 

 

Contents

10

 

 

 

 

 

 

Section 1 Studying the V400-F

13

 

 

 

 

 

 

 

Features and Functions of V400-F

14

 

 

 

 

Installing and Connecting the Code Reader

18

 

 

 

 

 

 

 

Simple Teaching

22

 

 

 

 

 

 

 

Changing Settings

24

 

 

 

 

Reading Results

26

 

 

 

Section 2 Changing Reading Conditions

29

 

 

 

 

 

 

 

Setting Reading Conditions by Teaching

30

 

 

 

 

Setting Reading Conditions Manually

32

 

 

 

 

Selecting the Bank to be Used Normally

37

 

 

 

 

Copying a Bank

38

 

 

 

 

 

 

 

Deleting the Content of a Bank

40

 

 

 

 

 

 

 

Setting the Retry Method

41

 

 

 

 

 

 

10

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

 

 

Introduction

 

 

 

Section 3 Setting RS-232C and Discrete I/O Communication Conditions

43

 

 

 

 

 

 

 

Setting RS-232C Communication Conditions

44

 

 

 

 

Setting Discrete I/O Communication Conditions

48

 

 

 

 

 

 

Section 4 Other Settings

51

 

 

 

 

 

 

 

Setting Screen Display

52

 

 

 

 

Viewing the Images Read in the Past

53

 

 

 

 

 

 

 

Saving/Initializing All the Settings

56

 

 

 

 

Displaying the Version Information

58

 

 

 

Section 5 Communicating with PC and Programmable Controller

59

 

 

 

 

 

 

 

RS-232C Communication

60

 

 

 

 

Discrete I/O Communication

73

 

 

 

Section 6 Troubleshooting

81

 

 

 

 

 

 

 

Error Codes and Corrective Actions

82

 

 

 

 

 

 

 

Troubleshooting

82

 

 

 

Appendix

85

 

 

 

 

 

 

 

Lens and Lighting

86

 

 

 

 

Line Speed and Reading Time/Exposure Time

91

 

 

 

 

Maintenance

93

 

 

 

 

Specifications and Dimensions

94

 

 

 

 

 

 

 

ASCII Table

99

 

 

 

 

Ladder Programming Example for Connecting to a PLC

100

 

 

 

 

FCS Check Program Example (BASIC)

104

 

 

 

 

Data Capacity Table

106

 

 

 

 

Menu Hierarchy

109

 

 

 

 

 

 

 

Revision History

110

 

 

 

 

 

 

Contents Introduction

V400-F050/250/350

11

User’s Manual

Contents Introduction

Introduction

MEMO

12

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

Section 1

Studying the V400-F

This section provides items, such as the V400-F is features, installation, connections and operation flow, with which the operator should be familiar to use the V400-F.

 

 

Features and Functions of V400-F

14

 

 

 

 

 

 

 

 

Compact and Easy-to-Operate

14

 

 

Advanced Functions

16

 

 

Other Features

17

 

 

Installing and Connecting the Code Reader

18

 

 

 

 

 

 

 

 

Mounting the Main Unit

18

 

 

Connecting Peripheral Devices

20

 

 

Simple Teaching

22

 

 

 

 

 

 

 

 

Changing Settings

24

 

 

 

 

 

 

 

 

Reading Results

26

 

 

 

 

 

 

 

 

Monitor Display

26

 

 

RS-232C Communications Output

28

F-V400 the Studying 1 Section

V400-F050/250/350

13

User’s Manual

F-V400 of Functions and Features 1 Section

Section 1

Studying the V400-F

Features and Functions of V400-F

This fixed type 2D code reader provides advanced reading functions and is designed for easy operation by anyone. It reads 2D codes directly marked on boards and metal materials.

Two types of code reader are available: the V400-F250/350, whose lens and light are integrated into one compact body, and the V400-F050, to which a C-mount lens can be attached to enable use of various lights.

Compact and Easy-to-Operate

Light/Lens Integrated Type V400-F250/350

Light and Lens are Integrated

Eliminates troublesome lens mounting and light.

V400-F250 V400-F350

Narrow

 

 

Wide

 

light

-field light

-field

External size: 40 × 50 × 97 mm

C-mount Type

V400-F050

 

Allows Mounting of a C-mount Type Lens

Provides Two Connectors that

Allow Direct Connection of Light

No power source is required for the light.

C-mount type lens (Recommended: p.89)

External size: 40 × 50 × 75 mm

Supports DataMatrix ECC200 (max. 64 × 64)

Readable codes

Direct ring light

Low-angle ring light

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Recommended:

p.86)

DataMatrix QRCode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• ECC200

• Model 1, 2

 

Back light

Reflected light

 

Coaxial light

10 × 10 to 64 × 64

21 × 21 to 57 × 57

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8 × 18 to 16 × 48

(Version 1 to Version 10)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

Section 1

Studying the V400-F

Checking Reading Results by Easy-to-See LEDs

Easy Operations with 3 Buttons

POWER LED (green)

OK LED (blue)

NG LED (red)

Lit when power is ON.

Lights up when reading is successful.

Lights up when

 

 

reading has failed.

Left button

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Right button

 

Switches between still and real-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Performs reading.

 

time images. (* Monitor required)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER

OK

NG

 

Adjusts brightness (hold down for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

“Simple Teaching”

 

two seconds). (* Monitor required)

 

 

 

 

 

 

 

 

 

 

 

 

 

STILL/LIVE MODE

TRIG

(Hold down for two seconds)

Center button

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UP

EXECUTE

DOWN

Communication/power cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-----------

 

 

 

 

 

 

 

 

 

 

CN1

 

 

 

 

 

CN2

connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switches to setting mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

c e

 

 

 

Monitor cable connector

 

(hold down for two seconds).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

o

u

r

 

 

 

 

 

(* Monitor required)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

e

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Corporation

MADE IN JAPAN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

o

w

Omronr

 

 

 

 

 

 

 

 

 

 

 

 

e

/ p

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

v

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

e

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

 

d

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

t

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

s

 

 

 

 

 

 

 

 

 

 

 

 

One-Touch Reading by

 

 

 

 

o

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

h

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T

o

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20)

“Simple Teaching”

.22)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Teaching/reading can be executed

 

 

and completed by just holding down

 

r

the right button for two seconds.

 

o

Reading can be started without

 

n

 

t

 

 

i

 

 

o

monitor.

Programmable controller

m

o

Various Retry Functions

 

T

 

 

.41)

 

 

Retry can be performed not only with

Power

 

different exposure time, but also with

 

two or more reading conditions that

supply

 

 

are switched automatically.

device

 

PC

 

 

Connecting to a Monitor

Allows Advanced Settings

POWER

SYNC

F-V400 of Functions and Features 1 Section

V400-F050/250/350

15

User’s Manual

F-V400 of Functions and Features 1 Section

Section 1

Studying the V400-F

Advanced Functions

Retrying by switching to another bank automatically ( p.41)

Retry is performed by switching the reading condition (Bank) among the maximum five conditions.

Two condition switching methods are available: one which determines the order of the conditions to be used automatically according to the frequency of their use, and the other that switches them according to the registered order.

Combining with the retry settings that are made for each reading condition enables various retry settings.

[Automatically determining the order according to frequency of use]

1st Bank

Successful retry count: 25

2nd Bank

Successful retry count: 1

3rd Bank

Successful retry count: 50

4th Bank

Successful retry count: 15

5th Bank

Successful retry count: 9

Setting the reading region

Previous reading was successful. Reading condition (example: 5th Bank)

3rd Bank

Successful retry count: 50

1st Bank

 

For the 2nd and

Successful retry count: 25

 

 

subsequent

4th Bank

 

 

retries, the reading

Successful retry count: 15

 

 

condition used for

2nd Bank

 

 

the 1st retry will be

Successful retry count: 1

 

 

excluded.

(

p.33)

Set the image region to be read.

This shortens the processing time.

Setting a filter ( p.34)

Performing image processing before reading reduces possibility of reading error. Filtering can be performed in 3 steps.

• Smooth, Dilate/Erosion, Median

16

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

Section 1

Studying the V400-F

Enables switching between two lights (V400-F050 only) ( p.34)

The light to be used can be switched between two lights according to the situation.

Combining this function with the auto bank switch retry function enables the code reader to handle partially reflecting work pieces.

Other Features

Saves up to 10 reading conditions ( p.30)

Saves up to 28 past read images ( p.53)

This allows you to identify the errors that occurred, by checking the saved past images.

Supports NPN/PNP by simply exchanging the cable.

Allows direct power supply to the monitor.

Use of the monitor cable (V400-WM0) and LCD monitor (F150-M05L-2D) enables the V400-F to supply power to the monitor, making settings monitoring and maintenance easy.

Displays results in various ways ( p.26)

Highlights the reading state.

Displays analysis result of code quality numerically

Highlighting (

p.26)

and graphically (bar).

 

 

 

 

 

Code quality analysis display (

p.27)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Displays the RS-232C communication history.

Communication history display ( p.27)

F-V400 of Functions and Features 1 Section

V400-F050/250/350

17

User’s Manual

Reader Code the Connecting and Installing 1 Section

Section 1

Studying the V400-F

Installing and Connecting the Code Reader

.

Mounting the Main Unit

Mount the reader at a distance where the code image can be shot correctly. There are two mounting methods: “DIN track mounting” and “Base mounting”.

Field of Vision and Distance from the Code

• An accurate image will not be obtained if the installation distance is too long or too short. Always use the installation distance given below.

• The field of vision and installation distance of the V400-F050 vary with the lens to be used. “Selecting a Lens” p.89

V400-F250

V400-F350

 

CN2

 

 

 

 

 

DOWN

 

 

Corporation

Omron

 

TRIG

EXECUTE

 

 

NG

MODE

 

 

 

STILL/LIVE

UP

CN1

 

 

OK

 

 

 

 

POWER

 

 

 

 

Installation distance: 200 mm

Installation distance: 100 mm

Code

 

 

 

Code

 

 

 

 

 

 

 

 

 

 

 

 

Field of vision 14 × 18.5 mm

Field of vision 31 × 42 mm

Glossy Workpieces

Install the Main Unit at an angle so that regular reflective light is not included in the image.

Recommended Installation Angle

Model

Recommended angle

V400-F250

10°

 

 

V400-F350

 

 

18

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

Section 1

Studying the V400-F

Base Mounting

Mount the reader with four M3 screws.

Mounting dimensions (Unit: mm)

2-M3

(Screw fitting length: 5 mm or less)

Mounting the Mount Seat

First mount the mount seat, then mount the reader to the seat with two M4 screws. The reader can also be mounted with one 1/4-20UNC screw.

Mounting dimensions

(Unit: mm)

2-M4

(Screw fitting length: 8 mm or less)

 

1/4-20 UNC

 

(Screw fitting length: 8 mm or less)

DIN Track Mounting

 

1. Mount the mount seat to the

2. Slide the seat into the DIN rail, and

undersurface of the base of the

then tighten the two screws at one

reader with M3 screws (supplied

edge of the rail using the hexagonal

with the reader).

wrench (supplied with the reader).

Reader Code the Connecting and Installing 1 Section

V400-F050/250/350

19

User’s Manual

OMRON V400-F050, V400-F250, V400-F350 User Guide

Reader Code the Connecting and Installing 1 Section

Section 1

Studying the V400-F

Connecting Peripheral Devices

Connect peripheral devices to the reader.

Always turn OFF the reader before connecting or disconnecting a peripheral device's cable.

Peripheral devices may be damaged if the cable is connected or disconnected with the power ON. The connector (CN2) for the monitor is capped when the reader is shipped. The cap must be left on those connectors that are not used to protect them from dust, dirt and static electricity.

Main

Align the marks.

Attach a ferrite core.

The ferrite core must be located at least 10 mm away from the

base of the connector.

Programmable controller

or

 

Communication/

V400-W23 (NPN type)

 

power cable

V400-W23P (PNP type)

 

Power

Blue

 

supply

 

 

device

Brown

 

Recommended: OMRON

 

S8VS-03024

 

Programmable controller

 

Discrete I/O

Wiring method: p.73

Make sure that the connector is oriented correctly and not inserted at an angle. Secure the connector using the screws on both sides of the connector.

RS-232C connector (male)

RS-232C connector

Monitor

F150-M05L-2D

Align the

marks.

When plugging in a connector, push it with a

force of no more than

15 to 20 N.

Then, pull gently on the cable (approximately

10 N) to make sure the

connector is securely connected.

Monitor cable V400-WM0

+24 V

0 V

Brown

Blue

 

PC

 

V400-W24 (NPN type)

Communication/

V400-W24P (PNP type)

power cable

Brown

 

 

Blue

 

Power

Recommended: OMRON

supply

device

S8VS-03024

 

 

PC

 

RS-232C connector

 

 

(female)

 

 

 

Make sure that the

 

connector is oriented

 

correctly and not inserted

 

at an angle. Secure the

RS-232C connector

connector using the

screws on both sides of

the connector.

20

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

Section 1

Studying the V400-F

Lens and light (for V400-F050 only)

Left-side light cable connector

Right-side light cable connector

To the light

Align the projection on the light cable is connector with the slot on the connector of the reader.

C-mount type lens

 

Recommended lens: p.89

 

Light cable

Light

Recommended light: p.86

 

To the light

 

Power

For V400-F050/250/350, a power supply device must be provided separately. Wire the power supply independently of other devices. In particular, keep the power supply wired separately from inductive loads.

Use a DC power supply with safety measures against high-voltage spikes (safety extra lowvoltage circuits on the secondary side). If UL recognition is required for the overall system, use a UL Class II DC power supply.

Use a power supply that meets the following requirements.

Output current

1.2 A min.

Power supply voltage

24 VDC ±10%

Recommended

S8VS-03024

Connect the brown wire to the positive (+) side of the power supply and the blue wire to the negative (-) side.

(+) side Brown

(-) side Blue

Handling the Cable

After the connector is plugged in, do not apply a force of more than 30 N to the connector in the directions shown below.

Excessive force will damage the connector.

30 N max.

30 N max.

30 N max.

When disconnecting a cable, hold the part of the plug shown below and then pull it out straight.

Hold this part.

Reader Code the Connecting and Installing 1 Section

V400-F050/250/350

21

User’s Manual

Teaching Simple 1 Section

Section 1

Studying the V400-F

Simple Teaching

Use “Simple Teaching” to check whether codes on the work piece are readable.

“Simple Teaching” enables you to set necessary reading conditions automatically by simple operations.

To change reading conditions or set them in detail, use the setting mode.

Turning ON the power

Turn ON the power to the monitor.

The POWER LED

• When using F150-M05L-2D, make sure

(green) will light up.

that it is connected before turning ON the

 

power to the power supply device.

 

Turn ON the power to the power supply device.

The POWER LED (green) will light up.

Performing teaching

Capture the work piece.

Switch to the real-time image display mode, and adjust the position and brightness of the work piece while observing the image on the monitor.

[STILL]: Still image [LIVE]: Real-time image

Display switching

Press the left button to switch

from the still image to the real-

time image or vice versa.

Press

Brightness adjustment

Hold down the left button for more

 

than two seconds, to display the

Hold down for

exposure time adjustment screen.

more than two

The brightness will be adjusted

seconds.

based on the exposure time.

 

 

Hold down for

Perform teaching.

more than two

seconds.

Hold down the right button for more than two seconds, to perform “Simple Teaching”.

When teaching is completed successfully, the teaching and reading results will be displayed. Three indicators will light: Power (green), OK (blue), and NG (red). Select [OK] to save the results.

Indicators light:

Power (green), OK (blue),

NG (red).

22

 

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User’s Manual

 

 

 

Section 1

Studying the V400-F

• The teaching results will be overwritten, registered to [Bank #00], and saved.

• If [Cancel] is selected in the result display screen, the results will not be saved.

Exiting

Turn OFF the power to the power supply device and then to the monitor.

Teaching Simple 1 Section

V400-F050/250/350

23

User’s Manual

Settings Changing 1 Section

Section 1

Studying the V400-F

Changing Settings

The setting mode allows you to make changes to reading conditions and system settings. This section explains operations for the setting mode.

Switch to the setting mode.

Hold down the center button for more than two seconds.

All the LEDs will light up and the [Setting Menu] appears.

Hold down for more

All LEDs light up.

than two seconds.

 

Make settings

Basic operation for setting mode

Use the right and left buttons to select the desired item, and then press the center button to confirm the selection.

To close the current menu, select [Exit] and then press the center button.

Name of currently

selected menu Selectable menus are enclosed in a white frame.

Select an item.

Confirm

Select an item. Select [Exit] to

 

 

close the menu.

(Example) When [Bank Setting] is selected

Indicates that this reading condition is normally used.

* Only when [Bank Setting] is selected

Numerical value inputting method

Move the cursor to the desired item and press the center button.

Change the value using the right and left buttons.

Press the center button to confirm the setting.

The currently selected item is enclosed in a blue frame. (Cursor)

24

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

Section 1

Studying the V400-F

Setting the reading conditions

Select [Bank Setting] from [Setting Menu].

Other settings

Select [System Setting] from [Setting Menu].

p.29

Up to 10 reading conditions are available.

When a reading condition is selected, its settings will be displayed in the right area of the screen.

Select the desired reading condition from among the ten conditions, and set each condition item manually or by teaching.

Reading conditions can be copied or deleted.

Reading condition [Bank #00] contains the contents of “Simple Teaching”.

[RS-232C]

Set RS-232C communication related parameters such as

p.44

 

baud rate and parity.

 

 

 

 

[Data Format]

Set data format setting for RS-232C communication.

p.46

 

 

 

[Discrete I/O]

Set discrete I/O related settings including trigger mode

p.48

 

and busy input.

 

 

 

 

[Display]

Change the monitor display method.

p.52

 

 

 

[Image Store]

Select the methods for storing images and referring to

p.53

 

stored images.

 

 

 

 

[Bank Switching]

Change the automatic bank switch retry setting.

p.41

 

 

 

[Version Information]

Displays the software version.

p.58

 

 

 

Saving the settings

p.56

 

Settings Changing 1 Section

Select [Save] from [Setting Menu].

All the settings including reading conditions will be saved.

Before exiting, make sure to save the settings in the setting mode. If the settings are not saved, the reading conditions and other settings will be lost.

V400-F050/250/350

25

User’s Manual

Results Reading 1 Section

Section 1

Studying the V400-F

Reading Results

This section explains details of the read results.

Monitor Display

Explanation of reading results displayed on the monitor is given below.

There are four display methods: normal display, highlighting display, code quality analysis display and communication display.

The desired display method can be set in the setting mode.

Display setting: p.52

Normal Display

Normal screen

Reading status

 

 

 

 

 

 

 

 

 

 

 

 

The reading status is

 

 

 

 

 

displayed.

 

 

 

 

 

OK (blue):Reading is

 

 

 

 

Read data

completed

 

 

 

 

 

 

 

 

The read data is displayed.

successfully.

 

 

 

 

 

 

 

 

(Max. 208 characters =

NG (red): Reading has

 

 

 

 

 

 

 

 

8 lines × 26 characters)

failed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

An error code is displayed in case of

 

 

 

 

 

 

• Error code contents

 

 

 

 

reading error.

 

 

 

 

 

 

 

 

 

Error code

Action

?E000

2D code cannot be found, possibly due to uneven background. Check the work piece

 

surface and lighting condition.

 

 

?E100

2D code cell cannot be recognized correctly. Check the marking and lighting conditions,

 

and then perform teaching again.

 

 

?E200

Reading was not completed within the specified period of time. Check the work piece and

 

lighting condition, then perform teaching again.

 

Increase the reading timeout value.

 

 

If reading has failed, it may be possible that the cause can be identified by checking the read image. p.53

Highlighting Display

The screen is enclosed in a frame whose color that indicates the reading status.

Reading status

The reading status is displayed.

OK (blue):Reading is completed successfully.

NG (red): Reading has failed.

Read data

The read data is displayed. (Max. 26 characters)

An error code is displayed in case of reading error.

26

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

Section 1

Studying the V400-F

Code quality analysis display

This screen displays analysis result of code quality numerically and graphically (bar).

Reading status

The reading status is displayed. OK (blue):Reading is

completed successfully.

NG (red): Reading has failed.

Code quality analysis

The code quality analysis result is displayed numerically (0 to 100) and graphically (bar).

• Code quality analysis items

Read data

The read data is displayed. (Max. 26 characters)

An error code is displayed in case of reading error.

Item

Description

Reading Rate

Displays the rate of successful reading count to the total reading count.

 

 

Contrast

Evaluates the code is white/black contrast that varies with the lighting condition.

 

The larger the difference between the white and black parts of the code, the larger the

 

contrast. “1” will be displayed if the code is contrast is the minimum readable level.

 

 

Focus

Evaluates the focus level of the image.

 

If the code is out of focus, it can no longer be recognized. The more the code is out of

 

focus, the smaller the value displayed.

 

 

Cell

Evaluates the number of recognition fails for each cell in the finder pattern, timing pattern

 

and data.

 

The more cells in which recognition failure occurs and the more unstable the reading is, the

 

smaller the value displayed.

 

 

Communication Display

This screen displays the RS-232C communication history.

Reading status

The reading status is

displayed. OK (blue):Reading is

completed successfully.

NG (red): Reading has failed.

Communication history

Read data

The read data is displayed. (Max. 26 characters)

An error code is displayed in case of reading error.

The RS-232C communication history is indicated by yellow and green characters. Communication contents are displayed from the bottom to the top of the history display area. Yellow:Indicates that the content was input to the main body.

Green: Indicates that the content was output from the main body.

Results Reading 1 Section

V400-F050/250/350

27

User’s Manual

Results Reading 1 Section

Section 1

Studying the V400-F

RS-232C Communications Output

This section explains the reading results to be output via RS-232C communication.

When reading is successful

The read data is output in the following format.

Number of read data digits Code quality Read data

“Number of read data digits” and “Code quality” are output only if [Digit Data] and [Checker Data] are set to [ON] in the data format setting.

p.46

When reading has failed

By factory default, an error code is output in the following format. However, it is possible to make a data format setting so that no error code will be output.

Error code output setting: p.47

Header ?E000 Footer

Error code: p.26, p.82

28

 

V400-F050/250/350

 

 

User’s Manual

 

 

 

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