OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or damage to the product.
DANGERIndicates information that, if not heeded, is likely to result in loss of life or serious injury.
!
WARNINGIndicates information that, if not heeded, could possibly result in loss of life or serious injury.
!
CautionIndicates information that, if not heeded, could result in relatively serious or minor injury,dam-
!
age to the product, or faulty operation.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers
to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Ó OMRON, 1998
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Note Indicates information of particular interest for efficient and convenient operation
of the product.
1, 2, 3...1. Indicates lists of one sort or another, such as procedures, checklists, etc.
v
vi
TABLE OF CONTENTS
PRECAUTIONSxi.................................
1 General Precautionsxii..........................................................
This manual describes the installation and operation of the K3NP Period Meter and includes the sections
described below.
Please read this manual carefully and be sure you understand the information provided before attempting
to install and operate the K3NP.
Section 1 describes the functions of the K3NP. The main components are also described.
Section 2 provides instructions required for mounting and wiring the K3NP.
Section 3 provides instructions for setting the parameters of the K3NP.
Section 4 provides instructions for operating the K3NP in RUN mode.
Section 5 provides information on the teaching function, output test, and maintenance mode.
Section 6 provides information on the use of the K3NP with the BCD Output Board.
Section 7 provides information for troubleshooting the K3NP
The Appendices provide specifications, a list of settings, a list of standard models, and a list of available
menu items.
!
WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each
section in its entirety and be sure you understand the information provided in the section
and related sections before attempting any of the procedures or operations given.
ix
PRECAUTIONS
This section provides precautions for using the K3NP Period Meter and related devices.
The information contained in this section is important for the safe and reliable application of the K3NP .You must read
this section and understand the i nformation contained before attempting to set up or operate the K3NP.
1 General Precautionsxii..........................................................
The user must operate the product according to the performance specifications
described in the operation manuals.
Before using the product under conditions which are not described in the manual
or applying the product to nuclear control systems, railroad systems, aviation
systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that
may have a serious influence on lives and property if used improperly, consult
your OMRON representative.
Be sure to read this manual before attempting to use the product and keep this
manual close at hand for reference during operation.
2Safety Precautions
WARNING Never attempt to disassemble any Units while power is being supplied. Doing so
!
may result in serious electrical shock or electrocution.
WARNING Never touch any of the terminals while power is being supplied. Doing so may
!
result in serious electrical shock or electrocution.
3SectionApplication Precautions
3Application Precautions
Observe the following precautions when using the product.
· Always use the power supply voltage specified in the specifications.
· Do not use the product in locations subject to flammable gases or combustible
objects.
· Be sure to confirm terminal names when wiring.
· Be sure to tighten the screws on the terminal blocks.
Observe the following precautions when mounting the product.
· Mount the product on level surfaces.
· Mount the product on a panel which has a thickness of 1 to 3.2 mm.
Do not mount the product in the following places.
· Locations subject to strong shock or vibration.
· Locations subject to temperature or humidity exceeding the rated levels or
where icing is liable to occur.
· Locations subject to dust.
· Locations subject to corrosive gases (particularly sulfuric gases or ammonium
gases).
· Locations subject to direct sunlight or outdoor conditions.
· Locations near devices (high-frequency welders or high-frequency sewing
machines) that produce high-frequency noise.
xii
4Noise Prevention
Provide the following countermeasures when using the product in an environment where the product is exposed to noise.
· Countermeasures for protecting the product against high-frequency noise or
abnormal voltages.
4SectionNoise Prevention
Line filter
Period Meter
Signal
input
+++
Period Meter
--
Power
input
Power
input
· Countermeasures for protecting the product against inductive noise produced
from the input line.
+
Period Meter
--
2-conductor shield wire
xiii
SECTION 1
Introduction
This section describes the functions ofthe K3NP. The main components arealso described. Referto the remaining sections of
this manual for the operation of the K3NP and its menus in detail.
The K3NP Period Meter displays pulse input after performing the numeric conversion of the input.
The K3NP has the following functions.
MeasurementThe internal system clock counts the period between pulses or pulse-ON time
and displays it in a variety of modes.
In the following example, the internal system clock counts the time (T) between
pulse INA and pulse INB. If there are 100,000 counts during the time (T), a passing speed (F1) of 1,200 (m/min) will be displayed according to the following calculation.
T = 1 system clock count (0.5 ms) x 100,000 = 0.05 s
F1 = 1/T x 60 (m/min) according to the internal calculation method.
Therefore, 1/0.05 s x 60 = 1,200 (m/min)
Example: Passing Speed F1
Internal system
clock
PrescalingInput pulses are converted into a value within a specified range.
Comparative Output
Selection
Linear Output
BCD OutputA digital data output format where every four binary bits is numerically equivalent
Communications Output
HOLD
RESET
Output TestThis function is convenient for checking a system to which the K3NP is con-
Comparison output patterns can be selected from the standard, level, or zone
output depending on the application.
Refer to Comparative Output Patterns, page 61.
Refer to Linear Output Range, page 64.
to one decimal digit.
Refer to Section 7 BCD Output.
Refer to the Communications Manual.
HOLD is an external input which is used to stop the A/D process and freeze the
display. The comparative, linear, and BCD outputs are also retained.
Refer to 5-3 External Input Signals for details.
RESET is an external input to reset to the initial state and the present maximum
and minimum values. Resetting can be performed using the front panel keys.
Refer to pages 85 and 86.
nected, especially when some inputs cannot be operated. The K3NP simulates
an input to check the output conditions.
Refer to 6-2 Test Mode for details.
Remote/Local SelectionThe K3NP can be operated remotely through a host computer or locally with key
inputs.
Remote Mode: For programming remotely by downloading setup parameters
Local Mode:Programming is performed with the front panel key input.
Refer to Remote/Local Programming, page 67.
2
from a host computer via RS-232C, RS-485, or RS-422.
Front of the Meter
1-2Front of the Meter
Section 1-2
SV display status
indicators
Escape Key
Comparative output
status indicators
Mode Key
Up Key
PV display
Status indicators
Teaching indicator
Unit of measure
SV display
RESET/TEACH Key
Shift Key
Five-digit (0 to 99999), seven-segment, 14.2-mm-high LED display with a programmable decimal point.
The displays show the process value, maximum value, minimum value, operations/parameters when setting, and error messages.
PV DisplayK3NP-jjjA Basic Model
RUN Mode:Displays the process, maximum, and minimum values. Also
displays setting values while the SV indicator is lit. When
changing a value, all digits other than those that can be set become dimmer.
Setting Mode: Displays the menu, parameter, or setting value. When chang-
ing a value, all digits other than those that can be set become
dimmer.
K3NP-jjjC Set Value LED Display Model
RUN Mode:Displays the process, maximum, and minimum values.
Setting Mode: Displays the menu and parameters.
SV Display (Setting value
LED Display Models Only)
RUN Mode:Displays comparative set values setting values. When chang-
ing a value, all digits other than those that can be set become
dimmer.
Setting Mode: Displays setting values. When changing a value, all digits other
than those that can be set become dimmer.
Comparative Output Status
Indicates the status of the comparative output.
Indicators
3
Front of the Meter
Section 1-2
Status IndicatorsHOLD Indicator
Lit when the HOLD input signal is ON.
MAX Indicator
Lit when the value displayed on the PV display is the maximum value.
MIN Indicator
Lit when the value displayed on the PV display is the minimum value.
PROG Indicator
Lit when the setting mode menu is displayed. The indicator flashes while parameters are displayed.
Teaching IndicatorLit when displayed parameters can be set in teaching operation. The indicator
flashes when the process value is indicated as a setting value.
SV Display Status Indicators Indicates which set value is on the PV or SV display.
Unit of MeasureAttach the appropriate label showing the unit of measure (enclosed).
Escape Key
Mode Key
Process value
Maximum value
Minimum value
Used to select the process, maximum, or minimum value to be displayed on the
PV display in RUN mode.
Process valueMaximum valueMinimum value
ESCESC
Used to return from the setting, protect, or maintenance mode to the RUN mode.
This key is also used to return to the previous operation during the setting, protect, or maintenance mode.
Displays a setting value (out of HH, H, L, and LL setting values in this order) on
the PV display in RUN mode when this key is pressed. Unless another operation
key is pressed within five seconds after this key has been pressed, the display
automatically changes to the one for process values.
HH is lit.
HH setting
value
No key input
for 5 seconds.
H is lit.L is lit.LL is lit.
H setting
value
No key input
for 5 seconds.
L setting
value
No key input
for 5 seconds.
LL setting
value
No key input
for 5 seconds.
In the RUN mode, this button terminates the measurement process and allows
you to enter the setting mode, advancing through the menus and parameters.
In the setting mode, this button will store changes in the non-volatile memory
while at the same time advancing the display to the next menu item.
4
Menu 1Menu 2
Parameter 1Parameter 2Parameter n
Menu n
Front of the Meter
Section 1-2
Up Key
Shift Key
Used to select a parameter to be displayed for setting value change.
Used to increment the current digit in the setting value by one.
The value increases in the following order:
0, 1, 2, 3, 4, 5, 6, 7, 8, 9
Used to change the parameter displayed in setting mode.
Used to scroll the digit to the right of the presently displayed digit.
RESET/TEACH Key
Used to reset the K3NP to its initial state or to reset the max./min. value in RUN
mode.
Used to select the teaching function. Refer to 6-1 Teaching Function for details.
5
Rear of the Meter
1-3Rear of the Meter
Terminal arrangement varies depending on the selected Output Board.
For wiring, refer to Section 2 Setup.
K3NP with Relay Output Board, K31-C1, -C2, -C5
K3NP with Transistor Output Board, K31-T1, -T2
K3NP with Linear Output Board, K31-L1, -L2, -L3, -L4, -L5, -L6, -L7, -L8, -L9, -L10
K3NP with RS-485 Output Board, K31-FLK2, -FLK5
Section 1-3
Output Board
Input Board
K3NP with BCD Output Board, K31-B2, -B4
K3NP with RS-232C Output Board, K31-FLK1
Output Board
Input Board
Communications
Output Board
6
Input Board
Modes
K3NP with RS-422 Output Board, K31-FLK3
Communications
Output Board
Terminator
K3NP with RS232C + Transistor Output Board, K31-FLK4
K3NP with RS-422 + Transistor Output Board, K31-FLK6
Communications
Output Board
Terminator
Section 1-4
Input Board
Transistor
Output Board
1-4Modes
Input Board
The following four modes are available.
· RUN mode for normal operations (see Section 5 Operations in RUN Mode)
· Setting mode for initializing parameter input (see Section4 ParameterSetting)
· Protect mode for lock-out configuration (see 4-1 Protect Mode)
· Maintenance mode for initialization (see 6-3-2 Initialization)
Refer to the following for the relationship among these modes and selection of
the modes.
Press the Mode and Shift Keys
while turning on the K3NP.
Maintenance mode
1 second
Power on
RUN mode
RUNmode
Press the Escape and up
Keys for 1 second.
Protect mode
RUN ModeK3NP is in RUN when the K3NP is turned ON.
The K3NP in this mode provides an output signal as a result of the comparison of
the measured and setting values.
Setting mode
7
Communications Function
The basic model in this mode usually displays the process value. The maximum
and minimum values are displayed by pressing the Escape Key. The parameters and setting values are displayed by pressing the Mode Key.
Refer to Section 5 Operations in RUN Mode for RUN mode in detail.
Setting ModeValues are set in the K3NP in this mode by key input or using the teaching func-
tion.
Refer to Section 4 Parameter Setting for value setting by key input and 6-1Teaching Function for the teaching function in detail.
Protect ModeUse this mode to prohibit some operations in order to lock out the setting values.
Refer to 4-1 Protect Mode for details.
Maintenance ModeThe setting values are reset to factory-set values in this mode. Refer to 6-3-2
Initialization for details.
Section 1-5
1-5Communications Function
The communications function of the K3NP makes it possible for the host computer to perform the following operations.
· Confirmation and change of setting values. Communications conditions cannot be changed.
· Reading and resetting the maximum and minimum values.
· Forced-zero setting and resetting.
· Confirmation of model data.
Use a model with a Communications Board if the communications function is
required.
Refer to the Communications Manual for the communications function in detail.
RS-232CUse the K31-FLK1 or K31-FLK4 Output Board to use the RS-232C interface.
RS-422Use the K31-FLK3 or K31-FLK6 Output Board to use the RS-422 interface.
RS-485Use the K31-FLK2 or K31-FLK5 Output Board to use the RS-485 interface.
8
This section provides instructions required for mount ing and wiring the K3NP.
Do not mount more than one Unit closely in the horizontal or vertical direction. Be
sure to keep the distance between adjacent Units.
10
120 min.
Input Block
Mounting Method
Section 2-2
Panel
1, 2, 3...1. Insert the K3NP into the mounting hole on the panel.
2. Hook the fixture claws onto the side holes.
3. Mount a fixing metal to the right and left sides as shown above and while
keeping them in balance, alternately tighten each screw until the ratchet becomes idle.
2-2Input Block
2-2-1Terminal Arrangement
Sensor power supply
(80mAmax.at12VDC)
100 to 240 to VAC
12 to 24 VDC
Note Voltage pulse input is available for the K3NP-NBjj-jj.
2-2-2Wiring Precautions
· Do not make any mistake in polarity when supply DC power to the K3NP.
· Do not wire power lines alongside the signal lines of the K3NP in order to pre-
Open collector
input
Voltage pulse
input
vent the K3NP from noise interference.
11
Input Block
· Wire the terminal block with crimp terminals.
· Tighten each screw to a torque of 0.78 N S m(8kgfS cm).
2-2-3Wiring
Power SupplyApply 100 to 240 VAC or 12 to 24 VDC to terminals 8 and 9.
Open Collector InputConnect the pulse output from sensor A to terminal 1.
Connect the pulse output from sensor B to terminal 2.
Terminals 10 and 11 are exclusively used for a power supply with an output of
80 mA at 12 VDC to sensors A or B. If power is supplied to the sensors A or B
from a different power source, do not use terminal 10. Do not connect a sensor
with open collector output to terminal 10.
Refer to the following for sensor connections.
Section 2-2
Sensor (with NPN output)
+12 V
Sensor (with PNP output)
· Residual voltage with sensor turned on: 3 V max.
· Current leakage with sensor turned off: 1.5 mA max.
· Switching load current: 20 mA or greater. Must be able to dependable switch
a load current of 5 mA max.
Photoelectric sensors, proximity sensors, rotary encoders, and relays can be
connected as sensors to the K3NP.
Voltage Pulse InputConnect the pulse output of sensor A to terminal 3.
Connect the pulse output of sensor B to terminal 4.
Terminals 10 and 11 are exclusively used for a power supply with an output of
80 mA at 12 VDC to sensors A or B. If power is supplied to the sensors A or B
from a different power source, do not use terminal 10. Do not connect a sensor
with voltage pulse output to terminal 10.
Refer to the following for sensor connections.
+12 V
H level (sensor output ON): 4.5 to 30 VDC
L level (sensor output OFF): -- 30 to 2 VDC
Auxiliary Power SupplyTerminals 10 and 11 are exclusively used for power supply to sensors with an
output of 80 mA at 12 VDC ± 10%.
12
Sensor
+12 V
Input Block
External Signal InputHOLD Input
RESET Input
BANK Input
Connect external signal inputs to terminals 5 through 7 and 13 through 15. Terminals 7 and 13 are connected to each other internally.
Connect HOLD input to terminal 5.
Connect RESET input to terminal 6.
Connect BANK inputs to terminals 14 and 15 for BANK1 and BANK2.
If open collector input is used as external signal input, the transistor must satisfy
the following conditions.
· Residual voltage with transistor turned on: 3 V max.
· Current leakage with transistor turned off: 1.5 mA max.
· Switching load current: 20 mA or greater.
Approximately 5 V is imposed between COM and terminals 5 to 7 with a current
flow of approximately 18 mA (a nominal value) at the time of external input shortcircuiting.
Section 2-2
Short-circuited together internally.
13
Output Board
2-3Output Board
2-3-1Terminal Arrangement
K3NP with Relay Output Board, K31-C1, -C2, -C5
K3NP with Transistor Output Board, K31-T1, -T2
K3NP with Linear Output Board, K31-L1, -L2, -L3, -L4, -L5, -L6, -L7, -L8, -L9, -L10
K3NP with RS-485 Output Board, K31-FLK2, -FLK5
Section 2-3
K3NP with BCD Output Board, K31-B2, -B4
K3NP with RS232C + Transistor Output Board, K31-FLK4
14
Output Board
K3NP with RS-422 + Transistor Output Board, K31-FLK6
K3NP with RS-232C Output Board, K31-FLK1
Section 2-3
K3NP with RS-422 Output Board, K31-FLK3
15
Output Board
K3NP with RS-422 Output Board, K31-FLK3
2-3-2Relay Output Board
The following figures show the connections for relay output.
Section 2-3
K3NP with 3 Relay
Output Boards,
K31-C1
H
comparative
output
PASS
output
L
comparative
output
K3NP with 5 Relay
Output Boards,
K31-C5
K3NP with 5 Relay
Output Boards,
K31-C2
HH comparative
output
H comparative
output
PASS
output
L comparative
output
LL comparative
output
HH comparative
output
H comparative
output
PASS
output
L comparative
output
LL comparative
output
The following contact output conditions are required.
5 A (resistive load) at 250 VAC
1.5 A (inductive load) at 250 VAC
5 A (resistive load) at 30 VDC
1.5 A (inductive load) at 30 VDC
16
Output Board
2-3-3Transistor and Combination Output Board
Section 2-3
K3NP with Transistor Output
Board, K31-T1 or K31-T2
K3NP with Linear Output Board,
K31-L4, -L5, -L6, -L9, -L10
K3NP with RS-485 + 5 Relay
Output Boards, K31-FLK5
HH comparative
21
output
H comparative
22
output
PASS output
23
L comparative
24
output
LL comparative
25
output
26
COM
The following transistor output conditions are required.
Maximum rated voltage: 24 VDC
Load current: 50 mA
Current leakage with transistor turned off: 100 mA.
K3NP with BCD Output
Board, K31-B2 or K31-B4
HH comparative
32
output
H comparative
33
output
PASS output
34
L comparative
35
output
LL comparative
36
output
COM
37
K3NP with RS232C + 5
Transistor Output Boards,
K31-FLK4
K3NP with RS-422 + 5
Transistor Output Boards,
K31-FLK6
HH comparative
1
output
H comparative
2
output
PASS output
4
L comparative
5
output
LL comparative
6
output
3
COM
2-3-4Linear Output Board
The following figures show connections for linear output.
4to20mA1to5V
The following linear output conditions are required.
Linear outputPermissible load
4to20mA600 W max.4096±0.5% FS
1to5V500 W min.4096±0.5% FS
1 mV/10 digit1kW min.4096±1.5% FS
2-3-5BCD Output Board
Refer to Section 7 BCD Output for the terminal arrangement and interface.
K3NP with Linear
Output Board,
K31-L1 or K31-L4
+
--
K3NP with Linear
Output Board,
K31-L2 or K31-L5
resistance
K3NP with Linear
Output Board,
K31-L3 or K31-L6
+
1 mV/10 digit
--
ResolutionOutput error
+
--
17
Operating Modes
This section provides information on the ba sic operation of the K3NP in operating mode.
Measures the time taken by an object
to travel the distance between A and B.
Basic Operation
Displays the speed of an object passing between A and B. The speed is obtained
by multiplying the reciprocal of T by 60. T (time) is the time interval between INA
turning ON and INB turning ON. If the distance between the INA sensor and INB
sensor is 1 m, the displayed value is m/min. If the distance is other than 1 m, or if
another unit of measurement is required, input an appropriate prescale value.
Obtain display value D as follows:
D (m/min) = 1/T x 60 x a
T: Time interval between INA turning ON and INB turning ON (sec)
a: Prescale value
Hold Measured Value
When the HOLD input turns ON while the K3NP is measuring, the measuring
operation is canceled and the K3NP holds the last measured value (displayed
value). While the HOLD input is ON, the K3NP holds comparative output and
BCD output. Measurement will not begin while the K3NP is in HOLD status. This
is illustrated in the following diagram.
When the comparative output terminals of the output board and the HOLD
input terminals are connected, the value measured immediately after the occurrence of an error can be obtained.
Display
Value previously
measured
20
TR: Recovery time
Passing Speed:
SETTING
REFERENCE
f1
Section 3-1
Refer to the following table to set the most suitable prescaling value.
ModeUnit of displayPrescale value
Passing speedmm/sec1000L/60
m/secL/60
m/minL
cm/sec100L/60
cm/min100L
km/h0.06L
Where,
L = Distance between sensors (m)
Refer to 4-2 Setting Mode.
Performance Characteristics
Accuracy of measurement
Measurement range10 ms to 3200 s
Response time of HOLD input20 ms max.
Recovery time (TR)20 ms min.
ON/OFF pulse width
Response timeOutput configuration
Relay outputTransistor
Comparative output 25 ms max.20 ms max.35 ms max.35 ms max.20 ms max .
Sensor with transistor output: 9 msmin.
Sensor with relay output: 15 ms min.
output
BCD and
transistor output
Linear and
transistor output
Communication
and transistor
output
The response time of the HOLD input is the time required for the K3NP to
accept HOLD input after the HOLD input turns ON.
Recovery Time (T
)Recovery time is the period required for the K3NP to become ready for the
R
next measuring operation after a measuring operation is completed. For
Transistor Output Models, comparative output remains ON during recovery
time. For other models, comparative output requires more time to turn ON.
When the comparative output terminals of the output board and the HOLD
input terminals are connected, set a sufficient recovery period, considering
the response time of the HOLD input. This is illustrated in the following diagram.
21
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