Omron CS1G-CPU42H, CS1G-CPU43H Replacement Manual
Programmable Controller C200HS-series
Replacement Guide From C200HS to CS1
C200HS-CPU0□(-C)
C200HS-CPU2□
C200HS-CPU3□
CS1G-CPU42H
CS1G-CPU43H
P070-E1-0
About this document
This document provides the reference information for replacing C200H PLC systems with CS1 series PLC.
This document does not i nc lud e prec aut io ns and reminders ;please rea d an d und e r s tand the important precautions
and reminders described on the manuals of PLCs (both of PLC used in the existing system and PLC you will use to
replace the existing PLC) bef ore attem pting to star t op eratio n.
Company names and product names in this document are the trademarks or registered trademarks of their
respective companies.
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MEMO
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(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in
materials and workmanship for a period of twelve months from the date of sale by Omron (or such other
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Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any
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C200HS Replacement Gu ide
From C200HS to CS1
Table of Contents
Work flow ......................................................................................................................................................................................................................... 2
1.
2. Selecting the replacement method ...................................................................................................................................................................... 3
3. Selecting the model .................................................................................................................................................................................................... 7
4. Reading data from C200HS .................................................................................................................................................................................. 11
5. Converting the program for CS1 ........................................................................................................................................................................ 13
6. Writing data to CS1 ................................................................................................................................................................................................. 15
7. Appendix ....................................................................................................................................................................................................................... 17
Appendix A. Instructions converted by Change Model on CX-Programmer ......................................................................................... 17
Appendix B. Change of unit area allocation ........................................................................................................................................................ 18
Appendix C. Change in PLC Settings .................................................................................................................................................................... 18
Appendix D. Change of execution timing etc. .................................................................................................................................................... 18
Appendix E. Table of Input/Output Units ............................................................................................................................................................ 19
1
This replacement guide describes the procedure to rebuild the system which uses the C200HS-series PLC by
1. Work flow
Selecting the model
Reading PLC data
Description
Reference page
s
Select the units, programming software, and connecting
cables to replace C200HS with CS1.
Some C200HS-seires Units can be used with CS1. However,
some Units can
not be used with CS1. Read the reference
pages (recommended models and remarks) and sel ect the
models.
Load the program, I/O Memory and other settings from the
C200HS using the programming software and connecting
cable.
Converting and modifying data
Convert the data read from C200HS for CS1.
Most of the data can be automatically converted; however, some
instructions and some Unit data cannot be converted.
Refer to the reference pages and modify the data and program
separately.
3. Selecting the model
4. Reading data from C200HS
Preparing Units
Prepare the units, programming software
, and connecting
cables.
5. Converting the program for
CS1
Continue to actual replacement work
Start
Replacing Units
Writing the data to CS1
Description
Reference page
Install the prepared Units instead of C200H-series Units.
*Refer to the
CS1G/H-CPU□□H CS Series Programmable
Controllers OPERATION MANUAL (Cat. No. W339) and
user's manual
s for Special I/O U nit s and CPU Bu s Unit s for
details of installation.
Transfer the converted data to CS1.
To check the wiring, operate input and output bits to see if
they operate correctly.
Checking operation
Turn ON the power and check the operation.
Related Manuals
Wiring
Wiring for the installed Units.
*Refer to the CS1G/H
-CPU□□H CS Serie
s Programmable
Controllers OPERATION MANUAL (Cat. No. W339) and
user's manuals for S pec ial I/O Units and CPU Bus Units for
details of wiring.
6. Writing data to CS1
Replacement completion
1. If production is conducted between uploadin g the progr am a nd executing replacement
work, data handled by the program may change. If so, upload the data right before the
replacement work, modify data (if necessary), and download it to the new PLC.
2. The cycle time of C200HS and CS1 are different, which may affect system operation. If
so, it is necessary to adjust cycle time in the PLC Setup.
introducing the CS1-series PLC instead. The CS1-series PLC has functions which can replace the functions and
operation of the C200HS-series PLC. Follow the below work flow to replace your system. Refer to the reference
pages for details.
1) Preliminary Steps: Take the following steps before starting the replacement work.
2) Actual replacement work: Take the following steps to replace C200HS with CS1.
2
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