Omron CRT1 User Manual

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Cat. No. W457-E1-07
CRT1 Series
CompoNet Slave Units and Repeater Unit
OPERATION MANUAL
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CRT1 Series CompoNet Slave Units and Repeater Unit

Operation Manual
Revised October 2009
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Notice:

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OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or dam­age to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Program­ming Device displays to mean Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
OMRON, 2006
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con­stantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
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TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
5 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xx
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
SECTION 1
Features and Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Features of CompoNet Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Slave Unit Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SECTION 2
Wiring Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2-1 CompoNet Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
2-2 Wiring Formations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2-3 Communications Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
2-4 Communications Cable Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
SECTION 3
Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3-1 Installing Slave Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3-2 Connecting Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3-3 Preparing Flat Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
3-4 Connecting Cables and Terminating Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3-5 Power Supply Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3-6 Connecting External I/O for Slave Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
SECTION 4
Basic Specifications of Slave Units . . . . . . . . . . . . . . . . . . . . 115
4-1 Basic Specifications of Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
SECTION 5
Digital I/O Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
5-1 Status Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
5-2 Allocating I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
5-3 Units with Screw Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
5-4 Units with Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
5-5 Units with Clamp Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
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TABLE OF CONTENTS
SECTION 6
Analog I/O Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
6-1 Analog I/O Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
6-2 Summary of the Analog Input Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
6-3 Summary of the Analog Output Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
6-4 Status Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
6-5 Analog Data Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
6-6 Units with Screw Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
6-7 Units with Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
SECTION 7
Temperature Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
7-1 Temperature Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
7-2 Overview of Temperature Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
7-3 Status Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
7-4 Monitoring Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
7-5 Temperature Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
SECTION 8
Expansion Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
8-1 Expansion Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
8-2 Expansion Unit Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
SECTION 9
Bit Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
9-1 Status Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
9-2 Allocating I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
9-3 Bit Slave Units with e-CON Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
9-4 Clamp Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .432
9-5 Bit Slave Units with Compact Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
SECTION 10
Repeater Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
10-1 Status Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
10-2 Repeater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
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TABLE OF CONTENTS
SECTION 11
Smart Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479
11-1 CX-Integrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
11-2 Functions Common to All Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
11-3 Functions of Digital I/O Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
11-4 Analog I/O Slave Unit (input) Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
11-5 Analog I/O Slave Unit (output) Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
11-6 Temperature Input Unit Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
SECTION 12
Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . 579
12-1 Indicator Meanings and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580
12-2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
12-3 Device Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
Appendices
A CompoNet Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591
B Object Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615
C Current Consumption Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631
D Precautions with Connecting Two-wire DC Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637
E I/O Power Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639
F Node Address Settings for Bit Slave Units with Compact Connectors . . . . . . . . . . . . . . . . 641
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 649
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About this Manual:

This manual describes the installation and operation of the CompoNet Slave Units, and the Repeater Unit and includes the sections described below.
Please read this manual carefully and be sure you understand the information provided before attempting to install or operate a CompoNet Slave Unit or Repeater Unit. Be sure to read the precau­tions provided in the following section. Also be sure to read the CompoNet Master Unit Operation Man- ual (see following table) together with this manual.
Precautions provide general precautions for using the CompoNet Slave Units, Repeater Units, Pro­grammable Controller, and related devices.
Section 1 introduces the CompoNet Slave Units and the various models that are available.
Section 2 describes the configurations of CompoNet Networks.
Section 3 describes how to install and wire a CompoNet Network.
Section 4 provides the basic specifications of the Slave Units.
Section 5 describes the Digital I/O Slave Units.
Section 6 describes the Analog I/O Slave Units.
Section 7 describes the Temperature Input Units.
Section 8 describes the Expansion Units.
Section 9 describes the Bit Slave Units.
Section 10 describes the Repeater Unit.
Section 11 individually describes the functions provided by CompoNet Slave Unit. The functions are
divided into those supported by all CompoNet Slave Units and those supported only by specific Com­poNet Slave Units.
Section 12 provides troubleshooting information that can be used in the event a problem occurs in CompoNet Slave Unit operation. It also provides information on maintenance that should be performed to ensure optimum application of the CompoNet Slave Units.
The Appendices provide specialized information, including information on CompoNet explicit mes­sages, object mounting, connectable devices, current consumption, and precautions for connecting two-wire DC sensors.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
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Related Manuals:

Cat. No. Models Name Description
W457 (this manual)
W456 CS1W-CRM21 and CJ1W-
W342 CS1G/H-CPU@@H
W464 CXONE-AL@@C-EV@/
CRT1 Series CompoNet Slave Units and
CRM21
CS1G/H-CPU@@-EV1 CS1D-CPU@@H CS1D-CPU@@S CS1W-SCB@@-V1 CS1W-SCU@@-V1 CJ1G/H-CPU@@H CJ1G-CPU@@P CJ1G-CPU@@ CJ1M-CPU@@ CJ1W-SCU@@-V1 CP1H-X@@@@-@ CP1H-XA@@@@-@ CP1H-Y@@@@-@ NSJ@-@@@@(B)-G5D NSJ@-@@@@(B)-M3D
CXONE-AL@@D-EV@
Repeater Unit Operation Manual
CS/CJ-series CompoNet Master Units Operation Manual
SYSMAC CS/CJ/CP Series SYSMAC One NSJ Series Communications Com­mands Reference Manual
SYSMAC CS/CJ/CP/NSJ Series CX-Integrator Ver.
2.3 Operation Manual
Provides the specifications of CompoNet Slave Units and Repeater Unit.
Provides an overview of CompoNet Networks, communications specifications, wring meth­ods, and CompoNet Master Unit functions.
Describes the communications commands used with CS-series, CJ-series, and CP­series PLCs and NSJ Controllers.
Describes CX-Integrator operating methods, e.g., for setting up and monitoring networks.
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Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON­INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
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Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
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Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
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PRECAUTIONS

This section provides general precautions for using the CompoNet Slave Units, and the Repeater Unit.
The information contained in this section is important for the safe and reliable application of the CompoNet Slave Units and Repeater Unit. You must read this section and understand the information contained before attempting to set up or operate a CompoNet Network using CompoNet Slave Units or Repeater Units.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6-1 Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6-2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6-3 Conformance to EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
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Intended Audience 1

1 Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate the product according to the performance specifica­tions described in the operation manuals.
Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amuse­ment machines, safety equipment, and other systems, machines, and equip­ment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be sure to read this manual before attempting to use the Unit and keep this man­ual close at hand for reference during operation. Be sure this manual is deliv­ered to the persons actually using the CompoNet Slave Units and Repeater Units.
!WARNING It is extremely important that a PLC and all PLC Units be used for the speci-
fied purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PLC System to the above-mentioned appli­cations.

3 Safety Precautions

!WARNING Do not attempt to take any Unit apart and do not touch the interior of any Unit
while the power is being supplied. Also, do not turn ON the power supply while the cover is open. Doing any of these may result in electric shock.
!WARNING Do not input voltages or currents exceeding the rated range to the Unit.
Exceeding the rated range may cause Unit failure or fire.
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Operating Environment Precautions 4
!WARNING Provide safety measures in external circuits (i.e., not in the Slave Units),
including the following items, to ensure safety in the system if an abnormality occurs due to malfunction of the PLC or another external factor affecting the PLC operation. (“PLC” includes CPU Units, other Units mounted in the PLC, and Remote I/O Terminals.) Not doing so may result in serious accidents.
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be provided in external control circuits.
• The PLC will turn OFF all outputs when its self-diagnosis function detects any error or when a severe failure alarm (FALS) instruction is executed. As a countermeasure for such errors, external safety measures must be provided to ensure safety in the system.
• The PLC outputs may remain ON or OFF due to deposits on or burning of the output relays, or destruction of the output transistors. As a counter­measure for such problems, external safety measures must be provided to ensure safety in the system.
• When the 24-VDC output (service power supply) is overloaded or short­circuited, the voltage may drop and result in the outputs being turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.
!WARNING The CPU Unit refreshes I/O even when the program is stopped (i.e., even in
PROGRAM mode). Confirm safety thoroughly in advance before changing the status of any part of memory allocated to I/O Units, Special I/O Units, or CPU Bus Units. Any changes to the data allocated to any Unit may result in unex­pected operation of the loads connected to the Unit. Any of the following oper­ation may result in changes to memory status.
• Transferring I/O memory data to the CPU Unit from a Programming Device.
• Changing present values in memory from a Programming Device.
• Force-setting/-resetting bits from a Programming Device.
• Transferring I/O memory files from a Memory Card or EM file memory to the CPU Unit.
• Transferring I/O memory from a host computer or from another PLC on a network.

4 Operating Environment Precautions

!Caution Do not operate the control system in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified in the specifications.
• Locations subject to condensation as the result of severe changes in tem­perature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals (including acids).
• Locations subject to shock or vibration.
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Application Precautions 5
!Caution The operating environment of the PLC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PLC System. Make sure that the operating environment is within the specified con­ditions at installation and remains within the specified conditions during the life of the system.

5 Application Precautions

Observe the following precautions when using a CompoNet Network.
• When transporting the Unit, use special packing boxes and protect it from being exposed to excessive vibration or impact during transportation.
• Do not drop any Unit or subject any Unit to excessive shock or vibration. Otherwise, Unit failure or malfunction may occur.
• Mount the Units securely using DIN Track, a Mounting Bracket, or screws.
• Make sure that all Slave Unit mounting screws and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.
• Make sure that the terminal blocks, communications cables, and other items with locking devices are properly locked into place. Improper locking may result in malfunction.
• When installing the Units, ground to 100 min.
• Wire all connections correctly according to instructions in the manual.
• Always separate Special Flat Cables (Standard and Sheathed) for differ­ent CompoNet systems by at least 5 mm to prevent unstable operation due to interference. Do not bundle Special Flat Cables.
• Do not extend connection distances or the number of connected nodes beyond the ranges given in the specifications.
• Do not allow foreign matter to enter the Units when wiring and installing the Units.
• Use the correct wiring materials to wire the Units.
• Use the correct tools to wire the Units.
• Always use the specified communications cables and connectors.
• Confirm the polarity of all terminals before wiring them.
• Make sure that all terminal block screws are tightened to the torque spec­ified in this manuals. Incorrect tightening torque may result in fire, mal­function, or failure.
• Always use the power supply voltage specified in this manual.
• Do not bend cables past their natural bending radius or pull on cables.
• Observe the following precautions when wiring the communications cable.
• Separate the communications cables from the power lines or high-ten­sion lines.
• Do not bend the communications cables past their natural bending ra­dius.
• Do not pull on the communications cables.
• Do not place heavy objects on top of the communications cables.
• Always lay communications cable inside ducts.
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Application Precautions 5
• Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction.
• Install external breakers and take other safety measures against short-cir­cuiting in external wiring. Insufficient safety measures against short-cir­cuiting may result in burning.
• Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes.
• Confirm voltage specifications when wiring communications, the power supply, and I/O crossovers. Incorrect wiring may result in malfunction.
• Do not apply voltages or connect loads to the Output Units in excess of the maximum switching capacity. Excess voltage or loads may result in burning.
• Do not apply voltages to the Input Units in excess of the rated input volt­age. Excess voltages may result in burning.
• After replacing Units, resume operation only after transferring to the new CPU Unit and/or Special I/O Units the contents of the DM Area, HR Area, and other data required for resuming operation. Not doing so may result in an unexpected operation.
• Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in unexpected operation.
• Check all wiring and switch settings to be sure they are correct.
• Always turn OFF the power supply to the PLC and Slave Units before attempting any of the following. Not turning OFF the power supply may result in malfunction or electric shock.
• Removing or attaching terminal blocks to Slave Units and Expansion Units
• Removing or attaching the terminal blocks or connectors
• Replacing components (e.g., relays)
• Setting the DIP Switches and Rotary Switches
• Connecting cables or wiring the system.
• Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PLC
• Force-setting/force-resetting any bit in memory
• Changing the present value of any word or any set value in memory from the user program
• Touch a grounded piece of metal to discharge static electricity from your body before touching any Unit.
• When replacing relays or other parts, be sure to confirm that the ratings of the new part are correct. Not doing so may result in malfunction or burn­ing.
• Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may result in malfunction, fire, or electric shock.
• On IP54 Bit Slaves, tighten the cover screws to the specified torque after setting the rotary switches or performing wiring. The specified degree of protection will not be achieved if the screws are not tightened sufficiently.
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Conformance to EC Directives 6
• Take appropriate and sufficient countermeasures when installing systems in the following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.

6 Conformance to EC Directives

6-1 Applicable Directives

•EMC Directives
• Low Voltage Directive

6-2 Concepts

EMC Directives
The OMRON products described in this manual are designed so that they individually comply with the related EMC Directives so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC Directives (see note). Whether the prod­ucts conform to the standards in the system used by the customer, however, cannot be checked by OMRON and must be checked by the customer.
EMC-related performance of the OMRON devices that comply with EC Direc­tives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed. The customer must, therefore, perform the final check to confirm that devices and the overall machine conform to EMC standards.
Note Applicable EMC (Electromagnetic Compatibility) standards are as follows:
EMS (Electromagnetic Susceptibility): EN 61131-2 and EN 61000-6-2 EMI (Electromagnetic Interference): EN 61131-2 and EN 61000-6-4
Low Voltage Directive
Always ensure that devices operating at voltages of 50 to 1,000 VAC and 75 to 1,500 VDC meet the required safety standards.
Applicable standard: EN 61131-2

6-3 Conformance to EC Directives

The OMRON products described in this manual comply with the related EMC Directives. To ensure that the machine or device in which the products are used complies with EC Directives, the products must be installed as follows:
1,2,3... 1. The products must be installed within a control panel.
2. A DC power supply with reinforced insulation or double insulation that can maintain a stable output even if the input is interrupted for 10 ms must be used for communications power, internal power, and I/O power. The OMRON S82J-series Power Supply is recommended. (See note.)
(Radiated emission: 10-m regulations)
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Page 23
Conformance to EC Directives 6
3. Products complying with EC Directives also conform to the Emission Stan­dards (EN 61131-2 and EN 61000-6-4). Radiated emission characteristics (10-m regulations) may vary depending on the configuration of the control panel used, other devices connected to the control panel, wiring, and other conditions. You must therefore confirm that the overall machine or equip­ment complies with EC Directives.
4. Conformance with the EC Directives was confirmed with a system config­uration using I/O wiring lengths of less than 30 m.
Note Conformance with the EMC Directive was confirmed when using
the recommended power supply.
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Page 24
Conformance to EC Directives 6
xxiv
Page 25
Features and Slave Units
This section introduces the CompoNet Slave Units and the various models that are available.
1-1 Features of CompoNet Slave Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-2 Features of CompoNet Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-3 CompoNet Slave Unit Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-2 Slave Unit Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1-2-1 Word Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1-2-2 Bit Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1-2-3 Repeater Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1-2-4 Slave Unit Installation and Connection . . . . . . . . . . . . . . . . . . . . . . 27
SECTION 1
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Page 26
Features of CompoNet Slave Units Section 1-1

1-1 Features of CompoNet Slave Units

1-1-1 Overview

CompoNet Slave Units do not simply input and output ON/OFF signals, they can also collect a variety of information that can improve equipment operating rates.
They can also be used to build maintenance systems separate from control systems. Coexisting control and maintenance systems can contribute to reducing equipment startup time, recovery time after problems, and preventa­tive maintenance of equipment.
Control System:
For remote I/O communications with the PLC, I/O is allocated for each node address by default. In addition, Slave Unit status information other than I/O is allocated in an input area in the Master Unit. The allocation can be set using the CX-Integrator or explicit messages.
Maintenance System:
Slave Units can store several kinds of equipment data. This data can be read from or written to the Slave Unit’s memory using the CX-Integrator or by send­ing explicit messages from the Master Unit (PLC) to the Slave Unit.

1-1-2 Features of CompoNet Slave Units

CompoNet Slave Units have the following features.
Main Features
The functions that can be used depend on the type of Slave Unit. For details, refer to 1-1-3 CompoNet Slave Unit Functions.
Operation Time Monitor The Slave Unit can quickly measure the ON/OFF timing of input and output
contacts without relying on the ladder program. Contact types (IN - OUT, OUT
- IN, IN - IN, OUT - OUT) and trigger patterns (ON OFF, OFF ON, ON
ON, OFF OFF) can be freely combined for measurement. A time can be set in the Slave Unit memory to enable notification of the status when the measured time exceeds the set time.
This data can be set or read by using the CX-Integrator.
Contact Operation Monitor
Total ON Time Monitor The total ON time of sensors, relays, and other devices are stored in the Slave
The number of times each input contact or output contact is turned ON can be counted at a sampling frequency of 50 Hz maximum and stored. A value can also be set in the Slave Unit to enable notification of the status if the number of contact operations reaches the set value.
This data can be set or read by using the CX-Integrator.
Note The contact operation monitor and the total ON time monitor can-
not both be used for the same contact at the same time.
Unit memory. A value can also be set in the Slave Unit to enable notification of the status if the total time reaches the set value.
These values can be set or read by using the CX-Integrator.
Note The total ON time monitor and the contact operation monitor can-
not be used at the same time for the same contact.
Automatic Baud Rate Detection
2
The baud rate is automatically set to the same baud rate as the Master Unit; therefore, there is no need to set the baud rate of the Slave Units.
Page 27
Features of CompoNet Slave Units Section 1-1
Unit Conduction Time Monitor
Naming Units The user can set any name for each Unit as a comment. The names are
Naming Connected Devices
Network Power Voltage Monitoring
I/O Power Status Monitor The I/O power status monitor function checks if the I/O power is ON or not,
Communications Error History Monitor
The total ON time of the Slave Unit's internal circuit power supply can be stored. This value can be read using the CX-Integrator or explicit messages. A value can also be set in the Slave Unit to enable obtaining notification of the status if the total time reaches a set monitor value.
This data can be read or written by using the CX-Integrator.
stored in Slave Unit memory. This data can be read or written by using the CX-Integrator.
Any name can be set for each I/O contact (e.g., sensor or valve) connected to a Slave Unit. The names are stored in Slave Unit memory.
This data can be read or written by using the CX-Integrator.
The network power supply voltage (present, maximum, and minimum values) can be stored in the Slave Unit memory. A monitor voltage can also be set in the Slave Unit to enable notification of the status if the voltage drops to the preset value.
These values can be set or read by using the CX-Integrator.
and provides notification in a status area. This data can be checked by using the CX-Integrator.
Enables storing the error condition (communication failure details, the com­munications power supply voltage at the time of failure, and the Unit conduc­tion time) for the most recent 4 communication failures, within the slave unit.
This data can be read by using the CX-Integrator.
Input Filters The Slave Units read input values multiple times during the set period to elim-
inate the effect of switch chattering and data omissions caused by noise. An ON delay or OFF delay can also be implemented by using this function.
These settings are made by using the CX-Integrator.
Communications Error Output Setting
Preventing Malfunctions Caused by Inrush Current at Startup
Power Short-circuit Detection
Load Short-circuit Detection
The output value when a communications error occurs can be set for each word of an Output Unit.
These settings are made by using the CX-Integrator.
This function holds inputs from when the power is turned ON until the Unit sta­bilizes, i.e., inputs are not received while the I/O power is OFF and for 100 ms after the I/O power is turned ON. This contributes to eliminating input errors caused by inrush current when the I/O power is turned ON.
These settings are made by using the CX-Integrator.
The I/O power current is monitored. If an excessive current is detected, it is assumed that a power short-circuit has occurred and the sensor power output is turned OFF forcibly.
The status can be checked by using the LED indicators on the Slave Unit or by using the CX-Integrator.
The output load current is monitored. If an excessive current is detected, it is assumed that an load short-circuit has occurred and the output is turned OFF forcibly to prevent damage to the Unit's output circuit.
The status can be checked by using the LED indicators on the Slave Unit or by using the CX-Integrator.
Removable Terminal Block The terminal block can be removed.
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Page 28
Features of CompoNet Slave Units Section 1-1
Expansion Using Expansion Units
Scaling Converted data can be scaled to any value by the user. Ladder program cal-
Last Maintenance Date (Maintenance Function)
Cumulated Count The cumulated count function calculates the integral time for input (or output)
Moving Average An Analog Input Unit or Temperature Input Unit can calculate the moving aver-
One Expansion Unit can be added to a Digital I/O Slave Unit (with 2-tier termi­nal block and 16 points). This extends the range of possible system configura­tions by making it possible to expand to a variety of I/O combinations, e.g., 16 inputs and 8 outputs or 24 inputs (16 inputs + 8 inputs).
culations for the Master Unit are not required if the scaling function is used with the Slave Unit. The offset compensation function can also be used to off­set scaled values.
These settings are made by using the CX-Integrator.
The date that maintenance was performed can be written in the Slave Unit by using the CX-Integrator.
analog values and reads the cumulated value. Monitor values can be set in Units. If the cumulated counter value exceeds the set monitor value, the Cumulated Counter Over Flag in general status turns ON.
These values can be set and read by using the CX-Integrator.
age of the last eight inputs and use it as the converted data. Smooth input val­ues can be obtained by averaging the inputs if there are rapid fluctuations in the input.
Settings for averaging are made by using the CX-Integrator.
Setting the Number of AD Conversion Points
Rate of Change Calculations
Comparator Input data captured into the Analog Input Slave Unit/Temperature Input Unit or
Peak/Bottom Hold The peak/bottom hold function holds the maximum (peak) or the minimum
Top/Valley Hold The top/valley hold function holds the top or valley input value to an Analog
The conversion cycle is 4 ms max. when using all 4 analog inputs. The AD conversion cycle can be made faster if fewer AD conversion points are used.
You can find the rate of change during the set data sampling cycle for the input value to an Analog Input Unit or Temperature Input Unit.
The rate of change settings are made by using the CX-Integrator.
calculation data is compared to alarm settings (Alarm Trip Point High (HH), Warning Trip Point High (H), Warning Trip Point Low (L), and Alarm Trip Point Low (LL)) and the results can be reflected in the "Analog Status Flag" (or "Temperature Data Status Flag"). The Normal Flag (pass signal) turns ON for values that are in set range.
The alarm settings are made by using the CX-Integrator.
(bottom) input value to an Analog Input Unit or Temperature Input Unit. The maximum (peak) or minimum (bottom) value can be compared with an alarm set value and used to turn ON an alarm flag as status data. This is called the comparator function.
The peak/bottom hold settings are made by using the CX-Integrator.
Input Unit or Temperature Input Unit. The Top/Valley Detection Timing Flag can be used to check when top and valley values were detected. The top and valley values can be compared with an alarm set value and used as status data to turn ON alarm flags (comparator function).
The top/valley hold settings are made by using the CX-Integrator.
4
Page 29
Features of CompoNet Slave Units Section 1-1
Disconnected Line Detection
User Adjustment The user adjustment function can be used to compensate offsets in input (or
Top/Valley Count With Temperature Input Units, the maximum or minimum number of times the
Temperature Range Total Time Count
With Analog Input Units, the Disconnected Line Detection Flag for each input can be used in the Master Unit to check whether the analog input lines (for voltage inputs or current inputs) are disconnected for analog inputs that are enabled under the setting of the number of AD conversion points.
This function is supported only when the input range is 1 to 5 V or 4 to 20 mA. With Temperature Input Units, disconnections can be detected for each sen­sor input. The status can be checked at the Master Unit using the Discon­nected Line Detection Flag.
output) values that occur due to the features of or connection method used for input or output devices to adjust the input (or output). The conversion line is adjusted at two points: 0% and 100%.
The adjustments can be made by using the CX-Integrator.
top or valley value is reached can be counted for an application that has fixed cycles of temperature changes. Explicit messages can be used to see if the number of cycles has exceeded a monitoring set value.
The settings are made by using the CX-Integrator.
With Temperature Input Units, the length of time that the temperature input value is within a user-set temperature range can be measured in seconds. Explicit messages can be used to see if the measured time has exceeded a monitoring set value.
The temperature range total time count settings are made by using the CX­Integrator.
Input Temperature Variation Detection
Input Error Detection Disable Function
Other Features
Rotary Switch Setting of Node Addresses
Bit-level Distribution (Bit Slaves)
IP54 Dust-tight, Splash­proof Units (Bit Slaves)
With Temperature Input Units, the temperature difference between two inputs for inputs 0 to 3 can be detected and compared with a monitoring set value. Explicit messages can be used to see if the temperature difference has exceeded the monitoring set value.
The input temperature variation detection settings are made by using the CX­Integrator.
With Temperature Input Units, if there is an unused input, detection of input errors (including disconnection) can be disabled.
Input error detection is disabled by using the CX-Integrator.
Node addresses can now be set much more easily using rotary switches. (except some models)
Slave Units are available with 2 inputs, 2 outputs, 4 inputs, 4 outputs, 1 input/1 output, or 2 inputs/2 outputs. These enable bit-level distribution of Slave Units. At the same time, unused Slave Unit I/O can be suppressed.
The CRT1B-@D@@SP(-1) Units conform to the IEC IP54 dust-tight, splash­proof degree of protection (see note).
Note For protection against human bodies and solid foreign objects,
IP54 requires that dust will not penetrate inside the device to a de­gree that would affecting operation. For protection against water in­gress, water splashing from any direction must have no adverse effect.
5
Page 30
Features of CompoNet Slave Units Section 1-1
Flat Cable Included (Bit Slaves, except Bit Slave Units with Compact Connectors)
No I/O Power Supply Wiring Required (Bit Slaves)
Industry Standard Sensor e-CON Connectors (CRT1-V@D08S(-1)/ CRT1-@D@S(-1)/ CRT1-@D16SH(-1)/ CRT1B-@D02S(-1)/ CRT1B-@D0@SP(-1)/ CRT1-VAD04S/ CRT1-VDA02S)
Units with MIL Connectors (CRT1-V@D@@ML(-1)/ CRT1-VAD04ML/ CRT1-VDA02ML)
Units with Clamp Terminal Blocks (CRT1-@D@@SL(-1)/ CRT1B-MD04SLP(-1))
Models of Bit Slave Units are available with a Flat Cable included (standard or sheathed). Models with a Flat Cable included, however, do not support a baud rate of 4 Mbps. (Branching is not possible.)
External I/O (sensors or actuators) connected to Bit Slaves using e-CON con­nectors, clamp terminals, or compact connectors are supplied power from the CompoNet communications power supply. No separate wiring is required for I/O power supply.
No special tools are required for connections because industry standard e­CON connectors are used. Electrical cables do not need to be stripped and are simply inserted with pliers. When using e-CON connectors, there is no need to prepare special tools for wiring, and connectors from different makers can be used interchangeably.
MIL connectors, widely used in the electronic components and semiconductor industries, help reduce wiring requirements.
There is no need to tighten the screws because these Units use screw-less clamp terminal blocks. Connections are made simply by inserting the pin ter­minals. Wiring can be completed in one step.
6
Page 31
Features of CompoNet Slave Units Section 1-1

1-1-3 CompoNet Slave Unit Functions

Yes: Supported, ---: Not supported
Unit Digital I/O Slave Units
2-tier Terminal block
CRT1-@D08(-1) CRT1-@D16(-1)
Function
Operation Time Monitor Yes Contact Operation Monitor Yes Total ON Time Monitor Yes Automatic Baud Rate Detection Yes Unit Conduction Time Monitor Yes Naming Units Yes Naming Connected Devices Yes Network Power Voltage Monitor Yes I/O Power Status Monitor Yes Communications Error History Monitor Yes Input Filter Yes --- Yes --- Yes Communications Error Output --- Yes --- Yes Yes Preventing Malfunctions Caused by
Inrush Current at I/O Startup Power Short-circuit Detection --­Unconnected Line Detection --­Load Short-circuit Detection --­Disconnected Line Detection --­Removable Terminal Block Structure Yes Expansion Using Expansion Units --- Yes Scaling --­Last Maintenance Date Yes Cumulated Count --­Moving Average --­Setting the Number of AD Conversion
Points Rate of Change --­Comparator --­Peak/Bottom Hold --­Top/Valley Hold --­User Adjustment --­Top/Valley Count --­Temperature Range Total Time Count --­Input Temperature Variation Detection --­Input Error Detection Disable Function ---
Input Units Output Units Input Units Output Units I/O Units
Yes --- Yes --- Yes
---
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
7
Page 32
Features of CompoNet Slave Units Section 1-1
Yes: Supported, ---: Not supported
Unit Digital I/O Slave Units
2-tier Terminal block
CRT1-ROS08 CRT1-ROS16 CRT1-ROF08 CRT1-ROF16
Function Output Units Output Units
Operation Time Monitor Yes Yes Contact Operation Monitor Yes Yes Total ON Time Monitor Yes Yes Automatic Baud Rate Detection Yes Yes Unit Conduction Time Monitor Yes Yes Naming Units Yes Yes Naming Connected Devices Yes Yes Network Power Voltage Monitor Yes Yes I/O Power Status Monitor --- --­Communications Error History
Monitor Input Filter --- --­Communications Error Output Yes Yes Preventing Malfunctions Caused by
Inrush Current at I/O Startup Power Short-circuit Detection --- --­Unconnected Line Detection --- --­Load Short-circuit Detection --- --­Disconnected Line Detection --- --­Removable Terminal Block Structure Yes Yes Expansion Using Expansion Units --- Yes --- Yes Scaling --- --­Last Maintenance Date Yes Yes Cumulated Count --- --­Moving Average --- --­Setting the Number of AD
Conversion Points Rate of Change --- --­Comparator --- --­Peak/Bottom Hold --- --­Top/Valley Hold --- --­User Adjustment --- --­Top/Valley Count --­Temperature Range Total Time
Count Input Temperature Variation
Detection Input Error Detection Disable
Function
Ye s Ye s
--- ---
--- ---
---
---
---
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
8
Page 33
Features of CompoNet Slave Units Section 1-1
Yes: Supported, ---: Not supported
Unit Digital I/O Slave Units
3-tier Terminal block
CRT1-@D08TA(-1)
(without Short-circuit and
Disconnected Line Detection)
Function Input Units Output Units Input Units Output Units
Operation Time Monitor Yes Contact Operation Monitor Yes Total ON Time Monitor Yes Automatic Baud Rate Detection Yes Unit Conduction Time Monitor Yes Naming Units Yes Naming Connected Devices Yes Network Power Voltage Monitor Yes I/O Power Status Monitor Yes Communications Error History Monitor Yes Input Filter Yes --- Yes --­Communications Error Output --- Yes --- Yes Preventing Malfunctions Caused by
Inrush Current at I/O Startup Power Short-circuit Detection --- Yes --­Unconnected Line Detection --- Yes --­Load Short-circuit Detection --- --- Yes Disconnected Line Detection --- --- Yes Removable Terminal Block Structure Yes Expansion Using Expansion Units --­Scaling --­Last Maintenance Date Yes Cumulated Count --­Moving Average --­Setting the Number of AD Conversion
Points Rate of Change --­Comparator --­Peak/Bottom Hold --­Top/Valley Hold --­User Adjustment --­Top/Valley Count --­Temperature Range Total Time Count --­Input Temperature Variation Detection --­Input Error Detection Disable Function ---
Yes --- Yes ---
---
CRT1-@D08TAH(-1)
(with Short-circuit and
Disconnected Line Detection)
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
9
Page 34
Features of CompoNet Slave Units Section 1-1
Yes: Supported, ---: Not supported
Unit Digital I/O Slave Units
3-tier Terminal block
CRT1-@D16TA(-1)
(without Short-circuit and
Disconnected Line Detection)
Function Input Units Output
Units
Operation Time Monitor Yes Contact Operation Monitor Yes Total ON Time Monitor Yes Automatic Baud Rate Detection Yes Unit Conduction Time Monitor Yes Naming Units Yes Naming Connected Devices Yes Network Power Voltage Monitor Yes I/O Power Status Monitor Yes Communications Error History Monitor Yes Input Filter Yes --- Yes Yes --- Yes Communications Error Output --- Yes Yes --- Yes Yes Preventing Malfunctions Caused by
Inrush Current at I/O Startup Power Short-circuit Detection --- Yes --- Yes Unconnected Line Detection --- Yes --- Yes Load Short-circuit Detection --- --- Yes Yes Disconnected Line Detection --- --- Yes Yes Removable Terminal Block Structure Yes Expansion Using Expansion Units --­Scaling --­Last Maintenance Date Yes Cumulated Count --­Moving Average --­Setting the Number of AD Conversion
Points Rate of Change --­Comparator --­Peak/Bottom Hold --­Top/Valley Hold --­User Adjustment --­Top/Valley Count --­Temperature Range Total Time Count --­Input Temperature Variation Detection --­Input Error Detection Disable Function ---
Ye s - - - Ye s Ye s - - - Ye s
I/O Units Input Units Output
(with Short-circuit and Disconnected
---
CRT1-@D16TAH(-1)
Line Detection)
I/O units
Units
10
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
Page 35
Features of CompoNet Slave Units Section 1-1
Yes: Supported, ---: Not supported
Unit Digital I/O Slave Units
Units with e-CON Connectors
CRT1-V@D08S(-1)
Function Input Units Output Units
Operation Time Monitor Yes Contact Operation Monitor Yes Total ON Time Monitor Yes Automatic Baud Rate Detection Yes Unit Conduction Time Monitor Yes Naming Units Yes Naming Connected Devices Yes Network Power Voltage Monitor Yes I/O Power Status Monitor --- Yes Communications Error History Monitor Yes Input Filter Yes --­Communications Error Output --- Yes Preventing Malfunctions Caused by Inrush Current at
I/O Startup Power Short-circuit Detection --­Unconnected Line Detection --­Load Short-circuit Detection --­Disconnected Line Detection --­Removable Terminal Block Structure --­Expansion Using Expansion Units --­Scaling --­Last Maintenance Date Yes Cumulated Count --­Moving Average --­Setting the Number of AD Conversion Points --­Rate of Change --­Comparator --­Peak/Bottom Hold --­Top/Valley Hold --­User Adjustment --­Top/Valley Count --­Temperature Range Total Time Count --­Input Temperature Variation Detection --­Input Error Detection Disable Function ---
Yes ---
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
11
Page 36
Features of CompoNet Slave Units Section 1-1
Yes: Supported, ---: Not supported
Unit Digital I/O Slave Units
Units with e-CON Connectors
CRT1-@D16S(-1)
(without Short-circuit and
Disconnected Line Detection)
Function Input Units Output
Units
Operation Time Monitor Yes Contact Operation Monitor Yes Total ON Time Monitor Yes Automatic Baud Rate Detection Yes Unit Conduction Time Monitor Yes Naming Units Yes Naming Connected Devices Yes Network Power Voltage Monitor Yes I/O Power Status Monitor --- Yes Yes --- Yes Yes Communications Error History Monitor Yes Input Filter Yes --- Yes Yes --- Yes Communications Error Output --- Yes Yes --- Yes Yes Preventing Malfunctions Caused by
Inrush Current at I/O Startup Power Short-circuit Detection --- Yes --- Yes Unconnected Line Detection --- Yes --- Yes Load Short-circuit Detection --- --- Yes Yes Disconnected Line Detection --- --- Yes Yes Removable Terminal Block Structure --­Expansion Using Expansion Units --­Scaling --­Last Maintenance Date Yes Cumulated Count --­Moving Average --­Setting the Number of AD Conversion
Points Rate of Change --­Comparator --­Peak/Bottom Hold --­Top/Valley Hold --­User Adjustment --­Top/Valley Count --­Temperature Range Total Time Count --­Input Temperature Variation Detection --­Input Error Detection Disable Function ---
Yes --- Yes Yes --- Yes
I/O Units Input Units Output
(with Short-circuit and Disconnected
---
CRT1-@D16SH(-1)
Line Detection)
I/O units
Units
12
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
Page 37
Features of CompoNet Slave Units Section 1-1
Yes: Supported, ---: Not supported
Unit Digital I/O Slave Units
Units with e-CON Connectors
CRT1-@D32S(-1)
(without Short-circuit and
Disconnected Line Detection)
Function Input Units Output
Units
Operation Time Monitor Yes Contact Operation Monitor Yes Total ON Time Monitor Yes Automatic Baud Rate Detection Yes Unit Conduction Time Monitor Yes Naming Units Yes Naming Connected Devices Yes Network Power Voltage Monitor Yes I/O Power Status Monitor --- Yes Yes --- Yes Yes Communications Error History Monitor Yes Input Filter Yes --- Yes Yes --- Yes Communications Error Output --- Yes Yes --- Yes Yes Preventing Malfunctions Caused by
Inrush Current at I/O Startup Power Short-circuit Detection --- Yes --- Yes Unconnected Line Detection --- Yes --- Yes Load Short-circuit Detection --- --- Yes Yes Disconnected Line Detection --- --- Yes Yes Removable Terminal Block Structure --­Expansion Using Expansion Units --­Scaling --­Last Maintenance Date Yes Cumulated Count --­Moving Average --­Setting the Number of AD Conversion
Points Rate of Change --­Comparator --­Peak/Bottom Hold --­Top/Valley Hold --­User Adjustment --­Top/Valley Count --­Temperature Range Total Time Count --­Input Temperature Variation Detection --­Input Error Detection Disable Function ---
Yes --- Yes Yes --- Yes
I/O Units Input Units Output
(with Short-circuit and Disconnected
---
CRT1-@D32SH(-1)
Line Detection)
I/O units
Units
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
13
Page 38
Features of CompoNet Slave Units Section 1-1
Yes: Supported, ---: Not supported
Unit Digital I/O Slave Units
Units with MIL Connectors
CRT1-V@D16ML(-1) CRT1-V@D32ML(-1)
Function
Operation Time Monitor Yes Contact Operation Monitor Yes Total ON Time Monitor Yes Automatic Baud Rate Detection Yes Unit Conduction Time Monitor Yes Naming Units Yes Naming Connected Devices Yes Network Power Voltage Monitor Yes I/O Power Status Monitor Yes Communications Error History Monitor Yes I n p ut F i lt e r Ye s - - - Ye s - -- Ye s Communications Error Output --- Yes --- Yes Yes Preventing Malfunctions Caused by
Inrush Current at I/O Startup Power Short-circuit Detection --­Unconnected Line Detection --­Load Short-circuit Detection --­Disconnected Line Detection --­Removable Terminal Block Structure --­Expansion Using Expansion Units --­Scaling --­Last Maintenance Date Yes Cumulated Count --­Moving Average --­Setting the Number of AD Conversion
Points Rate of Change --­Comparator --­Peak/Bottom Hold --­Top/Valley Hold --­User Adjustment --­Top/Valley Count --­Temperature Range Total Time Count --­Input Temperature Variation Detection --­Input Error Detection Disable Function ---
Input Units Output Units Input Units Output Units I/O Units
Ye s - - - Ye s - - - Ye s
---
14
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
Page 39
Features of CompoNet Slave Units Section 1-1
Yes: Supported, ---: Not supported
Unit Digital I/O Slave Units
Units with Screw-less Clamp Terminals
CRT1-@D08SL(-1) CRT1-@D16SL(-1)
Function
Operation Time Monitor Yes Contact Operation Monitor Yes Total ON Time Monitor Yes Automatic Baud Rate Detection Yes Unit Conduction Time Monitor Yes Naming Units Yes Naming Connected Devices Yes Network Power Voltage Monitor Yes I/O Power Status Monitor Yes Communications Error History Monitor Yes I n p ut F i lt e r Ye s - - - Ye s - - - Ye s Communications Error Output --- Yes --- Yes Yes Preventing Malfunctions Caused by
Inrush Current at I/O Startup Power Short-circuit Detection --­Unconnected Line Detection --­Load Short-circuit Detection --­Disconnected Line Detection --­Removable Terminal Block Structure Yes Expansion Using Expansion Units --­Scaling --­Last Maintenance Date Yes Cumulated Count --­Moving Average --­Setting the Number of AD Conversion
Points Rate of Change --­Comparator --­Peak/Bottom Hold --­Top/Valley Hold --­User Adjustment --­Top/Valley Count --­Temperature Range Total Time Count --­Input Temperature Variation Detection --­Input Error Detection Disable Function ---
Input Units Output Units Input Units Output Units I/O Units
Ye s - - - Ye s - - - Ye s
---
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
15
Page 40
Features of CompoNet Slave Units Section 1-1
Yes: Supported, ---: Not supported
Unit Analog l I/O Slave Units
Units with 2-tier
Terminal block
CRT1-AD04 CRT1-DA02
Function Input
Units
Operation Time Monitor --­Contact Operation Monitor --­Total ON Time Monitor --­Automatic Baud Rate Detection Yes Unit Conduction Time Monitor Yes Naming Units Yes Naming Connected Devices Yes Network Power Voltage Monitor Yes I/O Power Status Monitor --­Communications Error History Monitor Yes Input Filter --­Communications Error Output --- Yes --- Yes --- Yes Preventing Malfunctions Caused by Inrush
Current at I/O Startup Power Short-circuit Detection --­Unconnected Line Detection --­Load Short-circuit Detection --­Disconnected Line Detection Yes --- Yes --- Yes --­Removable Terminal Block Structure Yes Expansion Using Expansion Units --­Scaling Ye s Last Maintenance Date Yes Cumulated Count Yes Moving Average Yes --- Yes --- Yes --­Setting the Number of AD Conversion Points Yes --- Yes --- Yes --­Rate of Change Yes --- Yes --- Yes --­Comparator Yes --- Yes --- Yes --­Peak/Bottom Hold Yes --- Yes --- Yes --­Top/Valley Hold Yes --- Yes --- Yes --­User Adjustment Yes Top/Valley Count --­Temperature Range Total Time Count --­Input Temperature Variation Detection --­Input Error Detection Disable Function ---
Output
Units
Units with e-CON
Connectors
CRT1-VAD04S CRT1-VDA02S
Input Units
Output
Units
---
Units with MIL
Connectors
CRT1-VAD04ML CRT1-VDA02ML
Input Units
Output
Units
16
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
Page 41
Features of CompoNet Slave Units Section 1-1
Yes: Supported, ---: Not supported
Unit Temperature Input Units
CRT1-TS04T CRT1-TS04P
Function Input Units
Operation Time Monitor --­Contact Operation Monitor --­Total ON Time Monitor --­Automatic Baud Rate Detection Yes Unit Conduction Time Monitor Yes Naming Units Yes Naming Connected Devices Yes Network Power Voltage Monitor Yes I/O Power Status Monitor --­Communications Error History Monitor Yes Input Filter --­Communications Error Output --­Preventing Malfunctions Caused by Inrush
Current at I/O Startup Power Short-circuit Detection --­Unconnected Line Detection --­Load Short-circuit Detection --­Disconnected Line Detection Yes Removable Terminal Block Structure Yes Expansion Using Expansion Units --­Scaling Yes Last Maintenance Date Yes Cumulated Count Yes Moving Average Yes Setting the Number of AD Conversion Points --­Rate of Change Yes Comparator Yes Peak/Bottom Hold Yes Top/Valley Hold Yes User Adjustment Yes Top/Valley Count Yes Temperature Range Total Time Count Yes Input Temperature Variation Detection Yes Input Error Detection Disable Function Yes
---
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
17
Page 42
Features of CompoNet Slave Units Section 1-1
Yes: Supported, ---: Not supported
Unit Bit Slave Units Bit Slaves with Compact Connectors Repea
CRT1B-
@D02S(-1)
Function Input
Operation Time Monitor Yes --- --- ---
Contact Operation Monitor Yes --- --- ---
Total ON Time Monitor Yes --- --- ---
Automatic Baud Rate Detection
Unit Conduction Time Monitor Yes --- --- Yes
Naming Units Yes --- --- Yes
Naming Connected Devices Yes --- --- ---
Network Power Voltage Monitor
I/O Power Status Monitor --- --- --- ---
Communications Error History Monitor
Input Filter Yes --- Yes --- Yes Yes --- Yes Yes --- Yes ---
Communications Error Output --- Yes --- Yes Yes --- Yes Yes --- Yes Yes ---
Preventing Malfunctions Caused by Inrush Current at I/O Startup
Power Short-circuit Detection Yes --- Yes --- Yes --- --- ---
Unconnected Line Detection --- --- --- ---
Load Short-circuit Detection --- Yes --- Yes Yes --- --- ---
Disconnected Line Detection --- --- --- ---
Removable Terminal Block Structure
Expansion Using Expansion Units
Scaling --- --- --- ---
Last Maintenance Date Yes --- --- Yes
Cumulated Count --- --- --- ---
Moving Average --- --- --- ---
Setting the Number of AD Conversion Points
Rate of Change --- --- --- ---
Comparator --- --- --- ---
Peak/Bottom Hold --- --- --- ---
Top/Valley Hold --- --- --- ---
User Adjustment --- --- --- ---
Top/Valley Count --- --- --- ---
Temperature Range Total Time Count
Input Temperature Variation Detection
Input Error Detection Disable Function
Output
Units
Units
Yes --- Yes --- Yes --- --- ---
CRT1B-@D0@SP(-1)
CRT1B-MD04SLP(-1)
Input
Output
Units
Ye s Ye s Ye s Ye s
Yes --- --- Yes
Yes --- --- Yes
Units
--- --- --- ---
--- --- --- ---
--- --- --- ---
--- --- --- ---
--- --- --- ---
--- --- --- ---
units
CRT1B-@D02JS(-1) CRT1B-@D04JS(-1) CRS1-
I/O
Input Units
Output
Units
I/O
units
Input Units
Output
Units
units
I/O
ter
Unit
RPT01
18
Note The Contact Operation Monitor and the Total ON Time Monitor cannot be
used at the same time for the same contact.
Page 43
Slave Unit Models Section 1-2

1-2 Slave Unit Models

CompoNet Slave Units can be classified into the following groups.
Word Slave Units Word Slave Units are Slave Units that are allocated units of 16 bits (i.e.,
1 word) in I/O memory of the CPU Unit. Digital I/O Slave Units: Slave Units with digital I/O Analog I/O Slave Units: Slave Units with analog I/O Temperature Input Units: Slave Units with temperature inputs Expansion Units: Units that can be used to expand the number of I/O
points for Digital I/O Slave Units (with 2-tier termi­nal blocks and 16 points).
Bit Slave Units Bit Slave Units are Slave Units that are allocated units of 2 bits in I/O memory
of the CPU Unit. Bit Slave Units : Bit Slave Units are Slave Units with 2 points or 4
points of digital I/O. They come with a Standard or Sheathed Flat Cable included.
Bit Slaves with Compact Connectors:
Bit Slave Units with Compact Connectors are Slave Units with 2 points or 4 points of digital I/O. They have built-in compact connectors for the I/O inter­face that support connections with communications cables using internal hook communications con­nectors.
Repeater Units Units that can be used to expand the network by extending trunk lines or
branching.
19
Page 44
Slave Unit Models Section 1-2

1-2-1 Word Slave Units

Digital I/O Slave Units
Terminal Block with Screws
Type Appearance I/O capacity Model Features
Digital I/O Slave Units with 2-tier Terminal Block
1 1 1
0 1
89
567
01234
T U
R
O D A
E
D O N
1
X D R
O W
0
]
1
3
X
S
6
-
N
0 [
MS
MRON O
8 inputs (NPN) CRT1-ID08 • Terminal blocks can be attached/
8 inputs (PNP) CRT1-ID08-1
8 outputs (NPN) CRT1-OD08
removed from the Unit.
• Expansion Units cannot be added.
8 outputs (PNP) CRT1-OD08-1
5
1 4 1
3 1 2
16 inputs (NPN) CRT1-ID16 • Terminal blocks can be attached/
16 inputs (PNP) CRT1-ID16-1
removed from the Unit.
• Expansion Units can be added.
16 outputs (NPN) CRT1-OD16
16 outputs (PNP) CRT1-OD16-1
8 inputs/8 outputs (NPN)
8 inputs/8 outputs (PNP)
CRT1-MD16 • Terminal blocks can be attached/
removed from the Unit.
CRT1-MD16-1
• Expansion Units cannot be added.
8 outputs (relay outputs)
8 outputs (SSR outputs)
16 outputs (relay outputs) 16 outputs (SSR outputs)
CRT1-ROS08
CRT1-ROF08
CRT1-ROS16 • Terminal blocks can be attached/
removed from the Unit.
CRT1-ROF16
• Expansion Units can be added.
20
Page 45
Slave Unit Models Section 1-2
Type Appearance I/O capacity Model Features
Digital I/O Slave Units with 3-tier Terminal Block
Without Short-cir­cuit and Discon­nected Line Detection
With Short-cir­cuit and Discon­nected Line Detection
Without Short-cir­cuit and Discon­nected Line Detection
With Short-cir­cuit and Discon­nected Line Detection
8 inputs (NPN) CRT1-ID08TA • Terminal blocks can be
8 inputs (PNP) CRT1-ID08TA-1
8 outputs (NPN) CRT1-OD08TA
8 outputs (PNP) CRT1-OD08TA-1
8 inputs (NPN) CRT1-ID08TAH
8 inputs (PNP) CRT1-ID08TAH-1
8 outputs (NPN) CRT1-OD08TAH
8 outputs (PNP) CRT1-OD08TAH-1
16 inputs (NPN) CRT1-ID16TA
16 inputs (PNP) CRT1-ID16TA-1
16 outputs (NPN) CRT1-OD16TA
16 outputs (PNP) CRT1-OD16TA-1
8 inputs/8 outputs (NPN)
8 inputs/8 outputs (PNP)
16 inputs (NPN) CRT1-ID16TAH
16 inputs (PNP) CRT1-ID16TAH-1
16 outputs (NPN) CRT1-OD16TAH
16 outputs (PNP) CRT1-OD16TAH-1
8 inputs/8 outputs (NPN)
8 inputs/8 outputs (PNP)
CRT1-MD16TA
CRT1-MD16TA-1
CRT1-MD16TAH
CRT1-MD16TAH-1
attached/removed from the Unit.
• Expansion Units cannot be added.
21
Page 46
Slave Unit Models Section 1-2
Units with Connectors
Type Appearance I/O capacity Model Features
Digital I/O Slave Units with e-CON Connectors
Without Short­circuit and Dis­con­nected Line Detec­tion
With Short­circuit and Dis­con­nected Line Detec­tion
Without Short­circuit and Dis­con­nected Line Detec­tion
With Short­circuit and Dis­con­nected Line Detec­tion
8 inputs (NPN) CRT1-VID08S • Equipped with e-CON
8 inputs (PNP) CRT1-VID08S-1
8 outputs (NPN) CRT1-VOD08S
8 outputs (PNP) CRT1-VOD08S-1
16 inputs (NPN) CRT1-ID16S
16 inputs (PNP) CRT1-ID16S-1
16 outputs (NPN) CRT1-OD16S
16 outputs (PNP) CRT1-OD16S-1
8 inputs and 8 outputs (NPN)
8 inputs and 8 outputs (PNP)
16 inputs (NPN) CRT1-ID16SH
16 inputs (PNP) CRT1-ID16SH-1
16 outputs (NPN) CRT1-OD16SH
16 outputs (PNP) CRT1-OD16SH-1
8 inputs and 8 outputs (NPN)
8 inputs and 8 outputs (PNP)
32 inputs (NPN) CRT1-ID32S
32 inputs (PNP) CRT1-ID32S-1
32 outputs (NPN) CRT1-OD32S
32 outputs (PNP) CRT1-OD32S-1
16 inputs and 16 outputs (NPN)
16 inputs and 16 outputs (PNP)
32 inputs (NPN) CRT1-ID32SH
32 inputs (PNP) CRT1-ID32SH-1
32 outputs (NPN) CRT1-OD32SH
32 outputs (PNP) CRT1-OD32SH-1
16 inputs and 16 outputs (NPN)
16 inputs and 16 outputs (PNP)
CRT1-MD16S
CRT1-MD16S-1
CRT1-MD16SH
CRT1-MD16SH-1
CRT1-MD32S
CRT1-MD32S-1
CRT1-MD32H
CRT1-MD32H-1
connectors.
• Expansion Units cannot be added.
22
Page 47
Slave Unit Models Section 1-2
Type Appearance I/O capacity Model Features
Digital I/O Slave Units with MIL Connectors
16 inputs (NPN) CRT1-VID16ML • Equipped with MIL connectors.
16 inputs (PNP) CRT1-VID16ML-1
16 outputs (NPN) CRT1-VOD16ML
16 outputs (PNP) CRT1-VOD16ML-1
32 inputs (NPN) CRT1-VID32ML
32 inputs (PNP) CRT1-VID32ML-1
32 outputs (NPN) CRT1-VOD32ML
32 outputs (PNP) CRT1-VOD32ML-1
16 inputs/16 outputs (NPN)
16 inputs/16 outputs (PNP)
CRT1-VMD32ML
CRT1-VMD32ML-1
• Expansion Units cannot be added.
Units with Clamp Terminal Blocks
Type Appearance I/O capacity Model Features
Digital I/O Slave Units with Screw­less Clamp Termi­nal Blocks
8 inputs (NPN) CRT1-ID08SL • Equipped with screw-less clamp
8 inputs (PNP) CRT1-ID08SL-1
8 outputs (NPN) CRT1-OD08SL
8 outputs (PNP) CRT1-OD08SL-1
terminals.
• Expansion Units cannot be added.
16 inputs (NPN) CRT1-ID16SL
16 inputs (PNP) CRT1-ID16SL-1
16 outputs (NPN) CRT1-OD16SL
16 outputs (PNP) CRT1-OD16SL-1
8 inputs/8 outputs (NPN)
8 inputs/8 outputs (PNP)
CRT1-MD16SL
CRT1-MD16SL-1
23
Page 48
Slave Unit Models Section 1-2
Analog I/O Slave Units
Terminal Block with Screws
Type Appearance I/O capacity Model Features
/D
A
T U
E
P
G
N
1
I
N
W
, 0
Analog I/O Slave Units with 2-tier Ter­minal Block
Units with Connectors
Type Appearance I/O capacity Model Features
Analog I/O Slave Units with e-CON Connectors
A
4 inputs CRT1-AD04 I/O range:
S
R
H
1
T
C
U
E
2
P
G
N
3
I
N
N
,
3
2
A
O
R
H
4
C
5 6
12345678
R D A
E D
O
1
N
X D R
O W
0
]
1
3
X
6
NS
­[0
MS
L A
T1-AD04
N
I
CR
M R E
N
T
G O L
MRO
A
O
N
A
2 outputs CRT1-DA02
0 to 5 V, 1 to 5 V, 0 to 10 V, 10 to 10 V, 0 to 20 mA, 4 to 20 mA
4 inputs CRT1-VAD04S I/O range:
0 to 5 V, 1 to 5 V, 0 to 10 V, 10 to 10 V, 0 to 20 mA, 4 to 20 mA
Analog I/O Slave Units with MIL Con­nectors
2 outputs CRT1-VDA02S
4 inputs CRT1-VAD04ML
2 outputs CRT1-VDA02ML
24
Page 49
Slave Unit Models Section 1-2
Temperature Input Units
Type Appearance I/O capacity Model Features
D /
A
T U
E
Temperature Input Units with 2-tier Ter­minal Block
W S
1
N
O
8
7
6
5 4 3
2
1
R D A
E D
O
1
N
X
D
R O W
0
1
S
3]
X
N
0-6
S
[
M
4 0 D
A
-
L
1
A
T
R
IN
C
M
R
E
N
T
O
G
R
O L
M
A
O
N A
4 inputs CRT1-TS04T Thermocouple input (Switchable
P
G
N
1
I
N
,
A
0
R
H
T
C
U
E
2
P
G N I
N
,3
3
2
A R
H
4
C
5 6
between R, S, K, J, T, E, B, N, L, U, W, and PL2.)
CRT1-TS04P Platinum resistance thermometer
input (PT100 only)
Expansion Units
Type Appearance I/O capacity Model Features
Expansion Units with 2-tier Terminal Block
8 inputs (NPN) XWT-ID08 • Expansion Units are used to add 8 inputs (PNP) XWT-ID08-1 8 outputs (NPN) XWT-OD08 8 outputs (PNP) XWT-OD08-1 16 inputs (NPN) XWT-ID16
points to Digital. I/O Slave Units with 2-tier terminal blocks and 16 points.
• One Expansion Unit can be added to one Slave Unit.
16 inputs (PNP) XWT-ID16-1 16 outputs (NPN) XWT-OD16 16 outputs (PNP) XWT-OD16-1
25
Page 50
Slave Unit Models Section 1-2

1-2-2 Bit Slave Units

Slaves with Connectors
Type Appearance I/O capacity Model Features
Bit Slave Units with e-CON Connectors
2 inputs (NPN) CRT1B-ID02S • Standard Flat Cable connected as
2 inputs (PNP) CRT1B-ID02S-1
2 outputs (NPN) CRT1B-OD02S
2 outputs (PNP) CRT1B-OD02S-1
standard feature.
Bit Slave Units with Compact Connec­tors
2 inputs (NPN) CRT1B-ID02SP • Sheathed Flat Cable connected as 2 inputs (PNP) CRT1B-ID02SP-1 2 outputs (NPN) CRT1B-OD02SP 2 outputs (PNP) CRT1B-OD02SP-
4 inputs (NPN) CRT1B-ID04SP 4 inputs (PNP) CRT1B-ID04SP-1 2 inputs (NPN) CRT1B-ID02JS • Compact, space-saving design 2 inputs (PNP) CRT1B-ID02JS-1 2 outputs (NPN) CRT1B-OD02JS 2 outputs (PNP) CRT1B-OD02JS-1 1 input/1output
(NPN) 1 input/1output
(PNP) 4 inputs (NPN) CRT1B-ID04JS 4 inputs (PNP) CRT1B-ID04JS-1 4 outputs (NPN) CRT1B-OD04JS 4 outputs (PNP) CRT1B-OD04JS-1 2 inputs/2 outputs
(NPN) 2 inputs/2 outputs
(PNP)
1
CRT1B-MD02JS
CRT1B-MD02JS-1
CRT1B-MD04JS
CRT1B-MD04JS-1
standard feature.
• IP54 dust-tight and splash-proof
• Internal hook communications con­nectors
• Network power supply
• Multidrop connections are sup­ported for DCN4 Flat Cable I (sold separately).
Slaves with Clamp Terminal Blocks
Type Appearance I/O capacity Model Features
Bit Slave Units with Screw-less Clamp Terminal Blocks
2 inputs/2 outputs (NPN)
2 inputs/2 outputs (PNP)
Note Bit Slave Unit models with a Standard or Sheathed Flat Cable included do not
support a baud rate of 4 Mbps. (Branching is not possible.)
26
CRT1B-MD04SLP • Sheathed Flat Cable connected as
standard feature.
CRT1B­MD04SLP-1
• IP54 dust-tight and splash-proof
Page 51
Slave Unit Models Section 1-2
PORT2
PORT1
PRT
NODE ADR
NETWORK POWER SUPPLY
OMRON
CRS1-PRT01
RPT
X10
[0-63]
X1
DC24V
INPUT
MS

1-2-3 Repeater Units

Appearance Specification Model Features
RPT
S
M
S
1
PORT2
X
0 1 X
LY
P
[0-63]
1
P
U
0
S
T
R
R
D
R
E
A
T
W
E
R
-P
O
D
P
1
O
P
PORT1
N
K
S
OMRON
R
R
O
C
W
T
V
E
4 2
N
T
C
U
D
P
IN
Two communications connec­tors (Upstream port and down­stream port)
One downstream port power supply connector
Up to 64 Units can be con­nected for each Master Unit.
CRS1-RPT01 • For trunk line-branch line formations, sub-trunk
lines can be connected under a Repeater Unit just like they can be under the Master Unit.
• For unrestricted branching formations, there are no restrictions on the connections.
• Repeater Units enable branching the trunk line, adding more nodes, increasing the connection distance, and changing the type of cable upstream and downstream of the Repeater Unit.

1-2-4 Slave Unit Installation and Connection

Installing Slave Units Refer to the following table for the installation and wiring methods for the
Slave Units.
Slave Unit Installation and Wiring Methods
Digital I/O Slave Units
Name Model Slave Unit
installation
With 2-tier Ter­minal Block
CRT1-ID08(-1) DIN Track Terminal block CRT1-OD08(-1) CRT1-ID16(-1) CRT1-OD16(-1) CRT1-MD16(-1) CRT1-ROS08 CRT1-ROF08 CRT1-ROS16 CRT1-ROF16
With 3-tier Ter­minal Block
CRT1-ID08TA(-1) CRT1-OD08TA(-1) CRT1-ID08TAH(-1) CRT1-OD08TAH(-1) CRT1-ID16TA(-1) CRT1-OD16TA(-1) CRT1-MD16TA(-1) CRT1-ID16TAH(-1) CRT1-OD16TAH(-1) CRT1-MD16TAH(-1)
I/O connection
method
with M3 screws
Internal power External power
Supplied along with communica­tions power
An external I/O power supply is required for con­nected devices.
27
Page 52
Slave Unit Models Section 1-2
Digital I/O Slave Units
Name Model Slave Unit
With e-CON Connectors
CRT1-VID08S(-1) DIN Track
CRT1-VOD08S(-1) I/O power must be
CRT1-ID16S(-1) DIN Track Shared with com-
CRT1-OD16S(-1) I/O power must be
CRT1-MD16S(-1) Shared with com-
CRT1-ID16SH(-1) Shared with com-
CRT1-OD16SH(-1) I/O power must be
CRT1-MD16SH(-1) Shared with com-
CRT1-ID32S(-1) Shared with com-
CRT1-OD32S(-1) I/O power must be
CRT1-MD32S(-1) Shared with com-
CRT1-ID32SH(-1) Shared with com-
CRT1-OD32SH(-1) I/O power must be
CRT1-MD32SH(-1) Shared with com-
installation
or Mount­ing Bracket
I/O connection
method
e-CON connec­tors
Internal power External power
Supplied along with communica­tions power
Shared with com­munications power supply. (See note.)
supplied externally for connected devices.
munications power supply. (See note.)
supplied externally for connected devices.
munications power supply only for inputs. (See note.)
munications power supply. (See note.)
supplied externally for connected devices.
munications power supply only for inputs. (See note.)
munications power supply. (See note.)
supplied externally for connected devices.
munications power supply only for inputs. (See note.)
munications power supply. (See note.)
supplied externally for connected devices.
munications power supply only for inputs. (See note.)
28
Page 53
Slave Unit Models Section 1-2
Name Model Slave Unit
Digital I/O Slave Units
Ana­log I/O Slave Units
Temperature Input Units CRT1-TS04T DIN Track Terminal block
Digital I/O Slave Units Expansion Units
Bit Slave Units
Repeater Units CRS1-RPT01 DIN Track
With MIL Con­nectors
With Screw-less Clamp Terminal Blocks
With 2-tier Te r m i nal B l o c k
With e-CON Connectors
With MIL Connectors
With e-CON Connec­tors
With Screw­less Clamp Te r m in a l Blocks
With Compact Connectors
IP54 CRT1B-ID02SP(-1)
IP54 CRT1B-MD04SLP(-1) Screw-less
CRT1-VID16ML(-1) DIN Track CRT1-VOD16ML(-1) CRT1-VID32ML(-1) CRT1-VOD32ML(-1) CRT1-VMD32ML(-1) CRT1-ID08SL(-1) DIN Track Screw-less CRT1-OD08SL(-1) CRT1-ID16SL(-1) CRT1-OD16SL(-1) CRT1-MD16SL(-1) CRT1-AD04 Terminal block CRT1-DA02 CRT1-VAD04S DIN Track CRT1-VDA02S CRT1-VAD04ML MIL connectors CRT1-VDA02ML
CRT1-TS04P XWT-ID08(-1) Refer to the follow­XWT-OD08(-1) XWT-ID16(-1) XWT-OD16(-1) CRT1B-ID02S(-1) M4 screw CRT1B-OD02S(-1)
CRT1B-OD02SP(-1) CRT1B-ID04SP(-1)
CRT1B-ID02JS(-1) M4 screen CRT1B-OD02JS(-1) CRT1B-ID04JS(-1) CRT1B-OD04JS(-1) CRT1B-MD02JS(-1) CRT1B-MD04JS(-1)
installation
or Mount­ing Bracket
or Mounting Bracket
installation
mounting using CRT1B­AT T0 3 Mounting Bracket
or M4 screw installation
I/O connection
method
MIL connectors Supplied along
clamp terminal block
with M3 screws
e-CON connectors
with M3 screws
e-CON connec­tors
clamp terminal block
Compact con­nectors
--- Communications
Internal power External power
I/O power must be with communica­tions power
supplied externally
for connected
devices.
---
ing section.
Supplied along with
communications
power (See note.)
power for the down-
stream line must be
supplied from the
communications
power supply con-
nector.
Note For Bit Slave Units, the external I/O (sensor and actuator) power is also pro-
vided through the Flat Cable from the communications power supply con­nected to the Master Unit or the Repeater Unit. When calculating the output current of the communications power supply, always include the external I/O current consumption for Bit Slave Units.
29
Page 54
Slave Unit Models Section 1-2
Supplying I/O Power to Expansion Units
Supply I/O power to Expansion Slave Units according to the following table.
Combination I/O power supply to
Digital Input Slave Unit with Expansion Input Unit Example: CRT1-ID16 + XWT-ID16 (or XWT-ID08)
Digital Input Slave Unit with Expansion Output Unit Example: CRT1-ID16 + XWT-OD16 (or XWT-OD08) Digital Output Slave Unit with Expansion Input Unit Example: CRT1-OD16 + XWT-ID16 (or XWT-ID08) Digital Output Slave Unit with Expansion Output
Unit Example: CRT1-OD16 + XWT-OD16 (or XWT-
OD08)
Devices for Connection to CompoNet Communications
Refer to the following for information on cables and connectors for connection to CompoNet communications.
2-3-1 Cables That Can Be Used
3-3 Preparing Flat Connectors
3-4 Connecting Cables and Terminating Resistor
Expansion Slave Unit
Not required (The Expansion Unit uses the same I/O power supply as the Digital I/O Slave Unit.)
Required (I/O power must be supplied to both Units.)
Required (I/O power must be supplied to both Units.)
Required (I/O power must be supplied to both Units.)
30
Page 55
Wiring Configurations
This section describes the configurations of CompoNet Networks.
2-1 CompoNet Networks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2-1-1 Overall System Configuration and Elements . . . . . . . . . . . . . . . . . . 32
2-1-2 Segments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2-2 Wiring Formations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2-3 Communications Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2-3-1 Cables That Can Be Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2-3-2 Criteria for Selecting Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2-3-3 Maximum Distance and Number of Connected Units for Types of
Communications Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2-4 Communications Cable Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2-4-1 Round Cable I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2-4-2 Round Cable II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2-4-3 Flat Cable I/II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
SECTION 2
31
Page 56
CompoNet Networks Section 2-1

2-1 CompoNet Networks

2-1-1 Overall System Configuration and Elements

A CompoNet Network is a remote I/O system that consists of the following elements.
System Configuration Example
Trunk line
Terminating Resistor
Sub-trunk line
CompoNet Master Unit
Branch line
Repeater Unit
Repeater Unit
Branch line
Repeater Unit
Slave Unit
Sub-trunk line
Branch line
Slave Unit
: Repeater Unit
: Terminating Resistor
: T-branch
: Multidrop
Terminating Resistor
Repeater Unit
Repeater Unit
Sub-trunk line
Terminating Resistor
Sub-trunk line
Branch line Branch line
Sub-trunk line
Branch line Branch line
Terminating Resistor
Terminating Resistor
Sub-branch lines
Terminating Resistor
Multidrop connection on branch line
Communications Cables CompoNet Networks use round cable I, round cable II, Flat Cable I (DCA4-
4F10 Standard Flat Cable), and Flat Cable II (DCA5-4F10 Sheathed Flat Cable) for Communications Cables.
Master Unit The Master Unit manages the CompoNet Network and transfers I/O data
between the PLC and the Slave Units. There is only one Master Unit per network. The Master Unit must be con-
nected to the trunk line.
32
Page 57
CompoNet Networks Section 2-1
Slave Units Some Slave Units receive output data from the Master Unit across the Com-
poNet Network and output it. Other Slave Units send data that has been input across the network to the Master Unit. There are two types of Slave Unit according to the I/O capacity of the Slave Unit.
• Word Slave Units: A Word Slave Unit is allocated 16 bits (i.e., 16 I/O points) in the I/O memory of the CPU Unit.
• Bit Slave Units: A Bit Slave Unit is allocated 2 bits (i.e., 2 I/O points) in the I/O memory of the CPU Unit.
Repeater Unit Using Repeater Units enables expanding network connections as follows:
• Extending the Communications Cable
• Increasing the number of nodes (Units)
• Creating long-distance T-branches from the trunk line and sub-trunk lines (See note.)
• Converting between different types of cable (round cable I, round cable II, Flat Cable I, and Flat Cable II)
A sub-trunk line downstream from a Repeater Unit can be connected with the same communications specifications (i.e., distances and number of Slave Units) as the trunk line.
Up to 64 Repeater Units can be connected per network (i.e., per Master Unit). When Repeater Units are connected in series from the Master Unit, up to two layers can be created.
Note The physical layer is not connected across a Repeater Unit. The
connection is thus different from a branch connection, which branches the same physical layer.
Terminating Resistors With a CompoNet Network, the Master Unit is located at one end of the trunk
line and a Terminating Resistor is connected to the other end of the trunk line. If Repeater Units are used, each Repeater Unit is treated like a Master Unit, i.e., Terminating Resistor is connected to the most remote end of the sub­trunk line downstream from the Repeater Unit.
Note A Terminating Resistor reduces signal bouncing to stabilize com-
munications and must always be connected to the most remote end of the network lines below the Master Unit and each Repeater Unit. Always connect a Terminating Resistor to ensure the quality of the transmission path.
Trunk Lines and Branch Lines
The trunk lines and branch lines in a CompoNet Network are defined as fol­lows:
• Trunk line: The transmission path between the Master Unit and the Termi­nating Resistor.
• Sub-trunk line: The transmission path between the Repeater Unit and the Terminating Resistor (when a Repeater Unit is used)
• Branch line: The transmission path created using a T-branch from the trunk line or sub-trunk line.
• Sub-branch line: The transmission path created using a T-branch from a branch line. (T-branching is not possible from sub-branch lines.)
Note Due to differences in functionality, the same type of cable must be
used between the trunk line and a branch line, a sub-trunk line and a branch line, and a branch line and a sub-branch line. Different types of cable can be used between the trunk line and a sub-trunk line.
Branches There are two ways to create branch lines.
33
Page 58
CompoNet Networks Section 2-1
1) T-branch Connections
• T-branch connections using Flat Connectors (when Flat Cable I or Flat Cable II is used)
• T-branch connections using commercially available relay terminals (when round cable I or round cable II is used)
2) Multidrop Connections
• Multidrop connections using Flat Connectors and Multidrop Connectors (when Flat Cable I or Flat Cable II is used)
• Multidrop connections using Open Type Connectors (when round cable I or round cable II is used)
Note Flat Connectors can also be used to extend the Communications
Cable.
Communications Power Supply
I/O Power Supply A commercially available 24-VDC power supply is used to power the I/O oper-
This is the power supply for communications and internal operations for each Unit.
A commercially available 24-VDC power supply is used for communications and internal operations in each Unit.
One communications power supply can be connected for a trunk line or a sub­trunk line. Communications power is supplied to the trunk line from the Master Unit and to a sub-trunk line from the Repeater Unit.
One power supply cannot be used to supply communications power to more than one line (i.e., to the trunk line and sub-trunk line or to two sub-trunk lines).
ations of the external I/O device connected to a Unit. It is connected to the I/O power supply terminal of the Unit.

2-1-2 Segments

Segment Layers When Repeater Units are used, the CompoNet Network is divided into seg-
ments by the Repeater Units. Each segment is connected to the network, but is isolated electrically. Three layers of these isolated segments can be config­ured, called segments 1, 2, and 3, counted in order from the Master Unit. Repeater Units can be used to add a maximum of two extra segment layers. Therefore, up to two extra segment layers can be created from the Master Unit using Repeater Units. Accordingly, you can expand the length of one trunk line and one branch line to up to 1,500 m (500 m × 3, 93.75 kbps).
Including Repeater Units connected using multidrop connections, a maximum of 64 Repeater Units can be connected in a single network (i.e., to a single Master Unit).
34
Page 59
Wiring Formations Section 2-2
r
Trunk line
Segment 1
Segment 2
Terminating Resistor
Sub-trunk line
Branch line
Repeater Unit
Branch line
Master Unit
Repeater Unit
Repeater Unit
Terminating Resistor
Slave Unit
Sub-trunk line
Branch line
Slave Unit
Branch line
Sub-trunk line
Segment 2
Sub-trunk line
Repeater Unit
Terminating Resistor
Terminating Resistor
Repeater Unit
Segment 3
Segment 3
Branch line
Sub-trunk line
: Repeater Unit
: Terminating Resistor
: T-branch
: Multidrop
Sub-trunk line
Branch line
Terminating Resistor
Segment 3
Terminating Resistor
Branch line
Number of Units Per Segment
A maximum of 32 Slave Units and Repeater Units can be connected in one segment.

2-2 Wiring Formations

There are two possible wiring formations for a CompoNet Network.
Trunk Line-Branch Line Formation
With this wiring formation, the trunk line is differentiated from branch lines and there are restrictions on the number of branches and the number of connec­tions.
Master Unit
Branch line
Trunk line
Branch line
Multidrop
Terminating Resisto
Branch line
Slave Unit
Slave Unit
Slave Unit
35
Page 60
Wiring Formations Section 2-2
Unrestricted Wiring Formation
Master Unit
Slave Unit
Relation between Baud Rate and Communications Cable
With this wiring formation, there is no distinction between the trunk line and branch lines. Wiring can be performed without restrictions as long as the total cable length per segment is no longer than 200 m. There is also no limit in the number of branches.
Segment range
Slave Unit
Slave Unit
Repeater Unit
Slave Unit
Terminating Resistor
Slave Unit
Segment range
Terminating Resistor
The Cables that can be used and the required baud rates are automatically determined by whether a trunk line-branch line formation or an unrestricted wiring formation is used.
Cable type Baud rate
4 Mbps 3 Mbps 1.5 Mbps 93.75 kbps
Round cable I Trunk line -
Round cable II Unrestricted Flat Cable I Flat Cable II --- (See note
branch line wir­ing formation (See note 1.)
2.)
Trunk line ­branch line wir­ing formation
Trunk line ­branch line wir­ing formation
Trunk line ­branch line wir­ing formation
wiring forma­tions
Note (1) If a baud rate of 4 Mbps is used, branching is not possible from the trunk
line. (Only multidrop connections are possible.)
(2) If a baud rate of 4 Mbps is used, branching and multidrop connections are
not possible from the trunk line. (There are no Multidrop Connectors for Flat Cable II.)
The following table shows the conditions and restrictions for each formation.
Item Wiring formation
Trunk line-branch line formation Unrestricted wiring formation
Master Unit location End of network Anywhere in network (not necessarily at the
end)
Maximum number of Slave Units connected to any one branch line
Terminating Resistor location On the opposite ends of the trunk line and
1 or 3 depending on the cable type and baud rate
all sub-trunk lines from the Master Unit and each Repeater Unit
No restrictions
On the most remote ends from the Master Unit and each Repeater Unit
36
Page 61
Communications Cable Section 2-3

2-3 Communications Cable

2-3-1 Cables That Can Be Used

The following four types of cable can be used in a CompoNet network.
Round cable I Check with the manufacturer for applicable CompoNet products.
Use commercially available VCTF cable with two 0.75-mm C3306) that meet CompoNet specifications.
Blue or black: BDL White: BDH
Round cable II Check with the manufacturer for applicable CompoNet products.
Use commercially available VCTF cable with four 0.75-mm C3306) that meet CompoNet specifications.
Red: BS+
2
conductors (JIS
2
conductors (JIS
Green or Blue: BDL
Flat Cable I (DCA4-4F10 Standard Flat Cable)
Red: BS+
White: BDH
Conduc-
tor No.
1 Red BS+ (communications power
2 White BDH (signal high) 0.5 mm 3 Blue BDL (signal low) 0.5 mm 4BlackBS− (communications power
Blue: BDL
Insulation
color
White: BDH
Black: BS
Black: BS
supply positive side)
supply negative side)
Application Nominal
cross-sec-
tion
0.75 mm
2
2
0.75 mm
2
2
Allowable
current (A)
5 max.
---
--­5 max.
CompoNet-compatible products other than DCA4-4F10 can be used. Confirm applicability with the manufacturer.
37
Page 62
Communications Cable Section 2-3
Flat Cable II (DCA5-4F10 Sheathed Flat Cable)
Red: BS+
White: BDH
Conduc-
tor No.
1 Red BS+ (communications power
2 White BDH (signal high) 0.5 mm 3 Blue BDL (signal low) 0.5 mm 4BlackBS− (communications power
Blue: BDL
Insulation
color
Black: BS
Application Nominal
cross-sec-
tion
0.75 mm
supply positive side)
0.75 mm
supply negative side)
2
2
CompoNet-compatible products other than DCA5-4F10 can be used. Confirm applicability with the manufacturer.
Note (3) The characteristics of each conductor in Flat Cable I and Flat Cable II
have been adjusted to the application. Check the line insulator colors and use each line only for the application given in the above table.
(4) For information on applicable CompoNet products and manufacturers, re-
fer to the ODVA home page. http://www.odva.org/

2-3-2 Criteria for Selecting Cables

Selecting Cable Types Select the cable type using the following items as conditions.
2
2
Allowable
current (A)
5 max.
---
--­5 max.
Item Cable type
Round cable I Round cable II Flat Cable I Flat Cable II
Application • When using com-
mercially available cable is desirable.
• To provide commu­nications power separately.
Slave Unit con­nec­tions
Word Slave Units Supported. Supported. (See
Bit Slave Units (com­munications section Flat Cable stan­dard connec­tion)
Bit Slave Unit (commu­nications section con­nector)
IP54 Bit Slave Units
Not supported. (See note 1.)
Supported. Supported. (See
• When using com­mercially available cable is desirable.
• To supply commu­nications power to all Slave Units with the communica­tions cable.
Not supported. (See note 1.)
• To supply commu­nications power to all Slave Units with the communica­tions cable.
Supported. Not supported. Not supported. Supported.
• To supply commu­nications power to all Slave Units with the communica­tions cable.
• Applications in environments that required IP54 com­pliance (drip-proof, splash-proof).
note 2.)
note 2.)
38
Page 63
Communications Cable Section 2-3
Item Cable type
Round cable I Round cable II Flat Cable I Flat Cable II
Wiring method for communica­tions power supply
Master Unit location End of trunk line Baud rate other than 93.75 kbps: End of trunk line
Note (1) Bit Slave that come with a flat cable already connected cannot be con-
Wired separately from the Communi­cations Cable.
Supplied via Communications Cable. (Power is supplied from the Master Unit and Repeater Units.)
93.75 kbps: Anywhere in network
nected if the preconnected cable is removed.
(2) If a baud rate of 4 Mbps is used, branching and multidrop connections are
not possible from the trunk line. (There are no Multidrop Connectors for Flat Cable II.)
Using Different Cable Types
The same type of cable must be used for all lines downstream from the Mas­ter Unit (i.e., the trunk line and branch lines, sub-trunk lines and their branch lines, and branch lines and sub-branch lines must use the same type of cable).
When Repeater Units are used, however, different cables can be used for the trunk line and sub-trunk lines, and for sub-trunk lines and sub-trunk lines, above and below a Repeater Unit.
Master Unit
Cable (trunk line)
Repeater Unit
Slave Unit
Different types of cable can be used.
Cable (sub-trunk line)
Slave Unit
The same type of cable must be used.
The same type of cable must be used.
Note Round cable I, round cable II, Flat Cable I (Standard) and Flat Cable II
(Sheathed) are treated as different types of cable.
Restrictions in Distance between Cables of Multiple CompoNet Systems
When using more than one CompoNet System with Flat Cable I or II, opera­tion may be unstable due to interference. To prevent this, the Flat Cables for the different CompoNet Systems must be separated from each other by at least 5 mm.
39
Page 64
Communications Cable Section 2-3
2-3-3 Maximum Distance and Number of Connected Units for Types of
Communications Cables
The maximum cable lengths for each segment are shown below, along with the maximum number of Slave Units that can be connected. Do not exceed these limits.
Master Unit
Trunk line length
Repeater Unit
Sub-trunk line length
Slave Units
Terminating Resistor
Sub-trunk line length
Branch line length
Branch line length
Sub-trunk line length
Branch line length
Sub-trunk line length
Baud Rate of 4 Mbps (No Branching, See note.)
Item Round cable I/II Flat Cable I
Length per trunk line or sub-trunk line 30 m (90 m) 30 m (90 m) Branch line length Lines cannot be branched from the Total branch line length Restrictions on branch line locations
Number of Slave Units (including Repeater Units)
Branch line length
Branch line length
Branch line length
Sub-branch line length
trunk line. (Only multidrop connections are possible from the trunk line or sub­trunk lines.)
32 32
Sub-trunk line length
Sub-trunk line length
Branch line length
Note Bit Slave Units come with Flat Cable and cannot be connected. Also, there is
Baud Rate of 3 Mbps
40
no applicable connector for multidrop connections for Flat Cable II, and there­fore multidrop connection cannot be made.
Item Round cable I/II Flat Cable I/II
Length per trunk line or sub-trunk line 30 m (90 m) 30 m (90 m) Branch line length 0.5 m 0.5 m Total branch line length 8 m 8 m Restrictions on branch line locations 3/m 3/m Number of Units per branch (See note 1.) 1 1 Maximum sub-branch line length Not supported. Not supported. Total sub-branch line length Not supported. Not supported. Number of Slave Units (including Repeater
Units)
32 32
Page 65
Communications Cable Section 2-3
Baud Rate of
1.5 Mbps
Length per trunk line or sub-trunk line 100 m
Branch line length Not sup-
Total branch line length Not sup-
Restrictions on branch line locations --- 3/m 3/m Number of Units per branch (See note 1.) 3 3 Maximum sub-branch line length Not sup-
Total sub-branch line length Not sup-
Number of Slave Units (including Repeater Units)
Item Round cable I Round cable II
Without branch-
ing
(300m)
ported. (See note 2.)
ported. (See note 2.)
32 32 32
With
branch-
ing
30 m (90m)
2.5 m 2.5 m
25 m 25 m
ported.
ported.
Flat Cable I/II
30 m (90 m)
0.1 m (See note 3.)
2 m (See note 3.)
Baud Rate of
93.75 kbps
Note (1) The number of Units per branch is the maximum number of Slave Units
or Repeater Units that can be connected to one branch using multidrop or T-branch connections (sub-branch lines).
(2) Lines cannot be branched from the trunk line. (Only multidrop connec-
tions are possible from the trunk line or sub-trunk lines.)
(3) Sub-branch lines can be branched from branch lines.
Item Round cable I Round cable II
Flat Cable I/II
Length per trunk line or sub-trunk line 500 m Unrestricted wiring Branch line length 6 m Total branch line length 120 m Restrictions on branch line locations 3/m Number of Units per branch (See note.) 1 Maximum sub-branch line length --­Total sub-branch line length --­Number of Slave Units (including Repeater
Units)
32 32
is enabled for a total length of 200 m.
Note The number of Units per branch is the maximum number of Slave Units or
Repeater Units that can be connected to one branch using multidrop or T­branch connections (sub-branch lines).
41
Page 66
Communications Cable Wiring Examples Section 2-4
r
p
y

2-4 Communications Cable Wiring Examples

The following wiring is required in a CompoNet Network.
• Two communications signal lines (communications data): BDH (communi­cations data high) and BDL (communications data low)
• Two communications power supply lines (power for communications and internal Slave Unit circuits): BS+ (communications power supply plus side) and BS (communications power supply minus side)
The wiring method depends on the type of cable that is used.

2-4-1 Round Cable I

• Connect the two communications signal lines in parallel between the Mas­ter Unit or Repeater Unit and multiple Slave Units.
• Use Open Type Connectors (DCN4-TB4, for connecting Units) to connect Communications Cables to Master Units, Repeater Units, and Slave Units.
• To supply the communications power (24 VDC), connect the two commu­nications power supply lines to each Slave Unit separately from the Com­munications Cables.
• Power is not supplied to the Master Unit or Repeater Units.
• A Terminating Resistor (DRS1-T) must be connected at the end of the network.
Master Unit or Repeater Unit
BS+
BDH
BDL
BS
Open Connector
Open Connector
Commu­nications
Relay terminal block
BS+
BDH
BDL
24-VDC
communications
ower suppl
Two communications signal lines
Communications
Slave Unit
Slave Unit
BDH
BDL
24-VDC
communications
power supply
Communications
BSBS+BSBS+BS
BDH
BDL
24-VDC
communications
power supply
Slave Unit
Terminating Resisto
(121 )
Slave Units can also be connected in parallel using multidrop connections.
42
Page 67
Communications Cable Wiring Examples Section 2-4
Master Unit or Repeater Unit
Terminating Resistor
BS+
BDH
BDL
BS
Commu­nications
(121 )
Open Connector
Open Connector
communications

2-4-2 Round Cable II

BSBS+
BDH
BDL
24-VDC
power supply
Communications
Slave Unit
BDH
24-VDC
communications
power supply
Communications
Slave Unit
BSBS+
BDL
Slave Unit
BSBS+
BDH
BDL
24-VDC
communications
power supply
• Connect the two communications signal lines and two communications power lines in parallel between the Master Unit or Repeater Unit and mul­tiple Slave Units.
• Use Open Type Connectors (DCN4-TB4, for connecting Units) to connect Communications Cables to Master Units, Repeater Units, and Slave Units.
• Connect the communications power supply (24 VDC) to the communica­tions power supply connector for the Master Unit or Repeater Unit.
• Connect DCN4-TM4 Terminating Resistors and DCN4-TR4 Flat Connec­tor Sockets at the ends of the network.
43
Page 68
Communications Cable Wiring Examples Section 2-4
p
r
p
Master Unit or Repeater Unit
Communications power
BS+
BDH
BDL
BS-
Open Connector
Master Unit or Repeater Unit
en Connector
O
Communications power supply connector
Relay terminal block
BDH
BS+
BDL
24-VDC communications power supply
Two communications signal lines
Slave Unit
BS-
BS+
BDH
Two communications power lines
Slave Unit Slave Unit
BDL
BS-
BS+
BDH
BDL
BS-
Terminating Resistor
(121 )
Slave Units can also be connected in parallel using multidrop connections.
Communications power
BS+
BDH
BDL
BS-
Open Connector
en Connector
O
BS+
BDH
BDL
Two communications signal lines
BS-
Slave Unit
Two communications power lines
BS-
BDH
BS+
BDL
Slave Unit
BS+
BDH
BDL
BS-
Slave Unit
Terminating Resisto
(121 )
44
Page 69
Communications Cable Wiring Examples Section 2-4

2-4-3 Flat Cable I/II

• The two communications signal lines and the two communications power supply lines are connected to the Master Unit, Repeater Units, and Slave Units using Flat Cable.
• Connect the communications power supply (24 VDC) to the communica­tions power supply connector for the Master Unit or Repeater Unit.
• A Terminating Resistor (DCN4-TM4 or DCN5-TM4) must be connected at the end of the network.
Master Unit or Repeater Unit
Commu­nications power
Master Unit or Repeater Unit
Commu­nications power
Communications power supply connector
Communications connector
Communications power supply, 24 VDC
Slave Unit
Flat Cable
Communications signal lines: BS+ (red) and BS (black)
Communications power supply lines: BDH (white) and BDL (blue)
Slave Unit
Terminating Resistor
(121 Ω)
Slave Units can also be connected in parallel by using multidrop connections. A DCN4-MD4 Multidrop Connector is required for this. (Only Flat Cable I can be used.)
Communications power supply connector
Communications power supply, 24 VDC
Flat Cable I
Terminating Resistor
(121 Ω)
Communications connector
Slave Unit
Flat Connector Plug
Multidrop Connector
Slave Unit
45
Page 70
Communications Cable Wiring Examples Section 2-4
DCN4-MR4 Flat Multidrop Connectors are used for multidrop connections for Bit Slave Units with Compact Connectors. (Only Flat Cable I can be used.)
Side of Bit Slave Units with
Master Unit or Repeater Unit
Commu­nications power
Communications power supply connector
Communications connector
Communications power supply, 24 VDC
Flat Multidrop Connectors
Back side of Bit Slave Units with Compact Connectors
Compact Connectors
Flat Multidrop Connectors
Terminating Resistor
(121 Ω)
Flat Cable I
46
Page 71
Installation and Wiring
This section describes how to install and wire a CompoNet Network.
3-1 Installing Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3-1-1 Installation Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3-1-2 Installation Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3-1-3 Mounting to a DIN Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3-1-4 Mounting with a Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . 50
3-1-5 Mounting with Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3-1-6 Screw Mounting with a Mounting Bracket. . . . . . . . . . . . . . . . . . . . 55
3-2 Connecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3-2-1 Round Cable I/II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3-2-2 Flat Cable I/II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3-3 Preparing Flat Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3-3-1 Round Cable II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3-3-2 Flat Cable I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3-3-3 Flat Cable II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3-4 Connecting Cables and Terminating Resistor . . . . . . . . . . . . . . . . . . . . . . . . . 73
3-4-1 Connecting Communications Cable to Slave Units and Repeater
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3-4-2 Branching Communications Cables . . . . . . . . . . . . . . . . . . . . . . . . . 77
3-4-3 Extending Communications Cables . . . . . . . . . . . . . . . . . . . . . . . . . 80
3-4-4 Connection Locations for Terminating Resistor. . . . . . . . . . . . . . . . 82
3-5 Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3-5-1 Power Supply Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3-5-2 Connection Locations for Communications Power Supplies . . . . . . 87
3-5-3 Connecting the I/O Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3-5-4 Connecting the Communications and I/O Power Supplies. . . . . . . . 91
3-5-5 Precautions when Supplying Communications Power . . . . . . . . . . . 96
3-5-6 Precautions when Providing the I/O Power Supply . . . . . . . . . . . . . 98
3-5-7 Other Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
3-6 Connecting External I/O for Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3-6-1 Connecting to a Screw Terminal Block . . . . . . . . . . . . . . . . . . . . . . 101
3-6-2 Connecting to e-CON Connector Terminals. . . . . . . . . . . . . . . . . . . 102
3-6-3 Connecting to MIL Connector Terminals. . . . . . . . . . . . . . . . . . . . . 105
3-6-4 Connecting to Screw-less Clamp Terminal Blocks . . . . . . . . . . . . . 111
3-6-5 Connecting External I/O to IP54 Bit Slave Units . . . . . . . . . . . . . . . 112
3-6-6 Connecting to Compact Connectors . . . . . . . . . . . . . . . . . . . . . . . . . 113
SECTION 3
47
Page 72
Installing Slave Units Section 3-1

3-1 Installing Slave Units

3-1-1 Installation Method

The installation method for Slave Units and Repeater Units depends on the model.
Name Model Installation method
Digital I/O Slave Units
With 2-tier Terminal Block CRT1-ID08(-1) DIN Track
CRT1-OD08(-1) CRT1-ID16(-1) CRT1-OD16(-1) CRT1-MD16(-1) CRT1-ROS08 CRT1-ROF08 CRT1-ROS16 CRT1-ROF16
With 3-tier Terminal Block CRT1-ID08TA(-1)
CRT1-OD08TA(-1) CRT1-ID08TAH(-1) CRT1-OD08TAH(-1) CRT1-ID16TA(-1) CRT1-OD16TA(-1) CRT1-MD16TA(-1) CRT1-ID16TAH(-1) CRT1-OD16TAH(-1) CRT1-MD16TAH(-1)
With e-CON Connectors CRT1-VID08S(-1) DIN Track or Mounting
CRT1-VOD08S(-1) CRT1-ID16S(-1) DIN Track CRT1-OD16S(-1) CRT1-MD16S(-1) CRT1-ID16SH(-1) CRT1-OD16SH(-1) CRT1-MD16SH(-1) CRT1-ID32S(-1) CRT1-OD32S(-1) CRT1-MD32S(-1) CRT1-ID32SH(-1) CRT1-OD32SH(-1) CRT1-MD32SH(-1)
With MIL Connectors CRT1-VID16ML(-1) DIN Track or Mounting
CRT1-VOD16ML(-1) CRT1-VID32ML(-1) CRT1-VOD32ML(-1) CRT1-VMD32ML(-1)
With Screw-less Clamp Terminal Blocks
CRT1-ID08SL(-1) DIN Track CRT1-OD08SL(-1) CRT1-ID16SL(-1) CRT1-OD16SL(-1) CRT1-MD16SL(-1)
Bracket
Bracket
48
Page 73
Installing Slave Units Section 3-1
CRT1
OD16
CRT1
OD16
CRT1
OD16
CRT1
OD16
Name Model Installation method
Analog I/O Slave Units
Temperature Input Units CRT1-TS04T DIN Track
Expansion Units XWT-ID08(-1)
Bit Slave Units With e-CON Connectors CRT1B-ID02S(-1) Screw installation (M4)
Repeater Unit CRS1-RPT01 DIN Track or screw instal-
With 2-tier Terminal Block CRT1-AD04 DIN Track
CRT1-DA02
With e-CON Connectors CRT1-VAD04S DIN Track or Mounting
CRT1-VDA02S
Bracket
With MIL Connectors CRT1-VAD04ML
CRT1-VDA02ML
CRT1-TS04P
XWT-OD08(-1) XWT-ID16(-1) XWT-OD16(-1)
CRT1B-OD02S(-1)
IP54 CRT1B-ID02SP(-1)
CRT1B-OD02SP(-1) CRT1B-ID04SP(-1)
With Screw-less Clamp Termi-
IP54 CRT1B-MD04SLP(-1)
nal Blocks Bit Slave Units with Compact Connec-
tors
CRT1B-ID02JS(-1) M4 screw mounting using CRT1B-OD02JS(-1) CRT1B-ID04JS(-1)
CRT1B-ATT03 Mounting Bracket
CRT1B-OD04JS(-1) CRT1B-MD02JS(-1) CRT1B-MD04JS(-1)
lation (M4)

3-1-2 Installation Orientation

There are no restrictions in the orientation unless otherwise specified in the instructions for the Unit. Installation is possible in any of the following six ori­entations.

3-1-3 Mounting to a DIN Track

Materials Required for Installation
35-mm DIN Track PFP-50N Length: 50 cm
End Plate PFP-M Two End Plates are required for each Slave Unit
MS NS
WORD
NODE ADR
01234567 8 9 10 11 12 13 14 15
5
5
6
6
4
4
7
7
3
3
8
8
OUT
2
2
9
9
1
1
0
0
X10
X1
[0-63]
-
-
CRT1
OD16
1
REMOTE
TERMINAL
15 14 13 12
10 11 9
OUT
01234567 8
X1
8
7
9
6
0
5
1
1
4
2
3
-
63]
-
NODE ADR
X10
[0
OD16
8
7
9
6
-
0
5
1
4
2
3
WORD
CRT1
TERMINAL
NS
REMOTE
MS
MS
REMOTE
NS
TERMINAL
CRT1
WORD
3
2
4
1
5
0
-
6
9
7
8
OD16
X10
[0
NODE ADR
­63]
-
3
2
4
1
1
5
0
6
9
7
8
X1
01234567 8
OUT
9 10 11
12 13 14 15
REMOTE
TERMINAL
CRT1
OD16
1
-
-
[0-63] X10
X1
0
0
1
1
9
9
2
2
OUT
8
8
3
3
7
7
4
4
6
6
5
5
MS NS
WORD
NODE ADR
01234567 8 9 10 11 12 13 14 15
Vertical
Name Model Remarks
PFP-100N Length: 100 cm PFP-100N2 Length: 100 cm
and each Repeater Unit.
49
Page 74
Installing Slave Units Section 3-1
Installation Orientation
1,2,3... 1. Hook the slot on the back of the Unit into the top of the DIN Track. Pull
down the DIN Track mounting pin and insert the Unit.
DIN Track
DIN Track mounting pin
2. Hook the bottom of the End Plate on the DIN Track first, and then the top. Attach an End Plate on each side of the Unit, and tighten the screws to se­cure them. Check to make sure that the Unit is firmly secured.
End Plate

3-1-4 Mounting with a Mounting Bracket

Slave Units with e-CON connectors (CRT1-V@D08S(-1)/CRT1-VAD04S/ CRT1-VDA02S) or MIL connectors (CRT1-V@D@@ML(-1)/CRT1-VAD04ML/ CRT1-VDA02ML) can be panel-mounted or wall-mounted, either vertically or horizontally, using special Mounting Brackets.
Required Brackets
Name Model Applicable Slave Unit
Mounting Bracket CRT1-ATT01 Units with MIL Connectors
CRT1-ATT02 Units with e-CON Connectors
SRT2-ATT02 Units with MIL Connectors
CRT1-V CRT1-VAD04ML CRT1-VDA02ML
CRT1-V CRT1-VAD04S CRT1-VDA02S
CRT1-V@D32ML(-1)
@D16ML(-1)
@D08S(-1)
50
Page 75
Installing Slave Units Section 3-1
Dimensions CRT1-ATT01
13
18.7
Mounting Hole Dimensions
Two, 3.2 dia. or M3
35
16±0.2
(mm)
CRT1-ATT02
13
35
26.7
Mounting Hole Dimensions
Two, 3.2 dia. or M3
16±0.2
(mm)
SRT2-ATT02
7.3
35
32.5
Mounting Hole Dimensions
Two, 3.2 dia. or M3
16±0.2
(mm)
Vertical Mounting Use a Mounting Bracket to vertically mount a Slave Unit to a panel or a wall.
Example: Mounting a CRT1-V@D32ML Slave Unit with MIL Connectors
Panel surface (wall)
Vertical on panel surface (wall)
SRT2-ATT02 Mounting Bracket
Mounting Procedure 1. Attach the Mounting Bracket to the panel surface (or wall) with two Phillips
screws, as shown in the following diagram. For mounting hole dimensions, refer to Dimensions above.
51
Page 76
Installing Slave Units Section 3-1
2. Mount the Slave Unit to the Mounting Bracket. The Mounting Bracket is the same shape as a DIN Track, so use the same method as when mounting to a DIN Track.
Horizontal Mounting Use a Mounting Bracket to horizontally mount (side mount) a Slave Unit to a
panel or a wall.
Example: Mounting a CRT1-V@D32ML Slave Unit with MIL Connectors
Panel surface (wall)
Horizontal (side) mounting to panel surface (or wall)
SRT2-ATT02 Mounting Bracket
Mounting Procedure 1. Attach the Mounting Bracket to the panel surface (or wall) with two Phillips
screws, as shown in the following diagram. For mounting hole dimensions, refer to Dimensions above.
2. Mount the Slave Unit to the Mounting Bracket. The Mounting Bracket is the same shape as a DIN Track, so use the same method as when mounting to a DIN Track.
Mounting Dimensions
Vertical Mounting to a Wall • Units with e-CON Connectors (CRT1-V@D08S(-1)/CRT1-VAD04S/CRT1-
VDA02S)
52
Page 77
Installing Slave Units Section 3-1
t
(mm)
t
• Units with MIL Connectors (CRT1-V@D@@ML(-1)/CRT1-VAD04ML/
CRT1-VDA02ML)
45 45
Mounting Bracke
6.0
(The Unit shown in the diagram is the CRT1-V@D08S(-1).)
• Units with MIL Connectors (CRT1-V@D32ML(-1))
(mm)
Horizontal Mounting to a Wall
45 35
Mounting Bracke
3.3
• Units with e-CON Connectors (CRT1-V@D08S(-1)/CRT1-VAD04S/CRT1-
VDA02S)
• Units with MIL Connectors (CRT1-V@D@@ML(-1)/CRT1-VAD04ML/
CRT1-VDA02ML)
Mounting Bracket
2.45
45 45
(mm)
(The Unit shown in the diagram is the CRT1-V@D08S(-1).)
53
Page 78
Installing Slave Units Section 3-1
(mm)
• Units with MIL Connectors (CRT1-V@D32ML(-1))

3-1-5 Mounting with Screws

Refer to the dimensions for the particular Unit and prepare the mounting holes in the panel. Tighten the M4 screws to a torque of 0.9 N·m, and check to be sure that the Unit is securely mounted.
Mounting Bit Slave Units Using Screw Brackets
The Bit Slave Units (CRT1B-ID02S(-1) and CRT1B-OD02S(-1)) are installed using the enclosed screw bracket along with screw holes in one of the two ori­entations shown below.
Mounting Bracket
45 35
0.1
54
Screw brackets
Use the following procedure to mount the screw bracket.
1,2,3... 1. Insert the screw bracket into the back of the Bit Slave Unit along the
guides.
Page 79
Installing Slave Units Section 3-1
k
Guides
Screw bracket
2. Press the screw bracket in until the hooks on the bracket are completely locked into place.
Screw bracket hoo

3-1-6 Screw Mounting with a Mounting Bracket

Slave Units with Compact Connectors (CRT1B-@D02JS(-1) or CRT1B- @D04JS(-1)) can be mounted using special Mounting Brackets.
Required Brackets
Name Model Applicable Slave Unit
Mounting Bracket CRT1-ATT03 Bit Slaves with Compact Connec-
Dimensions
CRT1-ATT03
Mounting Hole Dimensions
38
Two, 4.2 dia. or M4
tors CRT1B-@D02JS(-1)
CRT1B-@D04JS(-1)
29.4
46
37.7 21
Two, 4.2 dia. or M4
Perform mounting using either of the two sets of holes.
55
Page 80
Installing Slave Units Section 3-1
Mounting Dimensions
CRT1B-@D02JS(-1)
46 24
Mounting Procedure
1,2,3... 1. Mount the Unit using two M4 screws in the mounting holes A or the mount-
2446
CRT1B-@D04JS(-1)
ing holes B. Tighten the screws to the following torque.
• Tightening torque: 0.9 N·m
25.4
27.05
6.65
20
20.4
15
A
B
2. As shown in the following figure, press in on the Unit until the internal hooks of the Mounting Bracket make a clicking sound. After mounting the Unit, be sure to check that the Bit Slave Unit with Compact Connectors is correctly mounted to the Mounting Bracket.
56
Page 81
Connecting Cables Section 3-2
r
p

3-2 Connecting Cables

In a CompoNet Network, Units can be connected and cables can be branched and extended by using Communications Cable and mounting connectors to Units. The methods for connecting Communications Cables and Units and for branching depend on the cable type and branching formation used.
The differences are shown in the following table.

3-2-1 Round Cable I/II

Slave Unit/Repeater Unit
connections
Open Type Connector
Branch line or sub-branch line
Open Type Connecto
Slave/Repeater Unit
Note Bits Slave Units with a Flat
Cable included cannot use Open Type Connectors.
Cable branches
T-branch connections Multidrop connections
Commercially available relay terminal block
Slave/Re
Relay terminal block
Open Type Connector
eater Unit
Trunk line, sub-trunk line, or branch line
Open Type Connector
Trunk line, sub-trunk line, or branch line
Slave/Repeater Unit
Open Type Connector
57
Page 82
Preparing Flat Connectors Section 3-3
p

3-2-2 Flat Cable I/II

Slave Unit/Repeater Unit
connections
Flat Connector Plug
• Word Slave Units, Bit Slave Units with
Flat Connector Socket + Flat Connector Plug
a communications connector, or Repeater Units
Branch line or sub-branch line
Flat Connector Plug
Slave/Re
eater Unit
• Bit Slave Unit with Flat Cable Included
Flat Connector Plug
Flat Cable (included)
Bit Slave Unit
Note Bit Slave Units are available with
a Flat Cable included as a stan­dard feature.
Flat Connector Socket + Flat Connector Plug
Flat Connector Socket Flat Connector Socket
Cable branches
T-branch connections Multidrop connections
Multidrop Connector
Flat Connector Socket
Flat Connector Plug
Trunk line, sub-trunk line, or branch line
Branch line or sub-branch line
Flat Connector Plug (or connector provided with cable)
Slave/Repeater Unit
Trunk line, sub-trunk line, or branch line
Flat Connector Plug
Multidrop Connectors
Slave/Repeater Unit
Flat Connector Plug
Bit Slaves with Compact Connectors
Multidrop Connector (DCN4-MR4)
Trunk line, sub-trunk line, or branch line (Flat Cable)
Bit Slaves with Compact Connectors
Note If a Sheathed Flat Cable II is
used, multidrop connections using multidrop connectors can­not be used.
Cable Extension
Trunk line and sub-trunk line
Flat Connector Plug

3-3 Preparing Flat Connectors

To connect a Terminating Resistor to round cable II, to connect Flat Cable I or II to Units and to branch or extend the wiring, Flat Connectors must be pre­pared and attached to the cables.
Note (1) Flat Connectors cannot be reused once they have been attached. Per-
form the procedure with care.
(2) Always hold on to the Flat Connector when connecting or disconnecting
it.
(3) When connecting a Flat Connector, press it all the way in and then pull on
it to be sure it is locked into place.
Trunk line and sub-trunk line
Flat Connector Plug
58
Page 83
Preparing Flat Connectors Section 3-3
Connectors Used
Name Appearance Model Application
Flat Connector I Socket DCN4-TR4 Used as a set with the DCN4-BR4 Flat Connector
Plug in the following applications:
• Extending the trunk line or sub-trunk lines.
• T-branching branch lines from the trunk line or sub-trunk lines.
• T-branching sub-branch lines from a branch line.
Used independently when connecting a DCN4­TM4 Terminating Resistor to the end of the trunk line or a sub-trunk line.
Flat Connector I Plug DCN4-BR4 Used as a set with the DCN4-TR4 Flat Connector
Socket in the following applications:
• Extending the trunk line or sub-trunk lines.
• T-branching branch lines from the trunk line or sub-trunk lines.
• T-branching sub-branch lines from a branch line.
Used independently in the following applications:
• Connecting Communications Cable to a Unit.
• Connecting Communications Cable to a DCN4­MD4 Multidrop Connector (when a multidrop con­nection is used).
Flat Connector II Socket DCN5-TR4 Used as a set with the DCN5-BR4 Flat Connector
Plug in the following applications:
• Extending the trunk line or sub-trunk lines.
• T-branching branch lines from the trunk line or sub-trunk lines.
• T-branching sub-branch lines from a branch line.
Used independently when connecting a DCN5­TM4 Terminating Resistor to the end of the trunk line or a sub-trunk line.
Flat Connector II Plug DCN5-BR4 Used as a set with the DCN5-TR4 Flat Connector
Socket in the following applications:
• Extending the trunk line or sub-trunk lines
• T-branching branch lines from the trunk line or sub-trunk lines
• T-branching sub-branch lines from a branch line
Used independently to connect Communications Cable to a Unit.
Flat Multidrop Connector Plug
DCN4-MR4 Used independently in the following application:
• Connecting Communications Cable to a Unit in a multidrop connection
This connector can be used with the following Units:
Bit Slave Units with Compact Connectors (CRT1B-@D0@JS(-1))
59
Page 84
Preparing Flat Connectors Section 3-3
e
Tools Required
Name Appearance Model Application
Pliers DWT-A01 Crimping tool for DCN4-TR4 Flat Connector
Socket, DCN4-BR4 Flat Connector Plug, or DCN4­MR4 Flat Multidrop Connector Plug.
Pliers DWT-A02 Crimping tool for DCN5-TR4 Flat Connector
Socket or DCN5-BR4 Flat Connector Plug

3-3-1 Round Cable II

This procedure is only required to connect a Terminating Resistor.
Preparing DCN4-TR4 Flat Connector Sockets
Component Names
Cover Housing
Cable labels (Black, blue/green, white, and red)
Cable confirmation slot
Black
Preparing the Cable
Cut the cable perpendicular to the length, and strip the sheath as shown in the following diagram.
Red
60
Whit
Green or blue
Black
Setting the Cable Stopper
Set the Cable Stopper. Close the cover, secure the hooks, and then press down on the cable stopper
until it clicks into place.
Page 85
Preparing Flat Connectors Section 3-3
g
Cable stopper
Attaching the Cable
Confirm that the cable colors match the cable labels, and then insert the cable end all the way to the back of the cover in which the cable stopper has already been set.
Location of cable stopper
Attaching the Housing
Confirm that the cable labels match the cable colors, and then temporarily secure the housing to the cover.
Housin
Note The housing cannot be removed from the cover once it has been attached.
The connector may be damaged if the housing is forcefully removed.
Pressure-welding the Connector
The connector is pressure-welded using the DWT-A01 Pliers.
61
Page 86
Preparing Flat Connectors Section 3-3
g
1,2,3... 1. As shown below, align the center (see arrows) of the connector cover with
the center of the pressure-welding block on the Pliers.
Pliers
2. Squeeze firmly on the Pliers until the lock on the connector clicks into place.
Note (1) Do not pressure-weld the connector cover at the edges.
(2) Do not pressure-weld the connector cover at the back of the pressure-
welding block.
(3) Set the connector in the correct orientation.
Connector cover
3. After attaching the cable, confirm that it is properly pressure-welded as shown below.

3-3-2 Flat Cable I

Preparing DCN4-TR4 Flat Connector Sockets
Component Names
Cover Housing
Cable labels (Flat cable: black, blue, white, and red)
Cable confirmation slot
OK
NG
Be sure the connector is locked on both the left and right sides.
Be sure there are no
NG
aps here.
62
Black
Page 87
Preparing Flat Connectors Section 3-3
Cutting the Cable (when Extending Cable or Connecting a Terminating Resistor)
Cut the cable perpendicular to the length. To prevent short-circuits, cut the cable with a sharp blade, such as wire cut-
ters, and be sure that there are no whiskers on the wires.
Setting the Cable Stopper (when Extending Cable or Connecting a Terminating Resistor)
A stopper must be set in advance when extending a line or connecting a Ter­minating Resistor.
Close the cover, secure the hooks, and then press down on the cable stopper until it clicks into place.
Cable stopper
Attaching the Cable
T-branch Connections
1,2,3... 1. Align the cable labels and cable colors and insert the cable into the cover.
63
Page 88
Preparing Flat Connectors Section 3-3
r
2. Hold the cable and secure it with the hooks.
Line Extensions and Terminating Resistors
Insert the cable end all the way into a cover with the cable stopper already set.
Location of cable stoppe
Attaching the Housing
Confirm that the cable labels and cable colors match and then temporarily secure the housing to the cover.
64
Housing
Note The housing cannot be removed from the cover once it has been
attached. The connector may be damaged if the housing is force­fully removed.
Pressure-welding the Connector
The connector is pressure-welded using the DWT-A01 Pliers.
1,2,3... 1. As shown below, align the center (see arrows) of the connector cover with
the center of the pressure-welding block on the Pliers.
Pliers
Connector cover
2. Squeeze firmly on the Pliers until the lock on the connector clicks into place.
Page 89
Preparing Flat Connectors Section 3-3
h
Note (1) Do not pressure-weld the connector cover at the edges.
(2) Do not pressure-weld the connector cover at the back of the pressure-
welding block.
(3) Set the connector in the correct orientation.
OK NG
NG
3. After attaching the cable, confirm that it is properly pressure-welded as shown below.
Be sure the connector is locked on bot the left and right sides.
Be sure there are no gaps here.
Processing and Mounting Procedure for DCN4-BR4 Flat Connector Plug
Flat Connector Plug Component Names
Black
Cable labels (Flat Cable: Black, blue, white, and red)
Lock lever
Cutting the Cable
Cut the cable perpendicular to the length. To prevent short-circuits, cut the cable with a sharp blade, such as wire cut-
ters, and be sure that there are no whiskers on the wires.
65
Page 90
Preparing Flat Connectors Section 3-3
Attaching the Cable
Align the cable labels and cable colors and insert the cable. Confirm that the cable is inserted all the way to the back. (The cover is semi-
transparent.)
Insert the cable to this point.
Crimping the Connector
Crimp the connector using the DWT-A01 Pliers.
1,2,3... 1. As shown in the following figure, align the center (see arrows) of the con-
nector cover with the center of the crimping block on the Pliers.
Pliers
Connector cover
2. Squeeze firmly on the Pliers until the lock on the connector clicks into place.
Note (1) Do not pressure-weld the connector cover at the edges.
(2) Do not pressure-weld the connector cover at the back of the pressure-
welding block.
(3) Set the connector in the correct orientation.
OK
NG
NG
NG
3. After attaching the cable, confirm that it is properly pressure-welded as shown below.
66
Be sure there are no gaps here.
Page 91
Preparing Flat Connectors Section 3-3
Preparing and Connecting DCN4-MR4 Multidrop Connectors
Componet Names
Cover Housing
Cable labels (Black, blue/green, white, and red)
Black
Wiring Procedure
1,2,3... 1. Align the line colors of the cable with the cable labels, and place the cable
on the Connector.
2. Close the cover until the hooks lock in place.
Cable Attached to Connector
Attaching the Housing
1,2,3... 1. Confirm the colors again, and temporarily secure the housing to the cover.
Pressure-welding the Connector
Use the DWT-A01 Pliers to pressure-weld Connector.
1,2,3... 1. As shown in the following figure, set the connector cover so that the center
of it (indicated by the arrows) is in the center of the pressure-welding block of the Pliers.
2. Squeeze the Pliers firmly until you hear the connector lock into place.
67
Page 92
Preparing Flat Connectors Section 3-3
Pliers
Note After pressure-welding the cable, confirm that it has been pressure-welded
correctly. The tabs on the cover of the Housing must be completely locked.

3-3-3 Flat Cable II

Preparing DCN5-TR4 Flat Connector Sockets
Component Names
Connector cover
Cover
Cutting the Cable
Cut the cable perpendicular to the length. To prevent short-circuits, cut the cable with a sharp blade, such as wire cut-
ters, and be sure that there are no whiskers on the wires.
Setting the Cable Stopper (when Extending Cable or Connecting a Terminating Resistor)
A stopper must be set in advance when extending a line or connecting a Ter­minating Resistor.
Set the cable into the cover and position it so that the cable end strikes the cable stopper.
Cable stopper
68
Page 93
Preparing Flat Connectors Section 3-3
r
Attaching the Cable
1,2,3... 1. As shown in the diagram below, place the cable so that the white line is in
the direction of the side with the open cover, with the white line on the cable facing upward.
(Top View)
Connector
Cable
Middle of connecto
White line
(Side with cover open)
T-branch Connections
White line
Line Extensions and Terminating Resistor Connections
2. Hold the cable so that it does not move and close the cover.
69
Page 94
Preparing Flat Connectors Section 3-3
Note When extending the cable or connecting it to a Terminating Resis-
tor, make sure that the end of the cable is inserted all the way to the cable stopper so that it will not be pulled out.
Pressure-welding the Connector
Use the DWT-A02 Pliers to pressure-weld the connector.
1,2,3... 1. Set the connector on the pressure-welding block of the crimping tool.
As shown below, align the center (see arrows) of the connector cover with the center of the pressure-welding block on the Pliers.
Connector position reference surfaces
Pliers
Connector cover
2. Squeeze firmly on the Pliers until the lock on the connector clicks into place.
3. After attaching the cable, confirm that it is properly pressure-welded as shown below.
Be sure that the connector is locked.
Be sure there are no gaps here.
Preparing DCN5-BR4 Flat Connector Plugs
Component Names
70
Cover
Page 95
Preparing Flat Connectors Section 3-3
k
Cutting the Cable
Cut the cable perpendicular to the length. To prevent short-circuits, cut the cable with a sharp blade, such as wire cut-
ters, and be sure that there are no whiskers on the wires.
Attaching the Cable
1,2,3... 1. As shown in the diagram below, place the cable so that the white line is in
the direction of the side with the open cover, with the white line on the cable facing upward.
White line
From the left: red, white, blue, and blac
(Side with cover open)
2. Hold the cable so that it does not move and close the cover.
Pressure-welding the Connector
Use the DWT-A02 Pliers to pressure-weld the connector.
1,2,3... 1. As shown below, align the center (see arrows) of the connector cover with
the center of the pressure-welding block on the Pliers.
Connector position reference surfaces
71
Page 96
Preparing Flat Connectors Section 3-3
Pliers
Connector cover
2. Squeeze firmly on the Pliers until the lock on the connector clicks into place.
3. After attaching the cable, confirm that it is properly pressure-welded as shown below.
Be sure that the connector is locked.
Be sure there are no gaps here.
72
Page 97
Connecting Cables and Terminating Resistor Section 3-4

3-4 Connecting Cables and Terminating Resistor

This section describes how to connect Flat Cable I/II or round cable I/II to Slave Units, Repeater Units, and Terminating Resistors, and how to extend or branch the cables.
Peripheral Devices Used
Name Appearance Model Application
Open Type Connector (for connecting Units)
Relay terminal block --- Commercially available Used for T-branching round cable I or round
Multidrop Connector DCN4-MD4 Used to connect Slave Units or Repeater
DCN4-TB4 Converts the Unit's communications con-
nector into a screw terminal block to enable connecting round cable I or round cable II to a Slave Unit or Repeater Unit.
cable II.
Units to trunk lines, sub-trunk lines, or branch lines by using multidrop connec­tions.
Terminating Resistor DCN4-TM4 This is a Connector-type Terminating Resis-
Terminating Resistor DCN5-TM4 This is a Connector-type Terminating Resis-
Terminating Resistor DRS1-T This is a Terminal Block-type Terminating
tor for Flat Cable I and round cable II. It is connected to a DCN4-TR4 Flat Connec-
tor Socket at the end of a trunk line or sub­trunk line.
tor for Flat Cable II. It is connected to a DCN5-TR4 Flat Connec-
tor Socket at the end of a trunk line or sub­trunk line.
Resistor for round cable I. It is connected to the end of a trunk line or
sub-trunk line round cable I.
Terminating Resistor Specifications
Type Connector Terminal block
Model DCN4-TM4 DCN5-TM4 DRS1-T Resistance 121 121 121 Rated power 1/4 W 1/4 W 1/4 W Accuracy 1% max. 1% max. --­Capacity between power supply lines 0.01 µF0.01 µF ---
73
Page 98
Connecting Cables and Terminating Resistor Section 3-4
CRT1
OD16
CRT1
OD16
3-4-1 Connecting Communications Cable to Slave Units and Repeater
Units
Connecting Round Cable I/II
Installation Method
1,2,3... 1. Attach the Open Type Connector to the communications connector of the
The DCN4-TB4 Open Type Connector is used to convert the communications connector on the Slave Unit or Repeater Unit to a terminal block (M3) for con­necting the cable wires.
Open Connector
M3 terminal block
Communications connector
Slave Unit/Repeater Unit
Slave Unit or Repeater Unit.
Orient the Open Type Connector so that the side with the open terminals is facing to the left and press in the Open Type Connector until it clicks into place.
M
S
N
S
WORD
NODE ADR
01234567
5
6
7
4
5
6
8
9
10 11
12
13
14
OUT
15
M
REMOTE
S
N
S
WORD
NODE ADR
01234567
5
6
7
4
5
6
8
9
10 11
12
13
14
OUT
15
CR
TERMINAL
7
4
3
8
3
8
2
9
1
2
9
0
1
0
X10
X1
[0
-
63]
T1
-
OD16
-
1
REMOTE
CRT1
TERMINAL
4
7
3
8
3
8
2
9
1
2
9
0
1
0
X10
X1
[0
-
63]
-
OD16
-
1
Note To remove the Open Type Connector once it has been attached,
firmly press in on the latches on both sides and pull out the Open Type Connector.
2. Open the terminal cover of the Open Type Connector and connect the ca­ble wires to BDH (communications data high) and BDL (communications data low) in the terminal block. For round cable II, connect the cable wires to BS+ (communications power supply plus) and BS- (communications power supply minus).
Note Before connecting the cable wires to the terminal block, first attach the M3
crimp terminals shown below to the wires.
6.0 mm max.
6.0 mm max.
74
Page 99
Connecting Cables and Terminating Resistor Section 3-4
CRT1
OD16
CRT1
OD16
t
CRT1
OD16
CRT1
OD16
Connecting Flat Cable I
A DCN4-BR4 Flat Connector Plug attached to a Communications Cable is connected to the communications connector of a Slave Unit or Repeater Unit.
Communications connector
Flat Connector Plug
Slave Unit/Repeater Unit
Installation Method Be sure the face of the Connector on which line colors are indicated (red,
white, black, and blue) is facing to the left and press in the Connector until it clicks into place.
M
S
N
S
WORD
NODE ADR
01234567
5
6
7
4
5
REMOTE
C
RT1
TERMINAL
6
4
3
8
3
2
9
1
2
0
1
0
X10 [0
-
63]
-
OD16
-
1
8
9
7
8
9
X1
10 11
12
13
14
OUT
15
M
REMOTE
S
N
S
WORD
NODE ADR
01234567
5
6
7
4
5
CRT1
TERMINAL
6
4
3
8
3
2
9
1
2
0
1
0
X10 [0
-
63]
-
OD16
-
1
8
9
7
8
9
X1
10 11
12
13
14
OUT
15
Note To remove a Connector once it has been attached, press in on the
latches on both sides of the Connector and pull it out.
Connecting Flat Cable II
A DCN5-BR4 Flat Connector Plug attached to a Communications Cable is connected to the communications connector of a Slave Unit or Repeater Unit.
Communications connector
Flat Connector Plug
Slave Unit/Repeater Uni
Installation Method Orient the Connector so that the white line on the cable is facing to the left and
press in the Connector until it clicks into place.
MS
N
S
WORD
NODE ADR
01234567
5
6
4
7
5
6
8
9
10 11
12
13
14
OUT
15
M
REMOTE
S
N
S
WORD
NODE ADR
01234567
5
6
7
4
5
6
8
9
10 11
12
13
14
OUT
15
CRT1
TERMINAL
4
7
3
8
3
8
2
9
1
2
9
0
1
0
X10
X1
[0
-
63]
-
OD16
-
1
REMOTE
CRT1
TERMINAL
7
4
3
8
3
8
2
9
1
2
9
0
1
0
X10
X1
[0
-
63]
-
OD16
-
1
Note To remove a Connector once it has been attached, press in on the
latches on both sides of the Connector and pull it out.
Connecting Flat Cable I for Bit Slave Units with Compact Connectors
Connect a DCN4-MR4 Flat Multidrop Connector to a Flat Cable I cable. For details, refer to Preparing and Connecting DCN4-MR4 Multidrop Connectors on page 67.
75
Page 100
Connecting Cables and Terminating Resistor Section 3-4
Multidrop Connector Plug cover
Use DWT-A01 Pliers to pressure-weld Connector.
Multidrop Connector Plug housing
Mounting Method
Align the Multidrop Connector Plug with the communications connector on the Bit Slave Unit with a Compact Connector and press it in until it clicks into place.
Multidrop Connector Plug
Bit Slave Unit with Compact Connector
Note To remove a Connector once it has been attached, press in on the latches on
both sides of the Connector and pull it out.
Flat Cable II Flat Cable II cannot be used for multidrop connections.
76
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