Omron CRT1 User Manual
Cat. No. W457-E1-07
CRT1 Series
CompoNet Slave Units
and Repeater Unit
OPERATION MANUAL
CRT1 Series CompoNet Slave Units and Repeater Unit
Operation Manual
Revised October 2009
iv
Notice:
r
f
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Programming Device displays to mean Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
OMRON, 2006
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
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TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
5 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xx
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
SECTION 1
Features and Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Features of CompoNet Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Slave Unit Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SECTION 2
Wiring Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2-1 CompoNet Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
2-2 Wiring Formations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2-3 Communications Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
2-4 Communications Cable Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
SECTION 3
Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3-1 Installing Slave Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3-2 Connecting Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3-3 Preparing Flat Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
3-4 Connecting Cables and Terminating Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3-5 Power Supply Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3-6 Connecting External I/O for Slave Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
SECTION 4
Basic Specifications of Slave Units . . . . . . . . . . . . . . . . . . . . 115
4-1 Basic Specifications of Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
SECTION 5
Digital I/O Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
5-1 Status Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
5-2 Allocating I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
5-3 Units with Screw Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
5-4 Units with Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
5-5 Units with Clamp Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
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TABLE OF CONTENTS
SECTION 6
Analog I/O Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
6-1 Analog I/O Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
6-2 Summary of the Analog Input Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
6-3 Summary of the Analog Output Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
6-4 Status Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
6-5 Analog Data Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
6-6 Units with Screw Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
6-7 Units with Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
SECTION 7
Temperature Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
7-1 Temperature Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
7-2 Overview of Temperature Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
7-3 Status Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
7-4 Monitoring Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
7-5 Temperature Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
SECTION 8
Expansion Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
8-1 Expansion Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
8-2 Expansion Unit Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
SECTION 9
Bit Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
9-1 Status Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
9-2 Allocating I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
9-3 Bit Slave Units with e-CON Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
9-4 Clamp Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .432
9-5 Bit Slave Units with Compact Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
SECTION 10
Repeater Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
10-1 Status Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
10-2 Repeater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
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TABLE OF CONTENTS
SECTION 11
Smart Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479
11-1 CX-Integrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
11-2 Functions Common to All Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
11-3 Functions of Digital I/O Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
11-4 Analog I/O Slave Unit (input) Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
11-5 Analog I/O Slave Unit (output) Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
11-6 Temperature Input Unit Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
SECTION 12
Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . 579
12-1 Indicator Meanings and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580
12-2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
12-3 Device Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
Appendices
A CompoNet Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591
B Object Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615
C Current Consumption Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631
D Precautions with Connecting Two-wire DC Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637
E I/O Power Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639
F Node Address Settings for Bit Slave Units with Compact Connectors . . . . . . . . . . . . . . . . 641
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 649
ix
x
About this Manual:
This manual describes the installation and operation of the CompoNet Slave Units, and the Repeater
Unit and includes the sections described below.
Please read this manual carefully and be sure you understand the information provided before
attempting to install or operate a CompoNet Slave Unit or Repeater Unit. Be sure to read the precautions provided in the following section. Also be sure to read the CompoNet Master Unit Operation Man-
ual (see following table) together with this manual.
Precautions provide general precautions for using the CompoNet Slave Units, Repeater Units, Programmable Controller, and related devices.
Section 1 introduces the CompoNet Slave Units and the various models that are available.
Section 2 describes the configurations of CompoNet Networks.
Section 3 describes how to install and wire a CompoNet Network.
Section 4 provides the basic specifications of the Slave Units.
Section 5 describes the Digital I/O Slave Units.
Section 6 describes the Analog I/O Slave Units.
Section 7 describes the Temperature Input Units.
Section 8 describes the Expansion Units.
Section 9 describes the Bit Slave Units.
Section 10 describes the Repeater Unit.
Section 11 individually describes the functions provided by CompoNet Slave Unit. The functions are
divided into those supported by all CompoNet Slave Units and those supported only by specific CompoNet Slave Units.
Section 12 provides troubleshooting information that can be used in the event a problem occurs in
CompoNet Slave Unit operation. It also provides information on maintenance that should be performed
to ensure optimum application of the CompoNet Slave Units.
The Appendices provide specialized information, including information on CompoNet explicit messages, object mounting, connectable devices, current consumption, and precautions for connecting
two-wire DC sensors.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.
xi
Related Manuals:
Cat. No. Models Name Description
W457
(this manual)
W456 CS1W-CRM21 and CJ1W-
W342 CS1G/H-CPU@@H
W464 CXONE-AL@@C-EV@/
CRT1 Series CompoNet Slave Units and
CRM21
CS1G/H-CPU@@-EV1
CS1D-CPU@@H
CS1D-CPU@@S
CS1W-SCB@@-V1
CS1W-SCU@@-V1
CJ1G/H-CPU@@H
CJ1G-CPU@@P
CJ1G-CPU@@
CJ1M-CPU@@
CJ1W-SCU@@-V1
CP1H-X@@@@-@
CP1H-XA@@@@-@
CP1H-Y@@@@-@
NSJ@-@@@@(B)-G5D
NSJ@-@@@@(B)-M3D
CXONE-AL@@D-EV@
Repeater Unit Operation
Manual
CS/CJ-series CompoNet
Master Units Operation
Manual
SYSMAC CS/CJ/CP Series
SYSMAC One NSJ Series
Communications Commands Reference Manual
SYSMAC CS/CJ/CP/NSJ
Series CX-Integrator Ver.
2.3 Operation Manual
Provides the specifications of CompoNet
Slave Units and Repeater Unit.
Provides an overview of CompoNet Networks,
communications specifications, wring methods, and CompoNet Master Unit functions.
Describes the communications commands
used with CS-series, CJ-series, and CPseries PLCs and NSJ Controllers.
Describes CX-Integrator operating methods,
e.g., for setting up and monitoring networks.
xii
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
xiii
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.
xiv
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
xv
xvi
PRECAUTIONS
This section provides general precautions for using the CompoNet Slave Units, and the Repeater Unit.
The information contained in this section is important for the safe and reliable application of the CompoNet Slave
Units and Repeater Unit. You must read this section and understand the information contained before attempting
to set up or operate a CompoNet Network using CompoNet Slave Units or Repeater Units.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6-1 Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6-2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6-3 Conformance to EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
xvii
Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifications described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this manual close at hand for reference during operation. Be sure this manual is delivered to the persons actually using the CompoNet Slave Units and Repeater
Units.
!WARNING It is extremely important that a PLC and all PLC Units be used for the speci-
fied purpose and under the specified conditions, especially in applications that
can directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PLC System to the above-mentioned applications.
3 Safety Precautions
!WARNING Do not attempt to take any Unit apart and do not touch the interior of any Unit
while the power is being supplied. Also, do not turn ON the power supply
while the cover is open. Doing any of these may result in electric shock.
!WARNING Do not input voltages or currents exceeding the rated range to the Unit.
Exceeding the rated range may cause Unit failure or fire.
xviii
Operating Environment Precautions 4
!WARNING Provide safety measures in external circuits (i.e., not in the Slave Units),
including the following items, to ensure safety in the system if an abnormality
occurs due to malfunction of the PLC or another external factor affecting the
PLC operation. (“PLC” includes CPU Units, other Units mounted in the PLC,
and Remote I/O Terminals.) Not doing so may result in serious accidents.
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
• The PLC will turn OFF all outputs when its self-diagnosis function detects
any error or when a severe failure alarm (FALS) instruction is executed.
As a countermeasure for such errors, external safety measures must be
provided to ensure safety in the system.
• The PLC outputs may remain ON or OFF due to deposits on or burning of
the output relays, or destruction of the output transistors. As a countermeasure for such problems, external safety measures must be provided
to ensure safety in the system.
• When the 24-VDC output (service power supply) is overloaded or shortcircuited, the voltage may drop and result in the outputs being turned
OFF. As a countermeasure for such problems, external safety measures
must be provided to ensure safety in the system.
!WARNING The CPU Unit refreshes I/O even when the program is stopped (i.e., even in
PROGRAM mode). Confirm safety thoroughly in advance before changing the
status of any part of memory allocated to I/O Units, Special I/O Units, or CPU
Bus Units. Any changes to the data allocated to any Unit may result in unexpected operation of the loads connected to the Unit. Any of the following operation may result in changes to memory status.
• Transferring I/O memory data to the CPU Unit from a Programming
Device.
• Changing present values in memory from a Programming Device.
• Force-setting/-resetting bits from a Programming Device.
• Transferring I/O memory files from a Memory Card or EM file memory to
the CPU Unit.
• Transferring I/O memory from a host computer or from another PLC on a
network.
4 Operating Environment Precautions
!Caution Do not operate the control system in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals (including acids).
• Locations subject to shock or vibration.
xix
Application Precautions 5
!Caution The operating environment of the PLC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PLC
System. Make sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the
life of the system.
5 Application Precautions
Observe the following precautions when using a CompoNet Network.
• When transporting the Unit, use special packing boxes and protect it from
being exposed to excessive vibration or impact during transportation.
• Do not drop any Unit or subject any Unit to excessive shock or vibration.
Otherwise, Unit failure or malfunction may occur.
• Mount the Units securely using DIN Track, a Mounting Bracket, or screws.
• Make sure that all Slave Unit mounting screws and cable connector
screws are tightened to the torque specified in the relevant manuals.
Incorrect tightening torque may result in malfunction.
• Make sure that the terminal blocks, communications cables, and other
items with locking devices are properly locked into place. Improper locking
may result in malfunction.
• When installing the Units, ground to 100 Ω min.
• Wire all connections correctly according to instructions in the manual.
• Always separate Special Flat Cables (Standard and Sheathed) for different CompoNet systems by at least 5 mm to prevent unstable operation
due to interference. Do not bundle Special Flat Cables.
• Do not extend connection distances or the number of connected nodes
beyond the ranges given in the specifications.
• Do not allow foreign matter to enter the Units when wiring and installing
the Units.
• Use the correct wiring materials to wire the Units.
• Use the correct tools to wire the Units.
• Always use the specified communications cables and connectors.
• Confirm the polarity of all terminals before wiring them.
• Make sure that all terminal block screws are tightened to the torque specified in this manuals. Incorrect tightening torque may result in fire, malfunction, or failure.
• Always use the power supply voltage specified in this manual.
• Do not bend cables past their natural bending radius or pull on cables.
• Observe the following precautions when wiring the communications
cable.
• Separate the communications cables from the power lines or high-tension lines.
• Do not bend the communications cables past their natural bending radius.
• Do not pull on the communications cables.
• Do not place heavy objects on top of the communications cables.
• Always lay communications cable inside ducts.
xx
Application Precautions 5
• Take appropriate measures to ensure that the specified power with the
rated voltage and frequency is supplied. Be particularly careful in places
where the power supply is unstable. An incorrect power supply may result
in malfunction.
• Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning.
• Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal
lines, momentary power interruptions, or other causes.
• Confirm voltage specifications when wiring communications, the power
supply, and I/O crossovers. Incorrect wiring may result in malfunction.
• Do not apply voltages or connect loads to the Output Units in excess of
the maximum switching capacity. Excess voltage or loads may result in
burning.
• Do not apply voltages to the Input Units in excess of the rated input voltage. Excess voltages may result in burning.
• After replacing Units, resume operation only after transferring to the new
CPU Unit and/or Special I/O Units the contents of the DM Area, HR Area,
and other data required for resuming operation. Not doing so may result in
an unexpected operation.
• Check the user program for proper execution before actually running it on
the Unit. Not checking the program may result in unexpected operation.
• Check all wiring and switch settings to be sure they are correct.
• Always turn OFF the power supply to the PLC and Slave Units before
attempting any of the following. Not turning OFF the power supply may
result in malfunction or electric shock.
• Removing or attaching terminal blocks to Slave Units and Expansion
Units
• Removing or attaching the terminal blocks or connectors
• Replacing components (e.g., relays)
• Setting the DIP Switches and Rotary Switches
• Connecting cables or wiring the system.
• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PLC
• Force-setting/force-resetting any bit in memory
• Changing the present value of any word or any set value in memory
from the user program
• Touch a grounded piece of metal to discharge static electricity from your
body before touching any Unit.
• When replacing relays or other parts, be sure to confirm that the ratings of
the new part are correct. Not doing so may result in malfunction or burning.
• Do not attempt to disassemble, repair, or modify any Units. Any attempt to
do so may result in malfunction, fire, or electric shock.
• On IP54 Bit Slaves, tighten the cover screws to the specified torque after
setting the rotary switches or performing wiring. The specified degree of
protection will not be achieved if the screws are not tightened sufficiently.
xxi
Conformance to EC Directives 6
• Take appropriate and sufficient countermeasures when installing systems
in the following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
6 Conformance to EC Directives
6-1 Applicable Directives
•EMC Directives
• Low Voltage Directive
6-2 Concepts
EMC Directives
The OMRON products described in this manual are designed so that they
individually comply with the related EMC Directives so that they can be more
easily built into other devices or the overall machine. The actual products have
been checked for conformity to EMC Directives (see note). Whether the products conform to the standards in the system used by the customer, however,
cannot be checked by OMRON and must be checked by the customer.
EMC-related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration, wiring, and other conditions of
the equipment or control panel on which the OMRON devices are installed.
The customer must, therefore, perform the final check to confirm that devices
and the overall machine conform to EMC standards.
Note Applicable EMC (Electromagnetic Compatibility) standards are as follows:
EMS (Electromagnetic Susceptibility): EN 61131-2 and EN 61000-6-2
EMI (Electromagnetic Interference): EN 61131-2 and EN 61000-6-4
Low Voltage Directive
Always ensure that devices operating at voltages of 50 to 1,000 VAC and 75
to 1,500 VDC meet the required safety standards.
Applicable standard: EN 61131-2
6-3 Conformance to EC Directives
The OMRON products described in this manual comply with the related EMC
Directives. To ensure that the machine or device in which the products are
used complies with EC Directives, the products must be installed as follows:
1,2,3... 1. The products must be installed within a control panel.
2. A DC power supply with reinforced insulation or double insulation that can
maintain a stable output even if the input is interrupted for 10 ms must be
used for communications power, internal power, and I/O power. The
OMRON S82J-series Power Supply is recommended. (See note.)
(Radiated emission: 10-m regulations)
xxii
Conformance to EC Directives 6
3. Products complying with EC Directives also conform to the Emission Standards (EN 61131-2 and EN 61000-6-4). Radiated emission characteristics
(10-m regulations) may vary depending on the configuration of the control
panel used, other devices connected to the control panel, wiring, and other
conditions. You must therefore confirm that the overall machine or equipment complies with EC Directives.
4. Conformance with the EC Directives was confirmed with a system configuration using I/O wiring lengths of less than 30 m.
Note Conformance with the EMC Directive was confirmed when using
the recommended power supply.
xxiii
Conformance to EC Directives 6
xxiv
Features and Slave Units
This section introduces the CompoNet Slave Units and the various models that are available.
1-1 Features of CompoNet Slave Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-2 Features of CompoNet Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-3 CompoNet Slave Unit Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-2 Slave Unit Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1-2-1 Word Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1-2-2 Bit Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1-2-3 Repeater Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1-2-4 Slave Unit Installation and Connection . . . . . . . . . . . . . . . . . . . . . . 27
SECTION 1
1
Features of CompoNet Slave Units Section 1-1
1-1 Features of CompoNet Slave Units
1-1-1 Overview
CompoNet Slave Units do not simply input and output ON/OFF signals, they
can also collect a variety of information that can improve equipment operating
rates.
They can also be used to build maintenance systems separate from control
systems. Coexisting control and maintenance systems can contribute to
reducing equipment startup time, recovery time after problems, and preventative maintenance of equipment.
■ Control System:
For remote I/O communications with the PLC, I/O is allocated for each node
address by default. In addition, Slave Unit status information other than I/O is
allocated in an input area in the Master Unit. The allocation can be set using
the CX-Integrator or explicit messages.
■ Maintenance System:
Slave Units can store several kinds of equipment data. This data can be read
from or written to the Slave Unit’s memory using the CX-Integrator or by sending explicit messages from the Master Unit (PLC) to the Slave Unit.
1-1-2 Features of CompoNet Slave Units
CompoNet Slave Units have the following features.
Main Features
The functions that can be used depend on the type of Slave Unit. For details,
refer to 1-1-3 CompoNet Slave Unit Functions.
Operation Time Monitor The Slave Unit can quickly measure the ON/OFF timing of input and output
contacts without relying on the ladder program. Contact types (IN - OUT, OUT
- IN, IN - IN, OUT - OUT) and trigger patterns (ON → OFF, OFF → ON, ON →
ON, OFF → OFF) can be freely combined for measurement. A time can be
set in the Slave Unit memory to enable notification of the status when the
measured time exceeds the set time.
This data can be set or read by using the CX-Integrator.
Contact Operation
Monitor
Total ON Time Monitor The total ON time of sensors, relays, and other devices are stored in the Slave
The number of times each input contact or output contact is turned ON can be
counted at a sampling frequency of 50 Hz maximum and stored. A value can
also be set in the Slave Unit to enable notification of the status if the number
of contact operations reaches the set value.
This data can be set or read by using the CX-Integrator.
Note The contact operation monitor and the total ON time monitor can-
not both be used for the same contact at the same time.
Unit memory. A value can also be set in the Slave Unit to enable notification of
the status if the total time reaches the set value.
These values can be set or read by using the CX-Integrator.
Note The total ON time monitor and the contact operation monitor can-
not be used at the same time for the same contact.
Automatic Baud Rate
Detection
2
The baud rate is automatically set to the same baud rate as the Master Unit;
therefore, there is no need to set the baud rate of the Slave Units.
Features of CompoNet Slave Units Section 1-1
Unit Conduction Time
Monitor
Naming Units The user can set any name for each Unit as a comment. The names are
Naming Connected
Devices
Network Power Voltage
Monitoring
I/O Power Status Monitor The I/O power status monitor function checks if the I/O power is ON or not,
Communications Error
History Monitor
The total ON time of the Slave Unit's internal circuit power supply can be
stored. This value can be read using the CX-Integrator or explicit messages. A
value can also be set in the Slave Unit to enable obtaining notification of the
status if the total time reaches a set monitor value.
This data can be read or written by using the CX-Integrator.
stored in Slave Unit memory.
This data can be read or written by using the CX-Integrator.
Any name can be set for each I/O contact (e.g., sensor or valve) connected to
a Slave Unit. The names are stored in Slave Unit memory.
This data can be read or written by using the CX-Integrator.
The network power supply voltage (present, maximum, and minimum values)
can be stored in the Slave Unit memory. A monitor voltage can also be set in
the Slave Unit to enable notification of the status if the voltage drops to the
preset value.
These values can be set or read by using the CX-Integrator.
and provides notification in a status area.
This data can be checked by using the CX-Integrator.
Enables storing the error condition (communication failure details, the communications power supply voltage at the time of failure, and the Unit conduction time) for the most recent 4 communication failures, within the slave unit.
This data can be read by using the CX-Integrator.
Input Filters The Slave Units read input values multiple times during the set period to elim-
inate the effect of switch chattering and data omissions caused by noise. An
ON delay or OFF delay can also be implemented by using this function.
These settings are made by using the CX-Integrator.
Communications Error
Output Setting
Preventing Malfunctions
Caused by Inrush Current
at Startup
Power Short-circuit
Detection
Load Short-circuit
Detection
The output value when a communications error occurs can be set for each
word of an Output Unit.
These settings are made by using the CX-Integrator.
This function holds inputs from when the power is turned ON until the Unit stabilizes, i.e., inputs are not received while the I/O power is OFF and for 100 ms
after the I/O power is turned ON. This contributes to eliminating input errors
caused by inrush current when the I/O power is turned ON.
These settings are made by using the CX-Integrator.
The I/O power current is monitored. If an excessive current is detected, it is
assumed that a power short-circuit has occurred and the sensor power output
is turned OFF forcibly.
The status can be checked by using the LED indicators on the Slave Unit or
by using the CX-Integrator.
The output load current is monitored. If an excessive current is detected, it is
assumed that an load short-circuit has occurred and the output is turned OFF
forcibly to prevent damage to the Unit's output circuit.
The status can be checked by using the LED indicators on the Slave Unit or
by using the CX-Integrator.
Removable Terminal Block The terminal block can be removed.
3
Features of CompoNet Slave Units Section 1-1
Expansion Using
Expansion Units
Scaling Converted data can be scaled to any value by the user. Ladder program cal-
Last Maintenance Date
(Maintenance Function)
Cumulated Count The cumulated count function calculates the integral time for input (or output)
Moving Average An Analog Input Unit or Temperature Input Unit can calculate the moving aver-
One Expansion Unit can be added to a Digital I/O Slave Unit (with 2-tier terminal block and 16 points). This extends the range of possible system configurations by making it possible to expand to a variety of I/O combinations, e.g., 16
inputs and 8 outputs or 24 inputs (16 inputs + 8 inputs).
culations for the Master Unit are not required if the scaling function is used
with the Slave Unit. The offset compensation function can also be used to offset scaled values.
These settings are made by using the CX-Integrator.
The date that maintenance was performed can be written in the Slave Unit by
using the CX-Integrator.
analog values and reads the cumulated value. Monitor values can be set in
Units. If the cumulated counter value exceeds the set monitor value, the
Cumulated Counter Over Flag in general status turns ON.
These values can be set and read by using the CX-Integrator.
age of the last eight inputs and use it as the converted data. Smooth input values can be obtained by averaging the inputs if there are rapid fluctuations in
the input.
Settings for averaging are made by using the CX-Integrator.
Setting the Number of AD
Conversion Points
Rate of Change
Calculations
Comparator Input data captured into the Analog Input Slave Unit/Temperature Input Unit or
Peak/Bottom Hold The peak/bottom hold function holds the maximum (peak) or the minimum
Top/Valley Hold The top/valley hold function holds the top or valley input value to an Analog
The conversion cycle is 4 ms max. when using all 4 analog inputs. The AD
conversion cycle can be made faster if fewer AD conversion points are used.
You can find the rate of change during the set data sampling cycle for the
input value to an Analog Input Unit or Temperature Input Unit.
The rate of change settings are made by using the CX-Integrator.
calculation data is compared to alarm settings (Alarm Trip Point High (HH),
Warning Trip Point High (H), Warning Trip Point Low (L), and Alarm Trip Point
Low (LL)) and the results can be reflected in the "Analog Status Flag" (or
"Temperature Data Status Flag"). The Normal Flag (pass signal) turns ON for
values that are in set range.
The alarm settings are made by using the CX-Integrator.
(bottom) input value to an Analog Input Unit or Temperature Input Unit. The
maximum (peak) or minimum (bottom) value can be compared with an alarm
set value and used to turn ON an alarm flag as status data. This is called the
comparator function.
The peak/bottom hold settings are made by using the CX-Integrator.
Input Unit or Temperature Input Unit. The Top/Valley Detection Timing Flag
can be used to check when top and valley values were detected. The top and
valley values can be compared with an alarm set value and used as status
data to turn ON alarm flags (comparator function).
The top/valley hold settings are made by using the CX-Integrator.
4
Features of CompoNet Slave Units Section 1-1
Disconnected Line
Detection
User Adjustment The user adjustment function can be used to compensate offsets in input (or
Top/Valley Count With Temperature Input Units, the maximum or minimum number of times the
Temperature Range Total
Time Count
With Analog Input Units, the Disconnected Line Detection Flag for each input
can be used in the Master Unit to check whether the analog input lines (for
voltage inputs or current inputs) are disconnected for analog inputs that are
enabled under the setting of the number of AD conversion points.
This function is supported only when the input range is 1 to 5 V or 4 to 20 mA.
With Temperature Input Units, disconnections can be detected for each sensor input. The status can be checked at the Master Unit using the Disconnected Line Detection Flag.
output) values that occur due to the features of or connection method used for
input or output devices to adjust the input (or output). The conversion line is
adjusted at two points: 0% and 100%.
The adjustments can be made by using the CX-Integrator.
top or valley value is reached can be counted for an application that has fixed
cycles of temperature changes. Explicit messages can be used to see if the
number of cycles has exceeded a monitoring set value.
The settings are made by using the CX-Integrator.
With Temperature Input Units, the length of time that the temperature input
value is within a user-set temperature range can be measured in seconds.
Explicit messages can be used to see if the measured time has exceeded a
monitoring set value.
The temperature range total time count settings are made by using the CXIntegrator.
Input Temperature
Variation Detection
Input Error Detection
Disable Function
Other Features
Rotary Switch Setting of
Node Addresses
Bit-level Distribution (Bit
Slaves)
IP54 Dust-tight, Splashproof Units (Bit Slaves)
With Temperature Input Units, the temperature difference between two inputs
for inputs 0 to 3 can be detected and compared with a monitoring set value.
Explicit messages can be used to see if the temperature difference has
exceeded the monitoring set value.
The input temperature variation detection settings are made by using the CXIntegrator.
With Temperature Input Units, if there is an unused input, detection of input
errors (including disconnection) can be disabled.
Input error detection is disabled by using the CX-Integrator.
Node addresses can now be set much more easily using rotary switches.
(except some models)
Slave Units are available with 2 inputs, 2 outputs, 4 inputs, 4 outputs, 1 input/1
output, or 2 inputs/2 outputs. These enable bit-level distribution of Slave Units.
At the same time, unused Slave Unit I/O can be suppressed.
The CRT1B-@D@@SP(-1) Units conform to the IEC IP54 dust-tight, splashproof degree of protection (see note).
Note For protection against human bodies and solid foreign objects,
IP54 requires that dust will not penetrate inside the device to a degree that would affecting operation. For protection against water ingress, water splashing from any direction must have no adverse
effect.
5
Features of CompoNet Slave Units Section 1-1
Flat Cable Included
(Bit Slaves, except Bit
Slave Units with Compact
Connectors)
No I/O Power Supply
Wiring Required
(Bit Slaves)
Industry Standard Sensor
e-CON Connectors
(CRT1-V@D08S(-1)/
CRT1-@D@S(-1)/
CRT1-@D16SH(-1)/
CRT1B-@D02S(-1)/
CRT1B-@D0@SP(-1)/
CRT1-VAD04S/
CRT1-VDA02S)
Units with MIL Connectors
(CRT1-V@D@@ML(-1)/
CRT1-VAD04ML/
CRT1-VDA02ML)
Units with Clamp Terminal
Blocks
(CRT1-@D@@SL(-1)/
CRT1B-MD04SLP(-1))
Models of Bit Slave Units are available with a Flat Cable included (standard or
sheathed). Models with a Flat Cable included, however, do not support a baud
rate of 4 Mbps. (Branching is not possible.)
External I/O (sensors or actuators) connected to Bit Slaves using e-CON connectors, clamp terminals, or compact connectors are supplied power from the
CompoNet communications power supply. No separate wiring is required for
I/O power supply.
No special tools are required for connections because industry standard eCON connectors are used. Electrical cables do not need to be stripped and
are simply inserted with pliers. When using e-CON connectors, there is no
need to prepare special tools for wiring, and connectors from different makers
can be used interchangeably.
MIL connectors, widely used in the electronic components and semiconductor
industries, help reduce wiring requirements.
There is no need to tighten the screws because these Units use screw-less
clamp terminal blocks. Connections are made simply by inserting the pin terminals. Wiring can be completed in one step.
6
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