Omron CQM1H - 08-2005, SYSMAC CQM1H, SYSMAC CQM1H-CPU, CQM1H-CPU11, CQM1H-CPU21 Operation Manual

...
Page 1
OPERATION MANUAL
Cat. No. W363-E1-07
SYSMAC CQM1H Series
CQM1H-CPU@@ Programmable Controllers CQM1H-@@@@@ Inner Boards
Page 2
CQM1H-CPU@@ Programmable Controllers CQM1H-@@@@@ Inner Boards
Operation Manual
Revised August 2005
Page 3
iv
Page 4
v
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or dam­age to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 1999
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con­stantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Page 5
vi
Page 6
vii
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
7 Upgrades Made to New Version of CQM1H CPU Units . . . . . . . . . . . . . . . . . . . . xxiv
SECTION 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-3 Expanded System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1-4 Functions Listed by Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1-5 CQM1-CQM1H Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1-6 Overview Application Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
SECTION 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2-1 Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2-2 Input Unit Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2-3 Output Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
SECTION 3
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3-1 CPU Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3-2 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3-3 I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3-4 Inner Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3-5 Products for Expansion I/O Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3-6 Programming Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
SECTION 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
4-1 Fail-safe Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
4-2 Installation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4-3 Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
4-4 Connecting PC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
4-5 Inner Board Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
4-6 DIN Track Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
4-7 Wiring and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
4-8 I/O Unit Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
4-9 Connecting Programming Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
4-10 Connecting Programmable Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Page 7
viii
TABLE OF CONTENTS
SECTION 5
Overview of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
5-1 Internal Structure of CPU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
5-2 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
SECTION 6
Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6-1 DIP Switch Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
6-2 Communications Port and Startup Modes Settings. . . . . . . . . . . . . . . . . . . . . . . . 141
SECTION 7
Using a Programming Console. . . . . . . . . . . . . . . . . . . . . 143
7-1 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
7-2 Connecting the Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
7-3 Programming Console Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
7-4 Programming Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
SECTION 8
Inner Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
8-1 High-speed Counter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
8-2 Pulse I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
8-3 Absolute Encoder Interface Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
8-4 Analog Setting Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
8-5 Analog I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
8-6 Serial Communications Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
SECTION 9
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
9-1 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
9-2 Battery Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
9-3 Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Appendix
Preparing Cables for Inner Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Page 8
ix
About this Manual:
The CQM1H is a compact, high-speed Programmable Controller (PC) designed for advanced control operations in systems requiring from 16 to 256 I/O points per PC. There are two manuals describing the setup and operation of the CQM1H: The CQM1H Operation Manual (this manual) and the CQM1H Programming Manual. Also available is the CQM1-series Dedicated I/O Units Operation Manual.
This manual describes the system configuration and installation of the CQM1H and provides a basic explanation of operating procedures for the Programming Consoles. It also introduces the capabilities of the SYSMAC Support Software (SSS) and SYSMAC-CPT Support Software. Read this manual first to acquaint yourself with the CQM1H.
The CQM1H Programming Manual (W364) provides detailed descriptions of the CQM1H’s program­ming functions. The SYSMAC Support Software Operation Manuals: Basics and C-series PCs (W247 and W248) provide descriptions of SSS operations for the CQM1H and other SYSMAC C-series PCs. The SYSMAC-CPT Support Software Quick Start Guide (W332) and User Manual (W333) provide descriptions of ladder diagram operation in the Windows environment. The CX-Programmer Operation Manual (W414) provides details of operations for the WS02-CXPC1-E CX-Programmer.
Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the CQM1H.
Section 1 describes the CQM1H’s special features and functions, describes the system configura­tions, and outlines the steps required before operation. It also provides a list of CQM1H functions by purpose and a comparison between the CQM1H and the CQM1.
Section 2 gives specifications for the Units that go together to create a CQM1H PC and provides func­tional specifications of the memory areas.
Section 3 provides details on functions and nomenclature for the Units that make up the CQM1H and provides information on Programming Devices and communications specifications.
Section 4 describes how to install the CQM1H PC, including how to mount Units, wire I/O, and con­nect Programming Devices. Installation precautions and mounting dimensions are also provided. Fol­low the instructions carefully to ensure proper operation. Improper installation can cause the PC to malfunction.
Section 5 gives a general overview of CQM1H operation and includes details on the internal structure of the CPU Unit and describes the different operating modes.
Section 6 describes the setting on the DIP switch on the front of the CPU Unit. Most PC operations are controlled by parameters set in the PC Setup. Refer to the CQM1H Programming Manual for informa­tion on the PC Setup.
Section 7 provides information on connecting and using a Programming Console. Refer to 7-4-2 Pro­gramming Console Error Messages for details on errors that might occur during Programming Console operations.
Section 8 describes hardware information for the following Inner Boards: Serial Communications Board, High-speed Counter Board, Pulse I/O Board, Absolute Encoder Interface Board, Analog Setting Board, and Analog I/O Board. Refer to the CQM1H Programming Manual for information on software application.
Section 9 describes the maintenance of the battery that backs up memory in the CPU Unit, including the replacement procedure.
The Appendix describes preparing cables for Inner Boards.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
Page 9
Page 10
xi
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON­INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Page 11
xii
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Page 12
xiii
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
Page 13
xiv
Page 14
xv
PRECAUTIONS
This section provides general precautions for using the CQM1H-series Programmable Controllers (PCs) and related devices.
The information contained in this section is important for the safe and reliable application of Programmable Controllers. You must read this section and understand the information contained before attempting to set up or operate a PC system.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6-1 Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6-2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6-3 Conformance to EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6-4 Relay Output Noise Reduction Methods . . . . . . . . . . . . . . . . . . . . . xxii
7 Upgrades Made to New Version of CQM1H CPU Units . . . . . . . . . . . . . . . . xxiv
7-1 Reading Manufacturing Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
7-2 Changes in Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
Page 15
xvi
Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifica­tions described in the operation manuals.
Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amuse­ment machines, safety equipment, and other systems, machines, and equip­ment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the PC. Be sure to read this manual before attempting to use the PC and keep this man­ual close at hand for reference during operation.
!WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the above-mentioned applica­tions.
3 Safety Precautions
!WARNING The CPU Unit refreshes I/O even when the program is stopped (i.e., even in
PROGRAM mode). Confirm safety thoroughly in advance before changing the status of any part of memory allocated to I/O Units, Dedicated I/O Units, or Inner Board. Any changes to the data allocated to any Unit may result in unex­pected operation of the loads connected to the Unit. Any of the following oper­ation may result in changes to memory status.
• Transferring I/O memory data to the CPU Unit from a Programming Device.
• Changing present values in memory from a Programming Device.
• Force-setting/-resetting bits from a Programming Device.
• Transferring I/O memory from a host computer or from another PC on a network.
!WARNING Do not attempt to take any Unit apart or touch the interior while the power is
being supplied. Doing so may result in electric shock.
!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.
!WARNING Provide safety measures in external circuits (i.e., not in the Programmable
Controller), including the following items, in order to ensure safety in the sys­tem if an abnormality occurs due to malfunction of the PC or another external
Page 16
xvii
Safety Precautions 3
factor affecting the PC operation. Not doing so may result in serious acci­dents.
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be provided in external control circuits.
• The PC will turn OFF all outputs when its self-diagnosis function detects any error or when a severe failure alarm (FALS) instruction is executed. As a countermeasure for such errors, external safety measures must be provided to ensure safety in the system.
• The PC outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors. As a counter­measure for such problems, external safety measures must be provided to ensure safety in the system.
• When the 24-VDC output (service power supply to the PC) is overloaded or short-circuited, the voltage may drop and result in the outputs being turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.
!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock.
!WARNING Do not touch the Power Supply Unit while power is being supplied or immedi-
ately after power has been turned OFF. Doing so may result in burns.
!Caution Execute online edit only after confirming that no adverse effects will be
caused by extending the cycle time. Otherwise, the input signals may not be readable.
!Caution Confirm safety at the destination node before transferring a program to
another node or changing contents of the I/O memory area. Doing either of these without confirming safety may result in injury.
!Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the
torque specified in the operation manual. The loose screws may result in burning or malfunction.
Page 17
xviii
Operating Environment Precautions 4
4 Operating Environment Precautions
!Caution Do not operate the control system in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified in the specifications.
• Locations subject to condensation as the result of severe changes in tem­perature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
!Caution Take appropriate and sufficient countermeasures when installing systems in
the following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
!Caution The operating environment of the PC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PC System. Be sure that the operating environment is within the specified condi­tions at installation and remains within the specified conditions during the life of the system.
5 Application Precautions
Observe the following precautions when using the PC System.
!WARNING Always heed these precautions. Failure to observe the following precautions
could lead to serious or possibly fatal injury.
• Always ground the system to 100
or less when installing the Units. Not
connecting to a ground of 100
or less may result in electric shock.
• Always turn OFF the power supply to the PC before attempting any of the following. Not turning OFF the power supply may result in malfunction or electric shock.
• Mounting or dismounting I/O Units, CPU Units, Memory Cassettes, Power Supply Units, or any other Units.
• Assembling the Units.
• Connecting cables or wiring the system.
• Connecting or disconnecting the connectors.
• Setting DIP switches.
• Replacing the battery.
Page 18
xix
Application Precautions 5
!Caution Failure to observe the following precautions could lead to faulty operation of
the PC or the system, or could damage the PC or PC Units. Always heed these precautions.
• Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes.
• Fail-safe measures must be taken by the customer to ensure safety in the event that outputs from Output Units remain ON as a result of internal cir­cuit failures, which can occur in relays, transistors, and other elements.
• Always turn ON power to the PC before turning ON power to the control system. If the PC power supply is turned ON after the control power sup­ply, temporary errors may result in control system signals because the output terminals on DC Output Units and other Units will momentarily turn ON when power is turned ON to the PC.
• Do not turn OFF the power supply to the PC when data is being trans­ferred. In particular, do not turn OFF the power supply when reading or writing a Memory Card. Also, do not remove the Memory Card when the BUSY indicator is lit. To remove a Memory Card, first press the memory card power supply switch and then wait for the BUSY indicator to go out before removing the Memory Card.
• If the I/O Hold Bit (SR 25212) is turned ON, the outputs from the PC will not be turned OFF and will maintain their previous status when the PC is switched from RUN or MONITOR mode to PROGRAM mode. Make sure that the external loads will not produce dangerous conditions when this occurs. (When operation stops for a fatal error, including those produced with the FALS(07) instruction, all outputs from Output Unit will be turned OFF and only the internal output status will be maintained.)
• Install the Units properly as specified in the operation manuals. Improper installation of the Units may result in malfunction.
• Mount Units only after checking terminal blocks and connectors com­pletely.
• When assembling the Units or mounting the end cover, be sure to lock them securely as shown in the following illustrations. If they are not prop­erly locked, desired functionality may not be achieved.
• Be sure to mount the end cover to the rightmost Unit.
• Be sure that all the mounting screws, terminal screws, and cable connec­tor screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.
• Be sure that the terminal blocks, Memory Units, expansion I/O cables, and other items with locking devices are properly locked into place. Improper locking may result in malfunction.
• Be sure to confirm the orientation and polarities when connecting terminal blocks and connectors.
• Leave the label attached to the Unit when wiring. Removing the label may result in malfunction if foreign matter enters the Unit.
• Remove the label after the completion of wiring to ensure proper heat dis­sipation. Leaving the label attached may result in malfunction.
• Wire all connections correctly.
• When supplying power at 200 to 240 V AC from a CQM1-PA216 Power Supply Unit, always remove the metal jumper from the voltage selector
Page 19
xx
Application Precautions 5
terminals. The product will be destroyed if 200 to 240 V AC is supplied while the metal jumper is attached.
• A ground of 100
or less must be installed when shorting the GR and LG
terminals on the Power Supply Unit.
• Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.
• Do not apply voltages to the Input Units in excess of the rated input volt­age. Excess voltages may result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of the maximum switching capacity. Excess voltage or loads may result in burning.
• Install external breakers and take other safety measures against short-cir­cuiting in external wiring. Insufficient safety measures against short-cir­cuiting may result in burning.
• Always use the power supply voltages specified in the operation manuals. An incorrect voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction.
• Disconnect the functional ground terminal when performing withstand voltage tests. Not disconnecting the functional ground terminal may result in burning.
• Check switch settings, the contents of the DM Area, and other prepara­tions before starting operation. Starting operation without the proper set­tings or data may result in an unexpected operation.
• Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected opera­tion.
• Double-check all wiring and switch settings before turning ON the power supply. Incorrect wiring may result in burning.
• Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Before touching a Unit, be sure to first touch a grounded metallic object in order to discharge any static build-up. Not doing so may result in malfunc­tion or damage.
• Do not pull on the cables or bend the cables beyond their natural limit. Doing either of these may break the cables.
• Do not place objects on top of the cables or other wiring lines. Doing so may break the cables.
• Resume operation only after transferring to the new CPU Unit the con­tents of the DM Area, HR Area, and other data required for resuming operation. Not doing so may result in an unexpected operation.
• Do not short the battery terminals or charge, disassemble, heat, or incin­erate the battery. Do not subject the battery to strong shocks. Doing any of these may result in leakage, rupture, heat generation, or ignition of the battery. Dispose of any battery that has been dropped on the floor or oth-
Page 20
xxi
Application Precautions 5
erwise subjected to excessive shock. Batteries that have been subjected to shock may leak if they are used.
• UL standards required that batteries be replaced only by experienced technicians. Do not allow unqualified persons to replace batteries.
• When replacing parts, be sure to confirm that the rating of a new part is correct. Not doing so may result in malfunction or burning.
• When transporting or storing circuit boards, cover them in antistatic mate­rial to protect them from static electricity and maintain the proper storage temperature.
• Do not touch circuit boards or the components mounted to them with your bare hands. There are sharp leads and other parts on the boards that may cause injury if handled improperly.
• Before touching a Unit or Board, be sure to first touch a grounded metallic object to discharge any static build-up from your body. Not doing so may result in malfunction or damage.
• Provide sufficient clearances around the Unit and other devices to ensure proper heat dissipation. Do not cover the ventilation openings of the Unit.
• For wiring, use crimp terminals of the appropriate size as specified in rel­evant manuals.
• Do not allow metallic objects or conductive wires to enter the Unit.
• Set the operating settings of the Temperature Controller properly accord­ing to the system to be controlled.
• Provide appropriate safety measures, such as overheat prevention and alarm systems, in separate circuits to ensure safety of the entire system even when the Temperature Controller malfunctions.
• Allow at least 10 minutes after turning ON the Temperature Controller as warmup time.
• Do not use thinner to clean the product. Use commercially available cleaning alcohol.
• Mount the I/O Control Unit on the right of the CPU Block.
• When using Expansion I/O Blocks, configure the system so that the cur­rent consumptions for the CPU Block and each of the Expansion I/O Blocks do not exceed the specified values, and that the total current con­sumption does not exceed the current capacity of the Power Supply Unit.
• Configure the system so that the number of Units in both the CPU Block and Expansion I/O Blocks do not exceed the maximum number of con­nectable Units for the Block.
Page 21
xxii
Conformance to EC Directives 6
6 Conformance to EC Directives
6-1 Applicable Directives
•EMC Directives
• Low Voltage Directive
6-2 Concepts
EMC Directives
OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or machines. The actual products have been checked for conformity to EMC standards (see the following note). Whether the products conform to the stan­dards in the system used by the customer, however, must be checked by the customer.
EMC-related performance of the OMRON devices that comply with EC Direc­tives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel in which the OMRON devices are installed. The customer must, therefore, perform final checks to confirm that devices and the overall machine conform to EMC standards.
Note Applicable EMC (Electromagnetic Compatibility) standards are as follows:
EMS (Electromagnetic Susceptibility): EN61131-2 EMI (Electromagnetic Interference): EN61000-6-4
(Radiated emission: 10-m regulations)
Low Voltage Directive
Always ensure that devices operating at voltages of 50 to 1,000 V AC or 75 to 1,500 V DC meet the required safety standards for the PC (EN61131-2).
6-3 Conformance to EC Directives
The CQM1H-series PCs comply with EC Directives. To ensure that the machine or device in which a CQM1H-series PC is used complies with EC directives, the PC must be installed as follows:
1, 2, 3...
1. The PC must be installed within a control panel.
2. Reinforced insulation or double insulation must be used for the DC power supplies used for the communications and I/O power supplies.
3. PCs complying with EC Directives also conform to the Common Emission Standard (EN61000-6-4). When a PC is built into a machine, however, noise can be generated by switching devices using relay outputs and cause the overall machine to fail to meet the Standards. If this occurs, surge killers must be connected or other measures taken external to the PC.
The following methods represent typical methods for reducing noise, and may not be sufficient in all cases. Required countermeasures will vary de­pending on the devices connected to the control panel, wiring, the config­uration of the system, and other conditions.
6-4 Relay Output Noise Reduction Methods
The CQM1H-series PCs conforms to the Common Emission Standards (EN61000-6-4) of the EMC Directives. However, noise generated by relay out-
Page 22
xxiii
Conformance to EC Directives 6
put switching may not satisfy these Standards. In such a case, a noise filter must be connected to the load side or other appropriate countermeasures must be provided external to the PC.
Countermeasures taken to satisfy the standards vary depending on the devices on the load side, wiring, configuration of machines, etc. Following are examples of countermeasures for reducing the generated noise.
Countermeasures
Refer to EN61000-6-4 for more details.
Countermeasures are not required if the frequency of load switching for the whole system including the PC is less than 5 times per minute.
Countermeasures are required if the frequency of load switching for the whole system including the PC is 5 times or more per minute.
Countermeasure Examples
When switching an inductive load, connect a surge protector, diodes, etc., in parallel with the load or contact as shown below.
Circuit Current Characteristic Required element
AC DC
Yes Yes If the load is a relay or solenoid, there is
a time lag between the moment the circuit is opened and the moment the load is reset.
If the supply voltage is 24 or 48 V, insert the surge protector in parallel with the load. If the supply voltage is 100 to 200 V, insert the surge protector between the contacts.
The capacitance of the capacitor must be 1 to 0.5 µF per contact current of 1 A and resistance of the resistor must be 0.5 to 1 per contact voltage of 1 V. These values, however, vary with the load and the characteristics of the relay. Decide these values from testing, and take into consideration that the capacitance suppresses spark discharge when the contacts are separated and the resistance limits the current that flows into the load when the circuit is closed again.
The dielectric strength of the capacitor must be 200 to 300 V. If the circuit is an AC circuit, use a capacitor with no polarity.
No Yes The diode connected in parallel with
the load changes energy accumulated by the coil into a current, which then flows into the coil so that the current will be converted into Joule heat by the resistance of the inductive load.
This time lag, between the moment the circuit is opened and the moment the load is reset, caused by this method is longer than that caused by the CR method.
The reversed dielectric strength value of the diode must be at least 10 times as large as the circuit voltage value. The forward current of the diode must be the same as or larger than the load current.
The reversed dielectric strength value of the diode may be two to three times larger than the supply voltage if the surge protector is applied to electronic circuits with low circuit voltages.
Yes Yes The varistor method prevents the
imposition of high voltage between the contacts by using the constant voltage characteristic of the varistor. There is time lag between the moment the circuit is opened and the moment the load is reset.
If the supply voltage is 24 or 48 V, insert the varistor in parallel with the load. If the supply voltage is 100 to 200 V, insert the varistor between the contacts.
---
CR method
Powe r supply
Inductive
load
Diode method
Powe r supply
Inductive
load
Varistor method
Power supply
Inductive
load
Page 23
xxiv
Upgrades Made to New Version of CQM1H CPU Units 7
When switching a load with a high inrush current such as an incandescent lamp, suppress the inrush current as shown below.
7 Upgrades Made to New Version of CQM1H CPU Units
The following changes in specifications apply to all CQM1H CPU Units manu­factured on or after 1 June 2000 (manufacturing number 0160). Check the manufacturing number of your CPU Units to see if these specifications apply.
7-1 Reading Manufacturing Numbers
7-2 Changes in Specifications
Change to Settings of Pin 7 on DIP Switch
It is no longer necessary to set the device being connected to the peripheral port using the setting of pin 7 on the front panel DIP switch. The setting of pin 7 is ignored and the device connected to the peripheral port (e.g., a Program­ming Console or personal computer running Programming Device software) will be automatically detected.
Front Panel DIP Switch
Effect of Pin 5 and Pin 7 on Peripheral Port
Note The setting of pin 7 is ignored. Leave it at the factory setting.
OUT
COM
R
OUT
COM
R
Countermeasure 1
one-third of the rated value through an incandescent lamp
Countermeasure 2
Providing a dark current of approx. Providing a limiting resistor
0 1 6 0
Rightmost digit of year (2000 = 0)
Month (1 to 9 = Jan to Sept, x to z = Oct to Dec)
Day of month (01 to 31)
Pin 7 OFF The setting of pin 7 has no special function.
Leave it at the factory setting.
Factory setting: ON
ON
Front panel DIP
switch
Peripheral port operation
Pin 5 Pin 7 Programming Console con-
nected
Device other than Programming Console connected
OFF OFF/ON Programming Console Operation according to PLC
Setup in DM 6650 to DM 6654
ON OFF/ON Programming Console Operation according to standard
settings
Page 24
xxv
Upgrades Made to New Version of CQM1H CPU Units 7
Effect of Pin 5 and Pin 7 on Serial Communications Mode
Note The setting of pin 7 is ignored. Leave it at the factory setting.
Effect of Pin 7 on the Operating Mode at Startup
The effect of the setting of pin 7 on the operating mode at startup is as shown below following the information provided in Change to Settings of Pin 7 on DIP Switch on the previous page.
PLC Setup Setting
Operating Mode
Note The following table shows the relationship between the operating mode and
Connecting Cable when a device other than a Programming Console is con­nected.
Note If the power supply to the CQM1H is cycled after connected online to a per-
sonal computer-based Programming Device, PROGRAM mode will be entered.
Addition of Special Instruction for Temperature Control Units
The I/O COMMAND TRANSMISSION instruction (IOTC(– –)) has been added for the CQM1-TC20@/TC30@ Temperature Control Units. Refer to the CQM1H/CQM1 Series Dedicated I/O Units Operation Manual (W238-E1-09) for details.
Front panel DIP
switch
Peripheral port
Pin 5 Pin 7 Programming
Console
Peripheral bus Host Link No-protocol 1:1 data link NT Link (1:1
mode)
OFF OFF/ON OK OK OK OK No No
According to PLC Setup
ON OFF/ON OK OK (standard
settings)
OK (standard settings)
No No No
Address Bits Setting
DM 6600 08 to 15 00 Hex
Connected device at startup Setting of pin 7 on DIP switch
ON OFF
Nothing connected RUN mode PROGRAM mode
Programming Console Mode set on key switch on Programming Console
Device other than Program­ming Console
PROGRAM or RUN mode depending on the Connecting Cable (See note.)
PROGRAM mode
Connecting Cable Operating mode at startup
CS1W-CN114 + CQM1-CIF01/02 PROGRAM mode
CS1W-CN118 + XW2Z-200S/500S (-V) PROGRAM mode
CS1W-CN226/626 RUN mode (See note.)
CS1W-CN118 + XW2Z-200S/500S-CV RUN mode (See note.)
Page 25
xxvi
Upgrades Made to New Version of CQM1H CPU Units 7
Page 26
1
SECTION 1
Introduction
This section describes the CQM1H’s special features and functions, describes the system configurations, and outlines the steps required before operation. It also provides a list of CQM1H functions by purpose and a comparison between the CQM1H and the CQM1. Read this section first if you have not previously used the CQM1H.
Refer to the CQM1H Programming Manual for information on programming.
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-2-1 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-2-2 Connections to Programming Devices . . . . . . . . . . . . . . . . . . . . . . . 9
1-2-3 CPU Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1-2-4 Inner Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-2-5 Communications Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1-2-6 Memory Cassettes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1-2-7 Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1-2-8 Products for Expansion I/O Blocks . . . . . . . . . . . . . . . . . . . . . . . . . 13
1-2-9 I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1-2-10 Dedicated I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1-2-11 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1-2-12 Maximum Number of I/O Units and I/O Points . . . . . . . . . . . . . . . . 18
1-3 Expanded System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1-3-1 Serial Communications System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1-3-2 Communications Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1-4 Functions Listed by Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1-4-1 High-speed Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1-4-2 Pulse Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1-5 CQM1-CQM1H Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1-6 Overview Application Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Page 27
2
Fe at ur e s Section 1-1
1-1 Features
The CQM1H is a compact Programmable Controller (PC) that supports com­munications and other advanced functions. It is a package-type PC that is mounted to DIN Track to control small to medium-size machines.
A flexible system configuration is enhanced by serial communications with a protocol macro function, user-installed boards called Inner Boards, network communications, a wide range of monitoring and setting methods, higher speed, and larger capacity. These features enable added-value machine con­trol.
• Mount up to two Inner Boards to add communications or control functions. Communications Functions: Serial Communications Board Control Functions: High-speed Counter Board, Pulse I/O Board, Absolute Encoder Interface Board, Analog Setting Board, and Analog I/O Board
• Mount a Controller Link Unit to connect to a Controller Link Network.
• Connect simultaneously to both a Programming Device and a Program­mable Terminal (PT).
• Obtain higher speed and capacity in comparison to the CQM1: 1.25 times faster, twice the program capacity (15.2 Kwords), twice the I/O capacity (512 points), and twice the data memory capacity (12 Kwords).
• Use new instructions.
• Maintain compatibility with previous models of PC.
Flexible System Configuration
The CQM1H does not require a Backplane and is constructed by connecting Units via connectors on the sides of the Units, allowing flexible system config­uration. The CPU Unit contains 16 built-in DC input points. Two Inner Boards can be mounted in the CPU Unit. One Controller Link Unit (a Communications Unit) and a combined maximum of eleven I/O Units and Dedicated I/O Units can also be connected. If an Expansion I/O Block is used, a maximum of 16 Units can be connected. (See 1-2-1 Basic Configuration.)
Note 1. The CQM1H is mounted to DIN Track.
2. Only the CQM1H-CPU51/61 CPU Units support Inner Boards and the Controller Link Unit.
Higher Speeds and Greater Capacity
Execution times have been reduced to 0.375
µs for the LOAD instruction
(from 0.50
µs for the CQM1), to 17.7 µs for the MOVE instruction (from
23.5
µs) and to 0.70 ms for overseeing (from 0.80 ms), reducing the total
cycle time by approximately 25%.
• The program capacity, the I/O capacity, and the data memory capacity have all been approximately doubled. The program capacity has been increased to 15.2 Kwords (from 7.2 Kwords for the CQM1); the I/O capac-
Units assembled via connectors on their sides.
Power Supply Unit
Controller Link Unit
Inner Boards 16 built-in
inputs
CPU Unit
I/O Units and Dedi­cated I/O Units
End Cover
Page 28
3
Fe at ur e s Section 1-1
ity, to 512 points (from 256 points); and the data memory capacity, to 6 Kwords of DM and 6 Kwords of EM (from 6 Kwords of DM only).
• A 16-Kword Memory Cassette can be mounted in the CQM1H to handle large user programs or more data. These features ensure a higher level of machine control and greater ease of use.
Increased Functionality with Inner Boards
The CQM1H features Inner Boards that allow serial communications, multi­point high-speed counter (rotary encoder) inputs, simple positioning (trapezoi­dal acceleration/deceleration pulse outputs), speed changes, PWM (variable duty-factor pulse) outputs, absolute rotary encoder inputs, analog I/O (4 inputs, 2 outputs), and analog settings.
A Serial Communications Board, High-speed Counter Board, Pulse I/O Board, Absolute Encoder Interface Board, Analog I/O Board, and Analog Set­ting Board are available. These Inner Boards can be combined, mounted and used as required for the machine being controlled. (There are mounting restrictions for some of the Inner Boards.)
Note The CPU Unit also provides16 built-in inputs, as well as high-speed counter
and input interrupt functions. Pulse outputs are also supported using a stan­dard Transistor Output Unit.
Simple Positioning, Simple Speed Control, High-speed Counting
Pulse I/O Board
Two pulse outputs (50 kHz max.)
Rotary Encoder Two encoders can be connected. (Single-phase: 50 kHz; phase dif­ference: 25 kHz.)
Motor driver
Servomotor or Stepping Motor
Absolute Encoder Inputs
Absolute Encoder Interface Board
Absolute Encoder Two encoders can be connected. (4 kHz max.; gray code binary)
Pulse outputs also supported from Transistor Output Unit. (20 Hz to 1 kHz max.)
CPU Unit built-in inputs: High-speed counter (1 only) (Single-phase 5 kHz; phase difference 2.5 kHz)
Rotary encoder (1 only)
or Interrupts inputs (4 inputs max.)
Example: Photo-microsensor
High-speed Counter
High-speed Counter Board
Rotary Encoder Four encoders can be connected. (Single-phase: 50 kHz/500 kHz switchable; phase difference: 1/2/4 multiplication factor, 25 kHz/250 kHz switchable)
Analog I/O
Analog I/O Board
Analog inputs 4 inputs max.
Analog outputs 2 outputs max.
Analog Settings
Analog Setting Board
Set with Philips screwdriver
The 4 settings are stored in the AR area inside the CPU Unit. These values can be used for timer settings or other purposes.
Page 29
4
Fe at ur e s Section 1-1
Better Connections to Machine Components with Serial Communications
Connections can be easily made to general-purpose machine components and dedicated controllers. The Serial Communications Board (an Inner Board) supports a protocol macro function. You can create macros for proto­cols according to the communications specifications of the external device, allowing data transfers with general-purpose devices to be executed with a single PMCR instruction. Essentially any device with a serial port can be com­municated with, such as temperature controllers, bar-code readers, and dedi­cated numeric controllers.
Distributed Control with Compact PCs with Network Communications
A Controller Link Unit can be included in the CQM1H. Data can be exchanged between several PCs using a Controller Link Network. Data links are sup­ported to create shared data areas and message communications are sup­ported to enable sending required data and commands using network communications instructions. The Controller Link Network can be easily con­structed using twisted-pair cable. Data exchange is also supported with C200HX/HG/HE, CS-series, CVM1, and CV-series PCs, as well as with per­sonal computers.
Note Data links can be created with another CQM1H or with a CQM1, CPM1,
CPM1A, CPM2A, CPM2C, SRM1, C200HX/HG/HE, or C200HS simply by making a 1:1 connection between the built-in RS-232C ports in the CPU Units.
Serial communications
Serial Communications Board
The following serial commu­nications modes are available:
Protocol Macro
Host Link
No-protocol
1:1 Data Link
NT Link (1:1 mode/1:N mode)
RS-232C
RS-422A/485
Temperature controller
Bar-code readerorDedicated controller
General-purpose external devices with RS-232C or RS-422A/485 port.
Page 30
5
Fe at ur e s Section 1-1
High-speed/ Long-distance Communications with CompoBus/S
A CompoBus/S Master Unit can be included in the CQM1H. High-speed or long-distance remote I/O communications can be performed with CompoBus/ S Slaves. (The CompoBus/S Master Unit is a Dedicated I/O Unit for the CQM1H.)
A Wide Range of HMI Monitoring and Setting Methods
Programming Devices and Programmable Terminals (PTs) can be connected to up to four ports, two ports on the CPU Unit and two ports on a Serial Com­munications Board. It is thus possible to set up and monitor machine control from a PT while monitoring or programming from a Programming Console or a personal computer.
Controller Link Unit
CQM1H
Data link
Controller Link Unit
CQM1H
Controller Link Network
Network communications instructions, such as SEND, RECV, and CMND
Message com­munications
Baud rate: 2 Mbps; transmission distance: 1 km (when baud rate is 500 kbps); max. No. of nodes: 32. A maximum of 8,000 words per node can be sent for the CQM1H. Data exchange supported for CQM1, CQM1H, CS-series, C200HX/HG/HE, and CVM1/CV-series PCs.
CQM1H
CompoBus/S Master Unit
CompoBus/S (high-speed or long-distance remote I/O)
CompoBus/S Slaves Remote I/O Terminals, Connector Terminals, Sensor Terminals, Analog Terminals, etc.
Personal computer
Programming Console
Peripheral port on CPU Unit
PT
RS-232C port on CPU Unit
Simultaneous connection possible
Temperature controller or other device
RS-232C port on Serial Communications Board
RS-422A/485 port
Page 31
6
Fe at ur e s Section 1-1
You can also program and monitor from a personal computer at a remote location via a modem. When used in combination with the protocol macro function, it is also possible to call the personal computer from the CQM1H using the PMCR(––) instruction, and when the connection is made, switch the serial communications mode to Host Link (for remote programming/monitor­ing) using the STUP(––) instruction.
If an Analog Setting Board is mounted, fine adjustments of settings, such as rotational speed or timer settings, are possible on-site using the adjustments on the front of the Board.
The ON/OFF status of a user-programmable DIP switch pin is stored in the AR area. The setting of this pin can be used on-site to switch between trial operation and actual operation, to switch set values, or to perform any other function that can be programmed in response to the changes in status of the AR bit corresponding to this DIP switch pin.
Easier Programming with a Complete Instruction Set and Interrupt Functions
Math instructions (such as floating-point math, exponential functions, logarith­mic functions, and trigonometric functions), a TOTALIZING TIMER (TTIM(––)) instruction, a CHANGE RS-232C SETUP (STUP(––)) instruction, and network communications instructions have been added. In addition, com­plete interrupt functions for the CPU Unit are supported, including input inter­rupts, high-speed counter interrupts, and interval timer interrupts (with scheduled interrupts and one-shot interrupts). Interrupts from serial communi­cations using a protocol macro (interrupt notification) are also supported. These interrupts enable easier and more flexible machine control.
Memory Cassettes for Program/Data Management; Clock Included
A Memory Cassette (EEPROM or flash memory) can be mounted in the front of the CPU Unit. User programs, data memory (read-only DM, PC Setup) and expansion instruction information can be saved and read in batch. It is also possible to make settings so that data contained in the Memory Cassette is loaded automatically at startup. This feature means that, in the event of bat­tery expiration or careless programming/monitoring operations, data for user programs and data memory is not lost. It also means that changes in user programs required for different controlled machines can be made easily. Fur­ther, by using a Memory Cassette with a clock, times and dates can be used in the user program.
Compatibility with CQM1 Units
The Power Supply Units, Basic I/O Units, and Dedicated I/O Units for the CQM1 can be used in the CQM1H. Consequently, Dedicated I/O Units like Temperature Control Units, Sensor Units, B7A Interface Units, and Compo­Bus/D (DeviceNet) Link Units can all be used. In addition, user programs used on the CQM1, Programming Consoles for the CQM1 and conventional Mem­ory Cassettes can also be used. (A conversion adapter is necessary to use the Programming Console.)
CPU Unit
Memory Cassette EEPROM/flash memory
User program, PC Setup, etc.
Page 32
7
System Configuration Section 1-2
1-2 System Configuration
1-2-1 Basic Configuration
The PC configuration depends on the model of CPU Unit being used and on whether or not an Expansion I/O Block is connected. Examples are shown below.
CQM1H-CPU51/61 Up to two Inner Boards can be mounted and one Communications Unit can
be connected with the CQM1H-CPU51 or CQM1H-CPU61 CPU Unit. The configuration is shown below.
CPU Block Only
CPU Block and Expansion I/O Block
Power Supply Unit
Communications Unit
CPU Unit I/O Units or Dedicated I/O Units
End Cover
One Communications Unit connectable
Two Inner Boards mountable
16 inputs built into CPU Unit
Up to eleven Units con­nectable as required
I/O Control Unit
Up to eleven Units con­nectable as required
I/O Interface Unit
Two Inner Boards mountable
Power Supply Unit
Communications Unit
CPU Unit
I/O Units or Dedicated I/O Units
End Cover
Up to five Units con­nectable as required
Expansion I/O Cable
End Cover
Page 33
8
System Configuration Section 1-2
CQM1H-CPU11/21 The CQM1H-CPU11 and CQM1H-CPU21 CPU Units do not support Inner
Boards or Communications Units. The configuration is shown below.
CPU Block Only
CPU Block and Expansion I/O Block
Power Supply Unit CPU Unit I/O Units or Dedicated I/O Units
End Cover
(Inner Boards not mountable)
16 inputs built into CPU Unit
Up to eleven Units connectable as required
Power Supply Unit
CPU Unit
I/O Control Unit
Two Inner Boards not mountable
Up to five Units con­nectable as required
Up to eleven Units con­nectable as required
I/O Interface Unit
End Cover
Expansion I/O Cable
End Cover
Page 34
9
System Configuration Section 1-2
1-2-2 Connections to Programming Devices
Connections to personal computers running Support Software and connec­tions to Programming Consoles are shown below.
Personal Computer Connecting to CPU Unit’s Peripheral Port
Connecting to CPU Unit’s RS-232C Port
Note You can also connect to the RS-232C port on a Serial Communications
Board.
Programming Console
1-2-3 CPU Units
Basic Specifications
Ladder Support Software, SYSMAC Support Software
CPU Unit
Peripheral port
CS1W-CN@@@ or CS1W-CN114 + CQM1-CIF@@
IBM PC/AT or compatible
IBM PC/AT or compatible
Ladder Support Software, SYSMAC Support Software
XW2Z-@@@S(-V)
CPU Unit
RS-232C port
C200H-PRO27-E
CS1W-CN(24 or CS1W-CN114 + C200H-CN(22
CPU Unit
Peripheral port
CQM1-PRO01-E
(Connecting cable provided as accessory.)
CS1W-CN114
Model Number
of I/O
points
(see
note)
Program capacity
(words)
CPU
Unit
external
input
points
DM
capacity
(words)
EM
capacity
(words)
Built-in serial
communications
ports
Inner
Boards
Communica-
tions Units
Peripheral
port
RS-232C
port
CQM1H­CPU61
512 15.2 K DC: 16 6 K 6 K With With Supported Supported
CQM1H­CPU51
7.2 K 6 K None
CQM1H­CPU21
256 3.2 K 3 K Not
supported
Not supported
CQM1H­CPU11
Without
Page 35
10
System Configuration Section 1-2
Note Number of I/O points = Number of input points (256) + Number of output
points (
256).
Maximum Number of Units
CPU Block Only
CPU Block and Expansion I/O Block
Note 1. An Analog Power Supply Unit is counted as one Unit, the same as I/O Units
and Dedicated I/O Units.
2. The Units that can be connected to the CPU Block and Expansion I/O Block are also limited by power supply capacity, as shown in the following table.
Note 1. If the CQM1-PA203 Power Supply Unit is used, the maximum current con-
sumption total is 3.6 A.
2. Includes current consumed by the CPU Unit, Communications Unit, and Inner Boards.
3. Includes current consumed by the I/O Control Unit.
1-2-4 Inner Boards
CPU Unit Maximum number of Units connectable
Communications
Units
Inner Boards I/O Units Dedicated
I/O Units
CQM1H-CPU61 1 2 11
CQM1H-CPU51
CQM1H-CPU21 None None
CQM1H-CPU11
CPU Unit Maximum number of Units connectable
Communications
Units
Inner Boards I/O Units Dedicated
I/O Units
CQM1H-CPU61 1 2 5 on CPU Block
11 on Expansion I/O Block
CQM1H-CPU51
CQM1H-CPU21 None None
CQM1H-CPU11
Block Max. current consumption
CPU Block 3.0 A (See note 2.) 5.0 A total (see note 1)
Expansion I/O Block 2.0 A (See note 3.)
Name Specifications Model number
High-speed Counter Board Pulse inputs (high-speed counter): 4 points
(single-phase: 50 kHz/500 kHz switchable; phase difference: 1x/2x/4x multiplication ratio, 25 kHz/250 kHz switchable)
External outputs: 4 points
CQM1H-CTB41
Pulse I/O Board Pulse inputs (high-speed counter): 2 points
(single-phase: 50 kHz, phase difference: 25 kHz) Pulse outputs: 2 points (50 kHz) (fixed duty factor and variable
duty factor supported)
CQM1H-PLB21
Absolute Encoder Interface Board Absolute encoder (gray code binary) inputs: 2 points (4 kHz) CQM1H-ABB21
Analog Setting Board Analog settings: 4 points CQM1H-AVB41
Page 36
11
System Configuration Section 1-2
Mounting Combinations
Note 1. High-speed Counter Boards can be mounted in both slots of the CQM1H-
CPU51/61 simultaneously.
2. Analog Setting Boards cannot be mounted in both slots of the CQM1H­CPU51/61 simultaneously.
1-2-5 Communications Units
Note A Communications Unit is connected between the Power Supply Unit and the
CPU Unit. Communications Units cannot be connected to Expansion I/O Blocks.
Analog I/O Board Analog inputs of 0 to 5 V, 0 to 20 mA, –10 to +10 V: 4 points
Analog outputs of 0 to 20 mA, –10 to +10 V: 2 points
CQM1H-MAB42
Serial Communications Board One RS-232C port and one RS-422A/485 port CQM1H-SCB41
Name Specifications Model number
CPU Unit and slot Inner Board
High-speed
Counter
Board
Pulse I/O
Board
Absolute
Encoder
Interface
Board
Analog Set-
ting Board
Analog I/O
Board
Serial Com-
munications
Board
CQM1H-
CTB41
CQM1H-
PLB21
CQM1H-
ABB21
CQM1H-
AVB41
CQM1H-
MAB42
CQM1H-
SCB41
CQM1H­CPU61/51
Slot 1 (left slot)
OK Not possible Not possible OK Not possible OK
Slot 2 (right slot)
OK OK OK OK OK Not possible
CQM1H-CPU21/11 Not possible Not possible Not possible Not possible Not possible Not possible
CQM1H CPU Unit
Slot 1 for Inner Boards (left slot) Slot 2 for Inner Boards (right slot)
Name Specifications Model
Controller Link Unit (wired) Data link (Maximum number of words per node: 8,000)
Message communications (SEND/RECV/CMND instructions)
CQM1H-CLK21
Page 37
12
System Configuration Section 1-2
1-2-6 Memory Cassettes
Note The accuracy of the clock is affected by the ambient temperature, as shown in
the following table.
1-2-7 Power Supply Units
Model number Memory Capacity Clock (see
note)
Saveable data (saved together) Reading/
writing
User
programs
Data
memory
(read-only
areas, PC
Setup)
Expansion instruction
information
CQM1H-ME16K Flash
memory
16 Kwords No Yes Yes Yes AR area:
Memory Cassette CPU (com­parison available)
Automatic transfer at power ON: Memory Cassette CPU
CQM1H-ME16R Yes
CQM1H-ME08K EEPROM 8 Kwords No
CQM1H-ME08R Yes
CQM1H-ME04K 4 Kwords No
CQM1H-ME04R Yes
CQM1H-MP08K EPROM 8K/16
Kwords (According
to switch setting)
No Yes Yes Yes Read only:
Memory Cassette CPU
CQM1H-MP08R Yes
Ambient temperature Accuracy by month
55°C –3 to 0 min 25°C ±1 min 0°C –2 to 0 min
Name Specifications Model number
Supply voltage Operating
voltage range
Output capacity Service power
supply
AC Power Supply Units
100 to 240 V AC, 50/60 Hz (wide range)
85 to 265 V AC 5 V DC: 3.6 A
(18 W)
None CQM1-PA203
5 V DC: 6 A 24 V DC: 0.5 A (30 W total)
24 V DC: 0.5 A CQM1-PA206
100 or 230 V AC (selectable), 50/60 Hz
5 V DC: 6 A 24 V DC: 0.5 A (30 W total)
CQM1-PA216
DC Power Supply Units
24 V DC 20 to 28 V DC 30 W
5 V DC: 6 A
None CQM1-PD026
Page 38
13
System Configuration Section 1-2
1-2-8 Products for Expansion I/O Blocks
Name Model Specifications
I/O Control Unit CQM1H-IC101 Connected to right end of CPU Block.
I/O Interface Unit CQM1H-II101 Connected to the left end of Expansion
I/O Block. An End Cover is provided.
Expansion I/O Cable
CS1W-CN313 Length: 0.3 m Connects the I/O
Control Unit to the I/O Interface Unit.
CS1W-CN713 Length: 0.7 m
I/O Control Unit
End Cover (provided with CPU Unit)
End Cover (provided with I/O Interface Unit)
I/O Interface Unit
Expansion I/O Cable
Page 39
14
System Configuration Section 1-2
1-2-9 I/O Units
Name Number
of
points
Specifications Connection
method
Model number Input words
allocated
from IR 001
Output words
allocated from
IR 100
DC Input Units
8 12 to 24 V DC, independent
commons (1 point per common, 8 circuits)
Terminal block CQM1-ID211 1 word ---
16 12 V DC (16 points per
common, 1circuit)
CQM1-ID111
24 V DC (16 points per common, 1 circuit)
CQM1-ID212
32 12 V DC (32 points per
common)
Connector CQM1-ID112 2 words
24 V DC (32 points per common)
CQM1-ID213
24 V DC (32 points per common)
CQM1-ID214
AC Input Units
8 100 to 120 V AC (8 points
per common)
Terminal block CQM1-IA121 1 word
200 to 240 V AC (8 points per common)
CQM1-IA221
Contact Output Units
8 2 A at 250 V AC (cosφ =1.0)
2 A at 250 V AC (cosφ =0.4) 2 A at 24 V DC (16 A per Unit), independent commons
CQM1-OC221 --- 1 word
16 2 A at 250 V AC (cosφ =1.0)
2 A at 250 V AC (cosφ =0.4) 2 A at 24 V DC (8 A per Unit)
CQM1-OC222
8 2 A at 250 V AC (cosφ =1.0)
2 A at 250 V AC (cosφ =0.4) 2 A at 24 V DC (16 A per Unit), independent commons
CQM1-OC224
Tr an s i st o r Output Units
8 2 A at 24 V DC (5 A per Unit)
8 points per common
CQM1-OD211
16 50 mA/4.5 V DC to
300 mA/26.4 V DC 16 points per common
CQM1-OD212
32 16 mA/4.5 V DC to
100 mA/26.4 V DC
Connector CQM1-OD213 2 words
500 mA/24 V DC, PNP output
CQM1-OD216
16 300 mA/24 V DC, PNP
output
Terminal block CQM1-OD214 1 word
8 1.0 A/24 V DC, PNP output
(4A per Unit), short-circuit protection
CQM1-OD215
Tr ia c Output Units
8 0.4 A at 100 to 240 V AC,
4 points per common, 2 circuits
CQM1-OA221
6 0.4 A at 100 to 240 V AC CQM1-OA222
Page 40
15
System Configuration Section 1-2
1-2-10 Dedicated I/O Units
Name Specifications Model number Input words
allocated
from IR 001
Output words
allocated from
IR 100
Analog Input Unit 4 analog input points
–10 to +10 V, 0 to 10 V, 1 to 5 V, 4 to 20 mA
CQM1-AD041 2 or 4 words ---
Analog Output Unit 2 analog output points
–10 to +10 V, 0 to 20 mA
CQM1-DA021 --- 2 words
Analog Power Supply Units
Power supply for Analog Input or Output Unit (required when using Analog Input or Output Unit)
CQM1-IPS01 (Supplies 1 Unit.)
--- ---
CQM1-IPS02 (Supplies 2 Units.)
B7A Interface Units 16 output points CQM1-B7A02 --- 1 word
16 input points CQM1-B7A12 1 word ---
32 output points CQM1-B7A03 --- 2 words
32 input points CQM1-B7A13 2 words ---
16 input points and 16 output points CQM1-B7A21 1 word 1 word
G730 Interface Units 2-wire transmission terminal G730
Master Unit 32 inputs/32 outputs max.) 32 points/16 points switchable
CQM1-G7M21 1 or 2 words 1 or 2 words
For Expansion Master Input (32 points max.), 32 points/16 points switchable
CQM1-G7N11 1 or 2 words ---
For Expansion Master Output (32 points max.), 32 points/16 points switchable
CQM1-G7N01 --- 1 or 2 words
I/O Link Unit (SYSMAC BUS Wired Slave Unit)
For SYSMAC BUS Wired Slave Unit 32 input points and 32 output points
CQM1-LK501 2 words 2 words
Sensor Unit Sensor input points: 4 max.
Used with Sensor Module(s). Up to four Sensor Modules can be mounted to a single Sensor Unit.
CQM1-SEN01 1 word
(Up to 5 words with following 4 Modules.)
---
Optical Fiber Photoelectric Module
For E32 series Fiber Units. Automatic teaching is supported.
E3X-MA11 1 word ---
Photoelectric Module with Separate Amplifier
For E3C-series Photoelectric Sensors. An automatic teaching function is incorporated
E3C-MA11 1 word ---
Proximity Module with Separate Amplifier
For E2C-series Proximity Sensors. Automatic teaching is supported.
E2C-MA11 1 word ---
Dummy Module Mounted as spacers to the open slots of
the CQM1 when no Sensor Module is mounted to the CQM1H.
E39-M11 1 word ---
Remote Console Connected to a Sensor Unit for the
adjustment of the sensitivities of the modules incorporated by the Sensor Unit, reading and changing of the set value, and teaching.
Cable length: 3 m
CQM1-TU001 --- ---
Page 41
16
System Configuration Section 1-2
Temperature Control Units
2 thermocouple inputs (K/J), ON/OFF or advanced PID control, transistor (NPN) output, 2 loops
CQM1-TC001 1 or 2 words 1 or 2 words
2 thermocouple inputs (K/J), ON/OFF or advanced PID control, transistor (NPN) output, 2 loops
CQM1-TC002 1 or 2 words 1 or 2 words
2 platinum resistance thermometer inputs (Pt, JPt), ON/OFF or advanced PID control, transistor (NPN) output, 2 loops
CQM1-TC101 1 or 2 words 1 or 2 words
2 platinum resistance thermometer inputs (Pt, JPt), ON/OFF or advanced PID control, transistor (NPN) output, 2 loops
CQM1-TC102 1 or 2 words 1 or 2 words
2 thermocouple inputs (K/J/T/L/R/S/B), ON/OFF or advanced PID control, transistor (NPN) output, 4 loops
CQM1-TC201 1 word 1 word
4 thermocouple inputs (K/J/T/L/R/S/B), ON/OFF or advanced PID control, transistor (PNP) output, 4 loops
CQM1-TC202 1 word 1 word
4 platinum resistance thermometer inputs (Pt, JPt), ON/OFF or advanced PID control, transistor (NPN) output, 4 loops
CQM1-TC301 1 word 1 word
4 platinum resistance thermometer inputs (Pt, JPt), ON/OFF or advanced PID control, transistor (PNP) output, 4 loops
CQM1-TC302 1 word 1 word
2 thermocouple inputs (K/J/T/L/R/S/B), ON/OFF or advanced PID control, transistor (NPN) output, 2 loops, heater burnout detection function
CQM1-TC203 1 word 1 word
2 thermocouple inputs (K/J/T/L/R/S/B), ON/OFF or advanced PID control, transistor (PNP) output, 2 loops, heater burnout detection function
CQM1-TC204 1 word 1 word
2 platinum resistance thermometer inputs (Pt, JPt), ON/OFF or advanced PID control, transistor (NPN) output, 2 loops, heater burnout detection function
CQM1-TC303 1 word 1 word
2 platinum resistance thermometer inputs (Pt, JPt), ON/OFF or advanced PID control, transistor (PNP) output, 2 loops, heater burnout detection function
CQM1-TC304 1 word 1 word
Linear Sensor Interface Units
Measure voltage or current inputs from linear sensors and convert the measurements to numeric data for comparative decision processing. Standard type
CQM1-LSE01 1 word 1 word
With monitor output (–9.999 V to 9.999 V).
CQM1-LSE02 1 word 1 word
CompoBus/S Master Unit 128 points (64 inputs and 64 outputs),
64 points (32 inputs and 32 outputs), or 32 points (16 inputs and 16 outputs) selectable with a switch.
CQM1-SRM21-V1 1, 2, or
4words
1, 2, or 4 words
DeviceNet I/O Link Unit DeviceNet Slave: 32 points
(16 inputs and 16 outputs)
CQM1-DRT21 1 word 1 word
Name Specifications Model number Input words
allocated
from IR 001
Output words
allocated from
IR 100
Page 42
17
System Configuration Section 1-2
1-2-11 Accessories
DIN Track
Maintenance Accessories
Inner Board Connectors
Cables for Connecting Pulse I/O Boards to OMRON Servo Drivers
Cable for Connecting Absolute Encoder Interface Boards to OMRON Absolute Encoders
Connectors for 32-point I/O Units
Name Specifications Model number
DIN Track Track length: 1 m PFP-100N
Track length: 50 cm PFP-50N
Track length: 1 m PFP-100N2
DIN Track Brackets Mounting brackets fastened on both
sides of the PC to prevent it from sliding left or right. Two are provided with the CPU Unit.
PFP-M
Name Model number
Backup Battery CPM2A-BAT01
End Cover CQM1H-TER01
Inner Board Name of
connector on
cable
Model number Remarks
High-speed Counter Board, Pulse I/O Board, Absolute Encoder Interface Board, Analog I/O Board
Socket XM2D-1501 Standard
accessories for each Board
Hood XM2S-1511
Inner Board Relay Cable Servo Relay Unit Cable Servo Driver
Pulse I/O Board (pulse outputs)
XW2Z-@@@J-A3 XW2B-20J6-3B For U-series Servo Drivers:
XW2Z-@@@J-B1
R88D-UP@@@
For M-series Servo Drivers: XW2Z-@@@J-B2
R88D-MT@@@
For H-series Servo Drivers: XW2Z-@@@J-B3
R88D-H@@@
Inner Board Cable Compatible OMRON
Absolute Encoder
Absolute Encoder Interface Board
E69-DC5 E6F-AG5C-C
E6CP-AG5C-C E6C2-AG5C-C
I/O Unit Connector type Model number
(by Fujitsu)
Set model number
(from OMRON)
CQM1-ID112/213 (32 inputs) CQM1-OD213 (32 outputs)
Soldered (Standard accessory)
Socket FCN-361J040-AU C500-CE404
Connector cover FCN-360C040-J2
Crimped Housing FCN-363J040 C500-CE405
Contact FCN-363J-AU
Connector cover FCN-360C040-J2
Pressure welded FCN-367J040-AU C500-CE403
Page 43
18
System Configuration Section 1-2
Cables for 32-point I/O Units
1-2-12 Maximum Number of I/O Units and I/O Points
The maximum number of I/O Units, Dedicated I/O Units, Communications Units, and Inner Boards that can be connected and the maximum number of I/ O points (i.e., allocated words) that can be controlled are listed in the following table.
CPU Block Only
Note *Number of I/O points = Number of input points (
256) + Number of output
points (
256).
CPU Block and Expansion I/O Block
Purpose I/O Unit Connecting cable Connector-Terminal Block Conversion Unit
For connections to Ter mi n a l Bl o ck s
CQM1-ID112/213 (32 inputs) CQM1-OD213 (32 outputs)
XW2Z-@@@B XW2B-40G5 M3.5 terminal screws
XW2B-40G4 M2.5 terminal screws
CQM1-ID112/213 (32 inputs)
XW2Z-@@@D XW2C-20G5-IN16 Common type
Purpose I/O Unit Connecting Cable I/O Relay Terminal for input
or output
For connections to Relay Te r mi n al s
CQM1-ID112/213 (32 inputs) G79-I@C-@ G7TC-I@16 CQM1-OD213 (32 outputs) G79-O@C-@ G7TC-OC@@, G70D, G70A
CPU Unit No. of I/O Units and
Dedicated I/O Units
No. of
Communications
Units
No. of Inner
Boards
Max. I/O points*
(allocated words)
CQM1H-CPU61 11 max. 1 max. 2 max. 512 (32 words)
CQM1H-CPU51
CQM1H-CPU21 Connection not
supported
Connection not supported
256 (16 words)
CQM1H-CPU11
CPU Unit No. of I/O Units and Dedicated I/O
Units (see note 1)
No. of
Communications
Units
No. of Inner
Boards
Max. I/O points
(see note 2)
(allocated words)
CPU Block Expansion I/O
Block
CQM1H-CPU61 5 max. 11 max. 1 max. 2 max. 512 (32 words)
CQM1H-CPU51
CQM1H-CPU21 Connection not
supported
Connection not supported
256 (16 words)
CQM1H-CPU11
CPU Unit
Power Supply Unit
11 Units max.
Communications Unit
Inner Boards (2 slots)
16 built-in inputs (1 word)
Page 44
19
System Configuration Section 1-2
Note 1. An Analog Power Supply Unit is counted as one Unit, the same as I/O Units
and Dedicated I/O Units.
2. I/O points = Input points (256 max.) + Output points (256 max.)
Exceeding the Maximum Number of I/O Units
When only a CPU Block is used, a maximum of 11 I/O Units and Dedicated I/ O Units can be connected to the CQM1H-series CPU Unit. When an Expan­sion I/O Block is also used, a maximum of 5 I/O Units and Dedicated I/O Units can be connected to the CQM1H-series CPU Unit and a maximum of 11 I/O Units and Dedicated I/O Units can be connected to the Expansion I/O Block. If these limits are exceeded, the CQM1H may not operate properly because of drops in the voltage of the 5-V internal power supply. The CQM1H will detect if the maximum number of I/O points has been exceeded (as explained below), but will not detect if the maximum number of Units has been exceeded. There­fore, design the system so that the maximum number of Units is not exceeded.
Exceeding Maximum Number of I/O Points
When the maximum number of I/O points is exceeded, an “I/O UNIT OVER” message will be displayed and operation will stop. For details on I/O UNIT OVER errors, refer to the CQM1H Programming Manual.
The relationship between the maximum number of I/O points and Unit word allocation is shown in the following table. The CPU Unit has 16 built-in inputs for which one word is allocated.
Power Supply Unit
CPU Unit (16 inputs built in)
I/O Control Unit
Two Inner Board slots
Up to five Units con­nectable as required
Up to eleven Units con­nectable as required
I/O Interface Unit
Communications Unit
CPU Unit
I/O Units or Dedicated I/O Units
Expansion I/O Cable
End cover
End Cover
CPU Unit Max. no. of I/O
points
Input allocation Output
allocation
Requirements
CPU Unit Connected Units Connected Units
CQM1H-CPU61 512 (32 words) 1 word n words m words 1 + n + m 32
(n, m 16)
CQM1H-CPU51 CQM1H-CPU21 256 (16 words) 1 word n words m words 1 + n + m 16
(n, m 16)
CQM1H-CPU11
Page 45
20
Expanded System Configuration Section 1-3
Refer to the CQM1H Programming Manual for the number of words allocated to each Unit and other information on memory allocation to Units.
Note 1. It is possible to exceed the maximum number of Units without exceeding
the maximum number of I/O points (and words allocated). For example, with the CQM1H-CPU61, if 12 Units that are allocated 1 word each are connected, the total number of words allocated will be 13 (including the 1 word allocated for the CPU Unit built-in inputs), which is less than the spec­ified maximum. The number of Units, however, exceeds the maximum of
11.
2. It is also possible to exceed the maximum number of I/O points (and words allocated) without exceeding the maximum number of Units. For example, with the CQM1H-CPU61, if 8 Units that are allocated 4 words each are connected, the maximum number of Units is not exceeded. However, the total word allocation will be (4
× 8) + 1 = 33 words (including the 1 word
allocated for the CPU Unit built-in inputs), and so consequently the maxi­mum number of 32 words is exceeded.
1-3 Expanded System Configuration
1-3-1 Serial Communications System
The CQM1H system configuration can be expanded by using the following serial communications ports.
• CPU Unit built-in ports, 2 ports: Peripheral port and RS-232C port
• Serial Communications Board ports, 2 ports: RS-232C port and RS-422/ 485 port (CQM1H-CPU51/61 only)
RS-232C port (Serial Communications Board)
RS-422A/485 port (Serial Commu­nications Board)
Protocol Macro Host Link No-protocol 1:1 Data Link NT Link (1:1 mode/1:N mode)
Protocol Macro Host Link No-protocol 1:1 Data Link NT Link (1:1 mode/1:N mode)
Host Link No-protocol 1:1 Data Link NT Link (1:1 mode/1:N mode)
or
Programming Console bus Peripheral bus Host Link No-protocol
RS-232C port (CPU Unit)
Peripheral port (CPU Unit)
Personal computer Programming Console
Page 46
21
Expanded System Configuration Section 1-3
Communications Ports and Serial Communications Modes (Protocols)
Note Programming Console functions are possible with a PT. They are, however,
not possible when pin 7 on the DIP switch on the front of the CPU Unit is OFF.
Serial
communications
protocol
Application CPU Unit CQM1H-SCB41 Serial
Communications Board
Peripheral port RS-232C port
(Not on
CQM1H-CPU11)
RS-232C port
(port 1)
RS-422A/485
port (port 2)
Programming Console bus
Communications with Programming Consoles
YES No No No
Peripheral bus Communications
with Programming Devices
YES No No No
Host Link (SYSMAC WAY)
Communications with a host computer or PT
YES YES YES YES
Protocol macro Sending and
receiving messages according to the communications specifications of external devices
No No YES YES
No-protocol No-protocol
communications with general-purpose devices
YES YES YES YES
1:1 Data Link Data links with
other CPU Units
No YES YES YES
NT Link (1:1 mode)
One-to-one communications with PT
No YES (See note.) YES YES
NT Link (1:N mode)
One-to-one or one-to-many communications with PTs
No No YES YES
Page 47
22
Expanded System Configuration Section 1-3
Protocols The serial communications port protocol can be switched in the CPU Unit’s
PC Setup. Depending on the protocol selected, the following systems can be configured to support serial communications.
Note The peripheral bus mode is used for Programming Devices other than Programming Consoles (e.g., CX-
Programmer).
Host Link System (SYSMAC WAY Mode, 1:N)
The Host Link System allows the I/O memory of the PC to be read/written, and the operating mode to be changed from a host computer (personal com­puter or Programmable Terminal) by executing Host Link commands. Other Programming Devices can also be connected via a computer using this mode. Alternatively, it is also possible to send data from the CPU Unit of the CQM1H to the host computer using TXD(––) instructions to initiate communications from the PC. This mode is supported by the peripheral port and the RS-232C
Protocol Main connection Application Applicable commands,
communications
instructions
Programming Console bus Programming Console Communications between
Programming Console and PC
None
Peripheral bus (see note) Programming Devices, e.g.,
CX-Programmer
Communications between Programming Devices and the PC from the computer
None
Host Link Personal computer
OMRON Programmable Te r mi n al s
Communications between the host computer and the PC
Commands can be sent to a computer from the PC.
Host Link commands/ FINS commands
Commands can be sent to a computer from the PC.
Protocol macro General-purpose external
devices
Sending and receiving mes­sages (communications frames) according to the communications specifica­tions of external devices
SYSMAC-PST is used to create protocols by setting various parameters.
PMCR(––) instruction
No-protocol communications General-purpose external
devices
No-protocol communica­tions with general-purpose devices
TXD(––) and RXD(––) instructions
1:1 Data Link C-series PCs Shared link words between
PCs
None
NT Link (1:1) OMRON Programmable Ter-
minals
High-speed one-to-one communications with a Programmable Terminal using direct access
None
NT Link (1: N) OMRON Programmable Ter-
minals
High-speed one-to-one or one-to-many communications with Programmable Terminals using direct access
None
Page 48
23
Expanded System Configuration Section 1-3
port on the CPU Unit, as well as the RS-232C port and RS-422A/485 port on the Serial Communications Board.
For details on cables required to connect the host computer to the CQM1H in Host Link Mode, refer to 3-6 Programming Devices.
No-protocol Communications
The TXD(––) and RXD(––) instructions in the ladder program can be used with no communications protocol or conversion to transfer data with a general­purpose external device equipped with an RS-232C port. It is possible to attach a start code to the beginning and an end code to the end of data (or specify the amount of data) when sending/receiving. Unlike protocol macro, it is not possible to construct a communications frame (message) according to the communications specifications of the communications partner. Also, there are no procedures for retry processing, data format conversion processing or branch processing for receiving data. This communications mode is thus used for simple data transmissions, such as inputting bar code data and outputting printer data. This mode is supported by the peripheral port and the RS-232C port on the CPU Unit, as well as the RS-232C port and RS-422A/485 port on the Serial Communications Board.
1:1 Data Link System If two PCs are linked one-to-one by connecting them together through their
RS-232C ports, they can share up to 64 words of LR area. One of the PCs will serve as the master and the other as the slave.
One of the following three ranges of words can be set to be linked: LR 00 to LR 63, LR 00 to LR 31, or LR 00 to LR 15
A 1:1 Data Link communications system can be created between the CQM1H and another CQM1H, or between the CQM1H and the CQM1, C200HX/HG/ HE, C200HS, CPM1, CPM1A, CPM2A, CPM2C, or SRM1(-V2).
Note The link area will always be LR 00 to LR 15 (16 words) for 1:1 Data Link com-
munications with the CPM1, CPM1A, CPM2A, CPM2C, or SRM1(-V2).
Host computer
CQM1H
PT
Bar–code reader Printer
TXD(––) or RXD(––) instructions
LR 00
LR 31 LR 32
LR 63
CQM1H Master Unit CQM1H Slave Unit
Master area (sending)
Slave area (receiving)
LR 00
LR 31 LR 32
LR 63
Master area (receiving)
Slave area (sending)
to
to
to
to
Page 49
24
Expanded System Configuration Section 1-3
This mode is supported by the RS-232C port on the CPU Unit, as well as the RS-232C port and RS-422A/485 port on the Serial Communications Board.
Wiring
Connect the Units with the cables wired as shown below.
Recommended Cables
UL2464 AWG28x5P IFS-RVV-SB (UL-approved, Fujikura Ltd.) AWG28x5P IFVV-SB (not UL standard) (not UL-approved, Fujikura Ltd.)
UL2464-SB (MA) 5Px28AWG (7/0.127) (UL-approved, Hitachi Cable, Ltd.) CO-MA-VV-SB 5Px28AWG (7/0.127) not UL-approved, Hitachi Cable, Ltd.)
Applicable Connectors (Standard Accessories for CQM1H)
Socket: XM2A-0901 (OMRON); Hood: XM2S-0911-E (OMRON)
NT Link System If a PC and Programmable Terminal (PT) are connected together using RS-
232C or RS-422A/485, the allocations for the PT’s status control area, status notify area, and objects (such as touch switches, indicators, and memory maps) can be allocated in the I/O memory of the PC. The NT Link System allows the PT to be controlled by the PC, and the PT can periodically read data from the status control area of the PC to perform necessary operations if there are any changes in the area. The PT can communicate with the PC by writing data to the status notify area or the I/O memory of the PC from the PT. The NT Link system allows the PT status to be controlled and monitored with­out using the PC’s ladder program.
There are two NT Link modes: One is for communications between one PC and one PT (1:1 mode), and the other is for communications between one PC, and one or many PTs (1:N mode). These modes support completely different communications.
NT Link: 1:1 Mode
This mode is used for communications between one PC and one PT. This mode is supported by the RS-232C port on the CPU Unit, as well as the RS­232C port and RS-422A/485 port on the Serial Communications Board. The
CQM1H
RS-232C cable
CQM1H or another C-series PC
Hood
2
3
4
5
6
FG
SD
RD
RTS
CTS
SG
7
8
9
Hood
2
3
4
5
6
7
8
9
FG
SD
RD
RTS
CTS
SG
CQM1H CQM1H or another C–series P
C
Signal Abb.
Pin No.
Signal Abb.
Pin No.
Page 50
25
Expanded System Configuration Section 1-3
1:1 NT Link mode is supported for communications between only one PC and one PT. Set the PT communications settings for a 1:1 NT Link.
Link Mode: 1:N Mode
This mode is used for communications between one PC and n (8
n1) PTs.
This mode is supported by the RS-232C port on the CPU Unit, as well as the RS-232C port and RS-422A/485 port on the Serial Communications Board. The 1:N NT Link mode is supported for communications between one PC and one or more PTs. Set the PT communications settings for a 1:N NT Link.
Note The 1:1 NT Link mode and 1:N NT Link mode use different types of serial
communications and there is no data compatibility between them.
Protocol Macros The CX-Protocol is used to create sets of data transmission procedures called
protocols for general-purpose external devices according to the communica­tions specifications of the general-purpose external devices. Communications must be half-duplex and must use start-stop synchronization. The protocols that have been created are recorded in a Serial Communications Board, enabling data to be sent to and received from the external devices by simply executing the PMCR(––) instruction in the CPU Unit. Protocols for data com­munications with OMRON devices, such as Temperature Controllers, Intelli­gent Signal Processors, Bar Code Readers, and Modems, are supported as standard protocols (see note 1). These protocols can be changed to suit user needs. Protocol macros are supported by the RS-232C port and RS-422A/ 485 port on the Serial Communications Board (see note 2).
CPU Unit
RS-232C port
PT
NT Link: 1:1 Mode
Serial Communications Board
RS-232C port
PT
NT-AL001 RS-232C-to-RS-422/485 Conversion Adapter
RS-232C port
RS-422A/485
RS-422A
PT PT
Serial Communications Board
Connection to RS-232C port of Serial Communications Board
Connection to RS-422A/485 port of Serial Communications Board
Serial Communications Board
RS-422A/ 485 port
RS-422A/485
PT PT
NT Link: 1:N Mode
Page 51
26
Expanded System Configuration Section 1-3
Note 1. The standard protocols are provided as standard features with the CX-Pro-
tocol and Serial Communications Boards.
2. Protocol macros not supported by the CPU Unit’s built-in ports.
Note CompoWay/F (Host Function)
A CQM1H CPU Unit can operate as a host to send CompoWay/F commands to OMRON components connected in the system. CompoWay/F commands are executed by using the CompoWay/F send/receive sequences in one of the standard protocols provided in the protocol macros.
1-3-2 Communications Networks
With the CQM1H CPU Unit, networks can be created using the following Communications Units:
• CompoBus/S Master Unit
• Controller Link Unit (CQM1H-CPU51/61 only)
CompoBus/S Network CompoBus/S is a high-speed ON/OFF bus for remote I/O communications.
Connecting a CQM1-SRM21-V1 CompoBus/S Master Unit (a Dedicated I/O Unit) to the network allows remote I/O communications, without programming in the CPU Unit, between the PC and Slaves. High-speed communications are performed with 256 points in a cycle time of 1 ms max. With the CQM1H­SRM21-V1, a long-distance communications mode is also available in addi­tion to the previous high-speed communications mode, enabling communica­tions on a trunk line of up to 500 m.
Controller Link Network The Controller Link Network is the basic network of the OMRON PC FA Net-
works. When using a CQM1H-CPU51/61 CPU Unit, the CQM1H can be con­nected to the network using a Controller Link Unit. This enables the flexible and simple transfer of large amounts of data with other OMRON PCs (e.g., CQM1H, CS-series, C200HX/HG/HE, CVM1, and CV-series PCs) or with per­sonal computers. Data links can be created between PCs so that data can be shared without programming and FINS message communications can be per-
Serial Communications Board
PMCR(––) instruction
User-defied messages (Communications frames)
General-purpose external device
CompoBus/S Master Unit
CompoBus/S
Remote I/O
CQM1H
Remote I/O and other Slaves
Page 52
27
Functions Listed by Purpose Section 1-4
formed, enabling separate control and data transfer when required. In particu­lar, direct setting using data links allows the creation of a flexible data link system with effective use of data areas.
1-4 Functions Listed by Purpose
Purpose Unit/Board Function Details
System design Connecting 12 or more
I/O or Dedicated I/O Units
I/O Control Unit and I/O Interface Unit
Using an Expansion I/O Block
You can connect up to 5 Units to the CPU Block and 11 Units to the Expansion I/O Block.
Installing a PC in a narrow space
Cycle time settings Creating a minimum
cycle time
CPU Unit PC Setup: Cycle
Time, Minimum Cycle Time
Set in DM 6619 (0001 to 9999 ms).
Stopping operation if the cycle time exceeds a set time
PC Setup: Cycle Monitor Time
Set in DM 6618 (00 to 99; setting units: 10 ms, 100 ms, 1 s).
Detecting when the cycle time exceeds 100 ms
SR area: Cycle Time Over Flag
SR 25309 turns ON.
Detecting the maximum and current values of the cycle time
AR area: Maximum Cycle Time, Current Cycle Time
Maximum Cycle Time is stored in AR 26, and the Current Cycle Time is stored in AR 27.
Refresh method Refreshing an output
whenever an OUTPUT instruction is executed
CPU Unit PC Setup:
Output Refresh Method, Direct
Set direct output refresh method in DM 6639 bits 00 to 07.
Output is refreshed when OUT is executed in the user program.
Refreshing inputs when an interrupt occurs
PC Setup: First Input Refresh Word and Number of Input Refresh Words for interrupts
Set input refresh word for each interrupt in DM 6630 to DM 6638.
The inputs for the specified words will be refreshed before the interrupt subroutine is executed when input interrupt, interval timer interrupt, or high-speed counter interrupt occurs.
Controller Link Unit Controller Link Unit
Controller Link (wired)
CQM1H CQM1H
Controller Link Unit
CS-series, C200HX/HG/HE, CVM1, or CV-series PC
Messages sent to other nodes whenever necessary.
Data links automati­cally transfer data every cycle.
Page 53
28
Functions Listed by Purpose Section 1-4
Debugging Turning OFF outputs
from Output Units in any operating mode (stopping output refreshing)
CPU Unit SR area: Output
OFF Bit
Turn ON SR 25215.
Detecting ON-to-OFF and OFF-to-ON transitions in specified bits
Differential Moni­toring (from Programming Device)
---
Sampling specified I/O memory data
Data Tracing Sampling can be set to be per-
formed at regular intervals, at the end of each cycle, or according to timing defined by the user.
Changing the program during operation
Online Editing (from Programming Device)
---
Maintenance Maintaining status of all
outputs when operation stops
CPU Unit SR area: I/O Hold
Bit
Turn ON SR 25212.
Starting operation with I/ O memory in saved status
Maintaining I/O memory status when power is turned ON
SR area: I/O Hold Bit
PC Setup: I/O Hold Bit Status, Maintain
Turn ON SR 25212 and set DM 6601 bits 08 to 11 in the PC Setup to maintain the I/O Hold Bit status at startup.
Enabling input condition to be set using the DIP switch pin instead of Input Units (e.g., switching between trial and actual operation)
DIP switch: DIP switch pin customized for user operation is stored in the AR area.
Pin 6 setting is stored in the AR 0712.
Write-protecting Program Memory and read-only DM data (general-purpose read-only area and PC Setup only) from a Peripheral Device
DIP switch: Program and data memory write-protection
Turn ON pin 1 on the DIP switch to prohibit writing.
Specifying the startup mode
PC Setup: Startup Mode
Set in DM 6600 bits 00 to 07
Counting the times power turned OFF
AR area: Power OFF Counter
Monitor AR 23.
Failure diagnosis Handling user-defined
errors and continuing or stopping PC operation accordingly
CPU Unit User error
instructions
FAL(06) and FALS(07)
Performing time diagnosis and logic diagnosis for one section of the program
FPD(––) instruc­tion
---
Recording time-stamped errors, including user-defined errors
Error log A logging function for input bits
using FAL(06) and FALS(07) instruction is also supported.
Purpose Unit/Board Function Details
Page 54
29
Functions Listed by Purpose Section 1-4
Instructions Creating step control
programs
CPU Unit Step program-
ming instructions
---
Performi ng floating-point math
Floating-point math instructions
---
Performing trigonomet­ric, logarithmic, or exponential functions on numerical data
Creating ladder subroutines that can be used at different places in the ladder program, changing only the operands.
MACRO instruction
(MCRO(99))
Memory Cassette Changing systems
when changing processes or machines
Memory Cassette
DIP switch: Automatic transfer of Memory Cassette contents
Turn ON pin 2 on the DIP switch for automatic transfer of Memory Cassette contents. At startup, user programs, part of the DM area (read-only DM and PC Setup) and expansion instruction information will be automatically read from the Memory Cassette to the CPU Unit.
Transferring and verifying data between Memory Cassette and CPU Unit according to AR area settings
AR area: Backup functions
Turn ON AR 1400 to transfer data from the CPU Unit to the Memory Cassette.
Turn ON AR 1401 to transfer data from the Memory Cassette to the CPU Unit.
Turn ON AR 1402 to compare contents of Memory Cassette and CPU Unit data. (Results output to AR 1403.)
Using clock functions to store data, such as error logs, with time of error occurrence
Memory Cas­sette with clock
AR area: Clock function
Use a Memory Cassette with a clock to store time data (minutes, hours, seconds, day of month, month, year, day of week) in AR 17 to AR 21.
Others Reducing influence from
chattering of input points and external noise
CPU Unit PC Setup: Input
Time Constants
Set input time constants for DC Input Units in DM 6620 to DM 6627. Settings available: 1, 2, 4, 8, 16, 32, 64, 128 ms.
Purpose Unit/Board Function Details
Page 55
30
Functions Listed by Purpose Section 1-4
Interrupt functions Processing interrupt
when an input turns ON Example: Cut-to-length
processing (sending instruction to a tool when interrupt input is received from a proximity or photoelectric sensor)
CPU Unit (built-in inputs)
Input interrupts (4 inputs): Input Interrupt Mode
Input interrupt permitted by clearing mask using the INT(89) instruction with CC=000.
Interrupt subroutine is executed when CPU Unit built-in input (IR 00000 to IR 00003) turns ON.
Processing interrupts at regular intervals
Example: Sheet speed calculation (calculates speed using input signals from an encoder at regular intervals)
Interval timer interrupt: Scheduled Interrupt Mode
Specified with the first operand of the STIM(69) instruc­tion.
Interrupt subroutine is executed at regular intervals.
Processing interrupt after a fixed time
Example: Stopping conveyor belt with high precision after workpiece detected (independent of cycle time)
Interval timer interrupt: One-shot Mode
Three interval timers (0 to 2). (Interval timer 2 cannot be used at the same time as high-speed counter 0.) Specified with the first operand of STIM(69).
Interrupt subroutine is executed once when the time expires.
Processing interrupt when the PV of a low-speed (1 kHz) counter reaches 0
Example: Counting workpieces (e.g., chip components), and stopping feeding when a set value is reached
Input interrupts (4 inputs): Counter Mode (decrementing)
Counter Mode set value updated and masking cleared using the INT(89) instruction with CC=003.
Decrements the PV every time CPU Unit built-in input (IR 00000 to IR 00003) turns ON, and executes the subroutine when the PV reaches 0.
Processing interrupt when the high-speed counter PV matches a certain value
Example: Performing processing required for cutting a workpiece (e.g., wire) when it is a certain length
CPU Unit (built-in inputs)
Pulse I/O Board Absolute
Encoder Interface Board
High-speed counter interrupt: Target value comparison
Interrupt subroutine is executed when the PV matches a value registered in the comparison table.
Processing interrupt when the high-speed counter PV is within a certain range
Example: Picking workpieces (e.g., wires) within specified lengths at high speed
High-speed counter interrupt: Range comparison
Interrupt subroutine is executed when the counter PV lies between set upper and lower limits.
Interrupting program when data is received via serial communications
Serial Communica­tions Board
Protocol macro interrupt notification
---
Purpose Unit/Board Function Details
Page 56
31
Functions Listed by Purpose Section 1-4
High-speed counter functions
Detecting position and length when input is received from incremental rotary encoder
Low-speed (1 kHz) frequency count
CPU Unit (built-in inputs)
Input interrupt: Counter Mode
(decrementing, 1kHz)
CPU Unit built-in inputs (IR 00000 to IR 00003) can be used as high-speed counters without executing interrupt. PVs are stored in SR 244 to SR 247.
Low-speed (2.5 kHz/ 5 kHz) frequency count
High-speed counter 0:
Differential Phase Mode (2.5 kHz)
Incrementing Mode (5 kHz)
High-speed pulse input from CPU Unit built-in inputs (IR 00004 to IR
00006) is counted. PVs are stored in SR 230 and SR 231.
High-speed (25 kHz/ 50 kHz or 250 kHz/ 500 kHz) frequency count
High-speed Counter Board
High-speed counters 1 to 4:
Differential Phase Mode (25 kHz/ 250 kHz, multiplication factor: 1/2/4)
Pulse + Direction Mode (50 kHz/500 kHz)
Up/Down Mode (50 kHz/500 kHz)
High-speed pulse input from ports 1, 2, 3 and 4 of the High-speed Counter Board is counted. For slot 1, the PVs are stored in IR 200 to IR 207 and for slot 2, in SR 232 to SR 239. (Ring mode or linear mode can be set as the numeric range.)
High-speed (25 kHz/ 50 kHz) frequency count
Pulse I/O Board High-speed
counters 1 and 2: Differential Phase
Mode (25 kHz) Pulse + Direction
Mode (50 kHz) Up/Down Mode
(50 kHz)
High-speed pulse input from ports 1 and 2 of the High-speed Counter Board is counted. For slot 1, the PVs are stored in IR 200 to IR 207 and for slot 2, in SR 232 to SR 239. (Ring mode or linear mode can be set as the numeric range.)
High-speed counting of signals from an absolute rotary encoder
Absolute Encoder Interface Board
High-speed counters 1 and 2:
Input modes: BCD Mode and 360° Mode
Resolution settings: 8-bit (0 to
255), 10-bit (0 to
1023), 12-bit (0 to
4095) Set the resolution
to match the connected encoder.
Binary Grey code input from an absolute rotary encoder is counted. The PVs are stored in SR 232 to SR 235.
Purpose Unit/Board Function Details
Page 57
32
Functions Listed by Purpose Section 1-4
Pulse output functions
Making simple pulse outputs
CPU Unit PC Setup and
SPED(64)/ PULS(65) instructions: Pulse outputs can be made from standard Transistor Output Units.
Set the pulse output word address (specify a word from IR 100 to IR 115).
Frequency: 20 Hz to 1 kHz Duty factor: 50%
Making output to pulse train input motor driver (servomotor driver or stepping-motor driver) for positioning
Pulse I/O Board Ports 1 and 2:
Single-phase pulse output with without accelera­tion/deceleration (using SPED(64) instruction)
Trapezoidal single-phase pulse output with same acceleration and deceleration rates (using PLS2(--) instruction)
Trapezoidal single-phase pulse output with differ­ent acceleration/ deceleration rates (using ACC(--) instruction)
Frequency: 10 Hz to 50 kHz for servo driver; 10 Hz to 20 kHz for stepping motor
Duty factor: 50% Pulse output PVs stored in
SR 236 to SR 239.
Performi ng time-proportional control of temperature using variable duty fac­tor pulse output function
Ports 1 and 2: Variable duty
factor pulse output (using PWM(--) instruction)
Frequency: 5.9 kHz, 1.5 kHz,
91.6 Hz Duty factor: 1% to 99% Pulse output PVs stored in
SR 236 to SR 239.
Analog setting By setting the time for
which a conveyor belt is temporarily stopped, the low-speed feed rate over a fixed distance can be simply controlled using the adjuster.
Analog Setting Board
Analog setting function
Values indicated by the adjuster are converted to digital values between 0 to 200 (BCD) and are stored in IR 220 to IR 223.
Analog I/O Obtaining temperature
data, pressure data, etc.
Analog I/O Board Analog I/O
function Analog control
also possible when used in combina­tion with PID(--).
Two input points and one output point for analog values (0 to 5 V, 0 to 20 mA, 0 to 10 V)
Purpose Unit/Board Function Details
Page 58
33
Functions Listed by Purpose Section 1-4
Serial communications
Changing protocols during operation (e.g., to Host Link via modem)
CPU Unit STUP(--) ---
Sending and receiving messages according to the communications protocol of the communications partner
Serial Communi­cations Board
Protocol macro function
---
Making one-to-one data links with other PCs
CPU Unit or Serial Communica­tions Board
1:1 data link ---
Sending and receiving data without protocol (no conversion)
No-protocol (TXD(48) and RXD(47))
---
Sending unsolicited messages to a host computer
PC-initiated communications (TXD(48))
---
Performing data transfer with PT (Programmable Te r mi n al )
NT Link (1:1 mode or 1:N mode available)
---
Network communications
Making data links (shared data area) via FA network
Controller Link Unit
Data links ---
Performing message communications (sending and receiving data when necessary) via FA network
Message communications (SEND(90), RECV(98), and CMND(––))
---
Remote programming or monitoring of another PC on the network via a Host Link or a peripheral bus
Remote program­ming/ monitoring
---
I/O communications Reducing wiring using
high-speed ON/OFF bus in machine
CompoBus/S Master Unit
CompoBus/S Mas­ter
Acts as CompoBus/S Master with up to 64 inputs and 64 outputs.
Machine modularization and reduced wiring using distributed control of CPU Unit through the Master.
Conforms to the DeviceNet multivendor bus, providing data compatibility with devices from other companies.
DeviceNet I/O Link Unit
DeviceNet Slaves Act as DeviceNet Slaves with 16
inputs and 16 outputs.
Reducing wiring Example: Simple
communications between PCs, connections between PC robots etc.
B7A Interface Unit
Remote I/O communications
Five types of Unit are available to be used according to the scale of control. Connections possible with B7A Link Terminal at distance of up to 500 m.
Purpose Unit/Board Function Details
Page 59
34
Functions Listed by Purpose Section 1-4
Detection sensor input
Reducing wiring and space required for sensor output
Sensor Unit Input function for
Optic Fiber Photoelectric Module, Photoelectric Module with Separate Amplifier and Proximity Module with Separate Amplifier (amplifier function)
Up to four Sensor Modules (amplifier sections) of three kinds of sensor (fiber photoelectric sensor, photoelectric sensor with separable amplifier and proximity sensor with separable amplifier) can be mounted to a single Sensor Unit. Sensor Modules can be selected and combined according to the object to be detected and the distance.
Analog sensor input Reading analog voltage
or current signals from sensors or measuring devices, and outputting analog signals to inverters or analog control devices
Analog Input Unit or Analog Output Unit (Power Supply Unit required)
Analog I/O Analog input: 4 points (0 to
20 mA, 0 to 5 V, –10 to +10 V) Analog output: 2 points (0 to
20 mA, –10 to +10 V)
Reading distance data such as level differences and panel thicknesses, by using in combination with displacement sensors
Linear Sensor Interface Unit
Input/operation function for data from linear sensor/ amplifier
High-speed, high-precision measurement of voltage or current input from linear (displacement) sensors is performed and the measurements are converted to numeric data for comparative decision processing. Input can be held according to external timing signals.
Sampling cycle: 1 ms; External timing sampling time: 0.3 ms
Temperature control functions
Reading data from two temperature controllers with one Unit
Temperature Controller Unit CQM1-TC00@ CQM1-TC10@
Temperature control function
Number of loops: 2 Input: Thermocouple (K, J) or
platinum resistance thermometer (Pt, JPt)
Output: ON/OFF or advanced PID control (time-proportional) control
Reading data from two or four temperature controllers with one Unit
Temperature Controller Unit CQM1-TC20@ CQM1-TC30@
Number of loops: 4 or 2 (heater burnout detection function)
Input: Thermocouple (K, J, L, T, R, S, B) or platinum resistance thermometer (Pt, JPt)
Output: ON/OFF or advanced PID control (time-proportional) control
Purpose Unit/Board Function Details
Page 60
35
Functions Listed by Purpose Section 1-4
1-4-1 High-speed Counters
System Configurations Supporting High-speed Counters
CPU Unit/
Board
Name No. of
counters
Max. counting rate for each input mode
Differential
Phase
Pulse +
Direction
Up/Down Incrementing Decrementing
CPU Unit: Input interrupts (Counter Mode)
Input interrupts (Counter Mode)
4 --- --- --- --- 1 kHz
CPU Unit: Built-in high-speed counter
High-speed counter 0
1 2.5 kHz --- --- 5 kHz ---
High-speed Counter Board
High-speed counters 1, 2, 3, and 4
425 kHz or
250 kHz; multiplication factor: 1/2/4
50 kHz or 500 kHz
50 kHz or 500 kHz
--- ---
Pulse I/O Board
High-speed counters 1 and 2
2 25 kHz 50 kHz 50 kHz --- ---
System configuration Unit/Board Function Input modes and
max. counting rate
No. of
counters
Configuration A (13 counters total)
CPU Unit Decrementing counters
for input interrupts (Counter Mode)
Decrementing counter: 1 kHz 4
High-speed counter 0 for built-in inputs (IR 00004 to IR 00006)
Differential Phase Mode: 2.5 kHz Incrementing Mode: 5 kHz
1
High-speed Counter Board (mounted in slot 1)
High-speed counters 1, 2, 3 and 4
Differential Phase Mode (multiplication factor: 1/2/4): 25 kHz or 250 kHz, Pulse and Direction Mode, Up/Down Mode: 50 kHz or 500 kHz
4
High-speed Counter Board (mounted in slot 2)
High-speed counters 1, 2, 3 and 4
Differential Phase Mode (multiplication factor: 1/2/4): 25 kHz or 250 kHz, Pulse and Direction Mode, Up/Down Mode: 50 kHz or 500 kHz
4
Configuration B (11 counters total)
CPU Unit Decrementing counters
for input interrupts (Counter Mode)
Decrementing count: 1 kHz 4
High-speed counter 0 for built-in inputs (IR 00004 to IR 00006)
Differential Phase Mode: 2.5 kHz Incrementing Mode: 5 kHz
1
High-speed Counter Board (mounted in slot 1)
High-speed counters 1, 2, 3 and 4
Differential Phase Mode (multiplication factor: 1/2/4): 25 kHz or 250 kHz, Pulse and Direction Mode, Up/Down Mode: 50 kHz or 500 kHz
4
High-speed Counter Board (mounted in slot 2)
High-speed counters 1 and 2
Differential Phase Mode: 25 kHz Pulse and Direction Mode, Up/
Down Mode 50 kHz
2
Page 61
36
CQM1-CQM1H Comparison Section 1-5
1-4-2 Pulse Outputs
System Configuration Supporting Pulse Outputs
1-5 CQM1-CQM1H Comparison
The differences between the CQM1H and the CQM1 are listed in the following table.
Unit/Board Name No. of pulse
output points
Standard pulse output frequency Variable duty
factor pulse
output
frequency
Without
acceleration/
deceleration
With trapezoidal
acceleration/
deceleration
Transistor Output Unit
Pulse outputs from an output point
1 20 Hz to 1 kHz --- ---
Pulse Output Board
Pulse outputs from port 1 or 2
2 10 Hz to 50 kHz
(20 kHz for a step­ping motor)
Acceleration or deceleration only: 0 to 50 kHz
Acceleration/ deceleration together: 100 Hz to 50 kHz
91.6 Hz, 1.5 kHz,
5.9 kHz
System Configuration Unit/Board Function Output No. of
points
Configuration A (3 outputs total)
CPU Unit Pulse outputs from
Transistor Output Unit output point
Standard pulse output with no acceleration/ deceleration: 20 Hz to 1kHz
1
Pulse I/O Board (in slot 2)
Pulse outputs 1 and 2 Standard pulse output with
no acceleration/ deceleration: 10 Hz to 50 kHz
Standard pulse output with trapezoidal acceleration/ deceleration: 0 Hz to 50 kHz
Variable duty-factor pulse output
2
Item CQM1H CQM1
Mounting structure No Backplane (use connectors for mounting)
Mounting DIN Track mounting (screw mounting not possible)
I/O capacity
CQM1H-CPU11/21: 256 points CQM1H-CPU51/61: 512 points
CQM1-CPU11/21-EV1: 128 points CQM1-CPU41/42/43/44/45-EV1: 256 points
Program capacity
CQM1H-CPU11/21: 3.2 Kwords CQM1H-CPU51: 7.2 Kwords CQM1H-CPU61: 15.2 Kwords
CQM1-CPU11/21-EV1: 3.2 Kwords CQM1-CPU41/42/43/44/45-EV1: 7.2 Kwords
Data memory capacity
CQM1H-CPU11/21: 3 Kwords CQM1H-CPU51: 6 Kwords CQM1H-CPU61: 12 Kwords (DM area: 6 Kwords; EM area: 6 Kwords)
CQM1-CPU11/21-EV1: 1 Kword CQM1-CPU41/42/43/44/45-EV1: 6 Kwords
Instruction lengths 1 step per instruction, 1 to 4 words per instruction
Number of instructions in instruction set
162 (14 basic, 148 special instructions)
CQM1-CPU11/21-EV1: 117 (14 basic, 103 special instructions)
CQM1-CPU41/42/43/44/45-EV1: 137 (14 basic, 123 special instructions)
Page 62
37
CQM1-CQM1H Comparison Section 1-5
Note When considering the restrictions on the number of connectable Units, an
Analog Power Supply Unit must be counted as a Unit, just like I/O or Dedi­cated I/O Units.
Instruction execution times
LD instruction: 0.375 µs MOV instruction: 17.6 µs
LD instruction: 0.5 µs MOV instruction: 23.5 µs
Overseeing time 0.70 ms 0.80 ms
CPU Unit built-in input points
16 points
Maximum number of Units (see note)
The number of I/O Units and Dedicated I/O Units that can be connected to a CQM1H CPU Unit is as follows:
CPU Block only: 11 Units max.
CPU Block and Expansion I/O Block CPU Block: 5 Units max. Expansion I/O Block: 11 Units max.
The number of I/O Units and Dedicated I/O Units that can be connected to a CQM1 CPU Units is as follows:
CQM1-CPU11/21-EV1: 7 Units max. (I/O Units only)
CQM1-CPU41/42/43/44-EV1: 11 Units max. (I/O Units or Dedicated I/O Units)
Inner Boards CQM1H-CPU51/61: 2 slots None
High-speed counters Supported if CQM1H-CTB41 High-speed
Counter Board is mounted.
Not supported
Item CQM1H CQM1
Pulse I/O Supported if CQM1H-PLB2 Pulse I/O Board 1
is mounted.
Supported for CQM1-CPU43-EV1 CPU Unit.
Absolute encoder interface
Supported if CQM1H-ABB21 Absolute Encoder Interface Board is mounted.
Supported for CQM1-CPU44-EV1 CPU Unit.
Analog settings Supported if CQM1H-AVB41 Analog Setting
Board is mounted.
Supported for CQM1-CPU42-EV1 CPU Unit.
Analog I/O Supported if CQM1H-MAB42 Analog I/O
Board is mounted.
Supported for CQM1-CPU45-EV1 CPU Unit.
Protocol macros Supported if CQM1H-SCB41 Serial
Communications Board is mounted.
Not supported
Communications Units CQM1H-CPU51/61: 1 Unit None
Controller Link Supported if CQM1H-CLK21 Controller Link
Unit is connected.
Not supported
Peripheral port con­nections
Connect­ing cable for per­sonal com­puter
CS1W-CN@@@ Note Connection to personal computer also
possible with CQM1-CIF01/02 via CS1W-CN114 Conversion Cable.
CQM1-CIF01/02
Connect­ing cable for Pro­gramming Console
CQM1-PRO01 Programming Console: Use the cable provided with the Console or CS1W­CN114.
C200H-PRO27 Programming Console: CS1W­CN224/624
Note Connection to Programming Console
also possible with C200H-CN222/422 via CS1W-CN114 Conversion Cable.
CQM1-PRO01 Programming Console: Use the cable provided with the Console.
C200H-PRO27 Programming Console: C200H-CN222/422
Item CQM1H CQM1
Page 63
38
CQM1-CQM1H Comparison Section 1-5
Interrupts Input inter-
rupts (4 points max.)
Input Interrupt Mode: Interrupts are executed from the CPU Unit’s built-in input points (4 points) in response to inputs from external sources.
Counter Mode: Interrupts are executed from the CPU Unit’s internal built-in input points (4 points) in response to inputs received a certain number of times, counted down.
Interval timer inter­rupts (3 points max.)
Scheduled Interrupt Mode: Program is interrupted at regular intervals measured by internal clock.
One-shot Interrupt Mode: One interrupt is executed after a certain time, measured by the internal clock.
High­speed counter interrupts
Target-value comparison: Interrupts are executed when the high-speed counter PV is equal to a specified value.
Range Comparison: Interrupts are executed when the high-speed counter PV lies within specified ranges.
Counting is possible for high-speed counter input from the CPU Unit’s internal input points, Pulse I/O Boards or Absolute Encoder Inter­face Boards.
Counting is possible for high-speed counter input from the CPU Unit’s internal input points and, for the CQM1-CPU43/44-EV1, for input to ports 1 and 2.
Interrupts from Serial Communi­cations Board
Interrupt subroutines can be called from Serial Communications Board using the interrupt notification function.
Not supported
I/O bits
CQM1H-CPU11/21: 256 points CQM1H-CPU51/61: 512 points
CQM1-CPU11/21-EV1: 128 points CQM1-CPU41/42/43/44/45-EV1: 256 points
I/O points for Inner Board slot 1
256 points (16 words) Words used by Inner Board in slot 1:
IR 200 to IR 215
None
I/O points for Inner Board slot 2
192 points (12 words) Words used by Inner Board mounted to slot 2:
IR 232 to IR 243
64 points (4 words)
CQM1-CPU43/44-EV1: PVs of high-speed counters 1 and 2 are stored in IR 232 to IR 235.
Other CPU Units: IR 232 to IR 235 can be used as work bits.
64 points (4 words)
CQM1-CPU43-EV1: PVs of pulse outputs are stored in IR 236 to IR 239.
Other CPU Units: IR 236 to IR 239 are either used by the system or can be used as work bits.
96 points (6 words)
CQM1-CPU45-EV1: Analog input conversion values and analog output values are stored in IR 232 to IR 237.
Other CPU Units: IR 232 to IR 237 can be used as work bits.
Analog set values 64 points (4 words)
Words where analog set values are stored when using the CQM1-AVB41 Analog Setting Board: IR 220 to IR 223
64 points (4 words)
CQM1-CPU42-EV1: Analog set values are stored in IR 220 to IR 223.
Other CPU Units: IR 220 to IR 223 can be used as work bits.
Item CQM1H CQM1
Page 64
39
CQM1-CQM1H Comparison Section 1-5
DM area CQM1H-
CPU51/61: 6,656 words
CQM1H­CPU11/21: 3,584 words
DM area data is accessed (read/write) in word (16-bit) units. Word values are retained when the power is turned OFF or the mode is changed.
CQM1­CPU4@-EV1: 6,656 words
CQM1­CPU11/21­EV1: 1,536 words
DM area data is accessed (read/write) in word (16-bit) units only. Word values are retained when the power is turned OFF or the mode is changed.
Read/write CQM1H-CPU51/61:
DM 0000 to DM 6143 (6,144 words)
CQM1H-CPU21/11: DM 0000 to DM 3071 (3,072 words)
Can be written by program.
Read/write CQM1-
CPU4@-EV1: DM 0000 to DM 6143 (6,144 words)
CQM1-CPU11/21-EV1: DM 0000 to DM 1023 (1,024 words)
Can be written by program.
Read-only DM 6144 to DM 6568
(425 words) Cannot be written by
program.
Read-only DM 6144 to DM 6568
(425 words) Cannot be written by pro-
gram.
Controller Link DM parameter area
CQM1H-CPU51/61: DM 6400 to DM 6409 (11 words)
CQM1H-CPU11/21: None
None ---
Routing table area
CQM1H-CPU51/61: DM 6450 to DM 6499 (50 words)
CQM1H-CPU11/21: None
None ---
Serial Commu­nications Board
CQM1H-CPU51/61: DM 6550 to DM 6559 (10 words)
CQM1H-CPU11/21: None
None ---
Error history area
DM 6569 to DM 6599 (31 words)
Error history area
DM 6569 to DM 6599 (31 words)
PC Setup DM 6600 to DM 6655
(56 words)
PC Setup DM 6600 to DM 6655
(56 words)
EM area 6,144 words EM area data can be read or
written in word (16-bit) units. Contents are retained when the power is turned OFF or the mode is changed. Acces­sible using instructions from the program or Programming Devices.
Read/write words: EM 0000 to EM 6143 (6,144 words)
None ---
Memory Cassette (EEPROM or flash memory)
Mounted from the front of the CPU Unit. Memory Cassettes are used to store and read the user’s program, DM (read-only data and PC Setup), and expansion instruction information (as one block of data).
It is possible to set the CPU Unit so that when power is turned ON, data stored in the Memory Cassette (user’s program, DM, expansion instruction information) is automatically transferred, in one block, to the CPU Unit (auto-boot). Two-way transfer, and comparison of data between the CPU Unit and Memory Cassette is possible using AR area settings.
In addition to 4-Kword and 8-Kword EEPROM Memory Cassettes, 15.2-Kword flash memory Memory Cassettes are also available.
4-Kword and 8-Kword EEPROM Memory Cassettes are available.
Trace memory 1, 024 words (trace comparison data:
12 points, 3 words)
CQM1-CPU4@-EV1: 1,024 words (trace comparison data: 12 points, 3 words)
Item CQM1H CQM1
Page 65
40
CQM1-CQM1H Comparison Section 1-5
New instructions TTIM (TOTALIZING TIMER) instruction,
SEND(90)/RECV(98)/CMND(––) (network communications) instructions, PMCR (PROTOCOL MACRO) instruction, STUP(––) (CHANGE RS-232C SETUP) instruction and 19 floating-point math instructions available.
The instructions on the left are not supported by the CQM1.
Serial communications ports
One built-in peripheral port Supports the following communications: Peripheral bus, Programming Console bus, Host Link,
no-protocol
One built-in RS­232C port
CQM1H-CPU61/51/21: Supports Host Link, no-protocol, NT Link (1:1 mode) and 1:1 Data Link communications.
CQM1H-CPU11: None Note Programming Con-
sole functions support­ed from a PT (except when pin 7 on the DIP switch is OFF).
One built-in RS-232C port
Supports Host Link and no-protocol communications (except CQM1-CPU11/21-EV1).
CQM1-CPU4@-EV1 also supports 1:1 Data Link, NT Link (1:1 mode)
Note CQM1-CPU4@-EV1
supports Program­ming Console func­tions from a PT.
Serial Commu­nications Board (available sepa­rately): 1 RS­232C port and 1 RS-422A/485 port
Host Link, no-protocol, 1:1 Data Link, NT Link (1:1 mode, 1:N mode) and proto­col macro communications supported.
None ---
Serial communications modes
No-protocol Up to 256 bytes can be sent or received with special instruction. Header codes and end codes
can be set. Transmission delay time setting available.
Host Link All of the CPU Unit’s I/O memory areas, and the user’s program can be accessed using Host
Link commands.
NT Link (1:1 mode, 1:N mode)
Data transfer is possible without program between the PC and an OMRON PT. The ratio of PCs to PTs can be one-to-one or one-to-many.
The 1:N-mode NT Link connections are possible only for the RS-232C port or RS-422A/485 port on the Serial Communications Board.
NT Link (1:1 mode only)
CQM1-CPU4@-EV1 only
Protocol macro Protocol macro communica-
tions supported using the RS-232C port or RS-422A/ 485 port on the Serial Com­munications Board (CQM1H­CPU51/61 only).
Sending and receiving data is possible using one instruction via a user-defined protocol from the ladder program.
Not supported ---
Power failure detection time
AC power supply: 10 to 25 ms DC power supply: 5 to 25 ms
Standard accessories Battery Set: CPM2A-BAT01 Battery Set: C500-BAT08
Item CQM1H CQM1
Page 66
41
Overview Application Procedure Section 1-6
Note There is a difference in timing, but there is no difference in functionality.
1-6 Overview Application Procedure
The following procedure outlines the steps necessary to set up, program, and operate a CQM1H control system.
1,2,3... 1. Determine the system configuration.
Decide if one or more Inner Boards are required in the system and whether they are to be mounted in the left or right slot. The following boards are available.
• Serial Communications Board for serial communications.
• High-speed Counter Board or Pulse I/O Board for high-speed counter inputs.
• Pulse I/O Board or pulse outputs.
• Absolute Encoder Interface Board for inputs from an absolute encoder.
• Analog Setting Board to input settings via variable resistors.
• Analog I/O Board for analog I/O.
Also, decide if it will be necessary to connect to a Controller Link System.
2. Allocate I/O.
Nothing is required to allocate I/O with the CQM1H. I/O tables are not re­quired and all I/O is allocated automatically. Words are allocated to I/O Units starting at the CPU Unit and going to the right, with Input Units being allocated words starting at IR 001 and Output Units being allocated words starting at IR 100.
3. Set settings in the PC Setup.
The PC Setup can be used to control the functions of the CPU Unit and Inner Boards. The default settings in the PC Setup must be confirmed and if any changes are required, they must be made from a Programming De­vice before starting operation. The PC Setup must be changed to use Inner Boards.
Timing of data area changes
(See note.)
RS-232C Reception Completed Flag (AR 0806)
RS-232C Reception Overflow Flag (AR 0807)
Peripheral Port Recep­tion Com­pleted Flag (AR 0814)
Peripheral Port Recep­tion Over­flow Flag (AR 0815)
The Reception Completed Flags and Recep­tion Overflow Flags are turned OFF after exe­cution of RXD instruction is completed (during program execution).
The Reception Completed Flags and Recep­tion Overflow Flags are turned OFF in the overseeing processes in the next cycle after the RXD instruction is executed.
Example showing when the Reception Completed Flags are turned OFF:
CQM1H CQM1
Previous cycle
Current cycle Previous
cycle
Current cycle
Next cycle
Overseeing --- --- --- --- Reception
Completed Flag OFF
Program exe­cution
--- RXD instruction execution
Reception Com­pleted Flag OFF
--- RXD instruc­tion exe­cution
---
Peripheral servicing
Reception Completed Flag ON
--- Reception Com­pleted Flag ON
--- ---
Item CQM1H CQM1
Page 67
42
Overview Application Procedure Section 1-6
4. Assemble the PC.
5. Turn ON the power supply.
6. Write the ladder program.
7. Transfer the program to the CPU Unit.
8. Test operation.
The following steps must be performed in trial operation.
a) Check I/O wiring.
b) Set the required bits in memory (such as the I/O Hold Bit).
c) Monitor operation and debug the system in MONITOR Mode.
9. Correct the program and return to step 7., above.
10. Store/print the program.
11. Begin actual operation.
Page 68
43
SECTION 2
Specifications
This section gives specifications for the Units that go together to create a CQM1H PC and provides functional specifications of the memory areas.
2-1 Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2-1-1 Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2-1-2 CPU Unit Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2-2 Input Unit Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2-2-1 CPU Unit’s Built-in 24-V DC Inputs . . . . . . . . . . . . . . . . . . . . . . . . 50
2-2-2 DC Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2-2-3 AC Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2-3 Output Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2-3-1 Contact Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2-3-2 Transistor Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2-3-3 Triac Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Page 69
44
Unit Specifications Section 2-1
2-1 Unit Specifications
2-1-1 Power Supply Units
Note 1. Disconnect the LG terminal of the Power Supply Unit from the GR terminal
when performing insulation and dielectric strength tests. If the tests are re­peatedly performed with the LG and GR terminals short-circuited, the in­ternal components may be damaged.
2.
Item CQM1-PA203 CQM1-PA206 CQM1-PA216 CQM1-PD026
Supply voltage 100 to 240 V AC, 50/60 Hz 100 or 230 V AC
(selectable), 50/60 Hz
24 V DC
Allowable voltage range 85 to 264 V AC 85 to 132 V AC or 170
to 264 V AC
20 to 28 V DC
Operating frequency range
47 to 63 Hz ---
Power consumption 60 VA max. 120 VA max. 50 W max.
Inrush current 30 A max.
Output capacity 5 V DC: 3.6 A (18 W) 5 V DC: 6 A
24 V DC: 0.5 A (30 W total) 24 V DC output accuracy: +10%,
15%
5 V DC: 6 A (30 W)
Insulation resistance 20 M min. (at 500 V DC) between AC external terminals and GR
terminals (see note 1)
20 M min. (at 500 V DC) between AC external terminals and GR terminals (see note 1)
Dielectric strength 2,300 V AC 50/60 Hz for 1 min between AC external and GR terminals, (see note 1)
leakage current: 10 mA max. 1,000 V AC 50/60 Hz for 1 min between DC external and GR terminals, (see note 1)
leakage current: 20 mA max.
Noise immunity Conforms to IEC61000-4-4; 2 kV (power lines)
Vibration resistance
10 to 57 Hz, 0.075-mm amplitude, 57 to 150 Hz, acceleration: 9.8 m/s
2
(see note 2) in X, Y,
and Z directions for 80 minutes each (Time coefficient of 8 minutes × coefficient factor of 10 = total time of 80 minutes)
Shock resistance
147 m/s
2
(118 m/s2 for Contact Output Units) 3 times each in X, Y, and Z directions
Ambient temperature Operating: 0 to 55 °C
Storage: –20 to 75 °C (except battery)
Humidity 10% to 90% (with no condensation)
Atmosphere Must be free from corrosive gases Grounding Less than 100
Enclosure rating Mounted in a panel
Weight 5 kg max.
Dimensions (without cables)
187 to 603 × 110 × 107 mm (W×H×D)
Acceleration (m/s2)
Amplitude (0.075)
Frequency (Hz)
9.8
Page 70
45
Unit Specifications Section 2-1
2-1-2 CPU Unit Specifications
Performance Specifications
Item Specifications
Control method Stored program method
I/O control method Cyclic scan and direct output/immediate interrupt processing used together
Programming language Ladder diagram
I/O capacity
CQM1H-CPU11/21: 256 CQM1H-CPU51/61: 512
Program capacity
CQM1H-CPU11/21: 3.2 Kwords CQM1H-CPU51: 7.2 Kwords CQM1H-CPU61: 15.2 Kwords
Data memory capacity
CQM1H-CPU11/21: 3 Kwords CQM1H-CPU51: 6 Kwords CQM1H-CPU61: 12 Kwords (DM: 6 Kwords; EM: 6 Kwords)
Instruction length 1 to 4 words per instruction
Number of instructions in instruction set
162 (14 basic, 148 special instructions)
Instruction execution times
Basic instructions: 0.375 to 1.125 µs Special instructions: 17.7 µs (MOV instruction)
Overseeing time 0.70 ms
Mounting structure No Backplane (Units are joined horizontally using connectors)
Mounting DIN Track mounting (screw mounting not possible)
CPU Unit built-in DC input points 16
Maximum number of Units Maximum number of I/O and Dedication I/O Units (Analog Power Supply Units
must also be counted.)
CPU Block only: 11 Units max.
CPU Block and Expansion I/O Block CPU Block: 5 Units max. Expansion I/O Block: 11 Units max.
Inner Boards
CQM1H-CPU11/21: None CQM1H-CPU51/61: 2 Boards
Communications Units
CQM1H-CPU11/21: None CQM1H-CPU51/61: 1 Unit
Typ e s o f interrupts
Input interrupts (4 points max.)
Input Interrupt Mode: Interrupt is executed in response to input from an external source to the CPU Unit’s built-in input points.
Counter Mode: Interrupt is executed in response to input received a certain number of times (counted down) via the CPU Unit’s internal built-in input points (4 points).
Interval timer interrupts (3 points max.)
Scheduled Interrupt Mode: Program is interrupted at regular intervals measured by one the CPU Unit’s internal timers.
One-shot Interrupt Mode: One interrupt is executed after a certain time, measured by one of the CPU Unit’s internal timers.
High-speed counter interrupt
Target Value Comparison: Interrupt is executed when the high-speed counter PV is equal to a specified value.
Range Comparison: Interrupt is executed when the high-speed counter PV lies within a specified range.
Note Counting is possible for high-speed counter inputs from the CPU Unit’s inter-
nal input points, Pulse I/O Boards, or Absolute Encoder Interface Boards. (The High-speed Counter Board has no interrupt function, and can only output bit patterns internally and externally.)
I/O allocation I/O is automatically allocated in order from the Unit nearest to the CPU Unit.
(Because there are no I/O tables, it is not necessary, and not possible, to create I/O tables from a Programming Device.)
Page 71
46
Unit Specifications Section 2-1
Memory Area Structure
Data area Size Words Bits Function
IR area (note 1)
Input area
256 bits
IR 000 to IR 015 IR 00000 to IR 01515 Input bits can be allocated to Input Units or I/O
Units. The 16 bits in IR 000 are always allocated to the CPU Unit’s built-in inputs.
Output area
256 bits
IR 100 to IR 115 IR 10000 to IR 11515 Output bits can be allocated to Output Units or
I/O Units.
Work areas
2,528 bits min. (note
2)
IR 016 to IR 089 IR 01600 to IR 08915 Work bits do not have any specific function and
they can be freely used within the program.
IR 116 to IR 189 IR 11600 to IR 18915
IR 216 to IR 219 IR 21600 to IR 21915
IR 224 to IR 229 IR 22400 to IR 22915
Controller Link status areas
96 bits IR 090 to IR 095 IR 09000 to IR 09515 Used to indicate the Controller Link data link
status information. (Can be used as work bits when a Controller Link Unit is not connected.)
96 bits IR 190 to IR 195 IR 19000 to IR 19515 Used to indicate the Controller Link error and
network participation information. (Can be used as work bits when a Controller Link Unit is not connected.)
MACRO operand area (note 2)
Input area
64 bits IR 096 to IR 099 IR 09600 to IR 09915 Used when the MACRO instruction, MCRO(99),
is used. (Can be used as work bits when the MACRO instruction is not used.)
Output area
64 bits IR 196 to IR 199 IR 19600 to IR 19915
Inner Board slot 1 area
256 bits
IR 200 to IR 215 IR 20000 to IR 21515 These bits are allocated to the Inner Board
mounted in slot 1 of a CQM1H-CPU51/61. (Can be used as work bits when slot 1 is empty.)
CQM1H-CTB41 High-speed Counter Board: IR 200 to IR 213 (14 words): Used by the Board IR 214 and IR 215 (2 words): Not used.
CQM1H-SCB41 Serial Communications Board: IR 200 to IR 207 (8 words): Used by the Board IR 208 to IR 215 (8 words): Not used.
Analog settings area (note 1)
64 bits IR 220 to IR 223 IR 22000 to IR 22315 Used to store the analog settings when a
CQM1H-AVB41 Analog Setting Board is mounted. (Can be used as work bits when an Analog Setting Board is not mounted.)
High-speed Counter 0 PV (note 1)
32 bits IR 230 to IR 231 IR 23000 to IR 23115 Used to store the present values of high-speed
counter 0. (Can be used as work bits when high-speed counter 0 is not being used.)
Inner Board slot 2 area
192 bits
IR 232 to IR 243 IR 23200 to IR 24315 These bits are allocated to the Inner Board
mounted in slot 2. (Can be used as work bits when a CQM1H-CPU11/21 is being used or slot 2 is empty.)
CQM1H-CTB41 High-speed Counter Board: IR 232 to IR 243 (12 words): Used by the Board
CQM1H-ABB21 Absolute Encoder Interface Board: IR 232 to IR 239 (8 words): Used by the Board IR 240 to IR 243 (4 words): Not used.
CQM1H-PLB21 Pulse I/O Board: IR 232 to IR 239 (8 words): Used by the Board IR 240 to IR 243 (4 words): Not used.
CQM1H-MAB42 Analog I/O Board: IR 232 to IR 239 (8 words): Used by the Board IR 240 to IR 243 (4 words): Not used.
SR area 184
bits
SR 244 to SR 255
SR 24400 to SR 25515
These bits serve specific functions such as flags and control bits.
HR area 1,600
bits
HR 00 to HR 99 HR 0000 to HR 9915 These bits store data and retain their ON/OFF
status when power is turned off.
Page 72
47
Unit Specifications Section 2-1
Note 1. IR and LR bits that are not used for their allocated functions can be used
as work bits.
2. A minimum of 2,528 bits are available as work bits. Other bits can be used as work bits when they are not used for their allocated functions, so the to­tal number of available work bits depends on the configuration of the PC.
3. When accessing a PV, TIM/CNT numbers are used as word address; when accessing Completion Flags, they are used as bit addresses.
4. DM 6144 to DM 6655 cannot be written from the program.
AR area 448
bits
AR 00 to AR 27 AR 0000 to AR 2715 These bits serve specific functions such as flags
and control bits.
TR area 8 bits --- TR 0 to TR 7 These bits are used to temporarily store ON/OFF
status at program branches.
LR area (note 1) 1,024
bits
LR 00 to LR 63 LR 0000 to LR 6315 Used for 1:1 data link through the RS-232 port or
through a Controller Link Unit.
Timer/Counter area (note 3)
512 bits
TIM/CNT 000 to TIM/CNT 511 (timer/counter numbers)
The same numbers are used for both timers and counters. When TIMH(15) is being used, timer numbers 000 to 015 can be interrupt-refreshed to ensure proper timing during long cycles.
DM area Read/
write
3,072 words
DM 0000 to DM 3071
--- DM area data can be accessed in word units only. Word values are retained when the power is turned off.
3,072 words
DM 3072 to DM 6143
--- Available in CQM1H-CPU51/61 CPU Units only.
Read­only (note
4)
425 words
DM 6144 to DM 6568
--- Cannot be written from the program (only from a Programming Device).
DM 6400 to DM 6409 (10 words):
Controller Link parameters
DM 6450 to DM 6499 (50 words):
Routing tables
DM 6550 to DM 6559 (10 words):
Serial Communications Board settings
Error history area (note
4)
31 words
DM 6569 to DM 6599
--- Used to store the time of occurrence and error code of errors that occur.
PC Setup
(note
4)
56 words
DM 6600 to DM 6655
--- Used to store various parameters that control PC operation.
EM area 6,144
words
EM 0000 to EM 6143
--- EM area data can be accessed in word units only. Word values are retained when the power is turned off.
Available in the CQM1H-CPU61 CPU Unit only.
Data area Size Words Bits Function
Page 73
48
Unit Specifications Section 2-1
Other Memory Specifications
Function Specifications
Item Details
Memory Cassette (EEPROM or flash memory)
Mounted from the front of the CPU Unit. Memory Cassettes are used to store and read the user’s program, DM (read-only DM and PC Setup), and expansion instruction information as one block. It is possible to set the CPU Unit so that when power is turned ON, data stored in the Memory Cassette (user’s program, DM, expansion instruction information) is automatically sent to the CPU Unit (auto-boot). Two-way transfer and comparison of data between the CPU Unit and Memory Cassette are possible using AR area control bits.
Trace memory 1,024 words (trace comparison data: 12 points, 3 words)
Item Specification
Macro instructions Subroutines called by instructions containing arguments.
Constant cycle time
1 to 9,999 ms (Unit: 1 ms)
Cycle time monitoring
When the cycle time exceeds 100 ms, the Cycle Time Over Flag turns ON, and operation continues. (A setting can be made in the PC Setup so that this error is not generated.)
When the cycle time exceeds the cycle monitor time, operation is stopped. Cycle monitor time settings: 0 to 990 ms in 10-ms units, 0 to 9,990 ms in 100-ms units, 0 to 99 s in 1-s units.
Note The maximum and current values of the cycle time are stored in the AR area.
I/O refreshing Cyclic refreshing, refreshing by IORF(097), direct output refreshing (set in the PC Setup), interrupt
input refreshing. (The inputs that are refreshed can be set separately for input interrupts, high-speed counter interrupts, and interval timer interrupts in the PC Setup.)
I/O memory holding when changing operating modes
Depends on the ON/OFF status of the I/O Hold Bit (SR 25212).
Load OFF All outputs on Output Units can be turned OFF when the CPU Unit is operating in RUN, MONITOR, or
PROGRAM mode. (Used for stopping output in emergencies, for debugging, etc.)
User-customized DIP switch setting
A pin setting on the DIP switch on the front of the CPU Unit is stored in AR 0712. This setting can be used as an ON/OFF condition (e.g., to switch between trial operation and actual operation).
Mode setting at power-up
Possible
Debugging Control set/reset, differential monitoring, data tracing (scheduled, each cycle, or when instruction is
executed).
Online editing User programs can be overwritten in program-block units when the CPU Unit is in MONITOR mode.
With the CX-Programmer, more than one program block can be edited at the same time.
Program protection
Write-protection of user program, data memory (DM 6144 to DM 6655: read-only DM), and PC Setup (DM 6600 to DM 6655): Set using pin 1 on the DIP switch.
Error check User-defined errors (i.e., user can define fatal errors and non-fatal errors using the FAL(06) and
FALS(07) instructions.) Note It is possible to stop operation using user-programmed instructions for fatal errors. User-defined error logs can be created in specific bits (logging) when using user-programmed
instructions for non-fatal errors.
Error log Up to 10 errors (including user-defined errors) are stored in the error log. Information includes the
error code, error details, and the time the error occurred.
Serial communications ports
Built-in peripheral port: Programming Device (including Programming Console) connections, Host Links, no-protocol communications
Built-in RS-232C port: Programming Device (excluding Programming Console) connections, Host Links, no-protocol communications, NT Links (1:1 mode), 1:1 Data LInks
RS-232C port and RS-422A/485 port on Serial Communications Board (sold separately): Programming Device (excluding Programming Console) connections, Host Links, no-protocol communications, NT Links (1:1 mode, 1:N mode), 1:1 Data LInks, protocol macros
Serial Communications Modes CPU Unit built-in ports Serial
Communications Board ports
Built-in peripheral port
Built-in RS-232C port
Page 74
49
Unit Specifications Section 2-1
Programming Console bus
Used for communications with Programming Consoles.
Ye s (S W 7: ON ) N o N o
Peripheral bus Used for communications with
Programming Devices such as CX-Pro­grammer.
Ye s (S W 7: ON ) N o N o
Host Link (SYSMAC WAY)
Used to access the CPU Unit’s I/O memory and programs using Host Link commands. Supports communications with Program­ming Devices and OMRON PTs. Commu­nications can be initiated from the CQM1H in this mode.
Ye s (S W 7: ON ) Ye s Ye s
No-protocol Used for sending or receiving up to
256 bytes of data using special instructions with no protocol or conversion.
Ye s (S W 7: ON ) Ye s Ye s
1:1 Data LInk Used for 1:1 communications via a data
link with another CQM1H or with a CQM1, CPM1, C200HX/HG/HE, or C200HS PC.
No Yes Yes
NT Link (1:1 mode, 1:N mode)
Used for data exchange with OMRON PTs without program. One-to-one or one-to-many (PC:PT) connections sup­ported.
Note The 1:1 mode and 1:N mode are not
compatible. Be sure to use the cor­rect communications port at the PT.
No Yes (1:1 mode
only)
Yes (1:1 mode or 1:N mode)
Protocol macro Used to freely exchange data with
general-purpose external devices with a serial port (e.g., RS-232C).
Note This mode is supported only by a Se-
rial Communications Board.
No No Yes
Clock Some Memory Cassette are equipped with a clock.
Note Used to store the time when errors occur.
Input time constants
Used to set the ON (or OFF) response times for DC Input Units. Available settings: 1, 2, 4, 8, 16, 32, 64, 128 ms.
Power OFF detection time
AC power supply: 10 to 25 ms, DC power supply: 5 to 25 ms
Memory protection
Held Areas: Holding bits, contents of Data Memory and Extended Data Memory, and status of the counter Completion Flags and present values.
Note If the I/O Hold Bit (SR 25212) is turned ON, and the PC Setup is set to maintain the
I/O Hold Bit status when power to the PC is turned ON, the contents of the IR area and the LR area will be saved.
Sending commands to a Host Link com­puter
Host Link command responses can be sent to a computer connected via the Host Link System using the TXD(––) (communications port output) instruction.
Remote programming and monitoring
Host Link or peripheral bus communications via a CPU Unit’s serial communications port can be used for remote programming and remote monitoring of the PC through a Controller Link System. (This function is, however, not supported for the serial communications ports on the Serial Communications Board.)
Program check Program checks are performed at the beginning of operation for items such as no END(01) instruction
and instruction errors. CX-Programmer can also be used to check programs. (The level of program checking can be set.)
Battery life 5 years at 25°C
(Depends on the ambient temperature and power supply conditions. Minimum: 1 year.) Battery replacement must be performed within 5 minutes.
Self-diagnostics CPU errors (watchdog timer), I/O verification errors, I/O bus errors, memory errors, FALS system
errors (FALS instruction execution or cycle monitor time over), FAL system errors (FAL instruction execution or PC Setup error etc.), battery errors, Cycle Time Over errors and communications port errors.
Item Specification
Page 75
50
Input Unit Specifications Section 2-2
2-2 Input Unit Specifications
2-2-1 CPU Unit’s Built-in 24-V DC Inputs
Other functions Storage of number of times power has been interrupted. (Stored in AR area.)
Internal current consumption
CQM1H-CPU21/51/61: 5 V DC: 840 mA max. CQM1H-CPU11: 5 V DC: 820 mA max.
Dimensions CQM1H-CPU11/21: 187 to 571 × 110 × 107 mm (W × H × D)
CQM1H-CPU51/61: 187 to 603 × 110 × 107 mm (W × H × D)
Standard acces­sories
One connector for RS-232C port (Except CQM1H-CPU11). Socket: XM2A-0901; Hood: XM2S-0911-E. One CPM2A-BAT01 Battery Set (installed in CPU Unit at time of delivery)
Item CQM1H-CPU11/21/51/61
Input Voltage
24 V DC
+10%
/
–15%
Input Impedance IN4 and IN5: 2.2 k; other inputs: 3.9 k
Input Current IN4 and IN5: 10 mA typical; other inputs: 6 mA typical (at 24 V DC)
ON Voltage 17.4 V DC min.
OFF Voltage 5.0 V DC max.
ON Delay Default: 8 ms max. (can be set between 1 and 128 ms in PC Setup; see note)
OFF Delay Default: 8 ms max. (can be set between 1 and 128 ms in PC Setup; see note)
No. of Inputs 16 points (16 inputs/common, 1 circuit)
Circuit Configuration
Terminal Connections
Item Specification
IN0 to IN15
COM
3.9 k (2.2 k)
Input LED
Internal Circuits
560
Note Figures in parentheses are for IN4 and IN5.
The input power supply polarity may be con­nected in either direction.
B0
IN0
IN1
A0
B1
IN2
IN3
A1
B2
IN4
IN5
A2
B3
IN6
IN7
A3
B4
IN8
IN9
A4
B5
IN10
IN11
A5
B6
IN12
IN13
A6
B7
IN14
IN15
A7
B8
COM
A8
COM
Page 76
51
Input Unit Specifications Section 2-2
IR 00000 to IR 00015 are always allocated to the CPU Unit’s 16 built-in input points.
• Inputs IN0 to IN 3 (corresponding to IR 00000 to IR 00003) can be set in the PC Setup to be used as input interrupts.
• Inputs IN4 to IN7 (corresponding to IR 00004 to 00007) can be used as high-speed counter 0.
Note If IN0 through IN3 are set for use as input interrupts in the PC Setup, the ON
and OFF delays for input interrupts are fixed at 0.1 ms max. and 0.5 ms max., respectively. If IN4 through IN6 are set for use as high-speed counter inter­rupts, the delays for high-speed counters are as shown in the following table.
Terminal Input
number
Input bit Function
B0 IN0 IR 00000 Normal inputs or input interrupts (Input
Interrupt Mode or Counter Mode): set in PC Setup (DM 6628).
A0 IN1 IR 00001
B1 IN2 IR 00002
A1 IN3 IR 00003
B2 IN4 IR 00004 Normal inputs or high-speed counter 0:
set in PC Setup (DM 6642).
A2 IN5 IR 00005
B3 IN6 IR 00006
A3 IN7 IR 00007 Only usable as normal inputs.
to to to
B7 IN14 IR 00014
A7 IN15 IR 00015
Input Incrementing mode Differential phase mode
IN4 (A) 5 kHz 2.5 kHz
IN5 (B) Normal input IN6 (Z) ON: 100 µs min. required; OFF delay: 500 µs min. required
Page 77
52
Input Unit Specifications Section 2-2
The minimum response pulses will be as follows:
Input A (IN4), Input B (IN5)
Input Z (IN6)
Incrementing Mode (5 kHz max.)
200 µs min.
90 µs min.
90 µs min.
Differential Phase Mode (2.5 kHz max.)
400 µs min.
T
1
, T2, T3, T4: 90 µs min.
ON
OFF
Phase A
ON
OFF
Phase A 50%
T1T2T3T
4
ON
OFF
Phase B 50%
100 µs min.
500 µs min.
ON
OFF
Phase Z
Page 78
53
Input Unit Specifications Section 2-2
2-2-2 DC Input Units
Item CQM1-ID211 CQM1-ID212
Name 12 to 24-V DC 8-point Input Unit 24-V DC 16-point Input Unit
Input Voltage
12 to 24 V DC
+10%
/
–15%
24 V DC
+10%
/
–15%
Input Impedance 2.4 k 3.9 k
Input Current 10 mA typical (at 24 V DC) 6 mA typical (at 24 V DC)
ON Voltage 10.2 V DC min. 14.4 V DC min.
OFF Voltage 3.0 V DC max. 5.0 V DC max.
ON Delay Default: 8 ms max. (can be set between 1 and
128 ms in PC Setup, see note)
Default: 8 ms max. (can be set between 1 and 128 ms in PC Setup, see note)
OFF Delay Default: 8 ms max. (can be set between 1 and
128 ms in PC Setup, see note)
Default: 8 ms max. (can be set between 1 and 128 ms in PC Setup, see note)
No. of Inputs 8 points (independent commons) 16 points (16 points/common, 1 circuit)
Internal Current Consumption
50 mA max. at 5 V DC 85 mA max. at 5 V DC
Weight 180 grams max. 180 grams max.
Circuit Configuration
Ter mina l Connections
COM0
IN0
COM7
IN7
2.2 k
Input LED
Internal Circuits
560
Note The input power supply polarity may be
connected in either direction.
Input LED
Internal Circuits
2.2 k
560
IN0 to IN15
COM
3.9 k
Input LED
Internal Circuits
560
Note The input power supply polarity may be
connected in either direction.
B0
IN0
A0
B1
COM0
A1
B2
IN1
A2
B3
IN3
A3
B4
IN4
A4
B5
IN5
A5
B6
IN6
A6
B7
IN7
A7
B8
A8
COM1
IN2
COM2
COM3
COM4
COM5
COM6
COM7
NC
NC
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
B0
IN1
IN1
A0
B1
IN2
IN3
A1
B2
IN4
IN5
A2
B3
IN6
IN7
A3
B4
IN8
IN9
A4
B5
IN10
IN11
A5
B6
IN12
IN13
A6
B7
IN14
IN15
A7
B8
COM
A8
COM
Page 79
54
Input Unit Specifications Section 2-2
Item CQM1-ID111
Name 12-V DC 16-point Input Unit
Input Voltage
12 V DC
+10%
/
–15%
Input Impedance 1.8 k
Input Current 6 mA typical (at 24 V DC)
ON Voltage 8.0 V DC min.
OFF Voltage 3.0 V DC max.
ON Delay Default: 8 ms max. (can be set between 1 and 128 ms in PC Setup, see note)
OFF Delay Default: 8 ms max. (can be set between 1 and 128 ms in PC Setup, see note)
No. of Inputs 16 points (16 points/common, 1 circuit)
Internal Current Consumption
85 mA max. at 5 V DC
Weight 180 grams max.
Circuit Configuration
Ter mina l Connections
IN0 to IN15
COM
1.8 k
Input LED
Internal Circuits
620
Note The input power supply polarity may be con-
nected in either direction.
B0
IN0
IN1
A0
B1
IN2
IN3
A1
B2
IN4
IN5
A2
B3
IN6
IN7
A3
B4
IN8
IN9
A4
B5
IN10
IN11
A5
B6
IN12
IN13
A6
B7
IN14
IN15
A7
B8
COM
A8
COM
Page 80
55
Input Unit Specifications Section 2-2
Item CQM1-ID112
Name 12-V DC 32-point Input Unit
Input Voltage
12 V DC
+10%
/
–15%
Input Impedance 2.2 k
Input Current 4 mA typical (at 12 V DC)
ON Voltage 8.0 V DC min.
OFF Voltage 3.0 V DC max.
ON Delay Default: 8 ms max. (can be set between 1 and 128 ms in PC Setup)
OFF Delay Default: 8 ms max. (can be set between 1 and 128 ms in PC Setup)
No. of Inputs 32 points (32 inputs/common, 1 circuit)
Internal current consump­tion
5 V DC, 170 mA max.
Weight 160 g max.
Circuit Configuration
Terminal Connections
750
2.2 k
COM
IN00
IN07 COM IN08
IN15
A
Inter­nal Circuit
COM
IN00
IN07 COM IN08
IN15
B
750
2.2 k
Input LED
Input LED
The polarity of the input power supply can be either plus or minus. The polar­ity of all the commons, however, must match.
The COM terminals are internally con­nected, but they all must be wired.
4 4
5 5
6 6
7 7
8 8
9 9
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
3 3
2 2
19 19
20 20
1 1
IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN9
IN10
IN11
IN12
IN13
IN14
IN15
COM
COM
IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7
10 10
IN8
NC
COM
COM
NC
NC
NC
IN9
IN10
IN11
IN12
IN13
IN14
IN15
IN8
AB
++
12 V DC12 V DC
+
12 V DC
+
12 V DC
Wd m Wd (m+1)
Page 81
56
Input Unit Specifications Section 2-2
Item CQM1-ID213 CQM1-ID214
Name 24-V DC 32-point Input Unit 24-V DC 32-point Input Unit
Input Voltage
24 V DC
+10%
/
–15%
24 V DC
+10%
/
–15%
Input Imped­ance
5.6 k 3.9 k
Input Current 4 mA typical (at 24 V DC) 6 mA typical (at 24 V DC)
ON Voltage/ Current
14.4 V DC min. 15.4 V DC/3.5 mA min.
OFF Voltage/ Current
5.0 V DC max. 5.0 V DC/1 mA max.
ON Delay Default: 8 ms max. (can be set between 1 and 128
ms in PC Setup)
Default: 8 ms max. (can be set between 1 and 128 ms in PC Setup)
OFF Delay Default: 8 ms max. (can be set between 1 and 128
ms in PC Setup)
Default: 8 ms max. (can be set between 1 and 128 ms in PC Setup)
No. of Inputs 32 points (32 inputs/common, 1 circuit) 32 points (32 inputs/common, 1 circuit)
Number of simultaneously ON inputs is limited by ambient temperature. See diagrams after table.
Internal Current Consumption
5 V DC, 170 mA max. 5 V DC, 170 mA max.
Weight 160 g max. 160 g max.
Circuit Configuration
620
5.6 k (ID213)
3.9 k (ID214)
COM
IN00
IN07 COM IN08
IN15
A
Inter­nal Circuit
COM
IN00
IN07 COM IN08
IN15
B
620
5.6 k (ID213)
3.9 k (ID214)
Input LED
Input LED
Page 82
57
Input Unit Specifications Section 2-2
Number of Simultaneously ON Inputs for CQM1-ID214
Ter mina l Connections
Item CQM1-ID213 CQM1-ID214
The polarity of the input power supply can be either plus or minus. The polarity of all the commons, however, must be the same. The COM terminals are internally connected, but they all must be wired.
4 4
5
5
6
6
7
7
8
8
9
9
11
11
12 12
13 13
14 14
15 15
16
16
17
17
18
18
3
3
2
2
19 19
20 20
1
1
IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN9
IN10
IN11
IN12
IN13
IN14
IN15
COM
COM
IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7
10
10
IN8
NC
COM
COM
NC
NC
NC
IN9
IN10
IN11
IN12
IN13
IN14
IN15
IN8
AB
++
24 V DC24 V DC
+
24 V DC
+
24 V DC
Wd m Wd (m+1)
The polarity of the input power supply can be either plus or minus. The polarity of all the commons, however, must be the same. The COM terminals are internally connected, but they all must be wired.
4 4
5 5
6 6
7 7
8 8
9 9
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
3 3
2 2
19 19
20 20
1 1
IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN9
IN10
IN11
IN12
IN13
IN14
IN15
COM
COM
IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7
10 10
IN8
NC
COM
COM
NC
NC
NC
AB
++
24 V DC24 V DC
+
24 V DC
+
24 V DC
Wd m Wd (m+1)
IN9
IN10
IN11
IN12
IN13
IN14
IN15
IN8
Input voltage: 24.0 V DC
Ambient temperature (°C)
Input voltage: 26.4 V DC
Ambient Temperature for Simultaneously ON Points
Simultaneously ON points
Ambient temperature (°C)
Simultaneously ON points
Page 83
58
Input Unit Specifications Section 2-2
2-2-3 AC Input Units
Item CQM1-IA121 CQM1-IA221
Name 100 to 120-V AC 8-point Input Unit 200 to 240-V AC 8-point Input Unit
Input Voltage
100 to 120 V AC
+10%
/
–15%,
, 50/60 Hz 200 to 240 V AC
+10%
/
–15%,
, 50/60 Hz
Input Impedance 20 k (50 Hz), 17 k (60 Hz) 38 k (50 Hz), 32 k (60 Hz)
Input Current 5 mA typical (at 100 V AC) 6 mA typical (at 200 V AC)
ON Voltage 60 V AC min. 150 V AC min.
OFF Voltage 20 V AC max. 40 V AC max.
ON Delay 35 ms max. 35 ms max.
OFF Delay 55 ms max. 55 ms max.
No. of Inputs 8 points (8 points/common, 1 circuit) 8 points (8 points/common, 1 circuit)
Internal Current Consumption
50 mA max. at 5 V DC 50 mA max. at 5 V DC
Weight 210 grams max. 210 grams max.
Circuit Configuration
Ter mina l Connections
COM
470
Input LED
Internal Circuits
2.7 k
0.15 µF
IN0
IN7
68 k
The polarity of the input power supply can be either plus or minus. The polarity of all the commons, however, must be the same.
COM
820
Input LED
Internal Circuits
8.2 k
0.082 µF
IN0
IN7
220 k
The polarity of the input power supply can be either plus or minus. The polarity of all the commons, however, must be the same.
B0
IN0
IN1
A0
B1
IN2
IN3
A1
B2
IN4
IN5
A2
B3
IN6
IN7
B4
A4
B5
A5
B6
A6
B7
A7
B8
A8
A3
COM
NC
NC
NC
NC
NC
NC
NC
NC
COM
100 to 120 V AC
B0
IN0
IN1
A0
B1
IN2
IN3
A1
B2
IN4
IN5
A2
B3
IN6
IN7
B4
A4
B5
A5
B6
A6
B7
A7
B8
A8
A3
COM
NC
NC
NC
NC
NC
NC
NC
NC
COM
200 to 240 V AC
Page 84
59
Output Unit Specifications Section 2-3
2-3 Output Unit Specifications
2-3-1 Contact Output Units
Note The values for relay service life in the above table represent the minimum val-
ues. The following chart gives reference values for the actual service life.
Item CQM1-OC221 CQM1-OC222
Name 8-point Contact Output Unit 16-point Contact Output Unit
Max. Switching Capacity
2 A, 250 V AC (cosφ= 1) 2 A, 250 V AC (cosφ= 0.4) 2 A, 24 V DC (16 A/Unit)
2 A, 250 V AC (cosφ= 1) 2 A, 250 V AC (cosφ= 0.4) 2 A, 24 V DC (8 A/Unit)
Min. Switching Capacity
10 mA, 5 V DC 10 mA, 5 V DC
Relay G6D-1A G6D-1A
Service Life of Relay
Electrical: 300,000 operations (resistive load) 100,000 operations (inductive load) Mechanical: 20,000,000 operations (See note.)
Electrical: 300,000 operations (resistive load) 100,000 operations (inductive load) Mechanical: 20,000,000 operations (See note.)
ON Delay 10 ms max. 10 ms max.
OFF Delay 5 ms max. 5 ms max.
No. of Outputs 8 points (independent commons) 16 points (16 points/common, 1 circuit))
Internal Current Consumption
430 mA max. at 5 V DC 850 mA max. at 5 V DC
Weight 200 grams max. 230 grams max.
Circuit Configuration
Ter mina l Connections
OUT0
Output LED
Internal Circuits
COM0
Maximum 250 V AC: 2 A 24 V DC: 2 A
OUT7
Output LED
Internal Circuits
COM7
OUT0Output
LED
Internal Circuits
COM
Maximum 250 V AC: 2 A 24 V DC: 2 A
OUT15
B0
A0
B1
A1
B2
A2
B3
B4
A4
B5
A5
B6
A6
B7
A7
B8
A8
A3
NC
NC
OUT0
COM0
OUT1
OUT3
OUT4
OUT5
OUT6
OUT7
COM1
OUT2
COM2
COM3
COM4
COM5
COM6
COM7
B0
OUT0
OUT1
A0
B1
OUT2
OUT3
A1
B2
OUT4
OUT5
A2
B3
OUT6
OUT7
B4
OUT8
OUT9
A4
B5
OUT10
OUT11
A5
B6
OUT12
OUT13
A6
B7
OUT14
OUT15
A7
B8
A8
A3
COM
COM
Page 85
60
Output Unit Specifications Section 2-3
Relay Service Life for CQM1-OC221/222
250-V AC or 24-V DC resistive load
250-V AC inductive load with cosφ = 0.4 or 24-V DC inductive load with L/R = 7 ms
Switching current (A)
Service life (x 10,000 operations)
Page 86
61
Output Unit Specifications Section 2-3
Note The values for relay service life in the above table represent the minimum val-
ues. The following chart gives reference values for the actual service life.
Item CQM1-OC224
Name 8-point Contact Output Unit Max. Switching Capacity 2 A, 250 V AC (cosφ= 1)
2 A, 250 V AC (cosφ= 0.4) 2 A, 24 V DC (16 A/Unit)
Min. Switching Capacity 10 mA, 5 V DC
Relay G6R-1A or G6RN-1A
Service Life of Relay Electrical: 300,000 operations
Mechanical: 10,000,000 operations (See note.)
ON Delay 15 ms max.
OFF Delay 5 ms max.
No. of Outputs 8 points (independent commons)
Internal Current Consump­tion
440 mA max. at 5 V DC
Weight 270 grams max.
Circuit Configuration
Terminal Connections
OUT0
Output LED
Internal Circuits
COM0
Maximum 250 V AC: 2 A 24 V DC: 2 A
OUT7
Output LED
Internal Circuits
COM7
B0
A0
B1
A1
B2
A2
B3
B4
A4
B5
A5
B6
A6
B7
A7
B8
A8
A3
NC
NC
OUT0
COM0
OUT1
OUT3
OUT4
OUT5
OUT6
OUT7
COM1
OUT2
COM2
COM3
COM4
COM5
COM6
COM7
Page 87
62
Output Unit Specifications Section 2-3
Relay Service Life for CQM1-OC224
Switching current (A)
250-V AC resistive load
24-V DC resistive load
Service life (x 10,000 operations)
Page 88
63
Output Unit Specifications Section 2-3
2-3-2 Transistor Output Units
Item CQM1-OD211
Name 8-point Transistor Output Unit
Max. Switching Capacity
2 A at 24 V DC
+10%
/
–15%
5 A/Unit
Leakage Current 0.1 mA max.
Residual Voltage 0.7 V max.
ON Delay 0.1 ms max.
OFF Delay 0.3 ms max.
No. of Outputs 8 points (8 points/common, 1 circuit)
Internal Current Consump­tion
90 mA max. at 5 V DC max.
Fuse 7 A (one per common), one used
Fuse is not user replaceable.
Service Power Supply
15 mA
min. at 24 V DC
+10%
/
–15%
(1.9 mA × number of ON points)
Weight 200 grams max.
Circuit Configuration
Terminal Connections
to
+V
Fuse 7 A
OUT0
Output LED
Internal Circuits
COM
OUT07
24 V DC
B0
OUT0
OUT1
A0
B1
OUT2
OUT3
A1
B2
OUT4
OUT5
A2
B3
OUT6
OUT7
B4
A4
B5
A5
B6
A6
B7
A7
B8
A8
A3
COM
NC
NC
NC
NC
NC
NC
NC
NC
+DC
Note 1. Do not reverse the polarity of the
load power supply. If the load power supply is connected in correctly, the loads may not op erate correctly.
2. Do not reverse the connections for +DC and the common. If +DC and the common are connected incorrectly, internal circuits may be damaged.
Page 89
64
Output Unit Specifications Section 2-3
Item CQM1-OD212
Name 16-point Transistor Output Unit
Max. Switching Capacity 50 mA at 4.5 V DC to 300 mA at 26.4 V (see diagram below)
Leakage Current 0.1 mA max.
Residual Voltage 0.8 V max.
ON Delay 0.1 ms max.
OFF Delay 0.4 ms max.
No. of Outputs 16 points (16 points/common, 1 circuit)
Internal Current Consumption
170 mA max. at 5 V DC
Fuse 5 A (one per common), one used
Fuse is not user replaceable.
Service Power Supply 40 mA min. at 5 to 24 V DC ±10% (2.5 mA × number of ON points)
Weight 180 grams max.
Circuit Configuration
Terminal Connections
to
+V
Fuse 5 A
OUT0
Output LED
Internal Circuits
COM
OUT15
4.5 to
26.4 V DC
4.5 20.4 26.4 0 45 55
300
50
5.0
4.8
3.0
2.8
Max. Switch Capacity (per Point)
+V (V)
Max. Switch Capacity (Total for Unit)
(C)
Ic max. (mA)
Ic max. (A)
B0
OUT0
OUT1
A0
B1
OUT2
OUT3
A1
B2
OUT4
OUT5
A2
B3
OUT6
OUT7
B4
OUT8
OUT9
A4
B5
OUT10
OUT11
A5
B6
OUT12
OUT13
A6
B7
OUT14
OUT15
A7
B8
A8
A3
COM
+DC
Page 90
65
Output Unit Specifications Section 2-3
Item CQM1-OD213
Name 32-point Transistor Output Unit
Max. Switching Capacity 16 mA at 4.5 V DC to 100 mA at 26.4 V (see diagram below)
Leakage Current 0.1 mA max.
Residual Voltage 0.8 V max.
ON Delay 0.1 ms max.
OFF Delay 0.4 ms max.
No. of Outputs 32 points (32 points/common, 1 circuit)
Internal Current Consump­tion
240 mA max. at 5 V DC
Fuse 3.5 A (one per common), one used
Fuse is not user replaceable.
Service Power Supply 110 mA min. at 5 to 24 V DC ±10% (3.4 mA × number of ON points)
Weight 180 grams max.
Page 91
66
Output Unit Specifications Section 2-3
Circuit Configuration
Item CQM1-OD213
4.5 20.4 26.4
100
16
Max. Switch Capacity (per Point)
+V (V)
50
10
Units manufactured on or before December 28th, 1999 (manufacturing numbers 28Z9 or earlier)
Fuse
3.5 A
Output LED
OUT00
OUT07
COM
A
OUT08
OUT15 COM
Inter­nal Circuit
4.5 to 26.4 V DC
4.5 to 26.4 V DC
OUT00
OUT07
COM
B
OUT08
OUT15 COM
4.5 to 26.4 V DC
4.5 to 26.4 V DC
Output LED
Units manufactured on or after January 5th, 2000 (manufacturing numbers 0510 or later)
Fuse
3.5 A
Output LED
OUT00
OUT07
COM
A
OUT08
OUT15 COM
Inter­nal Circuit
4.5 to 26.4 V DC
4.5 to 26.4 V DC
OUT00
OUT07
COM
B
OUT08
OUT15 COM
4.5 to 26.4 V DC
4.5 to 26.4 V DC
Output LED
Ic max. (mA)
Page 92
67
Output Unit Specifications Section 2-3
Details of Changes Output elements have been changed from NPN transistors to field-effect tran-
sistors (FET). Part of the circuit configuration has been changed. There are no changes in performance characteristics as a result of these improvements.
Manufacturing Numbers
Terminal Connections
Item CQM1-OD213
The COM terminals are internally con­nected, but they all must be wired.
4 4
5 5
6 6
7 7
8 8
9 9
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
3 3
2 2
19 19
20 20
1 1
COM
COM
OUT0
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
10 10
COM
OUT8
OUT9
OUT10
OUT11
OUT12
OUT13
OUT14
A B
++
+
+
Wd m Wd (m+1)
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
OUT15
L
COM
L
4.5 to
26.4 V DC
+DC +DC
+DC +DC
OUT0
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
OUT8
OUT9
OUT10
OUT11
OUT12
OUT13
OUT14
OUT15
Note Do not reverse the polarity of
the load power supply. If the load power supply is con­nected incorrectly, the loads may not operate correctly.
((
Z9
Year: Last digit of calendar year; e.g., 19999, 20000
Month: 1 to 9 (January to September), X (October), Y (November), Z (December) Day: 01 to 31
Page 93
68
Output Unit Specifications Section 2-3
Item CQM1-OD214
Name 16-point PNP Transistor Output Unit
Max. Switching Capacity 50 mA at 4.5 V DC to 300 mA at 26.4 V (see diagram below)
Leakage Current 0.1 mA max.
Residual Voltage 0.8 V max.
ON Delay 0.1 ms max.
OFF Delay 0.4 ms max.
No. of Outputs 16 points (16 points/common, 1 circuit)
Internal Current Consump­tion
170 mA max. at 5 V DC
Fuse 3.5 A (one per common), two used.
Fuse is not user replaceable.
Service Power Supply 60 mA min. at 5 to 24 V DC ±10% (3.5 mA × number of ON points)
Weight 210 grams max.
Circuit Configuration
Terminal Connections
+V
OUT0
Output LED
Internal Circuits
OUT15
4.5 to
26.4 V DC
(+)
(–)
Fuse
3.5 A
0 V
Fuse
3.5 A
4.5 20.4 26.4 0 39 55
300
50
5.0
4.8
3.6
Max. Switch Capacity (per Point)
+V (V)
Max. Switch Capacity (Total for Unit)
(C)
Ic max. (mA)
Ic max. (A)
B0
OUT0
OUT1
A0
B1
OUT2
OUT3
A1
B2
OUT4
OUT5
A2
B3
OUT6
OUT7
B4
OUT8
OUT9
A4
B5
OUT10
OUT11
A5
B6
OUT12
OUT13
A6
B7
OUT14
OUT15
A7
B8
A8
A3
COM
+
0 V
Page 94
69
Output Unit Specifications Section 2-3
Item CQM1-OD215
Name 8-point PNP Transistor Output Unit
Max. Switching Capacity
1.0 A at 24 V DC
+10%
/
–15%
4 A/Unit
Leakage Current 0.1 mA max.
Residual Voltage 1.2 V max.
ON Delay 0.2 ms max.
OFF Delay 0.8 ms max.
No. of Outputs 8 points (8 points/common, 1 circuit)
Internal Current Consump­tion
110 mA max. at 5 V DC max.
Service Power Supply
24 mA min. at 24 V DC
+10%
/
–15%
(3 mA × number of ON points)
Weight 240 grams max.
Alarm Output No. of outputs 2 outputs
ALM0: Alarm output OUT 0 to 3 ALM1: Alarm output OUT 4 to 7
Output specifications
Max. switching capacity: 100 mA at 24 V DC
+10%
/
–15%
Leakage current: 0.1 mA max. Residual voltage: 0.7 V max.
Reset Input No. of inputs 2 inputs
RST0: Reset input OUT 0 to 3 RST1: Reset input OUT 4 to 7
Input specifications
Input voltage: 24 V DC
+10%
/
–15%
Input current: 7 mA, typical (24 V DC) ON voltage: 16.0 V DC min. OFF voltage: 5.0 V DC max.
Short-circuit Protection (see note)
Detection current: 2 A (minimum value), 1.6 A (typical)
Circuit Configuration
+V
OUT0
Output LED
Internal Circuits
OUT07
(+)
(–)
Alarm output LED
Overcurrent detection circuit
560
3.3 k
ALM0
ALM1 RST0
24 V DC
RST1
0V
Alarm output
Reset output
Page 95
70
Output Unit Specifications Section 2-3
Note If the output current of any output exceeds the detection current, the outputs
will be turned OFF at the four points (OUT0 to 3 or OUT4 to 7) which include that output. At the same time, the alarm output (ALM0 or ALM 1) will turn ON and the alarm indicator will light.
If an alarm output turns ON, first eliminate the problem that caused the detec­tion current to be exceeded. Then turn from ON to OFF the reset input (RST0 or RST1) on the side where the alarm output turned ON. The alarm output indicator will then turn off, the alarm output will return to OFF, and the con­tact’s output will be restored.
Terminal Connections
Item CQM1-OD215
B0
OUT0
OUT1
A0
B1
OUT2
OUT3
A1
B2
OUT4
OUT5
A2
B3
OUT6
OUT7
B4
RST0
ALM0
A4
B5
RST1
ALM1
A5
B6
A6
B7
A7
B8
A8
A3
0 V
COM
0 V
COM
NC
NC
Note Do not reverse the polarity of the
load power supply. If the load power supply is connected incorrectly, the loads may not operate correctly.
Page 96
71
Output Unit Specifications Section 2-3
Item CQM1-OD216
Name 32-point PNP Transistor Output Unit
Max. Switching Capacity
0.5 A at 24 V DC
+10%
/
–15%
5 A/Unit
Leakage Current 0.1 mA max.
Residual Voltage 0.8 V max.
ON Delay 0.1 ms max.
OFF Delay 0.3 ms max.
No. of Outputs 32 points (32 points/common, 1 circuit)
Internal Current Consumption
240 mA max. at 5 V DC max.
Fuse 7 A (one per common), one used
Fuse is not user replaceable.
Service Power Supply
160 mA
min. at 24 V DC
+10%
/
–15%
(5 mA × number of ON points)
Weight 210 grams max.
Alarm Output No. of outputs 1 output (PNP): Turns ON when output short-circuit or overcurrent is
detected.
Output specifications
Max. switching capacity: 50 mA at 24 V DC
+10%
/
–15%
Leakage current: 0.1 mA max. Residual voltage: 0.8 V max.
Short-circuit Protection (see note)
Detection current: 0.7 to 2.5 A (Operation restored automatically after error cleared.)
Circuit Configuration
Output LED
Short-circuit protection circuit
Output LED
Short-circuit protection circuit
Fuse 7 A
(Alarm output)
Internal Circuits
Page 97
72
Output Unit Specifications Section 2-3
Note If the output current of any output exceeds the detection current, the output
will be turned OFF. At the same time, the alarm output (ALM) will turn ON (Low).
If an alarm output turns ON, eliminate the problem that caused the detection current to be exceeded. The internal temperature of the element will drop and the alarm will automatically be cleared.
Terminal Connections
Item CQM1-OD216
The COM terminals and 0-V outputs are internally connected, but they all must be wired.
Note Do not reverse the polarity of
the load power supply. If the load power supply is con­nected incorrectly, the loads may not operate correctly.
4 4
5 5
6 6
7 7
8 8
9 9
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
3 3
2 2
19 19
20 20
1 1
OUT0
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
0V
0V
OUT0
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
10 10
0V
ALM
AB
++
24 V DC24 V DC
+
24 V DC
+
24 V DC
Wd m Wd (m+1)
COM
COM
OUT8
OUT9
OUT10
OUT11
OUT12
OUT13
OUT14
OUT15
OUT8
OUT9
OUT10
OUT11
OUT12
OUT13
OUT14
OUT15
COM
COM
Page 98
73
Output Unit Specifications Section 2-3
2-3-3 Triac Output Units
Item CQM1-OA221
Name 8-point Triac Output Unit
Max. Switching Capacity 0.4 A at 100 to 240 V AC
Min. Switching Capacity 2 mA at 100 V AC, 4 mA at 200 V AC
Leakage Current 1 mA max. at 100 V AC and 2 mA max. at 200 V AC
Residual Voltage 1.5 V max. (0.4 A)
ON Delay 6 ms max.
OFF Delay 1/2 cycle + 5 ms max.
No. of Outputs 8 points (4 points/common, 2 circuits)
Internal Current Consump­tion
110 mA max. at 5 V DC
Fuse 2 A (one per common), two used.
Fuse is not user replaceable.
Weight 240 grams max.
Circuit Configuration
Terminal Connections
Output LED
Internal Circuits
Fuse 2 A
100 to 240 V AC
Fuse 2 A
100 to 240 V AC
INPUT
INPUT
to
to
COM0 and COM1 are not con­nected internally.
B0
OUT0
COM0
A0
B1
OUT1
COM0
A1
B2
OUT2
A2
B3
OUT3
B4
OUT4
COM1
A4
B5
OUT5
COM1
A5
B6
OUT6
COM1
A6
B7
OUT7
COM1
A7
B8
A8
A3
NC
NC
COM0
COM0
Page 99
74
Output Unit Specifications Section 2-3
Item CQM1-OA222
Name 6-point Triac Output Unit
Max. Switching Capacity 0.4 A at 100 to 240 V AC (50/60 Hz)
Min. Switching Capacity 100 mA at 10 V AC
50 mA at 24 V AC 10 mA at 100 V AC 10 mA at 240 V AC
Leakage Current 1 mA max. at 100 V AC and 2 mA max. at 200 V AC
Residual Voltage 1.5 V max. (0.4 A)
ON Delay 1 ms max.
OFF Delay Load frequency of 1/2 cycle + 1 ms max.
No. of Outputs 6 points (4 points/common, 1 circuit; 2 points/common, 1 circuit)
Inrush current 6 A at 100 ms
15 A at 10 ms
Internal Current Consumption
250 mA max. at 5 V DC
Fuse 5 A at 250 V (one per common), two used.
Fuse is not user replaceable.
Weight 240 grams max.
Circuit Configuration
Terminal Connections
OUT00
Output LED
Internal Circuits
OUT03
Fuse 5 A
100 to 240 V AC
COM0
OUT04
OUT05
Fuse 5 A
100 to 240 V AC
COM1
COM0 and COM1 are not con­nected internally.
B0
OUT0
COM0
A0
B1
OUT1
COM0
A1
B2
OUT2
A2
B3
OUT3
B4
OUT4
COM1
A4
B5
OUT5
A5
B6
A6
B7
COM1
A7
B8
A8
A3
NC
NC
COM0
COM0
NC
NC
NC
NC
Page 100
75
SECTION 3
Units
This section provides details on functions and nomenclature for the Units that make up the CQM1H and provides information on Programming Devices and communications specifications.
3-1 CPU Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3-1-1 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3-1-2 Battery Compartment Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3-1-3 Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3-1-4 DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3-1-5 Memory Cassettes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3-1-6 Serial Communications Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3-1-7 Peripheral Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3-1-8 Built-in RS-232C Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3-1-9 Inner Board Slots 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3-1-10 Built-in Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3-2 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3-2-1 Power Supply Unit Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3-2-2 Selecting a Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3-2-3 Unit Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3-3 I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3-4 Inner Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3-5 Products for Expansion I/O Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3-6 Programming Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3-6-1 Programming Consoles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3-6-2 Support Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Loading...