Omron CQM1H OPERATION MANUAL

Cat. No. W363-E1-07

SYSMAC CQM1H Series

CQM1H-CPU@@ Programmable Controllers

CQM1H-@@@@@ Inner Boards

OPERATION MANUAL

SYSMAC CQM1H Series

CQM1H-CPU@@ Programmable Controllers

CQM1H-@@@@@ Inner Boards

Operation Manual

Revised August 2005

iv

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Additionally, there may be severe property damage.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Additionally, there may be severe property damage.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient operation of the product.

1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

OMRON, 1999

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

v

vi

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		xv
1	Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	xvi
2	General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	xvi
3	Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	xvi
4	Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	xviii
5	Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	xviii
6	Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	xxii
7	Upgrades Made to New Version of CQM1H CPU Units . . . . . . . . . . . . . . . . . . . .	xxiv
SECTION 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		1
1-1	Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2
1-2	System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
1-3	Expanded System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
1-4	Functions Listed by Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
1-5	CQM1-CQM1H Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	36
1-6	Overview Application Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	41
SECTION 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		43
2-1	Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	44
2-2	Input Unit Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	50
2-3	Output Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	59
SECTION 3
Units . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	75
3-1	CPU Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	76
3-2	Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	85
3-3	I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	89
3-4	Inner Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	90
3-5	Products for Expansion I/O Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	91
3-6	Programming Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	92
SECTION 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		101
4-1	Fail-safe Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	102
4-2	Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	104
4-3	Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	106
4-4	Connecting PC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	110
4-5	Inner Board Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	112
4-6	DIN Track Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	113
4-7	Wiring and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	115
4-8	I/O Unit Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	125
4-9	Connecting Programming Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	128
4-10	Connecting Programmable Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	129

vii

TABLE OF CONTENTS

SECTION 5
Overview of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .		133
5-1 Internal Structure of CPU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		134
5-2	Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	135
SECTION 6
Switch Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		139
6-1	DIP Switch Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	140
6-2 Communications Port and Startup Modes Settings . . . . . . . . . . . . . . . . . . . . . . . .		141
SECTION 7
Using a Programming Console. . . . . . . . . . . . . . . . . . . . .		143
7-1	Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	144
7-2 Connecting the Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		144
7-3	Programming Console Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	153
7-4	Programming Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	179
SECTION 8
Inner Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		189
8-1	High-speed Counter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	190
8-2	Pulse I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	202
8-3 Absolute Encoder Interface Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		213
8-4	Analog Setting Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	220
8-5	Analog I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	222
8-6	Serial Communications Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	227
SECTION 9
Battery Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . .		231
9-1	Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	232
9-2	Battery Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	232
9-3	Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	233
Appendix
	Preparing Cables for Inner Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	235
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		237
Index . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	253
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		257

viii

About this Manual:

The CQM1H is a compact, high-speed Programmable Controller (PC) designed for advanced control operations in systems requiring from 16 to 256 I/O points per PC. There are two manuals describing the setup and operation of the CQM1H: The CQM1H Operation Manual (this manual) and the CQM1H Programming Manual. Also available is the CQM1-series Dedicated I/O Units Operation Manual.

This manual describes the system configuration and installation of the CQM1H and provides a basic explanation of operating procedures for the Programming Consoles. It also introduces the capabilities of the SYSMAC Support Software (SSS) and SYSMAC-CPT Support Software. Read this manual first to acquaint yourself with the CQM1H.

The CQM1H Programming Manual (W364) provides detailed descriptions of the CQM1H’s programming functions. The SYSMAC Support Software Operation Manuals: Basics and C-series PCs (W247 and W248) provide descriptions of SSS operations for the CQM1H and other SYSMAC C-series PCs. The SYSMAC-CPT Support Software Quick Start Guide (W332) and User Manual (W333) provide descriptions of ladder diagram operation in the Windows environment. The CX-Programmer Operation Manual (W414) provides details of operations for the WS02-CXPC1-E CX-Programmer.

Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the CQM1H.

Section 1 describes the CQM1H’s special features and functions, describes the system configurations, and outlines the steps required before operation. It also provides a list of CQM1H functions by purpose and a comparison between the CQM1H and the CQM1.

Section 2 gives specifications for the Units that go together to create a CQM1H PC and provides functional specifications of the memory areas.

Section 3 provides details on functions and nomenclature for the Units that make up the CQM1H and provides information on Programming Devices and communications specifications.

Section 4 describes how to install the CQM1H PC, including how to mount Units, wire I/O, and connect Programming Devices. Installation precautions and mounting dimensions are also provided. Follow the instructions carefully to ensure proper operation. Improper installation can cause the PC to malfunction.

Section 5 gives a general overview of CQM1H operation and includes details on the internal structure of the CPU Unit and describes the different operating modes.

Section 6 describes the setting on the DIP switch on the front of the CPU Unit. Most PC operations are controlled by parameters set in the PC Setup. Refer to the CQM1H Programming Manual for information on the PC Setup.

Section 7 provides information on connecting and using a Programming Console. Refer to 7-4-2 Programming Console Error Messages for details on errors that might occur during Programming Console operations.

Section 8 describes hardware information for the following Inner Boards: Serial Communications Board, High-speed Counter Board, Pulse I/O Board, Absolute Encoder Interface Board, Analog Setting Board, and Analog I/O Board. Refer to the CQM1H Programming Manual for information on software application.

Section 9 describes the maintenance of the battery that backs up memory in the CPU Unit, including the replacement procedure.

The Appendix describes preparing cables for Inner Boards.

!WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

ix

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

xi

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

•Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

•Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

•Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

xii

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

xiii

xiv

PRECAUTIONS

This section provides general precautions for using the CQM1H-series Programmable Controllers (PCs) and related devices.

The information contained in this section is important for the safe and reliable application of Programmable Controllers. You must read this section and understand the information contained before attempting to set up or operate a PC system.

1	Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		xvi
2	General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		xvi
3	Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		xvi
4	Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		xviii
5	Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		xviii
6	Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		xxii
	6-1	Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	xxii
	6-2	Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	xxii
	6-3	Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	xxii
	6-4	Relay Output Noise Reduction Methods . . . . . . . . . . . . . . . . . . . . .	xxii
7	Upgrades Made to New Version of CQM1H CPU Units . . . . . . . . . . . . . . . .		xxiv
	7-1	Reading Manufacturing Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . .	xxiv
	7-2	Changes in Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	xxiv

xv

Intended Audience

1

1 Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).

•Personnel in charge of installing FA systems.

•Personnel in charge of designing FA systems.

•Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate the product according to the performance specifications described in the operation manuals.

Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.

This manual provides information for programming and operating the PC. Be sure to read this manual before attempting to use the PC and keep this manual close at hand for reference during operation.

!WARNING It is extremely important that a PC and all PC Units be used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the above-mentioned applications.

3 Safety Precautions

!WARNING The CPU Unit refreshes I/O even when the program is stopped (i.e., even in PROGRAM mode). Confirm safety thoroughly in advance before changing the status of any part of memory allocated to I/O Units, Dedicated I/O Units, or Inner Board. Any changes to the data allocated to any Unit may result in unexpected operation of the loads connected to the Unit. Any of the following operation may result in changes to memory status.

•Transferring I/O memory data to the CPU Unit from a Programming Device.

•Changing present values in memory from a Programming Device.

•Force-setting/-resetting bits from a Programming Device.

•Transferring I/O memory from a host computer or from another PC on a network.

!WARNING Do not attempt to take any Unit apart or touch the interior while the power is being supplied. Doing so may result in electric shock.

!WARNING Do not touch any of the terminals or terminal blocks while the power is being supplied. Doing so may result in electric shock.

!WARNING Provide safety measures in external circuits (i.e., not in the Programmable Controller), including the following items, in order to ensure safety in the system if an abnormality occurs due to malfunction of the PC or another external

xvi

Safety Precautions

3

factor affecting the PC operation. Not doing so may result in serious accidents.

•Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be provided in external control circuits.

•The PC will turn OFF all outputs when its self-diagnosis function detects any error or when a severe failure alarm (FALS) instruction is executed. As a countermeasure for such errors, external safety measures must be provided to ensure safety in the system.

•The PC outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.

•When the 24-VDC output (service power supply to the PC) is overloaded or short-circuited, the voltage may drop and result in the outputs being turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.

!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may result in malfunction, fire, or electric shock.

!WARNING Do not touch the Power Supply Unit while power is being supplied or immediately after power has been turned OFF. Doing so may result in burns.

!Caution Execute online edit only after confirming that no adverse effects will be caused by extending the cycle time. Otherwise, the input signals may not be readable.

!Caution Confirm safety at the destination node before transferring a program to another node or changing contents of the I/O memory area. Doing either of these without confirming safety may result in injury.

!Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the torque specified in the operation manual. The loose screws may result in burning or malfunction.

xvii

Operating Environment Precautions

4

4 Operating Environment Precautions

!Caution Do not operate the control system in the following locations:

•Locations subject to direct sunlight.

•Locations subject to temperatures or humidity outside the range specified in the specifications.

•Locations subject to condensation as the result of severe changes in temperature.

•Locations subject to corrosive or flammable gases.

•Locations subject to dust (especially iron dust) or salts.

•Locations subject to exposure to water, oil, or chemicals.

•Locations subject to shock or vibration.

!Caution Take appropriate and sufficient countermeasures when installing systems in the following locations:

•Locations subject to static electricity or other forms of noise.

•Locations subject to strong electromagnetic fields.

•Locations subject to possible exposure to radioactivity.

•Locations close to power supplies.

!Caution The operating environment of the PC System can have a large effect on the longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PC System. Be sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system.

5 Application Precautions

Observe the following precautions when using the PC System.

!WARNING Always heed these precautions. Failure to observe the following precautions could lead to serious or possibly fatal injury.

•Always ground the system to 100 Ω or less when installing the Units. Not connecting to a ground of 100 Ω or less may result in electric shock.

•Always turn OFF the power supply to the PC before attempting any of the following. Not turning OFF the power supply may result in malfunction or electric shock.

•Mounting or dismounting I/O Units, CPU Units, Memory Cassettes, Power Supply Units, or any other Units.

•Assembling the Units.

•Connecting cables or wiring the system.

•Connecting or disconnecting the connectors.

•Setting DIP switches.

•Replacing the battery.

xviii

Application Precautions

5

!Caution Failure to observe the following precautions could lead to faulty operation of the PC or the system, or could damage the PC or PC Units. Always heed these precautions.

•Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes.

•Fail-safe measures must be taken by the customer to ensure safety in the event that outputs from Output Units remain ON as a result of internal circuit failures, which can occur in relays, transistors, and other elements.

•Always turn ON power to the PC before turning ON power to the control system. If the PC power supply is turned ON after the control power supply, temporary errors may result in control system signals because the output terminals on DC Output Units and other Units will momentarily turn ON when power is turned ON to the PC.

•Do not turn OFF the power supply to the PC when data is being transferred. In particular, do not turn OFF the power supply when reading or writing a Memory Card. Also, do not remove the Memory Card when the BUSY indicator is lit. To remove a Memory Card, first press the memory card power supply switch and then wait for the BUSY indicator to go out before removing the Memory Card.

•If the I/O Hold Bit (SR 25212) is turned ON, the outputs from the PC will not be turned OFF and will maintain their previous status when the PC is switched from RUN or MONITOR mode to PROGRAM mode. Make sure that the external loads will not produce dangerous conditions when this occurs. (When operation stops for a fatal error, including those produced with the FALS(07) instruction, all outputs from Output Unit will be turned OFF and only the internal output status will be maintained.)

•Install the Units properly as specified in the operation manuals. Improper installation of the Units may result in malfunction.

•Mount Units only after checking terminal blocks and connectors completely.

•When assembling the Units or mounting the end cover, be sure to lock them securely as shown in the following illustrations. If they are not properly locked, desired functionality may not be achieved.

•Be sure to mount the end cover to the rightmost Unit.

•Be sure that all the mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.

•Be sure that the terminal blocks, Memory Units, expansion I/O cables, and other items with locking devices are properly locked into place. Improper locking may result in malfunction.

•Be sure to confirm the orientation and polarities when connecting terminal blocks and connectors.

•Leave the label attached to the Unit when wiring. Removing the label may result in malfunction if foreign matter enters the Unit.

•Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction.

•Wire all connections correctly.

•When supplying power at 200 to 240 V AC from a CQM1-PA216 Power Supply Unit, always remove the metal jumper from the voltage selector

xix

Application Precautions

5

terminals. The product will be destroyed if 200 to 240 V AC is supplied while the metal jumper is attached.

•A ground of 100 Ω or less must be installed when shorting the GR and LG terminals on the Power Supply Unit.

•Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.

•Do not apply voltages to the Input Units in excess of the rated input voltage. Excess voltages may result in burning.

•Do not apply voltages or connect loads to the Output Units in excess of the maximum switching capacity. Excess voltage or loads may result in burning.

•Install external breakers and take other safety measures against short-cir- cuiting in external wiring. Insufficient safety measures against short-cir- cuiting may result in burning.

•Always use the power supply voltages specified in the operation manuals. An incorrect voltage may result in malfunction or burning.

•Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction.

•Disconnect the functional ground terminal when performing withstand voltage tests. Not disconnecting the functional ground terminal may result in burning.

•Check switch settings, the contents of the DM Area, and other preparations before starting operation. Starting operation without the proper settings or data may result in an unexpected operation.

•Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected operation.

•Double-check all wiring and switch settings before turning ON the power supply. Incorrect wiring may result in burning.

•Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation.

•Changing the operating mode of the PC.

•Force-setting/force-resetting any bit in memory.

•Changing the present value of any word or any set value in memory.

•Before touching a Unit, be sure to first touch a grounded metallic object in order to discharge any static build-up. Not doing so may result in malfunction or damage.

•Do not pull on the cables or bend the cables beyond their natural limit. Doing either of these may break the cables.

•Do not place objects on top of the cables or other wiring lines. Doing so may break the cables.

•Resume operation only after transferring to the new CPU Unit the contents of the DM Area, HR Area, and other data required for resuming operation. Not doing so may result in an unexpected operation.

•Do not short the battery terminals or charge, disassemble, heat, or incinerate the battery. Do not subject the battery to strong shocks. Doing any of these may result in leakage, rupture, heat generation, or ignition of the battery. Dispose of any battery that has been dropped on the floor or oth-

xx

Application Precautions

5

erwise subjected to excessive shock. Batteries that have been subjected to shock may leak if they are used.

•UL standards required that batteries be replaced only by experienced technicians. Do not allow unqualified persons to replace batteries.

•When replacing parts, be sure to confirm that the rating of a new part is correct. Not doing so may result in malfunction or burning.

•When transporting or storing circuit boards, cover them in antistatic material to protect them from static electricity and maintain the proper storage temperature.

•Do not touch circuit boards or the components mounted to them with your bare hands. There are sharp leads and other parts on the boards that may cause injury if handled improperly.

•Before touching a Unit or Board, be sure to first touch a grounded metallic object to discharge any static build-up from your body. Not doing so may result in malfunction or damage.

•Provide sufficient clearances around the Unit and other devices to ensure proper heat dissipation. Do not cover the ventilation openings of the Unit.

•For wiring, use crimp terminals of the appropriate size as specified in relevant manuals.

•Do not allow metallic objects or conductive wires to enter the Unit.

•Set the operating settings of the Temperature Controller properly according to the system to be controlled.

•Provide appropriate safety measures, such as overheat prevention and alarm systems, in separate circuits to ensure safety of the entire system even when the Temperature Controller malfunctions.

•Allow at least 10 minutes after turning ON the Temperature Controller as warmup time.

•Do not use thinner to clean the product. Use commercially available cleaning alcohol.

•Mount the I/O Control Unit on the right of the CPU Block.

•When using Expansion I/O Blocks, configure the system so that the current consumptions for the CPU Block and each of the Expansion I/O Blocks do not exceed the specified values, and that the total current consumption does not exceed the current capacity of the Power Supply Unit.

•Configure the system so that the number of Units in both the CPU Block and Expansion I/O Blocks do not exceed the maximum number of connectable Units for the Block.

xxi

Conformance to EC Directives

6

6	Conformance to EC Directives
6-1	Applicable Directives
		• EMC Directives
		• Low Voltage Directive
6-2	Concepts
		EMC Directives
		OMRON devices that comply with EC Directives also conform to the related
		EMC standards so that they can be more easily built into other devices or
		machines. The actual products have been checked for conformity to EMC
		standards (see the following note). Whether the products conform to the stan-
		dards in the system used by the customer, however, must be checked by the
		customer.
		EMC-related performance of the OMRON devices that comply with EC Direc-
		tives will vary depending on the configuration, wiring, and other conditions of
		the equipment or control panel in which the OMRON devices are installed.
		The customer must, therefore, perform final checks to confirm that devices
		and the overall machine conform to EMC standards.
	Note	Applicable EMC (Electromagnetic Compatibility) standards are as follows:
		EMS (Electromagnetic Susceptibility):	EN61131-2
		EMI (Electromagnetic Interference):	EN61000-6-4
		(Radiated emission: 10-m regulations)
		Low Voltage Directive
		Always ensure that devices operating at voltages of 50 to 1,000 V AC or 75 to
		1,500 V DC meet the required safety standards for the PC (EN61131-2).
6-3	Conformance to EC Directives
		The CQM1H-series PCs comply with EC Directives. To ensure that the
		machine or device in which a CQM1H-series PC is used complies with EC
		directives, the PC must be installed as follows:
	1, 2, 3...	1. The PC must be installed within a control panel.
		2. Reinforced insulation or double insulation must be used for the DC power
		supplies used for the communications and I/O power supplies.

3. PCs complying with EC Directives also conform to the Common Emission Standard (EN61000-6-4). When a PC is built into a machine, however, noise can be generated by switching devices using relay outputs and cause the overall machine to fail to meet the Standards. If this occurs, surge killers must be connected or other measures taken external to the PC.

The following methods represent typical methods for reducing noise, and may not be sufficient in all cases. Required countermeasures will vary depending on the devices connected to the control panel, wiring, the configuration of the system, and other conditions.

6-4 Relay Output Noise Reduction Methods

The CQM1H-series PCs conforms to the Common Emission Standards (EN61000-6-4) of the EMC Directives. However, noise generated by relay out-

xxii

Conformance to EC Directives

6

put switching may not satisfy these Standards. In such a case, a noise filter must be connected to the load side or other appropriate countermeasures must be provided external to the PC.

Countermeasures taken to satisfy the standards vary depending on the devices on the load side, wiring, configuration of machines, etc. Following are examples of countermeasures for reducing the generated noise.

Countermeasures

Refer to EN61000-6-4 for more details.

Countermeasures are not required if the frequency of load switching for the whole system including the PC is less than 5 times per minute.

Countermeasures are required if the frequency of load switching for the whole system including the PC is 5 times or more per minute.

Countermeasure Examples

When switching an inductive load, connect a surge protector, diodes, etc., in parallel with the load or contact as shown below.

Circuit

Current

Characteristic

Required element

AC

DC

CR method

Yes

Yes

If the load is a relay or solenoid, there is

The capacitance of the capacitor must

a time lag between the moment the

be 1 to 0.5 µF per contact current of

circuit is opened and the moment the

1 A and resistance of the resistor must

load is reset.

be 0.5 to 1 Ω per contact voltage of 1 V.

Inductive load

the surge protector in parallel with the

load and the characteristics of the

If the supply voltage is 24 or 48 V, insert

These values, however, vary with the

Power

load. If the supply voltage is 100 to 200

relay. Decide these values from testing,

supply

V, insert the surge protector between

and take into consideration that the

capacitance suppresses spark

the contacts.

discharge when the contacts are

separated and the resistance limits the

current that flows into the load when

the circuit is closed again.

The dielectric strength of the capacitor

must be 200 to 300 V. If the circuit is an

AC circuit, use a capacitor with no

polarity.

Diode method

No

Yes

The diode connected in parallel with

The reversed dielectric strength value

the load changes energy accumulated

of the diode must be at least 10 times

by the coil into a current, which then

as large as the circuit voltage value.

Power

Inductive load

resistance of the inductive load.

current.

flows into the coil so that the current will

The forward current of the diode must

be converted into Joule heat by the

be the same as or larger than the load

supply

This time lag, between the moment the

The reversed dielectric strength value

circuit is opened and the moment the

of the diode may be two to three times

load is reset, caused by this method is

larger than the supply voltage if the

longer than that caused by the CR

surge protector is applied to electronic

method.

circuits with low circuit voltages.

Varistor method	Yes	Yes	The varistor method prevents the	---
			imposition of high voltage between the
			contacts by using the constant voltage
Power	Inductive load		characteristic of the varistor. There is
			circuit is opened and the moment the
			time lag between the moment the
supply			load is reset.

If the supply voltage is 24 or 48 V, insert the varistor in parallel with the load. If the supply voltage is 100 to 200 V, insert the varistor between the contacts.

xxiii

Upgrades Made to New Version of CQM1H CPU Units

7

When switching a load with a high inrush current such as an incandescent lamp, suppress the inrush current as shown below.

Countermeasure 1	Countermeasure 2
	R
OUT	OUT
R
COM	COM
Providing a dark current of approx.	Providing a limiting resistor
one-third of the rated value through
an incandescent lamp

7 Upgrades Made to New Version of CQM1H CPU Units

The following changes in specifications apply to all CQM1H CPU Units manufactured on or after 1 June 2000 (manufacturing number 0160). Check the manufacturing number of your CPU Units to see if these specifications apply.

7-1 Reading Manufacturing Numbers

0 1 6 0

▲▲ ▲

Rightmost digit of year (2000 = 0)

Month (1 to 9 = Jan to Sept, x to z = Oct to Dec)

Day of month (01 to 31)

7-2 Changes in Specifications

Change to Settings of Pin 7 on DIP Switch

It is no longer necessary to set the device being connected to the peripheral port using the setting of pin 7 on the front panel DIP switch. The setting of pin 7 is ignored and the device connected to the peripheral port (e.g., a Programming Console or personal computer running Programming Device software) will be automatically detected.

Front Panel DIP Switch

Pin 7	OFF	The setting of pin 7 has no special function.	Factory setting: ON
		Leave it at the factory setting.
	ON

Effect of Pin 5 and Pin 7 on Peripheral Port

Front panel DIP			Peripheral port operation
	switch
Pin 5		Pin 7	Programming Console con-	Device other than Programming
			nected	Console connected
OFF		OFF/ON	Programming Console	Operation according to PLC
				Setup in DM 6650 to DM 6654
ON		OFF/ON	Programming Console	Operation according to standard
				settings

Note The setting of pin 7 is ignored. Leave it at the factory setting.

xxiv

Upgrades Made to New Version of CQM1H CPU Units								7
Effect of Pin 5 and Pin 7 on Serial Communications Mode
Front panel DIP					Peripheral port
	switch
Pin 5		Pin 7	Programming	Peripheral bus	Host Link	No-protocol	1:1 data link	NT Link (1:1
			Console					mode)
OFF		OFF/ON	OK	OK	OK	OK	No	No
				According to PLC Setup
ON		OFF/ON	OK	OK (standard	OK (standard	No	No	No
				settings)	settings)

Note The setting of pin 7 is ignored. Leave it at the factory setting.

Effect of Pin 7 on the Operating Mode at Startup

The effect of the setting of pin 7 on the operating mode at startup is as shown below following the information provided in Change to Settings of Pin 7 on DIP Switch on the previous page.

PLC Setup Setting

Address	Bits	Setting
DM 6600	08 to 15	00 Hex

Operating Mode

Connected device at startup	Setting of pin 7 on DIP switch
	ON	OFF
Nothing connected	RUN mode	PROGRAM mode
Programming Console	Mode set on key switch on Programming Console
Device other than Program-	PROGRAM or RUN mode depending on	PROGRAM mode
ming Console	the Connecting Cable (See note.)

Note	The following table shows the relationship between the operating mode and
	Connecting Cable when a device other than a Programming Console is con-
	nected.
	Connecting Cable	Operating mode at startup
	CS1W-CN114 + CQM1-CIF01/02	PROGRAM mode
	CS1W-CN118 + XW2Z-200S/500S (-V)	PROGRAM mode
	CS1W-CN226/626	RUN mode (See note.)
	CS1W-CN118 + XW2Z-200S/500S-CV	RUN mode (See note.)
Note
	If the power supply to the CQM1H is cycled after connected online to a per-
	sonal computer-based Programming Device, PROGRAM mode will be
	entered.

Addition of Special Instruction for Temperature Control Units

The I/O COMMAND TRANSMISSION instruction (IOTC(– –)) has been added for the CQM1-TC20@/TC30@ Temperature Control Units. Refer to the

CQM1H/CQM1 Series Dedicated I/O Units Operation Manual (W238-E1-09) for details.

xxv

Upgrades Made to New Version of CQM1H CPU Units

7

xxvi

SECTION 1

Introduction

This section describes the CQM1H’s special features and functions, describes the system configurations, and outlines the steps required before operation. It also provides a list of CQM1H functions by purpose and a comparison between the CQM1H and the CQM1. Read this section first if you have not previously used the CQM1H.

Refer to the CQM1H Programming Manual for information on programming.

1-1	Features	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2
1-2	System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		7
	1-2-1	Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
	1-2-2	Connections to Programming Devices . . . . . . . . . . . . . . . . . . . . . . .	9
	1-2-3	CPU Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9
	1-2-4	Inner Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
	1-2-5	Communications Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
	1-2-6	Memory Cassettes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
	1-2-7	Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
	1-2-8	Products for Expansion I/O Blocks . . . . . . . . . . . . . . . . . . . . . . . . .	13
	1-2-9	I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
	1-2-10	Dedicated I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
	1-2-11	Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17
	1-2-12	Maximum Number of I/O Units and I/O Points . . . . . . . . . . . . . . . .	18
1-3	Expanded System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		20
	1-3-1	Serial Communications System . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
	1-3-2	Communications Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	26
1-4 Functions Listed by Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			27
	1-4-1	High-speed Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	35
	1-4-2	Pulse Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	36
1-5	CQM1-CQM1H Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		36
1-6	Overview Application Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		41

1

Features

Section 1-1

1-1 Features

Flexible System

Configuration

The CQM1H is a compact Programmable Controller (PC) that supports communications and other advanced functions. It is a package-type PC that is mounted to DIN Track to control small to medium-size machines.

A flexible system configuration is enhanced by serial communications with a protocol macro function, user-installed boards called Inner Boards, network communications, a wide range of monitoring and setting methods, higher speed, and larger capacity. These features enable added-value machine control.

•Mount up to two Inner Boards to add communications or control functions. Communications Functions: Serial Communications Board

Control Functions: High-speed Counter Board, Pulse I/O Board, Absolute Encoder Interface Board, Analog Setting Board, and Analog I/O Board

•Mount a Controller Link Unit to connect to a Controller Link Network.

•Connect simultaneously to both a Programming Device and a Programmable Terminal (PT).

•Obtain higher speed and capacity in comparison to the CQM1: 1.25 times faster, twice the program capacity (15.2 Kwords), twice the I/O capacity (512 points), and twice the data memory capacity (12 Kwords).

•Use new instructions.

•Maintain compatibility with previous models of PC.

The CQM1H does not require a Backplane and is constructed by connecting Units via connectors on the sides of the Units, allowing flexible system configuration. The CPU Unit contains 16 built-in DC input points. Two Inner Boards can be mounted in the CPU Unit. One Controller Link Unit (a Communications Unit) and a combined maximum of eleven I/O Units and Dedicated I/O Units can also be connected. If an Expansion I/O Block is used, a maximum of 16 Units can be connected. (See 1-2-1 Basic Configuration.)

Note 1. The CQM1H is mounted to DIN Track.

2.Only the CQM1H-CPU51/61 CPU Units support Inner Boards and the Controller Link Unit.

Units assembled via connectors on their sides.

Power Supply	Controller	Inner Boards 16 built-in	I/O Units and DediEnd Cover
Unit	Link Unit	inputs	cated I/O Units
		CPU Unit

Higher Speeds and

Greater Capacity

Execution times have been reduced to 0.375 s for the LOAD instruction (from 0.50 s for the CQM1), to 17.7 s for the MOVE instruction (from 23.5 s) and to 0.70 ms for overseeing (from 0.80 ms), reducing the total cycle time by approximately 25%.

•The program capacity, the I/O capacity, and the data memory capacity have all been approximately doubled. The program capacity has been increased to 15.2 Kwords (from 7.2 Kwords for the CQM1); the I/O capac-

2

Features

Section 1-1

Increased Functionality with Inner Boards

ity, to 512 points (from 256 points); and the data memory capacity, to 6 Kwords of DM and 6 Kwords of EM (from 6 Kwords of DM only).

•A 16-Kword Memory Cassette can be mounted in the CQM1H to handle large user programs or more data. These features ensure a higher level of machine control and greater ease of use.

The CQM1H features Inner Boards that allow serial communications, multipoint high-speed counter (rotary encoder) inputs, simple positioning (trapezoidal acceleration/deceleration pulse outputs), speed changes, PWM (variable duty-factor pulse) outputs, absolute rotary encoder inputs, analog I/O (4 inputs, 2 outputs), and analog settings.

A Serial Communications Board, High-speed Counter Board, Pulse I/O Board, Absolute Encoder Interface Board, Analog I/O Board, and Analog Setting Board are available. These Inner Boards can be combined, mounted and used as required for the machine being controlled. (There are mounting restrictions for some of the Inner Boards.)

Note The CPU Unit also provides16 built-in inputs, as well as high-speed counter and input interrupt functions. Pulse outputs are also supported using a standard Transistor Output Unit.

Simple Positioning, Simple Speed Control,
High-speed Counting	Absolute Encoder Inputs

Pulse I/O Board

Rotary Encoder

Two encoders can be connected. (Single-phase: 50 kHz; phase difference: 25 kHz.)

Motor driver

Two pulse outputs

(50 kHz max.) Servomotor or Stepping Motor

High-speed Counter

High-speed Counter Board

Absolute Encoder Interface Board

Absolute Encoder

Two encoders can be connected. (4 kHz max.; gray code binary)

Analog I/O

Analog I/O Board

Analog inputs 4 inputs max.

Analog outputs 2 outputs max.

Rotary Encoder

Four encoders can be connected. (Single-phase: 50 kHz/500 kHz switchable; phase difference: 1/2/4 multiplication factor, 25 kHz/250 kHz switchable)

Analog Settings

Analog Setting Board

Set with Philips screwdriver

The 4 settings are stored in the AR area inside the CPU Unit. These values can be used for timer settings or other purposes.

Pulse outputs also supported from Transistor Output Unit. (20 Hz to 1 kHz max.)

CPU Unit built-in inputs: High-speed counter (1 only) (Single-phase 5 kHz; phase difference 2.5 kHz)

Rotary encoder (1 only)

or Interrupts inputs (4 inputs max.)

Example: Photo-microsensor

3

Features

Section 1-1

Better Connections to Machine Components with Serial Communications

Connections can be easily made to general-purpose machine components and dedicated controllers. The Serial Communications Board (an Inner Board) supports a protocol macro function. You can create macros for protocols according to the communications specifications of the external device, allowing data transfers with general-purpose devices to be executed with a single PMCR instruction. Essentially any device with a serial port can be communicated with, such as temperature controllers, bar-code readers, and dedicated numeric controllers.

Serial communications

Serial Communications Board

The following serial communications modes are available:

•Protocol Macro

•Host Link

•No-protocol

•1:1 Data Link

•NT Link (1:1 mode/1:N mode)

	RS-232C
	or
RS-422A/485	Bar-code reader	Dedicated controller

Temperature controller

General-purpose external devices with RS-232C or RS-422A/485 port.

Distributed Control with Compact PCs with Network Communications

A Controller Link Unit can be included in the CQM1H. Data can be exchanged between several PCs using a Controller Link Network. Data links are supported to create shared data areas and message communications are supported to enable sending required data and commands using network communications instructions. The Controller Link Network can be easily constructed using twisted-pair cable. Data exchange is also supported with C200HX/HG/HE, CS-series, CVM1, and CV-series PCs, as well as with personal computers.

Note Data links can be created with another CQM1H or with a CQM1, CPM1, CPM1A, CPM2A, CPM2C, SRM1, C200HX/HG/HE, or C200HS simply by making a 1:1 connection between the built-in RS-232C ports in the CPU Units.

4

Features

Section 1-1

Network communications instructions, such as SEND, RECV, and CMND

Controller Link Unit	Controller Link Unit
CQM1H	Data link CQM1H
	Message com-
	munications

Controller Link Network

Baud rate: 2 Mbps; transmission distance: 1 km (when baud rate is 500 kbps); max. No. of nodes: 32.

A maximum of 8,000 words per node can be sent for the CQM1H.

Data exchange supported for CQM1, CQM1H, CS-series, C200HX/HG/HE, and CVM1/CV-series PCs.

High-speed/ Long-distance Communications with CompoBus/S

A Wide Range of HMI

Monitoring and Setting

Methods

A CompoBus/S Master Unit can be included in the CQM1H. High-speed or long-distance remote I/O communications can be performed with CompoBus/ S Slaves. (The CompoBus/S Master Unit is a Dedicated I/O Unit for the CQM1H.)

CompoBus/S Master Unit

CQM1H

CompoBus/S (high-speed or long-distance remote I/O)

CompoBus/S Slaves

Remote I/O Terminals, Connector Terminals,

Sensor Terminals, Analog Terminals, etc.

Programming Devices and Programmable Terminals (PTs) can be connected to up to four ports, two ports on the CPU Unit and two ports on a Serial Communications Board. It is thus possible to set up and monitor machine control from a PT while monitoring or programming from a Programming Console or a personal computer.

Programming Console

Personal computer

Peripheral port on CPU Unit

RS-232C port on Serial

Communications Board

PT

RS-422A/485 port

Simultaneous connection possible

RS-232C port on CPU Unit

Temperature controller or other device

5