OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
!DANGERIndicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!CautionIndicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything
else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
OMRON, 1999
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1, 2, 3...1. Indicates lists of one sort or another, such as procedures, checklists, etc.
The CQM1H is a compact, high-speed Programmable Controller (PC) designed for advanced control
operations in systems requiring from 16 to 256 I/O points per PC. There are two manuals describing
the setup and operation of the CQM1H: The CQM1H Operation Manual (this manual) and the CQM1HProgramming Manual. Also available is the CQM1-series Dedicated I/O Units Operation Manual.
This manual describes the system configuration and installation of the CQM1H and provides a basic
explanation of operating procedures for the Programming Consoles. It also introduces the capabilities
of the SYSMAC Support Software (SSS) and SYSMAC-CPT Support Software. Read this manual first
to acquaint yourself with the CQM1H.
The CQM1H Programming Manual (W364) provides detailed descriptions of the CQM1H’s programming functions. The SYSMAC Support Software Operation Manuals: Basics and C-series PCs (W247
and W248) provide descriptions of SSS operations for the CQM1H and other SYSMAC C-series PCs.
The SYSMAC-CPT Support Software Quick Start Guide (W332) and User Manual (W333) provide
descriptions of ladder diagram operation in the Windows environment. The CX-Programmer OperationManual (W414) provides details of operations for the WS02-CXPC1-E CX-Programmer.
Please read this manual carefully and be sure you understand the information provided before
attempting to install and operate the CQM1H.
Section 1 describes the CQM1H’s special features and functions, describes the system configurations, and outlines the steps required before operation. It also provides a list of CQM1H functions by
purpose and a comparison between the CQM1H and the CQM1.
Section 2 gives specifications for the Units that go together to create a CQM1H PC and provides functional specifications of the memory areas.
Section 3 provides details on functions and nomenclature for the Units that make up the CQM1H and
provides information on Programming Devices and communications specifications.
Section 4 describes how to install the CQM1H PC, including how to mount Units, wire I/O, and connect Programming Devices. Installation precautions and mounting dimensions are also provided. Follow the instructions carefully to ensure proper operation. Improper installation can cause the PC to
malfunction.
Section 5 gives a general overview of CQM1H operation and includes details on the internal structure
of the CPU Unit and describes the different operating modes.
Section 6 describes the setting on the DIP switch on the front of the CPU Unit. Most PC operations are
controlled by parameters set in the PC Setup. Refer to the CQM1H Programming Manual for information on the PC Setup.
Section 7 provides information on connecting and using a Programming Console. Refer to 7-4-2 Programming Console Error Messages for details on errors that might occur during Programming Console
operations.
Section 8 describes hardware information for the following Inner Boards: Serial Communications
Board, High-speed Counter Board, Pulse I/O Board, Absolute Encoder Interface Board, Analog Setting
Board, and Analog I/O Board. Refer to the CQM1H Programming Manual for information on software
application.
Section 9 describes the maintenance of the battery that backs up memory in the CPU Unit, including
the replacement procedure.
The Appendix describes preparing cables for Inner Boards.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.
ix
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
xi
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.
xii
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
xiii
xiv
PRECAUTIONS
This section provides general precautions for using the CQM1H-series Programmable Controllers (PCs) and related
devices.
The information contained in this section is important for the safe and reliable application of Programmable
Controllers. You must read this section and understand the information contained before attempting to set up or
operate a PC system.
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2General Precautions
The user must operate the product according to the performance specifications described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the PC. Be
sure to read this manual before attempting to use the PC and keep this manual close at hand for reference during operation.
!WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC System to the above-mentioned applications.
3Safety Precautions
!WARNING The CPU Unit refreshes I/O even when the program is stopped (i.e., even in
PROGRAM mode). Confirm safety thoroughly in advance before changing the
status of any part of memory allocated to I/O Units, Dedicated I/O Units, or
Inner Board. Any changes to the data allocated to any Unit may result in unexpected operation of the loads connected to the Unit. Any of the following operation may result in changes to memory status.
• Transferring I/O memory data to the CPU Unit from a Programming
Device.
• Changing present values in memory from a Programming Device.
• Force-setting/-resetting bits from a Programming Device.
• Transferring I/O memory from a host computer or from another PC on a
network.
!WARNING Do not attempt to take any Unit apart or touch the interior while the power is
being supplied. Doing so may result in electric shock.
xvi
!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.
!WARNING Provide safety measures in external circuits (i.e., not in the Programmable
Controller), including the following items, in order to ensure safety in the system if an abnormality occurs due to malfunction of the PC or another external
Safety Precautions3
factor affecting the PC operation. Not doing so may result in serious accidents.
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
• The PC will turn OFF all outputs when its self-diagnosis function detects
any error or when a severe failure alarm (FALS) instruction is executed.
As a countermeasure for such errors, external safety measures must be
provided to ensure safety in the system.
• The PC outputs may remain ON or OFF due to deposition or burning of
the output relays or destruction of the output transistors. As a countermeasure for such problems, external safety measures must be provided
to ensure safety in the system.
• When the 24-VDC output (service power supply to the PC) is overloaded
or short-circuited, the voltage may drop and result in the outputs being
turned OFF. As a countermeasure for such problems, external safety
measures must be provided to ensure safety in the system.
!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock.
!WARNING Do not touch the Power Supply Unit while power is being supplied or immedi-
ately after power has been turned OFF. Doing so may result in burns.
!Caution Execute online edit only after confirming that no adverse effects will be
caused by extending the cycle time. Otherwise, the input signals may not be
readable.
!Caution Confirm safety at the destination node before transferring a program to
another node or changing contents of the I/O memory area. Doing either of
these without confirming safety may result in injury.
!Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the
torque specified in the operation manual. The loose screws may result in
burning or malfunction.
xvii
Operating Environment Precautions4
4Operating Environment Precautions
!Caution Do not operate the control system in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
!Caution Take appropriate and sufficient countermeasures when installing systems in
the following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
!Caution The operating environment of the PC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PC
System. Be sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life
of the system.
5Application Precautions
Observe the following precautions when using the PC System.
!WARNING Always heed these precautions. Failure to observe the following precautions
could lead to serious or possibly fatal injury.
• Always ground the system to 100
connecting to a ground of 100
• Always turn OFF the power supply to the PC before attempting any of the
following. Not turning OFF the power supply may result in malfunction or
electric shock.
• Mounting or dismounting I/O Units, CPU Units, Memory Cassettes, Power
Supply Units, or any other Units.
• Assembling the Units.
• Connecting cables or wiring the system.
• Connecting or disconnecting the connectors.
• Setting DIP switches.
• Replacing the battery.
Ω or less when installing the Units. Not
Ω or less may result in electric shock.
xviii
Application Precautions5
!Caution Failure to observe the following precautions could lead to faulty operation of
the PC or the system, or could damage the PC or PC Units. Always heed
these precautions.
• Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal
lines, momentary power interruptions, or other causes.
• Fail-safe measures must be taken by the customer to ensure safety in the
event that outputs from Output Units remain ON as a result of internal circuit failures, which can occur in relays, transistors, and other elements.
• Always turn ON power to the PC before turning ON power to the control
system. If the PC power supply is turned ON after the control power supply, temporary errors may result in control system signals because the
output terminals on DC Output Units and other Units will momentarily turn
ON when power is turned ON to the PC.
• Do not turn OFF the power supply to the PC when data is being transferred. In particular, do not turn OFF the power supply when reading or
writing a Memory Card. Also, do not remove the Memory Card when the
BUSY indicator is lit. To remove a Memory Card, first press the memory
card power supply switch and then wait for the BUSY indicator to go out
before removing the Memory Card.
• If the I/O Hold Bit (SR 25212) is turned ON, the outputs from the PC will
not be turned OFF and will maintain their previous status when the PC is
switched from RUN or MONITOR mode to PROGRAM mode. Make sure
that the external loads will not produce dangerous conditions when this
occurs. (When operation stops for a fatal error, including those produced
with the FALS(07) instruction, all outputs from Output Unit will be turned
OFF and only the internal output status will be maintained.)
• Install the Units properly as specified in the operation manuals. Improper
installation of the Units may result in malfunction.
• Mount Units only after checking terminal blocks and connectors completely.
• When assembling the Units or mounting the end cover, be sure to lock
them securely as shown in the following illustrations. If they are not properly locked, desired functionality may not be achieved.
• Be sure to mount the end cover to the rightmost Unit.
• Be sure that all the mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals.
Incorrect tightening torque may result in malfunction.
• Be sure that the terminal blocks, Memory Units, expansion I/O cables,
and other items with locking devices are properly locked into place.
Improper locking may result in malfunction.
• Be sure to confirm the orientation and polarities when connecting terminal
blocks and connectors.
• Leave the label attached to the Unit when wiring. Removing the label may
result in malfunction if foreign matter enters the Unit.
• Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction.
• Wire all connections correctly.
• When supplying power at 200 to 240 V AC from a CQM1-PA216 Power
Supply Unit, always remove the metal jumper from the voltage selector
xix
Application Precautions5
terminals. The product will be destroyed if 200 to 240 V AC is supplied
while the metal jumper is attached.
• A ground of 100
terminals on the Power Supply Unit.
• Use crimp terminals for wiring. Do not connect bare stranded wires
directly to terminals. Connection of bare stranded wires may result in
burning.
• Do not apply voltages to the Input Units in excess of the rated input voltage. Excess voltages may result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of
the maximum switching capacity. Excess voltage or loads may result in
burning.
• Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning.
• Always use the power supply voltages specified in the operation manuals.
An incorrect voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the
rated voltage and frequency is supplied. Be particularly careful in places
where the power supply is unstable. An incorrect power supply may result
in malfunction.
• Disconnect the functional ground terminal when performing withstand
voltage tests. Not disconnecting the functional ground terminal may result
in burning.
• Check switch settings, the contents of the DM Area, and other preparations before starting operation. Starting operation without the proper settings or data may result in an unexpected operation.
• Check the user program for proper execution before actually running it on
the Unit. Not checking the program may result in an unexpected operation.
• Double-check all wiring and switch settings before turning ON the power
supply. Incorrect wiring may result in burning.
• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Before touching a Unit, be sure to first touch a grounded metallic object in
order to discharge any static build-up. Not doing so may result in malfunction or damage.
• Do not pull on the cables or bend the cables beyond their natural limit.
Doing either of these may break the cables.
• Do not place objects on top of the cables or other wiring lines. Doing so
may break the cables.
• Resume operation only after transferring to the new CPU Unit the contents of the DM Area, HR Area, and other data required for resuming
operation. Not doing so may result in an unexpected operation.
• Do not short the battery terminals or charge, disassemble, heat, or incinerate the battery. Do not subject the battery to strong shocks. Doing any
of these may result in leakage, rupture, heat generation, or ignition of the
battery. Dispose of any battery that has been dropped on the floor or oth-
Ω or less must be installed when shorting the GR and LG
xx
Application Precautions5
erwise subjected to excessive shock. Batteries that have been subjected
to shock may leak if they are used.
• UL standards required that batteries be replaced only by experienced
technicians. Do not allow unqualified persons to replace batteries.
• When replacing parts, be sure to confirm that the rating of a new part is
correct. Not doing so may result in malfunction or burning.
• When transporting or storing circuit boards, cover them in antistatic material to protect them from static electricity and maintain the proper storage
temperature.
• Do not touch circuit boards or the components mounted to them with your
bare hands. There are sharp leads and other parts on the boards that
may cause injury if handled improperly.
• Before touching a Unit or Board, be sure to first touch a grounded metallic
object to discharge any static build-up from your body. Not doing so may
result in malfunction or damage.
• Provide sufficient clearances around the Unit and other devices to ensure
proper heat dissipation. Do not cover the ventilation openings of the Unit.
• For wiring, use crimp terminals of the appropriate size as specified in relevant manuals.
• Do not allow metallic objects or conductive wires to enter the Unit.
• Set the operating settings of the Temperature Controller properly according to the system to be controlled.
• Provide appropriate safety measures, such as overheat prevention and
alarm systems, in separate circuits to ensure safety of the entire system
even when the Temperature Controller malfunctions.
• Allow at least 10 minutes after turning ON the Temperature Controller as
warmup time.
• Do not use thinner to clean the product. Use commercially available
cleaning alcohol.
• Mount the I/O Control Unit on the right of the CPU Block.
• When using Expansion I/O Blocks, configure the system so that the current consumptions for the CPU Block and each of the Expansion I/O
Blocks do not exceed the specified values, and that the total current consumption does not exceed the current capacity of the Power Supply Unit.
• Configure the system so that the number of Units in both the CPU Block
and Expansion I/O Blocks do not exceed the maximum number of connectable Units for the Block.
xxi
Conformance to EC Directives6
6Conformance to EC Directives
6-1Applicable Directives
•EMC Directives
• Low Voltage Directive
6-2Concepts
EMC Directives
OMRON devices that comply with EC Directives also conform to the related
EMC standards so that they can be more easily built into other devices or
machines. The actual products have been checked for conformity to EMC
standards (see the following note). Whether the products conform to the standards in the system used by the customer, however, must be checked by the
customer.
EMC-related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration, wiring, and other conditions of
the equipment or control panel in which the OMRON devices are installed.
The customer must, therefore, perform final checks to confirm that devices
and the overall machine conform to EMC standards.
Note Applicable EMC (Electromagnetic Compatibility) standards are as follows:
Always ensure that devices operating at voltages of 50 to 1,000 V AC or 75 to
1,500 V DC meet the required safety standards for the PC (EN61131-2).
6-3Conformance to EC Directives
The CQM1H-series PCs comply with EC Directives. To ensure that the
machine or device in which a CQM1H-series PC is used complies with EC
directives, the PC must be installed as follows:
1, 2, 3...
1. The PC must be installed within a control panel.
2. Reinforced insulation or double insulation must be used for the DC power
supplies used for the communications and I/O power supplies.
3. PCs complying with EC Directives also conform to the Common Emission
Standard (EN61000-6-4). When a PC is built into a machine, however,
noise can be generated by switching devices using relay outputs and
cause the overall machine to fail to meet the Standards. If this occurs,
surge killers must be connected or other measures taken external to the
PC.
The following methods represent typical methods for reducing noise, and
may not be sufficient in all cases. Required countermeasures will vary depending on the devices connected to the control panel, wiring, the configuration of the system, and other conditions.
(Radiated emission: 10-m regulations)
6-4Relay Output Noise Reduction Methods
The CQM1H-series PCs conforms to the Common Emission Standards
(EN61000-6-4) of the EMC Directives. However, noise generated by relay out-
xxii
Conformance to EC Directives6
put switching may not satisfy these Standards. In such a case, a noise filter
must be connected to the load side or other appropriate countermeasures
must be provided external to the PC.
Countermeasures taken to satisfy the standards vary depending on the
devices on the load side, wiring, configuration of machines, etc. Following are
examples of countermeasures for reducing the generated noise.
Countermeasures
Refer to EN61000-6-4 for more details.
Countermeasures are not required if the frequency of load switching for the
whole system including the PC is less than 5 times per minute.
Countermeasures are required if the frequency of load switching for the whole
system including the PC is 5 times or more per minute.
Countermeasure Examples
When switching an inductive load, connect a surge protector, diodes, etc., in
parallel with the load or contact as shown below.
CircuitCurrentCharacteristicRequired element
ACDC
CR method
Powe r
supply
Diode method
Powe r
supply
Varistor method
Power
supply
YesYesIf the load is a relay or solenoid, there is
Inductive
load
NoYesThe diode connected in parallel with
Inductive
load
YesYesThe varistor method prevents the
Inductive
load
a time lag between the moment the
circuit is opened and the moment the
load is reset.
If the supply voltage is 24 or 48 V, insert
the surge protector in parallel with the
load. If the supply voltage is 100 to 200
V, insert the surge protector between
the contacts.
the load changes energy accumulated
by the coil into a current, which then
flows into the coil so that the current will
be converted into Joule heat by the
resistance of the inductive load.
This time lag, between the moment the
circuit is opened and the moment the
load is reset, caused by this method is
longer than that caused by the CR
method.
imposition of high voltage between the
contacts by using the constant voltage
characteristic of the varistor. There is
time lag between the moment the
circuit is opened and the moment the
load is reset.
If the supply voltage is 24 or 48 V, insert
the varistor in parallel with the load. If
the supply voltage is 100 to 200 V,
insert the varistor between the
contacts.
The capacitance of the capacitor must
be 1 to 0.5 µF per contact current of
1 A and resistance of the resistor must
be 0.5 to 1 Ω per contact voltage of 1 V.
These values, however, vary with the
load and the characteristics of the
relay. Decide these values from testing,
and take into consideration that the
capacitance suppresses spark
discharge when the contacts are
separated and the resistance limits the
current that flows into the load when
the circuit is closed again.
The dielectric strength of the capacitor
must be 200 to 300 V. If the circuit is an
AC circuit, use a capacitor with no
polarity.
The reversed dielectric strength value
of the diode must be at least 10 times
as large as the circuit voltage value.
The forward current of the diode must
be the same as or larger than the load
current.
The reversed dielectric strength value
of the diode may be two to three times
larger than the supply voltage if the
surge protector is applied to electronic
circuits with low circuit voltages.
---
xxiii
Upgrades Made to New Version of CQM1H CPU Units7
When switching a load with a high inrush current such as an incandescent
lamp, suppress the inrush current as shown below.
Countermeasure 1
OUT
R
COM
Providing a dark current of approx. Providing a limiting resistor
one-third of the rated value through
an incandescent lamp
Countermeasure 2
R
OUT
COM
7Upgrades Made to New Version of CQM1H CPU Units
The following changes in specifications apply to all CQM1H CPU Units manufactured on or after 1 June 2000 (manufacturing number 0160). Check the
manufacturing number of your CPU Units to see if these specifications apply.
7-1Reading Manufacturing Numbers
0 1 6 0
▲
▲
▲
Rightmost digit of year (2000 = 0)
Month (1 to 9 = Jan to Sept, x to z = Oct to Dec)
Day of month (01 to 31)
7-2Changes in Specifications
Change to Settings of Pin 7 on DIP Switch
It is no longer necessary to set the device being connected to the peripheral
port using the setting of pin 7 on the front panel DIP switch. The setting of pin
7 is ignored and the device connected to the peripheral port (e.g., a Programming Console or personal computer running Programming Device software)
will be automatically detected.
Front Panel DIP Switch
Pin 7OFFThe setting of pin 7 has no special function.
ON
Effect of Pin 5 and Pin 7 on Peripheral Port
Front panel DIP
switch
Pin 5Pin 7Programming Console con-
OFFOFF/ONProgramming ConsoleOperation according to PLC
ONOFF/ONProgramming ConsoleOperation according to standard
Leave it at the factory setting.
Peripheral port operation
nected
Factory setting: ON
Device other than Programming
Console connected
Setup in DM 6650 to DM 6654
settings
xxiv
Note The setting of pin 7 is ignored. Leave it at the factory setting.
Upgrades Made to New Version of CQM1H CPU Units7
Effect of Pin 5 and Pin 7 on Serial Communications Mode
Front panel DIP
switch
Pin 5Pin 7Programming
Console
OFFOFF/ONOKOKOKOKNoNo
ONOFF/ONOKOK (standard
Peripheral bus Host LinkNo-protocol1:1 data linkNT Link (1:1
According to PLC Setup
settings)
OK (standard
settings)
Note The setting of pin 7 is ignored. Leave it at the factory setting.
Effect of Pin 7 on the Operating Mode at Startup
The effect of the setting of pin 7 on the operating mode at startup is as shown
below following the information provided in Change to Settings of Pin 7 on DIPSwitch on the previous page.
PLC Setup Setting
AddressBitsSetting
DM 660008 to 1500 Hex
Peripheral port
mode)
NoNoNo
Operating Mode
Connected device at startupSetting of pin 7 on DIP switch
ONOFF
Nothing connectedRUN modePROGRAM mode
Programming ConsoleMode set on key switch on Programming Console
Device other than Programming Console
PROGRAM or RUN mode depending on
the Connecting Cable (See note.)
PROGRAM mode
Note The following table shows the relationship between the operating mode and
Connecting Cable when a device other than a Programming Console is connected.
Connecting CableOperating mode at startup
CS1W-CN114 + CQM1-CIF01/02PROGRAM mode
CS1W-CN118 + XW2Z-200S/500S (-V)PROGRAM mode
CS1W-CN226/626RUN mode (See note.)
CS1W-CN118 + XW2Z-200S/500S-CVRUN mode (See note.)
Note If the power supply to the CQM1H is cycled after connected online to a per-
sonal computer-based Programming Device, PROGRAM mode will be
entered.
Addition of Special Instruction for Temperature Control Units
The I/O COMMAND TRANSMISSION instruction (IOTC(– –)) has been added
for the CQM1-TC20@/TC30@ Temperature Control Units. Refer to the
CQM1H/CQM1 Series Dedicated I/O Units Operation Manual (W238-E1-09)
for details.
xxv
Upgrades Made to New Version of CQM1H CPU Units7
xxvi
SECTION 1
Introduction
This section describes the CQM1H’s special features and functions, describes the system configurations, and outlines the
steps required before operation. It also provides a list of CQM1H functions by purpose and a comparison between the
CQM1H and the CQM1. Read this section first if you have not previously used the CQM1H.
Refer to the CQM1H Programming Manual for information on programming.
The CQM1H is a compact Programmable Controller (PC) that supports communications and other advanced functions. It is a package-type PC that is
mounted to DIN Track to control small to medium-size machines.
A flexible system configuration is enhanced by serial communications with a
protocol macro function, user-installed boards called Inner Boards, network
communications, a wide range of monitoring and setting methods, higher
speed, and larger capacity. These features enable added-value machine control.
• Mount up to two Inner Boards to add communications or control functions.
Communications Functions: Serial Communications Board
Control Functions: High-speed Counter Board, Pulse I/O Board, Absolute
Encoder Interface Board, Analog Setting Board, and Analog I/O Board
• Mount a Controller Link Unit to connect to a Controller Link Network.
• Connect simultaneously to both a Programming Device and a Programmable Terminal (PT).
• Obtain higher speed and capacity in comparison to the CQM1: 1.25 times
faster, twice the program capacity (15.2 Kwords), twice the I/O capacity
(512 points), and twice the data memory capacity (12 Kwords).
• Use new instructions.
• Maintain compatibility with previous models of PC.
Flexible System
Configuration
Higher Speeds and
Greater Capacity
The CQM1H does not require a Backplane and is constructed by connecting
Units via connectors on the sides of the Units, allowing flexible system configuration. The CPU Unit contains 16 built-in DC input points. Two Inner Boards
can be mounted in the CPU Unit. One Controller Link Unit (a Communications
Unit) and a combined maximum of eleven I/O Units and Dedicated I/O Units
can also be connected. If an Expansion I/O Block is used, a maximum of 16
Units can be connected. (See 1-2-1 Basic Configuration.)
Note1. The CQM1H is mounted to DIN Track.
2. Only the CQM1H-CPU51/61 CPU Units support Inner Boards and the
Controller Link Unit.
Units assembled via connectors on their sides.
Power Supply
Unit
Controller
Link Unit
Inner Boards 16 built-in
inputs
CPU Unit
Execution times have been reduced to 0.375
(from 0.50
µs) and to 0.70 ms for overseeing (from 0.80 ms), reducing the total
23.5
µs for the CQM1), to 17.7 µs for the MOVE instruction (from
cycle time by approximately 25%.
• The program capacity, the I/O capacity, and the data memory capacity
have all been approximately doubled. The program capacity has been
increased to 15.2 Kwords (from 7.2 Kwords for the CQM1); the I/O capac-
I/O Units and Dedicated I/O Units
End Cover
µs for the LOAD instruction
2
Fe at ur esSection 1-1
ity, to 512 points (from 256 points); and the data memory capacity, to
6 Kwords of DM and 6 Kwords of EM (from 6 Kwords of DM only).
• A 16-Kword Memory Cassette can be mounted in the CQM1H to handle
large user programs or more data. These features ensure a higher level
of machine control and greater ease of use.
Increased Functionality
with Inner Boards
The CQM1H features Inner Boards that allow serial communications, multipoint high-speed counter (rotary encoder) inputs, simple positioning (trapezoidal acceleration/deceleration pulse outputs), speed changes, PWM (variable
duty-factor pulse) outputs, absolute rotary encoder inputs, analog I/O (4
inputs, 2 outputs), and analog settings.
A Serial Communications Board, High-speed Counter Board, Pulse I/O
Board, Absolute Encoder Interface Board, Analog I/O Board, and Analog Setting Board are available. These Inner Boards can be combined, mounted and
used as required for the machine being controlled. (There are mounting
restrictions for some of the Inner Boards.)
Note The CPU Unit also provides16 built-in inputs, as well as high-speed counter
and input interrupt functions. Pulse outputs are also supported using a standard Transistor Output Unit.
Rotary Encoder
Two encoders can be connected.
(Single-phase: 50 kHz; phase difference: 25 kHz.)
Motor driver
Absolute Encoder Inputs
Absolute Encoder Interface Board
Absolute Encoder
Two encoders can be connected.
(4 kHz max.; gray code binary)
Two pulse outputs
(50 kHz max.)
High-speed Counter
High-speed Counter Board
Rotary Encoder
Four encoders can be connected.
(Single-phase: 50 kHz/500 kHz switchable;
phase difference: 1/2/4 multiplication factor,
25 kHz/250 kHz switchable)
Servomotor or
Stepping Motor
Analog Settings
Analog Setting Board
Set with Philips
screwdriver
The 4 settings are stored in
the AR area inside the CPU
Unit. These values can be
used for timer settings or
other purposes.
Analog I/O
Analog I/O Board
Analog inputs
4 inputs max.
Analog outputs
2 outputs max.
Pulse outputs also supported from Transistor
Output Unit. (20 Hz to 1 kHz max.)
CPU Unit built-in inputs: High-speed counter (1 only)
(Single-phase 5 kHz; phase difference 2.5 kHz)
Rotary encoder
(1 only)
or Interrupts inputs (4 inputs max.)
Example: Photo-microsensor
3
Fe at ur esSection 1-1
Better Connections to
Machine Components with
Serial Communications
Connections can be easily made to general-purpose machine components
and dedicated controllers. The Serial Communications Board (an Inner
Board) supports a protocol macro function. You can create macros for protocols according to the communications specifications of the external device,
allowing data transfers with general-purpose devices to be executed with a
single PMCR instruction. Essentially any device with a serial port can be communicated with, such as temperature controllers, bar-code readers, and dedicated numeric controllers.
Serial communications
Serial Communications Board
The following serial communications modes are available:
• Protocol Macro
• Host Link
• No-protocol
• 1:1 Data Link
• NT Link (1:1 mode/1:N mode)
RS-232C
Distributed Control with
Compact PCs with
Network
Communications
RS-422A/485
Temperature controller
General-purpose external devices with RS-232C or RS-422A/485 port.
Bar-code readerorDedicated controller
A Controller Link Unit can be included in the CQM1H. Data can be exchanged
between several PCs using a Controller Link Network. Data links are supported to create shared data areas and message communications are supported to enable sending required data and commands using network
communications instructions. The Controller Link Network can be easily constructed using twisted-pair cable. Data exchange is also supported with
C200HX/HG/HE, CS-series, CVM1, and CV-series PCs, as well as with personal computers.
Note Data links can be created with another CQM1H or with a CQM1, CPM1,
CPM1A, CPM2A, CPM2C, SRM1, C200HX/HG/HE, or C200HS simply by
making a 1:1 connection between the built-in RS-232C ports in the CPU
Units.
4
Fe at ur esSection 1-1
Network communications instructions,
such as SEND, RECV, and CMND
Controller Link Unit
CQM1H
Baud rate: 2 Mbps; transmission distance: 1 km (when baud rate is 500 kbps); max. No. of nodes: 32.
A maximum of 8,000 words per node can be sent for the CQM1H.
Data exchange supported for CQM1, CQM1H, CS-series, C200HX/HG/HE, and CVM1/CV-series PCs.
High-speed/
Long-distance
Communications with
CompoBus/S
Controller Link Unit
Data link
Message communications
Controller Link Network
CQM1H
A CompoBus/S Master Unit can be included in the CQM1H. High-speed or
long-distance remote I/O communications can be performed with CompoBus/
S Slaves. (The CompoBus/S Master Unit is a Dedicated I/O Unit for the
CQM1H.)
CQM1H
CompoBus/S Master Unit
CompoBus/S (high-speed or long-distance remote I/O)
A Wide Range of HMI
Monitoring and Setting
Methods
CompoBus/S Slaves
Remote I/O Terminals, Connector Terminals,
Sensor Terminals, Analog Terminals, etc.
Programming Devices and Programmable Terminals (PTs) can be connected
to up to four ports, two ports on the CPU Unit and two ports on a Serial Communications Board. It is thus possible to set up and monitor machine control
from a PT while monitoring or programming from a Programming Console or a
personal computer.
Programming Console
Personal computer
Peripheral port on CPU Unit
RS-232C port on Serial
Communications Board
PT
RS-422A/485 port
RS-232C port on CPU Unit
Simultaneous connection possible
Temperature controller or other device
5
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