Thank you for choosing this SYSDRIVE 3G3MV-series product. Proper use
and handling of the product will ensure proper product performance, will
lengthen product life, and may prevent possible accidents.
Please read this manual thoroughly and handle and operate the product
with care.
1. To ensure safe and proper use of the OMRON Inverters, please read this USER’S
MANUAL (Cat. No. I527-E1) to gain sufficient knowledge of the devices, safety information, and precautions before actual use.
2. The products are illustrated without covers and shieldings for closer look in this
USER’S MANUAL. For actual use of the products, make sure to use the covers and
shieldings as specified.
3. This USER’S MANUAL and other related user’s manuals are to be delivered to the
actual end users of the products.
4. Please keep this manual close at hand for future reference.
5. If the product has been left unused for a long time, please inquire at our sales representative.
NOTICE
1. This manual describes the functions of the product and relations with other
products. You should assume that anything not described in this manual is
not possible.
2. Although care has been given in documenting the product, please contact your
OMRON representative if you have any suggestions on improving this manual.
3. The product contains potentially dangerous parts under the cover. Do not attempt
to open the cover under any circumstances. Doing so may result in injury or death
and may damage the product. Never attempt to repair or disassemble the product.
4. We recommend that you add the following precautions to any instruction manuals
you prepare for the system into which the product is being installed.
S Precautions on the dangers of high-voltage equipment.
S Precautions on touching the terminals of the product even after power has been
turned off. (These terminals are live even with the power turned off.)
5. Specifications and functions may be changed without notice in order to improve
product performance.
Items to Check Before Unpacking
Check the following items before removing the product from the package:
S Has the correct product been delivered (i.e., the correct model number and speci-
fications)?
S Has the product been damaged in shipping?
S Are any screws or bolts loose?
Page 3
USER’S MANUAL
SYSDRIVE 3G3MV SERIES
Multi-function Compact Inverter
Page 4
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified
operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual.
Always heed the information provided with them. Failure to heed precautions can result in
injury to people or damage to property.
!
DANGERIndicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury. Additionally, there may be severe property damage.
WARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death
!
or serious injury. Additionally, there may be severe property damage.
CautionIndicates a potentially hazardous situation which, if not avoided, may result in minor
!
or moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when
it refers to an OMRON product, regardless of whether or not it appears in the proper name
of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products,
often means “word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different
types of information.
Note Indicates information of particular interest for efficient and convenient operation of the product.
OMRON, 1999
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
OMRON is constantly striving to improve its high-quality products, the information contained in this manual
is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Page 5
General Precautions
Observe the following precautions when using the SYSDRIVE Inverters and peripheral
devices.
This manual may include illustrations of the product with protective covers removed in order
to describe the components of the product in detail. Make sure that these protective covers
are on the product before use.
Consult your OMRON representative when using the product after a long period of storage.
WARNINGDo not touch the inside of the Inverter. Doing so may result in electrical shock.
!
WARNINGOperation, maintenance, or inspection must be performed after turning OFF the
!
power supply, confirming that the CHARGE indicator (or status indicators) are OFF,
and after waiting for the time specified on the front cover. Not doing so may result in
electrical shock.
WARNINGDo not damage, pull on, apply stress to, place heavy objects on, or pinch the cables.
!
Doing so may result in electrical shock.
WARNINGDo not touch the rotating parts of the motor under operation. Doing so may result in
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injury.
WARNINGDo not modify the product. Doing so may result in injury or damage to the product.
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CautionDo not store, install, or operate the product in the following places. Doing so may
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result in electrical shock, fire or damage to the product.
S Locations subject to direct sunlight.
S Locations subject to temperatures or humidity outside the range specified in the
specifications.
S Locations subject to condensation as the result of severe changes in temperature.
S Locations subject to corrosive or flammable gases.
S Locations subject to exposure to combustibles.
S Locations subject to dust (especially iron dust) or salts.
S Locations subject to exposure to water, oil, or chemicals.
S Locations subject to shock or vibration.
CautionDo not touch the Inverter radiator, regenerative resistor, or Servomotor while the
!
power is being supplied or soon after the power is turned OFF. Doing so may result in
a skin burn due to the hot surface.
CautionDo not conduct a dielectric strength test on any part of the Inverter. Doing so may
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result in damage to the product or malfunction.
CautionTake appropriate and sufficient countermeasures when installing systems in the fol-
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lowing locations. Not doing so may result in equipment damage.
S Locations subject to static electricity or other forms of noise.
S Locations subject to strong electromagnetic fields and magnetic fields.
S Locations subject to possible exposure to radioactivity.
S Locations close to power supplies.
Page 6
Transportation Precautions
CautionDo not hold by front cover or panel , instead, hold by the radiation fin (heat sink) while
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transporting the product. Doing so may result in injury.
CautionDo not pull on the cables. Doing so may result in damage to the product or malfunc-
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tion.
CautionUse the eye-bolts only for transporting the Inverter. Using them for transporting the
!
machinery may result in injury or malfunction.
Installation Precautions
WARNINGProvide an appropriate stopping device on the machine side to secure safety. (A
!
holding brake is not a stopping device for securing safety.) Not doing so may result in
injury.
WARNINGProvide an external emergency stopping device that allows an instantaneous stop of
!
operation and power interruption. Not doing so may result in injury.
CautionBe sure to install the product in the correct direction and provide specified clear-
!
ances between the Inverter and control panel or with other devices. Not doing so
may result in fire or malfunction.
CautionDo not allow foreign objects to enter inside the product. Doing so may result in fire or
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malfunction.
CautionDo not apply any strong impact. Doing so may result in damage to the product or
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malfunction.
Wiring Precautions
WARNINGWiring must be performed only after confirming that the power supply has been
!
turned OFF. Not doing so may result in electrical shock.
WARNINGWiring must be performed by authorized personnel. Not doing so may result in
!
electrical shock or fire.
WARNINGBe sure to confirm operation only after wiring the emergency stop circuit. Not doing
!
so may result in injury.
WARNINGAlways connect the ground terminals to a ground of 100 Ω or less for the 200-V AC
!
class, or 10 Ω or less for the 400-V AC class. Not connecting to a proper ground may
result in electrical shock.
Page 7
CautionInstall external breakers and take other safety measures against short-circuiting in
!
external wiring. Not doing so may result in fire.
CautionConfirm that the rated input voltage of the Inverter is the same as the AC power sup-
!
ply voltage. An incorrect power supply may result in fire, injury, or malfunction.
CautionConnect the Braking Resistor and Braking Resistor Unit as specified in the manual.
!
Not doing so may result in fire.
CautionBe sure to wire correctly and securely. Not doing so may result in injury or damage to
!
the product.
CautionBe sure to firmly tighten the screws on the terminal block. Not doing so may result in
!
fire, injury, or damage to the product.
CautionDo not connect an AC power to the U, V, or W output. Doing so may result in damage
!
to the product or malfunction.
CautionThe motor may start operation if input terminal S2 is turned ON with the default
!
parameter settings. Wire terminals with NC contacts (e.g., 3-wire sequences) only
after setting the multi-function input parameters.
Operation and Adjustment Precautions
WARNINGTurn ON the input power supply only after mounting the front cover, terminal covers,
!
bottom cover, Operator, and optional items. Not doing so may result in electrical
shock.
WARNINGDo not remove the front cover, terminal covers, bottom cover, Operator, or optional
!
items while the power is being supplied. Not doing so may result in electrical shock or
damage to the product.
WARNINGDo not operate the Operator or switches with wet hands. Doing so may result in
!
electrical shock.
WARNINGDo not touch the inside of the Inverter. Doing so may result in electrical shock.
!
WARNINGDo not come close to the machine when using the error retry function because the
!
machine may abruptly start when stopped by an alarm. Doing so may result in injury.
WARNINGDo not come close to the machine immediately after resetting momentary power
!
interruption to avoid an unexpected restart (if operation is set to be continued in the
processing selection function after momentary power interruption is reset). Doing so
may result in injury.
Page 8
WARNINGProvide a separate emergency stop switch because the STOP Key on the Operator
!
is valid only when function settings are performed. Not doing so may result in injury.
WARNINGBe sure confirm that the RUN signal is turned OFF before turning ON the power
!
supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so
while the RUN signal is turned ON may result in injury.
CautionBe sure to confirm permissible ranges of motors and machines before operation
!
because the Inverter speed can be easily changed from low to high. Not doing so
may result in damage to the product.
CautionProvide a separate holding brake when necessary. Not doing so may result in injury.
!
CautionDo not perform a signal check during operation. Doing so may result in injury or dam-
!
age to the product.
CautionDo not carelessly change settings. Doing so may result in injury or damage to the
!
product.
Maintenance and Inspection Precautions
WARNINGDo not touch the Inverter terminals while the power is being supplied.
!
WARNINGMaintenance or inspection must be performed only after turning OFF the power
!
supply, confirming that the CHARGE indicator (or status indicators) is turned OFF,
and after waiting for the time specified on the front cover. Not doing so may result in
electrical shock.
WARNINGMaintenance, inspection, or parts replacement must be performed by authorized
!
personnel. Not doing so may result in electrical shock or injury.
WARNINGDo not attempt to take the Unit apart or repair. Doing either of these may result in
!
electrical shock or injury.
CautionCarefully handle the Inverter because it uses semiconductor elements. Careless
!
handling may result in malfunction.
CautionDo not change wiring, disconnect connectors, the Operator, or optional items, or
!
replace fans while power is being supplied. Doing so may result in injury, damage to
the product, or malfunction.
Page 9
Warning Labels
Warning labels are pasted on the product as shown in the following illustration. Be sure to
follow the instructions given there.
H Warning Labels
H Contents of Warning
Warning label
Page 10
Checking Before Unpacking
H Checking the Product
On delivery, always check that the delivered product is the SYSDRIVE 3G3MV Inverter that you
ordered.
Should you find any problems with the product, immediately contact your nearest local sales
representative.
Note The figures in parentheses indicate capacities for motors used in Japan.
Voltage Class
2Three-phase 200-V AC input (200-V class)
BSingle-phase 200-V AC input (200-V class)
4Three-phase 400-V AC input (400-V class)
Page 11
Installation Type
APanel-mounting (IP10 min.) or closed wall-mounting models
CClosed wall-mounting models
(NEMA1 type for North America)
Note A-type models with 5.5-KW and 7.5-KW capacity also have NEMA1 enclosure ratings.
D Checking for Damage
Check the overall appearance and check for damage or scratches resulting from transportation.
H Checking the Accessories
Note that this manual is the only accessory provided with the 3G3MV. Set screws and other necessary
parts must be provided by the user.
Page 12
Read and Understand this Manual
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Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for
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a period of one year (or other period if specified) from date of sale by OMRON.
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БББББББББББББББББББББББББББББББ
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING
NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
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PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
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DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
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INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
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LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
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PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR
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STRICT LIABILITY.
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In no event shall the responsibility of OMRON for any act exceed the individual price of the product on
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which liability is asserted.
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IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS
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WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
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CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Page 13
Application Considerations
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SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to
the combination of products in the customer’s application or use of the products.
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At the customer’s request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
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complete determination of the suitability of the products in combination with the end product, machine,
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system, or other application or use.
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The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the
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uses listed may be suitable for the products:
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• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions
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or uses not described in this manual.
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• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
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equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
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industry or government regulations.
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• Systems, machines, and equipment that could present a risk to life or property.
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Please know and observe all prohibitions of use applicable to the products.
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NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
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PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
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INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
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PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any
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consequence thereof.
Page 14
Disclaimers
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CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
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It is our practice to change model numbers when published ratings or features are changed, or when
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significant construction changes are made. However, some specifications of the products may be
changed without any notice. When in doubt, special model numbers may be assigned to fix or establish
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key specifications for your application on your request. Please consult with your OMRON representative
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at any time to confirm actual specifications of purchased products.
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DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
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tolerances are shown.
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PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and
does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users
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must correlate it to actual application requirements. Actual performance is subject to the OMRON
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Warranty and Limitations of Liability.
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ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
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Page 15
About this Manual
This manual is divided into the chapters described in the following table. Information is organized by
application area to enable you to use the manual more efficiently.
ChapterContents
Chapter 1 OverviewDescribes features and nomenclature.
Chapter 2 DesignProvides dimensions, installation methods, wiring methods, peripheral
device design information, and peripheral device selection information.
Chapter 3 Preparing for Operation
and Monitoring
Chapter 4 Test RunDescribes the method for controlling a motor through the frequency
Chapter 5 Basic OperationDescribes basic Inverter control functions for users not familiar with
Chapter 6 Advanced OperationDescribes all of the functions provided by the Inverter. These functions
Chapter 7 CommunicationsDescribes the general-purpose RS-422/RS-485 communications
Chapter 8 Maintenance OperationsProvides maintenance, inspection, and troubleshooting information.
Chapter 9 SpecificationsProvides Inverter specifications, as well as the specifications and
Chapter 10 List of ParametersLists basic information on Inverter parameters as a reference for users
Chapter 11 Using the Inverter for a
Motor
Describes nomenclature and Digital Operator procedures for operating
and monitoring Inverters. Data copying and other functions are
described.
adjuster on the front of the Inverter. This can be used for trial
operation of the system.
Inverters. The functions that must be understood to drive a motor with
an Inverter are described.
will enable more advanced applications, and includes functions that
will improve motor control through the Inverter, such as
responsiveness (torque characteristics), increasing speed accuracy,
PID control, overtorque detection, and other functions.
functions provided by the Inverter, including connection methods and
sample programming for SYSMAC Programmable Controllers.
dimensions of peripheral devices.
already familiar with Inverter operation. Parameters are listed in order
with the page numbers of further information for easy reference.
Describes information on using the Inverter for a motor.
The multi-function compact SYSDRIVE 3G3MV-Series Inverter is the first compact
Inverter to feature open-loop vector control.
The 3G3MV Inverter meets EC Directives and UL/cUL standard requirements for worldwide use.
Furthermore, the 3G3MV-Series Inverter incorporates a variety of convenient control,
network, and I/O functions that are versatile and easy-to-use.
H SYSDRIVE 3G3MV Inverter Models
• The following 200-V-class (three- and single-phase 200-V AC types) and 400-V-class (three-phase
400-V AC type) 3G3MV models are available.
Rated voltageEnclosure ratingMaximum applied
motor capacity
3-phase 200 V ACPanel-mounting models
(conform to IP20)
Closed wall-mounting
models (conform to
NEMA1 and IP20)
Single-phase 200 V ACPanel-mounting models
(conform to IP20)
3-phase 400 V ACPanel-mounting models
(conform to IP20)
Closed wall-mounting
models (conform to
NEMA1 and IP20)
0.1 (0.1) kW3G3MV-A2001
0.25 (0.2) kW3G3MV-A2002
0.55 (0.4) kW3G3MV-A2004
1.1 (0.75) kW3G3MV-A2007
1.5 (1.5) kW3G3MV-A2015
2.2 (2.2) kW3G3MV-A2022
3.7 (3.7) kW3G3MV-A2037
5.5 (5.5) kW3G3MV-A2055
7.5 (7.5) kW3G3MV-A2075
0.1 (0.1) kW3G3MV-AB001
0.25 (0.2) kW3G3MV-AB002
0.55 (0.4) kW3G3MV-AB004
1.1 (0.75) kW3G3MV-AB007
1.5 (1.5) kW3G3MV-AB015
2.2 (2.2) kW3G3MV-AB022
3.7 (3.7) kW3G3MV-AB037
0.37 (0.2) kW3G3MV-A4002
0.55 (0.4) kW3G3MV-A4004
1.1 (0.75) kW3G3MV-A4007
1.5 (1.5) kW3G3MV-A4015
2.2 (2.2) kW3G3MV-A4022
3.7 (3.7) kW3G3MV-A4037
5.5 (5.5) kW3G3MV-A4055
7.5 (7.5) kW3G3MV-A4075
Model
Note The figures in parentheses indicate capacities for motors used in Japan.
1-2
Page 22
OverviewChapter 1
H Powerful Torque Ideal for a Variety of Applications
The 3G3MV is OMRON’s first compact Inverter incorporating an open-loop vector control function,
which ensures a torque output that is 150% of the rated motor torque at an output frequency of 1 Hz.
Ensures a more powerful revolution at low frequencies than any conventional inverter. Furthermore, the
3G3MV Inverter suppresses the revolution fluctuation caused by the load.
Incorporates a fully automatic torque boost function that drives the motor powerfully in V/f control.
Incorporates a high-speed current limit function, thus suppressing overcurrent caused by high torque
and ensuring smooth operation of the motor.
H Convenient Easy-to-use Functions
• The FREQUENCY adjuster of the Digital Operator allows easy operation. The default setting is for
operation according to the FREQUENCY adjuster setting.
• The Digital Operator has a parameter copy function ensuring easy parameter control.
• Ease of maintenance is ensured. The cooling fan is easily replaceable. The life of the cooling fan can
be prolonged by turning ON the cooling fan only when the Inverter is in operation.
• Incorporates a control transistor. Therefore, the Inverter will provide powerful control by just connect-
ing a braking resistor.
• Incorporates an inrush current preventive circuit that prevents contact weld at the input power supply
block.
H International Standards (EC Directives and UL/cUL Standards)
The 3G3MV Inverter meets the EC Directives and UL/cUL standard requirements for worldwide use.
• Supports RS-422 and RS-485 communications conforming to the MODBUS Communications Proto-
col, thus making it possible to easily construct networks with the use of the Protocol Macro or ASCII
Unit mounted on an OMRON SYSMAC PLC. The MODBUS Communications Protocol is a trademark
of AEG Schneider Automation.
• Connects to the 3G3MV-PDRT2 DeviceNet Communications Unit. A remote I/O function for Device-
Net communications Unit is available to the 3G3MV Inverter, which ensures ease of communications
just like standard I/O communications.
Furthermore, DeviceNet communications conform to the DeviceNet communications protocol for
open networks, thus allowing construction of multi-vendor networks in which other companies’
devices can coexist.
Note1. MODBUS communications and DeviceNet communications cannot be performed simulta-
neously. It is necessary to select the type of communications required.
Note2. Only DeviceNet Communications Units manufactured after January 1st, 2000 can be con-
nected to 5.5-kW and 7.5-kW Inverters. Earlier products are not compatible with these Inverters.
1-3
Page 23
OverviewChapter 1
H Handles a Variety of I/O Signals
Handles a variety of I/O signals over a wide application range as described below.
• Analog voltage input: 0 to 10 V
• Analog current input: 4 to 20 or 0 to 20 mA
• Pulse train input:0.1 to 33.0 kHz set with parameter
• Multi-function analog output or pulse train output is selectable as monitor output
H Suppression of Harmonics
Connects to DC reactors, thus suppressing harmonics more effectively than conventional AC reactors.
Further improvement in the suppression of harmonics is possible with the combined use of the DC and
AC reactors.
1-4
Page 24
OverviewChapter 1
1-2Nomenclature
H Panel
Digital Operator
Front panel
mounting
screw
Terminal
cover
Four
mounting
holes
RUN indicator
ALARM display
Front cover
Bottom cover
Note None of the following 200-V models have a terminal cover or mounting holes. Instead, the front
cover is used as a terminal cover and two U-shaped cutouts are provided in place of the mounting
holes.
3G3MV-A2001 (0.1 kW), 3G3MV-A2002 (0.2 kW), 3G3MV-A2004 (0.4 kW), and 3G3MV-A2007
(0.75 kW)
3G3MV-AB001 (0.1 kW), 3G3MV-AB002 (0.2 kW), and 3G3MV-AB004 (0.4 kW)
1-5
Page 25
OverviewChapter 1
H Digital Operator
Data display
Simplified-LED
indicators
Operation keys
AppearanceNameFunction
Data displayDisplays relevant data items, such as frequency reference,
output frequency, and parameter set values.
FREQUENCY adjusterSets the frequency reference within a range between 0 Hz
and the maximum frequency.
FREF indicatorThe frequency reference can be monitored or set while this
indicator is lit.
FOUT indicatorThe output frequency of the Inverter can be monitored
while this indicator is lit.
IOUT indicatorThe output current of the Inverter can be monitored while
this indicator is lit.
MNTR indicatorThe values set in U01 through U18 are monitored while
this indicator is lit.
F/R indicatorThe direction of rotation can be selected while this
indicator is lit when operating the Inverter with the RUN
Key.
LO/RE indicatorThe operation of the Inverter through the Digital Operator
or according to the set parameters is selectable while this
indicator is lit.
FREQUENCY
adjuster
1-6
Note This status of this indicator can be only monitored
while the Inverter is in operation. Any RUN command
input is ignored while this indicator is lit.
PRGM indicatorThe parameters in n001 through n179 can be set or
monitored while this indicator is lit.
Note While the Inverter is in operation, the parameters can
be only monitored and only some parameters can be
changed. Any RUN command input is ignored while
this indicator is lit.
Mode KeySwitches the simplified-LED (setting and monitor) item
indicators in sequence.
Parameter being set will be canceled if this key is pressed
before entering the setting.
Enter KeyEnters multi-function monitor numbers, parameter
numbers, and internal data values after they are set or
changed.
RUN KeyStarts the Inverter running when the 3G3MV is in operation
with the Digital Operator.
STOP/RESET KeyStops the Inverter unless parameter n007 is set to disable
the STOP Key. Functions as a Reset Key when an Inverter
error occurs. (See note.)
Note For safety reasons, the reset will not work while a RUN command (forward or reverse) is in effect.
Wait until the RUN command is OFF before resetting the Inverter.
1-7
Page 27
OverviewChapter 1
1-3New Features
New features have been added to 3G3MV-Series models with 5.5-kW and 7.5-kW capacities (i.e., the 3G3MV-A2055/A2075/ A4055/A4075). These features are outlined
below and explained in detail in Chapter 6.
H New Features for 3G3MV-A2055/A2075/A4055/A4075 Only
D Enclosure Rating: Closed Wall-mounting Conforming to IP20/NEMA1
The 5.5-kW and 7.5-kW Inverters have closed wall-mounting specifications that conform to
IP20/NEMA1, so they can operate in an ambient temperature range of –10 to 40°C.
Note To operate this Inverter within an ambient temperature range of –10 to 50°C, remove the top and
bottom covers to convert it to a panel-mounting model (IP00).
D Default Settings Changed for V/f Patterns (Parameters: n011 to n017)
For 5.5-kW and 7.5-kW Inverters, two of the default settings have been changed. The default settings
for the middle output frequency voltage (VC) (n015) and the minimum output frequency voltage (VMIN
(n017) have both been changed to 10 V for 200-V-class models and to 20 V for 400-V-class models.
D Inverter Overheating Warning Input
(Parameters: n050 to n056; Fault Display: oH3)
An Inverter overheating warning input has been added as a new function that can be set for multi-function inputs 1 to 7 (n050 to n056). When this warning is input, an oH3 fault (nonfatal error) will be displayed. This input can be used for functions such as thermal contact connections for peripheral overheating detection.
D Frequency Reference Loss Detection (Parameter: n064)
When the frequency is referenced using analog frequency reference inputs (0 to 10 V/4 to 20 mA/0 to 20
mA), this function detects sudden changes in analog inputs as errors (disconnection, short circuit,
breakdown, etc.) and outputs the frequency reference loss output that is set in multi-function outputs 1
to 3 (n057 to n059). After the change is detected, operation continues at 80% of the frequency reference
prior to the change.
D Accumulated Operating Time (Monitor: U-13; Parameters: n087, n088)
This function calculates and stores in memory the Inverter’s accumulated power-ON time or RUN time.
Use it for checking and determining the maintenance schedule.
D Speed Search Adjustment (Parameters: n101, n102)
A function has been added for adjusting the speed search. (The speed search is a function for detecting
and smoothly controlling the speed of a free running motor.) The speed search operating time and
search level can be adjusted.
D Input Open-phase Detection
(Parameters: n166, n167; Fault Display: PF)
This function detects the Inverter’s input power supply open phase. Open phases are detected through
main circuit voltage fluctuations, so this function can also be used for detecting abnormal voltage fluctuations in the input power supply voltage.
1-8
Page 28
OverviewChapter 1
D Output Open-phase Detection
(Parameters: n168, n169; Fault Display: LF)
This function detects open phases between the Inverter output and the motor.
D Ground Fault Detection (Fault Display: GF)
This function detects ground faults between the Inverter output and the motor.
D Load Short-circuit Detection (Fault Display: SC)
Prior to an Inverter output, this function detects whether the output is short-circuited. If short-circuiting
occurs during an output, it detects an overcurrent (oC).
H New Features for All 3G3MV Models
D Communications Error Monitor (Monitor: U-15)
This function displays communications errors that occur during serial communications
(RS-422/RS-485). The errors that are displayed have the same content as the general serial communications error at register number 003D Hex.
D Pulse Train Frequency Reference Input Filter Constant
(Parameter: n076)
This function sets the primary lag digital filter for pulse train frequency reference inputs.
D Multi-function Analog Inputs (Parameters: n077 to n079)
A function has been added to enable setting the Digital Operator’s multi-function analog voltage (current) inputs. It can set auxiliary analog inputs such as auxiliary frequency references and frequency
reference bias or gain.
Note If multi-function analog inputs are set for use with PID control, no other multi-function analog input
functions can be set or they will overlap.
H New Features for 3G3MV Series (Software Version 0028 (3.7 kW or
Less) or Higher)
D Operation Continuation Timer Added to the Momentary Power Interruption
Compensation Parameter (n081)
Parameter n081 can be set so that operation will not restart after a power interruption until the RUN
signal is ON for the time specified for the parameter (5 to 100 x 0.1 s). If the parameter is set to 2 (Inverter
restarts when power is restored), operation will recover for all Inverters at the same time, meaning the
power supply capacity must be sufficient for the maximum current. By setting timers to between 0.5 and
10.0 s, differences can be created in the Inverter recovery time to prevent tripping the power supply
breaker, which could happen if all Inverters recovered at the same time.
D Enter Command (Saving Parameters to EEPROM) Operation Selection (n170) To
Enable the Enter Command at Any Time
Previously, operation had to be stopped to use the Enter command to saved changes made to parameters during operation using DeviceNet or RS-422/485 communications. This sometimes caused saving
parameters to be forgotten when a system could not be stopped immediately after changing parameters, causing the need to reset the parameters again when they were lost at the next power interruption
or system shutdown. The new parameter n170 can be set to 1 to enable using the Enter command to
write parameters to EEPROM even during operation.
1-9
Page 29
Design
2-1Installation
2-2Wiring
2
Chapter 2
Page 30
g
g(g)
p
gp
DesignChapter 2
2-1Installation
2-1-1Dimensions
D 3G3MV-A2001 to 3G3MV-A2007 (0.1 to 0.75 kW) 3-phase 200-V AC Input
3G3MV-AB001 to 3G3MV-AB004 (0.1 to 0.4 kW) Single-phase 200-V AC Input
3G3MV-AB022 (2.2 kW) Single-phase 200-V AC Input
3G3MV-A4037 (3.7 kW) 3-phase 400-V AC Input
Four, 5 dia.
Rated voltageModel 3G3MV-
3-phase 200 V ACA2037143Approx. 2.1
Single-phase 200 V ACAB022163Approx. 2.2
3-phase 400 V ACA4037143Approx. 2.1
Dimensions (mm)
D
Weight (kg)
D 3G3MV-AB037 (3.7 kW) Single-phase 200-V AC Input
Four, 5 dia.
Rated voltageModel 3G3MV-
Single-phase 200 V ACAB037180Approx. 2.9
2-4
Dimensions (mm)
D
Weight (kg)
Page 33
g
g(g)
DesignChapter 2
D 3G3MV-A2055 to -A2075 (5.5 to 7.5 kW) 3-phase 200-V AC Input
3G3MV-A4055 to -A4075 (5.5 kW to 7.5 kW) 3-phase 400-V AC Input
Two, 6 dia.
Rated voltageModel 3G3MV-
3-phase 200 V ACA2055170Approx. 4.6
3-phase 200 V ACA2075170Approx. 4.8
3-phase 400 V ACA4055170Approx. 4.8
3-phase 400 V ACA4075170Approx. 4.8
Dimensions (mm)
D
Weight (kg)
2-5
Page 34
DesignChapter 2
2-1-2Installation Conditions
H Installation Precautions
WARNINGProvide an appropriate stopping device on the machine side to secure safety. (A
!
holding brake is not a stopping device for securing safety.) Not doing so may result in
injury.
WARNINGProvide an external emergency stopping device that allows an instantaneous stop of
!
operation and power interruption. Not doing so may result in injury.
CautionBe sure to install the product in the correct direction and provide specified clear-
!
ances between the Inverter and control panel or with other devices. Not doing so
may result in fire or malfunction.
CautionDo not allow foreign objects to enter inside the product. Doing so may result in fire or
!
malfunction.
CautionDo not apply any strong impact. Doing so may result in damage to the product or
!
malfunction.
H Installation Direction and Dimensions
• Install the Inverter under the following conditions.
Ambient operating temperature:
Panel-mounting models (conforming to IP20): –10 to 50°C (0.1- to 3.7-kW Inverters)
Closed wall-mounting models (conforming to NEMA1 and IP20):
–10 to 40°C (5.5- to 7.5-kW Inverters)
Humidity: 95% max. (with no condensation)
Note1. By removing the top and bottom covers from a 5.5- to 7.5-kW Inverter, it can be used as a
panel-mounting model (conforming to IP00) within an ambient temperature range of –10 to
50°C.
Note2. All C-type Inverters (closed wall-mounting models: NEMA1-type for North America) are
closed wall-mounting models, and can be used within an ambient temperature range of –10 to
40°C. If the top and bottom covers are removed, the C-type Inverters can be used as panelmounting models (conforming to IP00) within an ambient temperature range of –10 to 50°C.
• Install the Inverter in a clean location free from oil mist and dust. Alternatively, install it in a totally
enclosed panel that is completely protected from floating dust.
• When installing or operating the Inverter, always take special care so that metal powder, oil, water, or
other foreign matter does not get into the Inverter.
• Do not install the Inverter on inflammable material such as wood.
• If a 5.5- to 7.5-kW Inverter or a C-type Inverter is to be installed inside of a control panel, it must have
the top and bottom covers removed and be used as a panel-mounting model (conforming to IP00).
2-6
Page 35
DesignChapter 2
H Direction
• Install the Inverter on a vertical surface so that the characters on the nameplate are oriented upward.
H Dimensions
• When installing the Inverter, always provide the following clearances to allow normal heat dissipation
from the Inverter.
W = 30 mm min. (0.1 to 4.0 kW)
50 mm min. (5.5 to 7.5 kW)
Inverter
100 mm min.Air
SideInverterInverter
100 mm min.Air
H Ambient Temperature Control
• To enhance operation reliability, the Inverter should be installed in an environment free from extreme
temperature changes.
• If the Inverter is installed in an enclosed environment such as a box, use a cooling fan or air conditioner
to maintain the internal air temperature below 50°C.
The life of the built-in electrolytic capacitors of the Inverter is prolonged by maintaining the internal air
temperature as low as possible.
• The surface temperature of the Inverter may rise approximately 30°C higher than the ambient temperature. Be sure to keep away equipment and wires from the Inverter as far as possible if the equipment
and wires are easily influenced by heat.
H Protecting Inverter from Foreign Matter during Installation
• Place a cover over the Inverter during installation to shield it from metal power produced by drilling.
Upon completion of installation, always remove the cover from the Inverter. Otherwise, ventilation will
be affected, causing the Inverter to overheat.
2-7
Page 36
DesignChapter 2
2-1-3Removing and Mounting the Covers
To mount the Inverter, it is necessary to remove the front cover, terminal cover (unless
the Inverter is a 200-V model), and the Digital Operator. To wire the Inverter, it is necessary to remove the front cover, terminal cover (unless the Inverter is a 200-V model), and
bottom cover from the Inverter.
Follow the instructions below to remove the covers from the Inverter.
To mount the covers, take the opposite steps.
H Removing the Front Cover
• Loosen the front cover mounting screws with a screwdriver.
• Press the left and right sides of the front cover in the arrow 1 directions and lift the bottom of the cover in
the arrow 2 direction to remove the front cover as shown in the following illustration.
H Removing the Digital Operator
• After removing the front cover, lift up the upper and lower right-hand sides (positions A) of the Digital
Operator in the direction of arrow 1 as shown in the following illustration.
A
A
2-8
Page 37
DesignChapter 2
H Removing the Terminal Cover
D 0.2- to 3.7-kW Inverters
• After the front cover is removed, press the left and right sides of the terminal cover in the arrow 1 directions and lift the terminal cover in the arrow 2 direction as shown in the following illustration.
D 5.5-/7.5-kW Inverters
• Loosen the terminal cover screws in the direction of arrows 1.
• Press the left and right sides of the terminal cover in the direction of arrows 2 and lift it in the direction of
arrow 3 as shown in the following illustration.
Note None of the following 200-V models have a terminal cover. Instead, the front cover is used as a
• After removing the front cover and terminal cover, press the bottom cover in the arrow 1 direction
based on position A as a fulcrum.
A
A
D 5.5-/7.5-kW Inverters
• After removing the terminal cover, loosen the fastening screws.
2-10
Page 39
DesignChapter 2
2-2Wiring
WARNINGWiring must be performed only after confirming that the power supply has been
!
turned OFF. Not doing so may result in electrical shock.
WARNINGWiring must be performed by authorized personnel. Not doing so may result in
!
electrical shock or fire.
WARNINGBe sure to confirm operation only after wiring the emergency stop circuit. Not doing
!
so may result in injury.
WARNINGAlways connect the ground terminals to a ground of 100 Ω or less for the 200-V AC
!
class, or 10 Ω or less for the 400-V AC class. Not connecting to a proper ground may
result in electrical shock.
CautionInstall external breakers and take other safety measures against short-circuiting in
!
external wiring. Not doing so may result in fire.
CautionConfirm that the rated input voltage of the Inverter is the same as the AC power sup-
!
ply voltage. An incorrect power supply may result in fire, injury, or malfunction.
CautionConnect the Braking Resistor and Braking Resistor Unit as specified in the manual.
!
Not doing so may result in fire.
CautionBe sure to wire correctly and securely. Not doing so may result in injury or damage to
!
the product.
CautionBe sure to firmly tighten the screws on the terminal block. Not doing so may result in
!
fire, injury, or damage to the product.
CautionDo not connect an AC power to the U, V, or W output. Doing so may result in damage
!
to the product or malfunction.
CautionThe motor may start operation if input terminal S2 is turned ON with the default
!
parameter settings. Wire terminals with NC contacts (e.g., 3-wire sequences) only
after setting the multi-function input parameters.
2-11
Page 40
DesignChapter 2
2-2-1Terminal Block
To wire the terminal block of the Inverter, remove the front cover, terminal cover (unless
the Inverter is a low-capacity 200-V model), and bottom cover from the Inverter.
There is a label under the front cover indicating the arrangement of main circuit terminals. Be sure to remove the label after wiring the terminals. The output terminal of the
motor has a label as well. Remove the label before wiring the motor terminal.
H Arrangement of Control Circuit Terminals
Control circuit terminals
H Arrangement of Main Circuit Terminals
D 3G3MV-A2001 through 3G3MV-A2007 (0.1 through 0.75 kW):
3-phase 200-V AC Input
3G3MV-AB001 through 3G3MV-AB004 (0.1 through 0.4 kW):
Single-phase 200-V AC Input
Power supply input
Note For single-phase input, connect R/L1 and S/L2.
Motor output
Braking Resistor
2-12
Page 41
DesignChapter 2
D 3G3MV-A2015 to 3G3MV-A2022 (1.5 to 2.2 kW): 3-phase 200-V AC Input
3G3MV-AB007 to 3G3MV-AB015 (0.75 to 1.5 kW):
Single-phase 200-V AC Input
3G3MV-A4002 to 3G3MV-A4022 (0.2 to 2.2 kW): 3-phase 400-V AC Input
Power supply input
Braking
Resistor
Motor output
Note For single-phase input, connect R/L1 and S/L2.
D 3G3MV-A2037 to -A2075 (3.7 to 7.5 kW): 3-phase 200-V AC Input
3G3MV-AB022 to 3G3MV-AB037 (2.2 to 3.7 kW):
Single-phase 200-V AC Input
3G3MV-A4037 to -A4075 (3.7 to 7.5 kW): 3-phase 400-V AC Input
Power supply input
Braking
Resistor
Motor output
Note For single-phase input, connect R/L1 and S/L2.
2-13
Page 42
ppyp
p
gp()
3G3MV-ABj: 3-phase 200 to 240 V AC
g
ggg
DC
+1 and –:
(Terminal +1 is a positive terminal.)
DesignChapter 2
H Main Circuit Terminals
SymbolNameDescription
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
B1
B2
+1
+2
–
Power supply input
terminals
Motor output terminals3-phase power supply output for driving motors. (See note 2.)
Braking Resistor
connection terminals
Connection terminals +1
and +2:
reactor connection
terminals
–
DC power supply input
terminals
Ground terminalBe sure to ground the terminal under the following conditions.
3G3MV-A2j: 3-phase 200 to 230 V AC
3G3MV-ABj: Single-phase 200 to 240 V AC (See note 1.)
3G3MV-A4j: 3-phase 380 to 460 V AC
3G3MV-A2j: 3-phase 200 to 230 V AC
-
3G3MV-A4j: 3-phase 380 to 460 V AC
Terminals for attaching an external Braking Resistor or a Braking
Resistor Unit. (Connect to detect overvoltage during braking.)
Connect the DC reactor for suppressing harmonics to terminals +1
and +2.
When driving the Inverter with DC power, input the DC power to
terminals +1 and –.
3G3MV-A2j: Ground at a resistance of 100 Ω or less.
3G3MV-ABj: Ground at a resistance of 100 Ω or less.
3G3MV-A4j: Ground at a resistance of 10 Ω or less. To conform
to EC Directives, connect to the neutral point of the power supply.
NoteBe sure to connect the ground terminal directly to the
motor frame ground.
-
Note 1. Connect single-phase input to both the R/L1 terminal and the S/L2 terminal.
Note 2. The maximum voltage at the output side corresponds to the power supply voltage for Inverter
input.
2-14
Page 43
8C(S3)
(pp)
(pp0)
(Inp
)
(Input impedance: 250 Ω)
DesignChapter 2
H Control Circuit Terminals
SymbolNameSpecification
Input
CN2
S1Multi-function input 1 (For-
ward/Stop)
S2Multi-function input 2
(Reverse/Stop)
S3Multi-function input 3
(External fault: Normally
open)
S4Multi-function input 4 (Fault
reset)
S5Multi-function input 5 (Mul-
ti-step speed reference 1)
S6Multi-function input 6 (Mul-
ti-step speed reference 2)
S7Multi-function input 7 (Inch-
ing frequency command)
SCSequence input common
FSFrequency reference
power supply output
FRFrequency reference input
FCFrequency reference com-
mon
RPPulse train inputResponse frequency: 0 to 33 kHz (30% to 70% ED)
1Multi-function analog volt-
age input
2Multi-function analog cur-
rent input
3Multi-function analog input
common
Photocoupler
8 mA at 24 V DC (See notes 2 and 3.)
20 mA at 12 V DC
0 to 10 V DC (Input impedance: 20 kΩ)
H: 3.5 to 13.2 V
L: 0.8 V max.
(Input impedance: 2.24 kΩ)
Voltage input (between terminals 1 and 3): 0 to 10 V DC
(Input impedance: 20 kΩ)
Current input (between terminals 2 and 3): 4 to 20 mA
ut impedance: 250 Ω
2-15
Page 44
p
30C
g
tions
DesignChapter 2
SymbolSpecificationName
Output
MAMulti-function contact out-
put (Normally open: Fault)
MBMulti-function contact out-
put (Normally closed:
Fault)
MCMulti-function contact out-
put common
P1Multi-function photocoupler
output 1 (
tion
During opera-
)
P2Multi-function photocoupler
output 2 (
matching
Frequency
)
PCMulti-function photocoupler
output common
AMMulti-function analog out-
put
Relay output
1 A max. at 30 V DC
1 A max. at 250 V AC
Open collector output 50 mA max.
at 48 V DC
• Analog output: 2 mA max. at 0 to 10 V DC
• Pulse train output (max. output voltage: 12 V DC)
(See note 4.)
When Used as Voltage Output
Output voltage (insulation type)
+5 V
+10 V
Load impedance
1.5 kΩ min.
10 kΩ min.
Load
impedance
External
ACMulti-function analog out-
put common
When External Power Supply is Used
External power supply (V)
12 V DC (±5%)
Input current (mA)
from external power
supply
16 mA max.
power
supply
12 V DC
External power
supply ground
Load
impedance
Input
current
16 mA
max.
Note Do not use a 5-V DC or 24-V DC external power sup-
ply. Doing so can cause internal circuit damage or
malfunctioning.
Communica-
Receiver sideConforming to RS-422/485
R+
R–
Sender side
S+
S–
Note 1. Parameter settings can be used to select various functions for multi-function inputs 1 to 7,
multi-function contact outputs, and multi-function photocoupler outputs. The functions in
parentheses are the default settings.
Note 2. NPN is the default setting for these terminals. Wire them by providing a common ground. No
external power supply is required.
Note 3. To provide an external power supply and wire the terminals through a common positive line,
set SW1 to PNP and use a 24 V DC ±10% power supply.
2-16
Page 45
DesignChapter 2
Note 4. When multi-function analog outputs are used for pulse train outputs, they can be directly con-
nected to the pulse train inputs at other 3G3MV-series Inverters for simple synchronization or
other applications.
H Selecting Input Method
• Switches SW1 and SW2, both of which are located above the control circuit terminals, are used for
input method selection.
Remove the front cover and optional cover to use these switches.
Selector
Control circuit
terminal block
D Selecting Sequence Input Method
• By using SW1, NPN or PNP input can be selected as shown below.
(Default setting)
S1 to 7
S1 to 7
SW1
SW1
24 V DC
(±10%)
2-17
Page 46
DesignChapter 2
D Selecting RS-422/485 Termination Resistance
• Termination resistance can be selected by setting pin 1 of the SW2 to ON. The default setting for the
pin is OFF.
Selects RS-422/485 termination resistance
Selects frequency reference input method
Communications methodPin 1 setting
RS-422Set to ON
RS-485Set to ON only if the Unit is the end Slave.
120-Ω termination resistance (1/2 W)
Pin 1
D Selecting Frequency Reference Input Method
• By using pin 2 of SW2, voltage input or current input can be selected as the input method for frequency
reference. The default setting is for voltage input.
Parameter settings are required together with the selection of the frequency reference input method.
Frequency reference input
method
Voltage input (default setting)V (OFF)Set value 2
Current inputI (ON)Set value 3 or 4
Pin 2 settingFrequency reference selection
(parameter n004)
Note Do not set pin 2 to ON for current input while voltage is being input, otherwise the resistor in the
input circuit may burn out.
D Frequency Reference Input by Pulse Train Input
• The RP terminal can input or output a PLC or external pulse generator signal directly to the Inverter if
an analog signal is unable to provide an accurate reference.
• This allows speed ratio and tracking operation between inverters.
2-18
Pulse train
Input
Pulse train
Output
Input
Page 47
DesignChapter 2
D Frequency Reference Input by PLC Pulse Train
to
to
ON when 3.5 V or higher
OFF when 0.8 V or lower
Note Use twisted pair shielded wire no longer than 5 m for pulse train input lines in order to suppress
noise.
2-19
Page 48
DesignChapter 2
2-2-2Standard Connections
3-phase 200/400 V AC
Single-phase 200 V AC (See note.)
Multi-function input 1
Multi-function input 2
Multi-function input 3
Multi-function input 4
Multi-function input 5
Multi-function input 6
Multi-function input 7
Sequence input common
Frequency reference power
supply 20 mA at +12 V
External
frequency
adjuster (2 kΩ,
1/4 W min.)
Pulse
generator
Frequency reference input
Frequency reference
common
Pulse train input
DC reactor
(optional)
Noise Filter
Braking Resistor
(optional)
Multi-function contact output
NO
NC
Common
Multi-function
photocoupler output 1
Multi-function
photocoupler output 2
Multi-function
photocoupler output
common
Multi-function analog
output/Pulse monitor
output
RS-422
communications
(RS-485 selection)
Multi-function analog voltage input
Multi-function analog current input
Analog input common
Connector
Digital Operator
Note Connector on CN2 wiring side:
Multi-function analog output
common
Contact: SZH-002T-P0.5
Housing: ZHR-3
(Products of J.S.T. MFG. Co., Ltd.)
Note Connect single-phase 200 V AC to terminals R/L1 and S/L2 of the 3G3MV-ABj.
2-20
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DesignChapter 2
D Example of 3-wire Sequence Connections
Stop
switch
(NC)
RUN
switch
(NO)
Direction switch
RUN input (Operates with the RUN switch and Stop switch closed)
Stop input (Stops with the Stop switch opened)
Forward/Reverse rotation command input. (Forward with the
Direction switch opened. Reverse with the Direction switch closed)
Sequence input common
Note Set parameter 052 to forward/reverse rotation command 0 for 3-wire sequence input.
2-2-3Wiring around the Main Circuit
H Wire Size, Terminal Screw, Screw Tightening Torque, and Molded-case
Circuit Breaker Capacities
• For the main circuit and ground, always use 600-V polyvinyl chloride (PVC) cables.
• If any cable is long and may cause voltage drops, increase the wire size according to the cable length.
Always connect the power input terminals (R/L1, S/L2, and T/L3) and power supply via a molded case
circuit breaker (MCCB) suitable to the Inverter.
• Install one wiring circuit breaker per Inverter.
• Choose an MCCB with the capacity indicated in the previous tables (Wire Size, Terminal Screw, Tight-
ening Torque, and Molded-case Circuit Breaker Capacities).
• For the MCCB’s time characteristics, be sure to consider the Inverter’s overload protection (one min-
ute at 150% of the rated output current).
• If the MCCB is to be used in common among multiple Inverters, or other devices, set up a sequence
such that the power supply will be turned OFF by a fault output, as shown in the following diagram.
Inverter
Power
supply
3-phase/
Single-phase
200 V AC
3-phase 400 V AC
(See note.)
Fault output (NC)
Note Use a 400/200 V transformer for a 400-V model.
D Installing a Ground Fault Interrupter
Inverter outputs use high-speed switching, so high-frequency leakage current is generated.
In general, a leakage current of approximately 100 mA will occur for each Inverter (when the power
cable is 1 m) and approximately 5 mA for each additional meter of power cable.
Therefore, at the power supply input area, use a special-purpose breaker for Inverters, which detects
only the leakage current in the frequency range that is hazardous to humans and excludes high-frequency leakage current.
• For the special-purpose breaker for Inverters, choose a ground fault interrupter with a sensitivity
amperage of at least 10 mA per Inverter.
• When using a general leakage breaker, choose a ground fault interrupter with a sensitivity amperage
of 200 mA or more per Inverter and with an operating time of 0.1 s or more.
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DesignChapter 2
D Installing a Magnetic Contactor
If the power supply of the main circuit is to be shut off because of the sequence, a magnetic contactor
can be used instead of a molded-case circuit breaker.
When a magnetic contactor is installed on the primary side of the main circuit to stop a load forcibly,
however, the regenerative braking does not work and the load coasts to a stop.
• A load can be started and stopped by opening and closing the magnetic contactor on the primary side.
Frequently opening and closing the magnetic contactor, however, may cause the Inverter to break
down. To maintain the service life of the Inverter’s internal relays and electrolytic capacitors, it is recommended that this operation be performed no more than once every 30 minutes.
• When the Inverter is operated with the Digital Operator, automatic operation cannot be performed
after recovery from a power interruption.
• When using the Braking Resistor Unit, be sure to arrange a sequence in which the thermal relay of the
Unit turns the magnetic contactor OFF.
D Connecting Input Power Supply to the Terminal Block
Input power supply can be connected to any terminal on the terminal block because the phase
sequence of input power supply is irrelevant to the phase sequence (R/L1, S/L2, and T/L3).
D Installing an AC Reactor
If the Inverter is connected to a large-capacity power transformer (660 kW or more) or the phase
advance capacitor is switched, an excessive peak current may flow through the input power circuit,
causing the converter unit to break down.
To prevent this, install an optional AC reactor on the input side of the Inverter.
This also improves the power factor on the power supply side.
D Installing a Surge Absorber
Always use a surge absorber or diode for the inductive loads near the Inverter. These inductive loads
include magnetic contactors, electromagnetic relays, solenoid valves, solenoid, and magnetic brakes.
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DesignChapter 2
D Installing a Noise Filter on the Power Supply Side
The Inverter’s outputs utilize high-speed switching, so noise may be transmitted from the Inverter to the
power line and adversely affect other devices in the vicinity. It is recommended that a Noise Filter be
installed at the Power Supply to minimize this noise transmission. Conversely, noise can also be reduced from the power line to the Inverter.
Note Use a noise filter designed for Inverters. A general-purpose noise filter will be less effective and
may not reduce noise.
H Wiring on the Output Side of the Main Circuit
D Connecting the Terminal Block to the Load
Connect output terminals U/T1, V/T2, and W/T3 to motor lead wires U/T1, V/T2, and W/T3.
Check that the motor rotates forward with the forward command. Switch over any two of the output terminals to each other and reconnect if the motor rotates in reverse with the forward command.
D Never Connect a Power Supply to Output Terminals
Never connect a power supply to output terminals U/T1, V/T2, or W/T3.
If voltage is applied to the output terminals, the internal circuit of the Inverter will be damaged.
D Never Short or Ground Output Terminals
If the output terminals are touched with bare hands or the output wires come into contact with the
Inverter casing, an electric shock or grounding will occur. This is extremely hazardous.
Also, be careful not to short the output wires.
D Do not Use a Phase Advancing Capacitor or Noise Filter
Never connect a phase advance capacitor or LC/RC Noise Filter to the output circuit.
Doing so will result in damage to the Inverter or cause other parts to burn.
D Do not Use an Electromagnetic Switch of Magnetic Contactor
Do not connect an electromagnetic switch of magnetic contactor to the output circuit.
If a load is connected to the Inverter during running, an inrush current will actuate the overcurrent protective circuit in the Inverter.
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DesignChapter 2
D Installing a Thermal Relay
The Inverter has an electronic thermal protection function to protect the motor from overheating. If, however, more than one motor is operated with one inverter or a multi-polar motor is used, always install a
thermal relay (THR) between the Inverter and the motor and set n037 to 2 (no thermal protection).
In this case, program the sequence so that the magnetic contactor on the input side of the main circuit is
turned OFF by the contact of the thermal relay.
D Installing a Noise Filter on the Output Side
Connect a Noise Filter to the output side of the Inverter to reduce radio noise and induction noise.
Power
supply
Signal line
3G3MV
SYSDRIVE
3G3IV-PLF
Noise
Filter
Induction noiseRadio noise
Controller
AM radio
Induction Noise:Electromagnetic induction generates noise on the signal line, causing the con-
troller to malfunction.
Radio Noise:Electromagnetic waves from the Inverter and cables cause the broadcasting
radio receiver to make noise.
D Countermeasures against Induction Noise
As described previously, a Noise Filter can be used to prevent induction noise from being generated on
the output side. Alternatively, cables can be routed through a grounded metal pipe to prevent induction
noise. Keeping the metal pipe at least 30 cm away from the signal line considerably reduces induction
noise.
Power supply
3G3MV
SYSDRIVE
Signal line
Metal pipe
30 cm min.
Controller
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DesignChapter 2
D Countermeasures against Radio Interference
Radio noise is generated from the Inverter as well as the input and output lines. To reduce radio noise,
install Noise Filters on both input and output sides, and also install the Inverter in a totally enclosed steel
box.
The cable between the Inverter and the motor should be as short as possible.
Steel box
Power supply
Noise
Filter
3G3MV
SYSDRIVE
Noise
Filter
Metal pipe
D Cable Length between Inverter and Motor
As the cable length between the Inverter and the motor is increased, the floating capacity between the
Inverter outputs and the ground is increased proportionally. The increase in floating capacity at the Inverter outputs causes the high-frequency leakage current to increase, and this may adversely affect
peripheral devices and the current detector in the Inverter’s output section. To prevent this from occurring, use a cable of no more than 100 meters between the Inverter and the motor. If the cable must be
longer than 100 meters, take measures to reduce the floating capacity by not wiring in metallic ducts, by
using a separate cable for each phase, and so on.
Also adjust the carrier frequency (set in n80) according to the cable length between the Inverter and the
motor, as shown in the table below.
Cable length50 m or less100 m or lessMore than 100 m
Carrier frequency10 kHz max.5 kHz max.2.5 kHz max.
D Single-phase Motors Cannot Be Used
The Inverter is not suited for the variable speed control of single-phase motors.
Single-phase motors are either capacitor start motors or split-phase start motors. (The method for determining rotation direction at startup is different.) If a capacitor start motor is used, the capacitor may be
damaged by a sudden electric discharge caused by Inverter output. If a split-phase start motor is used,
the starting coil may burn because the centrifugal switch does not operate.
2-28
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DesignChapter 2
H Ground Wiring
• Always use the ground terminal of the 200-V Inverter with a ground resistance of 100 Ω or less. Similarly, always use the ground terminal of the 400-V Inverter with a ground resistance of 10 Ω or less.
• Do not share the ground wire with other devices such as welding machines or power tools.
• Always use a ground wire that complies with technical standards on electrical equipment and mini-
mize the length of the ground wire.
Leakage current flows through the Inverter. Therefore, if the distance between the ground electrode
and the ground terminal is too long, the potential on the ground terminal of the Inverter will become
unstable.
• When using more than one Inverter, be careful not to loop the ground wire.
H Countermeasures against Harmonics
With the continuing development of electronics, the generation of harmonics from industrial machines has been causing problems recently.
Refer to the following information for the definition of harmonics (i.e., harmonic currents
with voltages) and countermeasures against the generation of harmonics from the
Inverter.
D Harmonics
Definition
Harmonics consist of electric power produced from AC power and alternating at frequencies that are
integral multiples of the frequency of the AC power.
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DesignChapter 2
The following frequencies are harmonics of a 60- or 50-Hz commercial power supply.
Second harmonic:120 (100) Hz
Third harmonic:180 (150) Hz
Second harmonic (120 Hz)
Basic frequency (60 Hz)
Third harmonic (180 Hz)
Problems Caused by Harmonics Generation
The waveform of the commercial power supply will be distorted if the commercial power supply contains
excessive harmonics. Machines with such a commercial power supply will malfunction or generate
excessive heat.
Basic frequency (60 Hz)Third harmonic (180 Hz)
Distorted current wave
form
D Causes of Harmonics Generation
• Usually, electric machines have built-in circuitry that converts commercial AC power supply into DC
power.
Such AC power, however, contains harmonics due to the difference in current flow between DC and
AC.
Obtaining DC from AC Using Rectifiers and Capacitors
DC voltage is obtained by converting AC voltage into a pulsating one-side voltage with rectifiers and
smoothing the pulsating one-side voltage with capacitors. Such AC current, however, contains harmonics.
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DesignChapter 2
Inverter
The Inverter as well as normal electric machines has an input current containing harmonics because
the Inverter converts AC into DC. The output current of the Inverter is comparatively high. Therefore, the
ratio of harmonics in the output current of the Inverter is higher than that of any other electric machine.
Voltage
Time
Rectified
Voltage
Time
Smoothed
Voltage
Time
Current
A current flows into the
capacitors. The current
is different from the
voltage in waveform.
Time
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DesignChapter 2
D Countermeasures with Reactors against Harmonics Generation
DC/AC Reactors
The DC reactor and AC reactor suppress harmonics and currents that change suddenly and greatly.
The DC reactor suppresses harmonics better than the AC reactor. The DC reactor used with the AC
reactor suppresses harmonics more effectively.
The input power factor of the Inverter is improved by suppressing the harmonics of the input current of
the Inverter.
Connection
Connect the DC reactor to the internal DC power supply of the Inverter after shutting OFF the power
supply to the Inverter and making sure that the charge indicator of the Inverter turns OFF.
Do not touch the internal circuitry of the Inverter in operation, otherwise an electric shock or burn injury
may occur.
Wiring Method
[With DC Reactor]
Power supply
3-phase 200 V AC,
single-phase 200 V AC,
or 3-phase 400 V AC
[With DC and AC Reactors]
Power supply
3-phase 200 V AC,
single-phase 200 V AC, or
3-phase 400 V AC
AC reactor
(optional)
DC reactor
(optional)
SYSDRIVE
3G3MV
DC reactor
(optional)
SYSDRIVE
3G3MV
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DesignChapter 2
Reactor Effects
Harmonics are effectively suppressed when the DC reactor is used with the AC reactor as shown in the
following table.
Harmonics
suppression
method
No reactor65418.57.74.33.12.61.8
AC reactor3814.57.43.43.21.91.71.3
DC reactor30138.454.73.23.02.2
DC and AC
reactors
5th har-
monic
289.17.24.13.22.41.61.4
7th har-
monic
Harmonic generation rate (%)
11th har-
monic
13th har-
monic
17th har-
monic
19th har-
monic
23rd
har-
monic
25th
har-
monic
H Connecting the Braking Resistor and Braking Resistor Unit
When running a load with a large inertia or a vertical axis, regeneration energy will return to the Inverter.
If OV (overvoltage) is generated during deceleration, this indicates that the regeneration energy is
exceeding the capacity of the Inverter. In this case, use a Braking Resistor or a Braking Resistor Unit.
• Connect the Braking Resistor as shown in the following diagram.
Note 1. When using a Braking Resistor, install a thermal relay to monitor the temperature of the resis-
tor.
Note 2. When using a Braking Resistor or a Braking Resistor Unit, be sure to include a sequence
whereby the power supply for the Inverter will be turned OFF in the case of abnormal overheating. Not doing so may result in burning.
S Braking Resistor: Use the output of the thermal relay used to monitor the temperature of the ther-
mometer.
S Braking Resistor Unit: Use the error contact output of the Braking Resistor Unit.
• When using a Braking Resistor, and Braking Resistor Unit be sure to set n092 (deceleration stall prevention selection) to “1” (without deceleration stall prevention).
Inverter
Power
supply
3-phase, 400 V AC (single-phase
200 V AC/3-phase 200 V AC)
Braking
Resistor/Braking
Resistor Unit
Contact points for thermal trip of Braking Resistor
Unit or external thermal relay
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Page 62
()
()
(,)
()
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DesignChapter 2
D Braking Resistors and Braking Resistor Units for 200-V-class Inverters
Note 1. Do not use resistances less than than the minimum connection resistance value. Doing so
may damage the Inverter.
Note 2. The usage rate is shown as a percentage of the braking time in one cycle. If one cycle is 10
seconds, for example, one second of braking is possible using a Braking Resistor Unit (10%
usage rate ED). If the usage rate is to be exceeded, a detailed regeneration energy calculation will be required.
Braking Resistor
(3% usage rate ED)
3G3IV-
Braking Resistor Unit
(10% usage rate ED)
3G3IV-
Minimum
connection
resistance
200 Ω
120 Ω
60 Ω
D Braking Resistors and Braking Resistor Units for 400-V-class Inverters
Note 1. Do not use resistances less than than the minimum connection resistance value. Doing so
may damage the Inverter.
Note 2. The usage rate shows the braking time as a percentage of one cycle. If a cycle is 10 seconds,
for example, one second of braking is possible using a Braking Resistor Unit (10% usage rate
ED). If the usage rate is to be exceeded, a detailed regeneration energy calculation will be
required.
Braking Resistor
(3% usage rate ED)
3G3IV-
Braking Resistor Unit
(10% usage rate ED)
3G3IV-
Minimum
connection
resistance
2-2-4Wiring Control Circuit Terminals
A control signal line must be 50 m maximum and separated from power lines.
The frequency reference must be input into the Inverter through shielded, twisted-pair
wires.
H Wiring Control I/O Terminals
Wire each control I/O terminal under the following conditions.
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pyy
DesignChapter 2
D Wires and Tightening Torque
Multi-function Contact Output (MA, MB, and MC)
Terminal
screw size
M30.5 to 0.6
Tightening
torque
N S m
WireWire size mm
(AWG)
Single wire0.5 to 1.25 (20 to 16)
Stranded wire0.5 to 1.25 (20 to 16)
Sequential Input (S1 through S7 and SC), Multi-function Photocoupler Output (P1,
P2, PC), RS-422/485 Communications (R+, R–, S+, S–) and Multi-function Analog
Output (AM or AC), and Pulse Train Input (RP)
Terminal
screw size
M20.22 to 0.25
Tightening
torque
N S m
WireWire size mm
(AWG)
Single wire0.5 to 1.25 (20 to 16)
Stranded wire0.5 to 0.75 (20 to 18)
Frequency Reference Input (FR, FS, and FC)
Terminal
screw size
M20.22 to 0.25
Tightening
torque
N S m
WireWire size
Single wire0.5 to 1.25 (20
Stranded wire0.5 to 0.75 (20
mm
to 16)
to 18)
2
(AWG)
2
2
Recommended
wire size mm
0.75 (18)Special cable with
Recommended
wire size mm
(AWG)
0.75 (18)Cable with
Recommended
wire size mm
(AWG)
0.75 (18)Cable with
2
(AWG)
polyethylene sheath and
shield for measurement
use
2
polyethylene
sheath
2
polyethylene
sheath
Cable
Cable
Cable
D Solderless Terminals for Control Circuit Terminals
The use of solderless terminals for the control circuit terminals is recommended because solderless
terminals are easy to connect securely.
Note When using the following solderless terminal, make sure that the wire size is 0.5 mm2.
1.0 dia.
Model: Phoenix Contact’s A1 0.5-8 WH
2.6 dia.
(Size: mm)
D Wiring Method
1. Loosen the terminal screws with a thin-slotted screwdriver.
2. Insert the wires from underneath the terminal block
3. Tighten the terminal screws firmly to a torque of 0.5 NSm.
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DesignChapter 2
Note 1. Always separate the control signal line from the main circuit cables and other power cables.
Note 2. Do not solder the wires to the control circuit terminals. The wires may not contact well with the
control circuit terminals if the wires are soldered.
Note 3. The end of each wire connected to the control circuit terminals must be stripped for approxi-
mately 5.5 mm.
Note 4. Connect the shield to the ground terminal of the Inverter. Do not ground the shield on control
side.
Note 5. Cover the shield with tape so that the shield will not come into contact with other signal wires
or machines.
Thin-slotted screwdriver
Strip the end for 5.5 mm if no
solderless terminal is used.
Wires
Solderless terminal or
wire without soldering
2-2-5Conforming to EC Directives
The following description provides the wiring method of the Inverter to meet EC Directive
requirements. If the following requirements are not satisfied, the whole equipment incorporating the Inverter will need further confirmation.
Control circuit terminal
block
Note Applying a torque of greater than 0.5 NSm
may damage the terminal block. If the
tightening torque is insufficient, however,
wires may be disconnected.
H Standard Connection
D Main Circuit Terminals
Line breakers
3-phase 200 V AC, single-phase
200 V AC, or 3-phase 400 V AC
2-36
Noise Filter
Braking Resistor
(optional)
Clamp core
Clamp core
Page 65
DesignChapter 2
D Control Circuit Terminals
Multi-function contact output
Multi-function input 1
Multi-function input 2
Multi-function input 3
Multi-function input 4
Multi-function input 5
Multi-function input 6
Multi-function input 7
Sequence input common
NO
NC
Common
Multi-function
photocoupler output 1
Multi-function
photocoupler output 2
Frequency reference power
supply 20 mA at +12 V
External
frequency
adjuster (2 kΩ,
Frequency reference input
Frequency reference common
1/4 W min.)
Pulse
generator
Pulse train input
RS-422
communications
(RS-485 selection)
Note I/O signals can be connected to a single shielded cable.
Multi-function photocoupler
output common
Multi-function analog
output/Pulse monitor
output
Multi-function analog
output common
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DesignChapter 2
H Conforming to EC Directives
D Wiring the Power Supply
Make sure that the Inverter and Noise Filter are grounded together.
• Always connect the power input terminals (R/L1, S/L2, and T/L3) and power supply via a dedicated
Noise Filter.
• Reduce the length of the ground wire as much as possible.
• Locate the Noise Filter as close as possible to the Inverter. Make sure that the cable length between
the Noise Filter and the Inverter does not exceed 40 cm.
• The following Noise Filters are available.
3-phase 200-V AC Noise Filter
Inverter3-phase 200-V AC Noise Filter (Rasmi Electronics Ltd.)
• When connecting a motor to the Inverter, be sure to use a cable with a braided shield.
• Reduce the length of the cable as short as possible and ground the shield on the Inverter side as well
as the motor side. Make sure that the cable length between the Inverter and the motor does not exceed
20 cm. Furthermore, it is recommended that a clamp core (Clamp Filter) be connected close to the
output terminals of the Inverter.
ProductModelManufacturer
Clamp FilterZCAT3035-1330TDK
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DesignChapter 2
D Wiring a Control Cable
• Be sure to connect a cable with a braided shield to the control circuit terminals.
• Ground the shield on the Inverter side only.
D Grounding the Shield
In order to ground the shield securely, it is recommended that a cable clamp be directly connected to the
ground plate as shown below.
D Other noise countermeasures
• Use cable with a braided shield for inverter power supply lines, keep the cable as short as
possible, and connect the cable through an EMC-conforming input noise filter. Be sure to connect the shield to ground at both ends.
• Keep ground wires as short as possible. With a 400-V-class model, be sure to ground to a
neutral point on the power supply. This is also the time to ground the metal control panel (including doors).
• Use cable with a braided shield between the Inverter and motor as well. Keep the cable as
short as possible (20 m max.), and be sure to connect the shield to ground at both ends.
Mount a clamp filter near the Inverter output terminal for more effective noise suppression.
• Ground the shield with a conductive cable clamp directly to the ground plate.
• Wire the motor frame directly to ground, and connect the ground wire from the motor directly
to an EMC-conforming input noise filter.
• Improve shielding by using conductive packing in the doors of the control panel.
Inverter wiring diagram
Three-phase
noise filter
Ground surface
MV-series
Inverter
Ground
surface
Shielded
cable
Shield grounding method
Cable clamp
(conductive)
Braided shield
Ground plate
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Page 68
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()
()
DesignChapter 2
• Wireless devices and other equipment that generates electromagnetic waves should never
be installed in the same control panel with the Inverter.
• The DC power supply used for communications should have reinforced or double insulation.
• An Inverter control terminal has only basic insulation. More insulation is required if the termi-
nal is wired to parts people are likely to touch.
H Conforming to LVD
• Always connect the Inverter and power supply via a molded case circuit breaker
(MCCB) suitable to the Inverter for protecting the Inverter from damage that may result from short-circuiting.
• Use one MCCB per Inverter.
• Select a suitable MCCB from the following table.
• With a 400-V-class Inverter, be sure to ground to a neutral point of the power supply.
Note To satisfy LVD requirements, the Inverter must be protected with a line breaker in case a short-cir-
cuiting accident occurs. When using a single line breaker to be shared with other Inverters or
devices, make sure that the Inverters and devices will be fully protected if there is a one-point
short-circuit, otherwise the Inverters and devices may be damaged.
The frequency reference power supply (FS) of the Inverter is of basic insulation construction. When
connecting the Inverter to peripheral devices, be sure to increase the degree of insulation.
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Page 70
3
Chapter 3
Preparing for
Operation and
Monitoring
3-1Nomenclature
3-2Parameter Copy and Verify Function
Page 71
Preparing for Operation and MonitoringChapter 3
3-1Nomenclature
3-1-1Names of Parts and their Functions
Data display
Simplified-LED
indicators
Operation keys
AppearanceNameFunction
Data displayDisplays relevant data items, such as frequency reference,
output frequency, and parameter set values.
FREQ adjusterSets the frequency reference within a range between 0 Hz
and the maximum frequency.
FREF indicatorThe frequency reference can be monitored or set while this
indicator is lit.
FOUT indicatorThe output frequency of the Inverter can be monitored
while this indicator is lit.
IOUT indicatorThe output current of the Inverter can be monitored while
this indicator is lit.
MNTR indicatorThe values set in U-01 through U-18 are monitored while
this indicator is lit.
F/R indicatorThe direction of rotation can be selected while this
indicator is lit, when operating the Inverter with the RUN
Key.
LO/RE indicatorThe operation of the Inverter through the Digital Operator
or according to the parameters set is selectable while this
indicator is lit.
FREQUENCY
adjuster
3-2
Note This status of this indicator can be only monitored
while the Inverter is in operation. Any RUN command
input is ignored while this indicator is lit.
PRGM indicatorThe parameters in n001 through n179 can be set or
monitored while this indicator is lit.
Note While the Inverter is in operation, the parameters can
be only monitored and only some parameters can be
changed. The RUN command input is ignored while
this indicator is lit.
Page 72
Preparing for Operation and MonitoringChapter 3
AppearanceFunctionName
Mode KeySwitches the simplified-LED (setting and monitor) item
indicators in sequence.
Parameter setting being made is canceled if this key is
pressed before entering the setting.
Enter KeyEnters multi-function monitor numbers, parameter
numbers, and internal data values after they are set or
changed.
RUN KeyStarts the Inverter running when the 3G3MV is in operation
with the Digital Operator.
STOP/RESET KeyStops the Inverter unless n007 is not set to disable the
STOP Key. Functions as a Reset Key when an Inverter
error occurs. (See note.)
Note For safety reasons, the reset will not work while a RUN command (forward or reverse) is in effect.
Wait until the RUN command is OFF before resetting the Inverter.
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Preparing for Operation and MonitoringChapter 3
3-1-2Outline of Operation
H Selecting Indicators
Whenever the Mode Key is pressed, an indicator is lit in sequence beginning with the
FREF indicator. The data display indicates the item corresponding to the indicator
selected.
The FOUT or IOUT indicator will be lit by turning the Inverter ON again if the Inverter is
turned OFF while the FOUT or IOUT indicator is lit. The FREF indicator will be lit by turning the Inverter ON again if the Inverter is turned OFF while an indicator other than the
FOUR or IOUT indicator is lit.
Power On
FREF (Frequency Reference)
Monitors and sets the frequency reference.
FOUT (Output Frequency)
Monitors the output frequency.
Note This indicator will be lit by turning the Inverter ON again if
the Inverter is turned OFF while this indicator is lit.
IOUT (Output Current)
Monitors the output current.
Note This indicator will be lit by turning the Inverter ON again if
the Inverter is turned OFF while this indicator is lit.
MNTR (Multi-function Monitor)
Monitors the values set in U-01 through U-18.
F/R (Forward/Reverse Rotation)
Selects the direction of rotation.
LO/RE (Local/Remote)
Selects the operation of the Inverter through the Digital Operator or
according to the parameters.
PRGM (Parameter Setting)
Monitors or sets the values in n001 through n179.
The FREF indicator is lit again.
Note The setting unit of the frequency reference and output frequency is determined by the set value in
n035. The default unit is Hz.
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H Example of Frequency Reference Settings
Key sequenceIndicatorDisplay
example
Power On
Note If the FREF indicator has not been lit, press the
Mode Key repeatedly until the FREF indicator is lit.
Use the Increment or Decrement Key to set the
frequency reference.
The data display will flash while the frequency
reference is set. (see note 1)
Press the Enter Key so that the set value will be
entered and the data display will be lit. (see note 1)
Explanation
Note 1. The Enter Key need not be pressed when performing the setting for n009. The frequency ref-
erence will change when the set value is changed with the Increment or Decrement Key while
the data display is continuously lit.
Note 2. The frequency reference can be set in either of the following cases.
S Parameter n004 for frequency reference selection is set to 1 (i.e., frequency reference 1 is
enabled) and the Inverter is in remote mode.
S Parameter n008 for frequency selection in local mode is set to 1 (i.e., the Digital Operator is
enabled) and the Inverter is in local mode.
S Frequency references 2 through 16 are input for multi-step speed operation.
Note 3. The frequency reference can be changed, even during operation.
H Example of Multi-function Display
Key sequenceIndicatorDisplayExplanation
Power On
Press the Mode Key repeatedly until the MNTR
indicator is lit.
U01 will be displayed.
Use the Increment or Decrement Key to select the
monitor item to be displayed.
Press the Enter Key so that the data of the selected
monitor item will be displayed.
The monitor item will appear again by pressing the
Mode Key.
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p
g(
Preparing for Operation and MonitoringChapter 3
D Status Monitor
ItemDisplayDisplay
Function
unit
U-01Frequency reference Hz (see
Monitors the frequency reference. (Same as FREF)
note 1)
U-02Output frequencyHz (see
Monitors the output frequency. (Same as FOUT)
note 1)
U-03Output currentAMonitors the output current. (Same as IOUT)
U-04Output voltageVMonitors the internal output voltage reference value of the
Inverter.
U-05DC bus voltageVMonitors the DC voltage of the internal main circuit of the
U-08Torque monitor%Displays the torque being currently output as a percentage of
the rated motor torque. This display can only be made in
vector control mode.
U-09Error log (most
---
The four most recent errors can be checked.
recent one)
Error
generation
item
Error
Note “1” means that the latest error is displayed. Press the
Increment Key to display the second latest error. A maxi-
mum of four errors can be displayed.
U-10Software No.---OMRON use only.
U-11Output powerWMonitors the output power of the Inverter. (See note 2.)
U-13Accumulated
operating time
x10HMonitor the accumulated operating time in 10-second units.
(See note 3.)
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ItemFunctionDisplay
U-15Communications
U-16PID feedback%Monitors the PID control feedback (Max. frequency: 100%)
U-17PID input%Monitors the PID control input (Max. frequency: 100%)
U-18PID output%Monitors the PID output (Max. frequency: 100%)
error
Display
unit
---Displays communications errors that occur during serial
communications (RS-422/RS-485). The errors that are
displayed have the same content as the serial
communications error at register number 003D Hex.
Note 1. The setting unit of the frequency reference and output frequency is determined by the set
value in n035. The default unit is Hz.
Note 2. The output power monitor is not displayed in vector control mode. “––––” is displayed instead.
Note 3. This function is provided for 200- and 400-V (5.5-/7.5-kW) Inverters only.
H Example of Forward/Reverse Selection Settings
Key sequenceIndicatorDisplay
example
Press the Mode Key repeatedly until the F/R indicator
is lit.
The present setting will be displayed.
For: Forward; rEv: Reverse
Use the Increment or Decrement Key to change the
direction of motor rotation. The direction of motor
rotation selected will be enabled when the display
changes after the key is pressed.
Note The direction of motor rotation can be changed, even during operation.
Explanation
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H Example of Local/Remote Selection Settings
Key sequenceIndicatorDisplay
example
Press the Mode Key repeatedly until the LO/RE
indicator is lit.
The present setting will be displayed.
rE: Remote; Lo: Local
Use the Increment or Decrement Key to set the
Inverter to local or remote mode. The selection will be
enabled when the display changes after the key is
pressed.
Explanation
Note 1. Local or remote selection is possible only when the Inverter is not in operation. The present
setting can be monitored when the Inverter is in operation.
Note 2. Local or remote settings in multi-function input terminals can be changed through the multi-
function input terminals only.
Note 3. Any RUN command input will be ignored while the LO/RE indicator is lit. To enable a RUN
command, first turn OFF the RUN command and then press the Mode Key to display an item
with a green indicator (FREF to MNTR). Finally, input the RUN command again.
H Example of Parameter Settings
Key sequenceIndicatorDisplay
example
In approximately
1 s.
Cancels set data.
In approximately 1 s.
Explanation
Power On
Press the Mode Key repeatedly until the PRGM
indicator is lit.
Use the Increment or Decrement Key to set the
parameter number.
Press the Enter Key.
The data of the selected parameter number will be
displayed.
Use the Increment or Decrement Key to set the data.
At that time the display will flash.
Press the Enter Key so that the set value will be
entered and the data display will be lit. (see note 1)
The parameter number will be displayed.
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Note 1. To cancel the set value, press the Mode Key instead. The parameter number will be dis-
played.
Note 2. There are parameters that cannot be changed while the Inverter is in operation. Refer to the
list of parameters. When attempting to change such parameters, the data display will not
change by pressing the Increment or Decrement Key.
Note 3. Any RUN command input will be ignored while the Parameter Setting (PRGM) indicator is lit.
To enable a RUN command, first turn the RUN command OFF and then press the Mode Key
to display an item with a green indicator (FREF to MNTR). Finally, input the RUN command
again.
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3-2Parameter Copy and Verify Function
The Digital Operator of the 3G3MV Inverter has an EEPROM in which the set values in
all the parameters and data on the capacity and software version of the Inverter can be
stored.
By using the EEPROM, most parameter set values in the Inverter can be copied to
another Inverter.
Note In the above case, however, the Inverters must have the same power supply spec-
ification and control mode (i.e., V/f or vector control mode). Some types of parameter set values cannot be copied.
3-2-1Parameter for Copying and Verifying Set Values
• Use the following parameter to read, copy, and verify the set values.
Parame-
ter
n17601B0Parame-
RegisterNameDescriptionSetting
ter copy
and
verify
function
selection
The following items are
selectable.
rdy: Ready to accept the
next command
rEd: Reads the parameter
CPy: Copies the parameter
vFy: Verifies the parameter
vA: Displays the capacity of
the Inverter
Sno: Displays the software
version.
range
rdy to
Sno
Unit of
setting
---rdyNo
Default
setting
ges dur-
Chan-
ing
opera-
tion
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H Sequence of Display
Reading
Writing
Verifying
Inverter
capacity
Software
version
Completed
reading
Completed
writing
Completed
verifying
or
or
or
or
or
Note The following display is an example of the capacity displayed. The values in parentheses indicate
the capacities for European motors.
Voltage class
2: 3-phase 200 V
b: Single-phase 200 V
4: 3-phase 400 V
Max. applicable motor capacity
0.1: 0.1kW (0.1 kW)
0.2: 0.25 kW/0.37 kW (0.2 kW)
0.4: 0.55 kW (0.4 kW)
0.7: 1.1 kW (0.75 kW)
1.5: 1.5 kW (1.5 kW)
2.2: 2.2 kW (2.2 kW)
3.7: 3.7 kW (3.7 kW)
5.5: 5.5 kW (5.5 kW)
5: 7.5 kW (7.5 kW)
Note The values in parentheses indicate Japanese
motor capacities.
3-2-2Parameter Copying Procedure
• To copy parameter values to another Inverter, take the following steps.
1. Set n001 for parameter write-prohibit selection/parameter initialization to 4.
2. Set n177 for parameter read-prohibit selection to 1 so that the parameters can be read.
3. Read the parameter set value with the EEPROM of the Digital Operator with the item rED selected.
4. Turn OFF the Inverter and remove the Digital Operator.
5. Mount the Digital Operator to the Inverter to which the parameters are to be copied. Then turn ON
the Inverter.
6. Copy the data in the EEPROM to the Inverter with the item CPy selected.
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7. Check that the data is written correctly with the item vFy selected.
• The above procedure is possible provided that the Inverters have the same power supply specification
and control mode (i.e., V/f or vector control). It is not possible to copy parameters from a 200-V model
to a 400-V model or from an Inverter that is in V/f control mode to another that is in vector control mode,
for example.
Note 1. The following parameter set values or output frequency on hold cannot be copied.
n176: Parameter copy function selection
n177: Parameter read-prohibit selection
n178: Error log
n179: Software version
Note 2. The following parameter set values cannot be copied if the Inverters are different to each
other in capacity.
n011 to n017: V/f setting
n036: Rated motor current
n080: Carrier frequency
n105: Torque compensation core loss
n106: Rated motor slip
n107: Motor wire-to-wire resistance
n108: Motor leakage inductance
n109: Torque compensation limit
n110: Motor no-load current
n140: Energy-saving control coefficient K2
n158: Motor code
Note 3. Functions for 5.5-/7.5-kW Inverters cannot be copied to Inverters with different capacities.
H Setting n001 for Parameter Write-prohibit Selection/Parameter
Initialization
• No data can be written to n176 for parameter copy function selection unless the default setting is
changed. To write data to this parameter, set n001 for parameter write-prohibit selection/parameter
initialization to 4.
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Parame-
ter
n0010101Parame-
RegisterNameDescriptionSetting
ter writeprohibit
selection/parameter
initialization
Used to prohibit parameters
to be written, sets parameters, or change the monitor
range of parameters.
Used to initialize parameters
to default settings.
0: Sets or monitor parameter
n001. The parameters within
a range from n002 to n179
can be monitored only.
1: Sets or monitor the
parameters within a range
from n001 to n49 (i.e., function group 1 settings).
2: Sets or monitor the
parameters within a range
from n001 to n79 (i.e., function groups 1 and 2 settings).
3: Sets or monitor the
parameters within a range
from n001 to n119 (i.e., function groups 1 through 3 settings).
4: Sets or monitor the
parameters within a range
from n001 to n179 (i.e., function groups 1 through 4 settings).
6: Clears the error log.
8: Initializes parameters to
default settings in 2-wire
sequence.
9: Initializes parameters in
3-wire sequence.
10: For the USA, initializes
parameter in 2-wire sequence.
11: For the USA, initializes
parameter in 3-wire sequence.
Unit of
range
0 to 1111No
setting
Default
setting
ges dur-
Chan-
ing
opera-
tion
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D Parameter Settings in n001
Key sequenceIndicatorDisplay
example
In approximately
1 s.
Power ON
Press the Mode Key repeatedly until the PRGM
indicator is lit.
Check that “n001” is displayed.
Press the Enter Key.
The data of the specified parameter number is
displayed.
Press the Increment Key repeatedly to display the
figure “4.” At that time the display flashes.
Press the Enter Key so that the set value will be
entered and the data display will be lit.
The parameter number will be displayed again in
approximately 1 s.
Explanation
H Reading the Parameter Set Value (rEd)
• To read the parameter set values in the Inverter with the EEPROM of the Digital Operator, set n176 for
parameter copy function selection to rEd.
D Procedure to Read the Parameter Set Values
Key sequenceIndicatorDisplay
example
Check that the PRGM indicator is lit. If the PRGM is
not lit, press the Mode Key repeatedly until the PRGM
indicator is lit.
Use the Increment or Decrement Key to display n176.
Press the Enter Key. Then “rdy” will be displayed.
Use the Increment Key to display “rEd.”
Press the Enter Key so that the parameter set values
in the Inverter will be read by the EEPROM of the
Digital Operator, during which the display flashes.
CompletesWhen the set values have been all read, “End” will be
displayed.
or
Press the Mode or Enter Key. The parameter number
(n176) will be displayed again.
Explanation
Note Be sure to set n177 for parameter read-prohibit selection to 1 so that the parameters can be read.
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H Copying the Data in the EEPROM of the Digital Operator to another
Inverter (CPy)
• To copy the parameter set values to another Inverter from the EEPROM of the Digital Operator, set
n176 for parameter copy function selection to CPy.
• When the parameter set values have been read, turn OFF the Inverter and remove the Digital Opera-
tor. Refer to 2-1-3 Removing and Mounting the Covers for details.
• Mount the Digital Operator to the Inverter to which the parameters are copied. Then turn ON the
Inverter.
• Check that n001 for parameter write-prohibit selection/parameter initialization is set to 4 in the Inverter
(i.e., values can be set in n001 through n179). If n001 is not set to 4, take the steps described above
and set n001 to 4.
Note The above procedure is possible provided that the Inverters are the same in power supply specifi-
cation and control mode (i.e., V/f or vector control).
D Procedure to Read the Parameter Set Values
Key sequenceIndicatorDisplay
example
Power ON
Press the Mode Key repeatedly until the PRGM
indicator is lit.
Use the Increment or Decrement Key to display
“n176.”
Press the Enter Key. Then “rdy” will be displayed.
Use the Increment Key to display “CPy.”
Press the Enter Key so that the parameter set values
in the EEPROM of the Digital Operator will be copied
to the Inverter, during which the display flashes.
CompletesWhen the set values have been all copied, “End” will
be displayed.
or
Press the Mode or Enter Key. The parameter number
(n176) will be displayed again.
Note 1. Check and verify the set ranges and set values of the parameters written to the Inverter. If any
error is found as a result, all the parameter set values will be prohibited and the previous values will be reset.
If a set range error results, the corresponding parameter number will flash. In the case of a
verification error, “oPj” (j is a figure) will flash.
Explanation
Note 2. The following parameter set values or output frequency on hold cannot be copied.
n176: Parameter copy function selectionn178: Error log
n177: Parameter read-prohibit selectionn179: Software version
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Note 3. The following parameter set values cannot be copied if the Inverters are different to each
other in capacity.
n011 to n017: V/f settingn108: Motor leakage inductance
n036: Rated motor currentn109: Torque compensation limit
n080: Carrier frequencyn110: Motor no-load current
n105: Torque compensation core lossn140: Energy-saving control coefficient K2
n106: Rated motor slipn158: Motor code
n107: Motor wire-to-wire resistance
Note 4. Functions for 5.5-/7.5-kW Inverters cannot be copied to Inverters with different capacities.
H Verifying the Parameter Set Values (vFy)
• In order to verify that the copied parameter set values in the Inverter coincide with those in the
EEPROM of the Digital Operator, set n176 for parameter copy function selection to vFy.
Note The parameter set values can be verified provided that they are copied between the Inverters that
are the same in power supply specification and control mode (i.e., V/f or vector control).
D Procedure to Verify the Parameter Set Values
Key sequenceIndicatorDisplay
example
Power ON
Explanation
Press the Mode Key repeatedly until the PRGM
indicator is lit.
Use the Increment or Decrement Key to display
“n176.”
Press the Enter Key. Then “rdy” will be displayed.
Use the Increment Key to display “vFy.”
Press the Enter Key so that the parameter set values
are verified, during which the display flashes.
If there is a parameter set value that does not coincide,
the parameter number will flash.
Press the Enter Key so that the corresponding set
value in the Inverter will flash.
Press the Enter Key again so that the corresponding
set value in the EEPROM of the Digital Operator will
flash.
Press the Increment Key so that verification will
resume.
CompletesWhen the set values have been all checked, “End” will
be displayed.
or
Press the Mode or Enter Key. The parameter number
(n176) will be displayed again.
Note 1. The above operation is interrupted when the STOP/RESET Key is pressed while the parame-
ter number or parameter set value is flashing because the parameter set value does not coincide. “End” will be displayed. By pressing the Mode or Enter Key, the parameter number
(n176) is displayed again.
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Note 2. By attempting to verify the parameter set values in Inverters that are different in capacity,
“vAE” flashes for a capacity error. Press the Enter Key to continue verifying the parameter set
values. To cancel the operation, press the STOP/RESET Key.
3-2-3Parameter Read-prohibit Selection (Prohibiting Data
Written to the EEPROM of the Digital Operator)
• To store the parameter set values in the EEPROM of the Digital Operator, set n177 for parameter read-
prohibit selection to 0. A protection error (PrE) will be detected by attempting to read the parameter set
values in the Inverter with rEd set. This protects the parameter set values in the EEPROM from
change. The PrE display is turned OFF by pressing the Mode Key.
Parame-
ter
n17701B1Parame-
RegisterNameDescriptionSetting
range
ter readprohibit
selection
Used to keep the data in the
EEPROM of the Digital
Operator on hold.
0: Parameter read-prohibit
(No data can be written to
the EEPROM)
1: Parameter read possible
(Data can be written to the
EEPROM)
0, 110No
Unit of
setting
Default
setting
Chan-
ges dur-
ing
opera-
tion
Note 1. No data can be written to n177 unless the default setting is changed. To write data to this
parameter, set n001 for parameter write-prohibit selection/parameter initialization to 4.
Note 2. The parameter setting has an effect on the Digital Operator. If the Digital Operator with the
data in the EEPROM protected is mounted to another Inverter, n117 will be set to 0 regardless
of the n117 setting in the Inverter.
D Steps to Set Parameter Read-prohibit
Key sequenceIndicatorDisplay
example
Explanation
Power ON
Press the Mode Key repeatedly until the PRGM
indicator is lit.
Use the Increment or Decrement Key to display
“n176.”
Press the Enter Key. The present set data will be
displayed.
Use the Increment or Decrement Key to display to set
the data, during which the display flashes.
0: Parameter read-prohibit (No data can be written to
the EEPROM)
1: Parameter read possible (Data can be written to the
EEPROM)
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Key sequenceExplanationDisplay
In approximately
1 s.
Indicator
example
Press the Enter Key so that the set value will be
entered and the data display will be lit.
The parameter number will be displayed again in
approximately 1 s.
3-2-4Parameter Copy or Verify Errors
• The following description provides information on errors that may result while the parameter set val-
ues are read, copied, or verified, and the remedies to be taken. The display flashes while displaying
these errors.
DisplayNameProbable causeRemedy
preProtection errorAn attempt was made to read the
parameter set values while n177
for parameter read-prohibit
selection was set to 0.
rdeRead errorThe parameter set values were
not read correctly or a main-circuit
low voltage was detected while
the parameter set values were
read.
cseChecksum errorA checksum error resulted in the
parameter set values in the
EEPROM of the Digital Operator.
ndeNo data errorThere are no parameter set values
stored in the EEPROM of the
Digital Operator.
cpeCopy errorAn attempt was made to copy or
verify the parameter set values
while the Inverters are different to
each other in voltage or control
mode.
cyeCopy voltage errorMain-circuit low voltage is
detected while the Inverter was
copying the parameter set values.
uaeCapacity errorAn attempt was made to verify the
parameter set values while the
Inverters were different to each
other in capacity.
Set n177 to 1 and retry after
rechecking the necessity of
reading the parameter set values.
Retry after checking that the
voltage of the main circuit is
normal.
Read the parameter set values
again and store them in the
EEPROM.
Read the parameter set values
and store them in the EEPROM.
Check that the Inverters are the
same in voltage and control mode.
If either of them is different, no
parameter set values can be
either copied or verified.
If the Inverters are different only in
control mode, retry after changing
the mode of the Inverter to which
the parameter set values are to be
written.
Retry after checking that the
voltage of the main circuit is
normal.
To continue verifying the
parameter set values, press the
Enter Key.
To cancel the operation, press the
STOP/RESET Key.
Retry after checking the
connection between the Inverter
and Digital Operator.
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Test Run
4-1Procedure for Test Run
4-2Operation Example
4
Chapter 4
Page 89
Test Run
Chapter 4
WARNING
!
WARNINGDo not remove the front cover, terminal covers, bottom cover, Operator, or optional
!
WARNINGDo not operate the Operator or switches with wet hands. Doing so may result in
!
WARNINGDo not touch the inside of the Inverter. Doing so may result in electrical shock.
!
WARNINGDo not come close to the machine when using the error retry function because the
!
WARNINGDo not come close to the machine immediately after resetting momentary power
!
Turn ON the input power supply only after mounting the front cover, terminal covers,
bottom cover, Operator, and optional items. Not doing so may result in electrical
shock.
items while the power is being supplied. Not doing so may result in electrical shock or
damage to the product.
electrical shock.
machine may abruptly start when stopped by an alarm. Doing so may result in injury.
interruption to avoid an unexpected restart (if operation is set to be continued in the
processing selection function after momentary power interruption is reset). Doing so
may result in injury.
WARNINGProvide a separate emergency stop switch because the STOP Key on the Operator
!
is valid only when function settings are performed. Not doing so may result in injury.
WARNINGBe sure confirm that the RUN signal is turned OFF before turning ON the power
!
supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so
while the RUN signal is turned ON may result in injury.
CautionBe sure to confirm permissible ranges of motors and machines before operation
!
because the Inverter speed can be easily changed from low to high. Not doing so
may result in damage to the product.
CautionProvide a separate holding brake when necessary. Not doing so may result in injury.
!
CautionDo not perform a signal check during operation. Doing so may result in injury or dam-
!
age to the product.
CautionDo not carelessly change settings. Doing so may result in injury or damage to the
!
product.
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Test Run
Chapter 4
4-1Procedure for Test Run
1. Installation and Mounting
Install the Inverter according to the installation conditions. Refer to page 2-2. Ensure that the installation conditions are met.
2. Wiring and Connection
Connect to the power supply and peripheral devices. Refer to page 2-11. Select peripheral devices
which meet the specifications and wire correctly.
3. Power Connection
Carry out the following pre-connection checks before turning ON the power supply.
S Always ensure that a power supply to the correct voltage is used and that the power input terminals
(R/L1, S/L2, and T/L3) are wired correctly.
3G3MV-A2j: 3-phase 200 to 230 V AC
3G3MV-ABj: Single-phase 200 to 240 V AC (Wire R/L1 and S/L2)
3G3MV-A4j: 3-phase 380 to 460 V AC
S Make sure that the motor output terminals (U/T1, V/T2, and W/T3) are connected to the motor
correctly.
S Ensure that the control circuit terminals and the control device are wired correctly. Make sure that
all control terminals are turned OFF.
Note Set parameter n052 (terminal S3) to 0 if a 3-wire sequence is set.
S Set the motor to no-load status (i.e., not connected to the mechanical system).
S Having conducted the above checks, connect the power supply.
4. Check the Display Status
Check to be sure that there are no faults in the Inverter.
S If the display at the time the power is connected is normal, it will read as follows:
RUN indicator: Flashes
ALARM indicator: OFF
Simplified-LED (setting/monitor) indicators: FREF, FOUT, or IOUT is lit.
Data display: Displays the corresponding data of the indicator that is lit.
S When a fault has occurred, the details of the fault will be displayed. In that case, refer to Chapter 8
Maintenance Operations and take necessary remedies.
5. Initializing Parameters
Initialize the parameters.
S Set n001 to 8 for initialization in 2-wire sequence.
6. Setting Parameters
Set the parameters required for a test run.
S Perform the test run in V/f control mode. The control mode needs to be set to V/f control since it will
not be initialized. Set the rated motor current in order to prevent the motor from burning due to
overloading.
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Test Run
7. No-load Operation
Start the no-load motor using the Digital Operator.
S Set the frequency reference using the Digital Operator and start the motor using key sequences.
8. Actual Load Operation
Connect the mechanical system and operate using the Digital Operator.
S When there are no difficulties using the no-load operation, connect the mechanical system to the
motor and operate using the Digital Operator.
9. Operation
Basic Operation:
Operation based on the basic settings required to start and stop the Inverter. Refer to page 5-1.
Chapter 4
Advanced Operation:
Operation that uses PID control or other functions. Refer to page 6-1.
S For operation within standard parameters, refer to Chapter 5 Basic Operation.
S Refer to Chapter 5 Basic Operation and Chapter 6 Advanced Operation for the various advanced
functions, such as energy-saving control, PID control, stall prevention, carrier frequency setting,
overtorque detection, torque compensation, and slip compensation.
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Test Run
Chapter 4
4-2Operation Example
1Power Connection
H Checkpoints before Connecting the Power Supply
• Check that the power supply is of the correct voltage and that the motor output terminals (R/L1, S/L2,
and T/L3) are connected to the motor correctly.
3G3MV-A2j: Three-phase 200 to 230 V AC
3G3MV-ABj: Single-phase 200 to 240 V AC (Wire R/L1 and S/L2)
3G3MV-A4j: Three-phase 380 to 460 V AC
• Make sure that the motor output terminals (U/T1, V/T2, and W/T3) are connected to the motor cor-
rectly.
• Ensure that the control circuit terminals and the control device are wired correctly. Make sure that all
control terminals are turned OFF.
Note Set parameter n052 (terminal S3) to 0 if a 3-wire sequence is set.
• Set the motor to no-load status (i.e., not connected to the mechanical system).
H Connecting the Power Supply
• After conducting the above checks, connect the power supply.
2Check the Display Status
• If the display is normal when the power is connected, it will read as follows:
Normal
RUN indicator: Flashes
ALARM indicator: Off
Simplified-LED (setting/monitor) indicators: FREF, FOUT, or IOUT is lit.
Data display: Displays the corresponding data for the indicator that is lit.
• When a fault has occurred, the details of the fault will be displayed. In that case, refer to Chapter 8
Maintenance Operations and take necessary action.
Fault
RUN indicator: Flashes
ALARM indicator: Lit (fault detection) or flashes (alarm detection)
Simplified-LED (setting/monitor) indicators: FREF, FOUT, or IOUT is lit.
Data display: The fault code, such as UV1, is displayed. The display will differ depending on the type
of fault.
4-5
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Test Run
3Initializing Parameters
• Initialize the parameters using the following procedure.
• To initialize the parameters, set n01 to 8.
Chapter 4
Key sequenceIndicatorDisplay
example
Power On
Press the Mode Key repeatedly until the PRGM indicator
is lit.
Press the Enter Key. The data of n001 will be displayed.
Use the Increment or Decrement Key to set n01 to 8.
The display will flash.
Press the Enter Key so that the set value will be entered
and the data display will be lit.
---Parameter n001 will be initialized and reset to 1 from 8.
In approximately
1 s.
The parameter number will be displayed.
Explanation
4Setting the Motor Current Parameter
• Run the Inverter in V/f control mode for trial operation. The control mode is not initialized. Therefore,
set n002 to 0 for V/f control. Set the motor current parameter in n036 in order to prevent the motor from
burning due to overloading.
H Control Mode Setting
Parame-
ter
n0020102Control
RegisterNameDescriptionSetting
mode
selection
Sets the control mode for the
Inverter.
0: V/f control mode
1: Vector control mode
Note1. The control mode
is not initialized
with n001 settings.
Note2. There are param-
eters that are
changed according to the set
value in n002. For
details, refer to
5-1-2 Setting the
Control Mode
(n002).
Unit of
range
0, 110No
setting
Default
setting
ges dur-
Chan-
ing
opera-
tion
4-6
Page 94
Test Run
Chapter 4
Key sequenceIndicatorDisplay
example
In approximately
1 s.
H Setting the Rated Motor Current
Parame-
ter
n0360124Rated
RegisterNameDescriptionSetting
Used to set the rated motor
motor
current
current (A) used for the ref-
erence current of motor
overload detection (OL1).
Note1. The default set-
ting for the rated
motor current is
the standard rated
current of the
maximum applicable motor.
Note2. Motor overload
detection (OL1) is
disabled by setting the parameter
to 0.0.
Explanation
The parameter number is displayed.
Use the Increment or Decrement Key to display “n002.”
Press the Enter Key to display the set value in n002.
Use the Increment or Decrement key to set n002 to 0
unless the value is already set to 0, during which the
display flashes.
Press the Enter Key so that the set value will be entered
and the data display will be lit.
The parameter number will be displayed again in
approximately 1 s.
range
0.0% to
150%
(A) of
rated
output
current
of the
Inverter
Unit of
setting
0.1 ASee note
Default
setting
1 under
“Description.”)
Chan-
ges dur-
ing
opera-
tion
No
Key sequenceIndicatorDisplay
example
In approximately
1 s.
Explanation
The parameter number is displayed.
Use the Increment or Decrement Key to display “n036.”
Press the Enter Key to display the set value in n036.
Use the Increment or Decrement Key to set n036 to the
rated motor current, during which the display flashes.
Press the Enter Key so that the set value will be entered
and the data display will be lit.
The parameter number will be displayed again in
approximately 1 s.
4-7
Page 95
Test Run
Chapter 4
5No-load Operation
• Start the no-load motor (i.e., not connected to the mechanical system) using the Digital Operator.
Note Before operating the Digital Operator, check that the FREQ adjuster is set to MIN.
H Forward/Reverse Rotation with the Digital Operator
Key
sequence
• After changing the frequency reference or the rotation direction, check that there is no vibration or
abnormal sound from the motor.
• Check that no faults have occurred in the Inverter during operation.
IndicatorDisplay
example
Explanation
Monitors the frequency reference.
Press the RUN Key. The RUN Indicator will be lit.
Turn the FREQ adjuster clockwise slowly.
The monitored frequency reference will be displayed.
The motor will start rotating in the forward direction according
to the frequency reference.
Press the MODE Key to turn ON the F/R indicator.
“For” will be displayed.
Use the Increment or Decrement Key to change the direction of
motor rotation. The direction of motor rotation selected will be
enabled when the display is changed after the Key is pressed.
H Stopping the Motor
• On completion of operating the motor in the no-load state in the forward or reverse direction, press the
STOP/RESET Key. The motor will stop. (The RUN indicator will flash until the motor stops.)
6Actual Load Operation
• After checking the operation with the motor in no-load status, connect the mechanical system and
operate with an actual load.
Note Before operating the Digital Operator, check that the FREQ adjuster is set to MIN.
H Connecting the System
• After confirming that the motor has stopped completely, connect the mechanical system.
• Be sure to tighten all the screws when fixing the motor axis in the mechanical system.
H Operation Using the Digital Operator
• In case a fault occurs during operation, make sure the Stop Key on the Digital Operator is easily acces-
sible.
• Use the Digital Operator in the same way as no-load operation.
• First set the frequency reference to a low speed of one tenth the normal operating speed.
4-8
Page 96
Test Run
Chapter 4
H Checking the Operating Status
• Having checked that the operating direction is correct and that the machine is operating smoothly at
slow speed, increase the frequency reference.
• After changing the frequency reference or the rotation direction, check that there is no vibration or
abnormal sound from the motor. Check the monitor display (IOUT or multi-function monitor U-03) to
ensure that the output current is not becoming excessive.
4-9
Page 97
5
Chapter 5
Basic Operation
5-1Initial Settings
5-2Operation in Vector Control
5-3Operation in V/f Control
5-4Setting the Local/Remote Mode
5-5Selecting the Operation Command
5-6Setting the Frequency Reference
5-7Setting the Acceleration/Deceleration Time
5-8Selecting the Reverse Rotation-prohibit
5-9Selecting the Stopping Method
5-10 Multi-function I/O
5-11 Multi-function Analog Output and Pulse
Monitor Output
Page 98
Basic Operation
This section explains the basic settings required to operate and stop the Inverter.
The settings of parameters described here will be sufficient for simple Inverter operations.
First make these basic settings and then skip to the explanations of those special functions, even when your application requires special functions, such as energy-saving
control, PID control, stall prevention, carrier frequency setting, overtorque detection,
torque compensation, slip compensation. Refer to Chapter 6 Advanced Operation.
Chapter 5
5-1Initial Settings
• The following initial settings are required.
Parameter Write-prohibit Selection/Parameter Initialization (n001): Set n001 to 4 so that n001
through n179 can be set or displayed.
Control Mode Selection (n002): Set to V/f or vector control mode according to the application.
5-1-1Setting the Parameter Write-prohibit Selection/Parameter
Initialization (n001)
• Set n001 to 4 so that n001 through n179 can be set or displayed.
n001
Setting
range
Note This parameter makes it possible to write-prohibit parameters, change the parameter set or dis-
played range, or initialize all parameters to default values.
Set Values
ValueDescription
0Displays and sets n001. Parameters from n002 to n179 can be displayed only.
1Sets or monitors parameters n001 through n049 (i.e., function group 1 settings).
2Sets or monitors parameters n001 through n079 (i.e., function groups 1 and 2 settings).
3Sets or monitors parameters n001 through n119 (i.e., function groups 1 through 3 settings).
4Sets or monitors parameters n001 through n179 (i.e., function groups 1 through 4 settings).
6Clears the error log.
8Initializes parameters to default settings in 2-wire sequence. (See note.)
9Initializes parameters in 3-wire sequence. (See note.)
10For the USA, initializes parameter in 2-wire sequence (See note.)
11For the USA, initializes parameter in 3-wire sequence (See note.)
Register0101 HexChanges during
operation
1Default setting1
setting
No
Note The set value in n002 is not initialized with n001 set to 8, 9, 10, or 11.
Each of the following parameters is initialized according to the preset control mode. The default
value varies with the control mode. For details, refer to page 5-3.
n014 (middle output frequency), n015 (middle output frequency voltage), n016 (minimum output
frequency), n017 (minimum output frequency voltage), n104 (torque compensation primary-
5-2
Page 99
Basic Operation
delay time constant), n111 (slip compensation gain), n112 (slip compensation primary-delay time
constant)
Chapter 5
5-1-2Setting the Control Mode (n002)
• The 3G3MV Inverter operates in vector or V/f control mode to be selected according to the application.
• These two modes have the following characteristics.
Vector Control Mode
The Inverter in vector control mode calculates the vector of the operating condition of the motor. Then
the 150% rated output torque of the motor is provided at an output frequency of 1 Hz. Vector control
provides more powerful motor control than V/f control and makes it possible to suppress speed fluctuation regardless of changes in loads. Normally set the Inverter to this mode.
V/f Control Mode
This mode, which is used by conventional general-purpose inverters, is convenient when replacing a
conventional model with the 3G3MV Inverter because the Inverter in this mode can be operated without
considering the constants of the motor. Furthermore, set the Inverter to this mode if the Inverter is connected to more than one motor or special motors such as high-speed motors.
n002
Setting
range
Note This parameter is used for selecting the control mode of the Inverter.
Control Mode SelectionRegister0102 HexChanges during
operation
0, 1Unit of
setting
1Default setting0
No
Set Values
ValueDescription
0V/f control mode
1Vector control mode (open loop)
Note 1. This parameter is not initialized by setting n001 (parameter write-prohibit selection/parameter
initialization) to 8, 9, 10, or 11 for parameter initialization. Be sure to change the parameter
n002 before changing the control mode.
Note 2. Each of the following parameters is initialized according to the control mode set in this param-
eter. The default value varies with the control mode. Therefore, be sure to set the following
parameters after setting the control mode in n002.
5-3
Page 100
Basic Operation
Chapter 5
ParameterName
V/f control
(Set value: 0)
n014Middle output frequency1.5 Hz3.0 Hz
n015Middle output frequency voltage12.0 V (24.0 V)
(See note 2.)
n016Minimum output frequency1.5 Hz1.0 Hz
n017Minimum output frequency voltage12.0 V (24.0 V)
(See note 2.)
n104Torque compensation primary-delay
time constant
n111Slip compensation gain0.01.0
n112Slip compensation primary-delay
time constant
0.3 s0.2 s
2.0 s0.2 s
Default value
Vector control
(Set value: 1)
11.0 V (22.0 V)
4.3 V (8.6 V)
Note 1. Values in parentheses are for 400-V models.
Note 2. For 5.5- and 7.5-kW Inverters, this value is set to 10.0 V for 200-V-class models and to 20.0 V
for 400-V-class models.
5-4
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