Omron 3G3MV USERS MANUAL

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Cat. No. I527-E1-04
USER’S MANUAL
SYSDRIVE 3G3MV
Multi-function Compact Inverter
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Thank you for choosing this SYSDRIVE 3G3MV-series product. Proper use and handling of the product will ensure proper product performance, will lengthen product life, and may prevent possible accidents. Please read this manual thoroughly and handle and operate the product with care.
1. To ensure safe and proper use of the OMRON Inverters, please read this USER’S MANUAL (Cat. No. I527-E1) to gain sufficient knowledge of the devices, safety in­formation, and precautions before actual use.
2. The products are illustrated without covers and shieldings for closer look in this USER’S MANUAL. For actual use of the products, make sure to use the covers and shieldings as specified.
3. This USER’S MANUAL and other related user’s manuals are to be delivered to the actual end users of the products.
4. Please keep this manual close at hand for future reference.
5. If the product has been left unused for a long time, please inquire at our sales repre­sentative.
NOTICE
1. This manual describes the functions of the product and relations with other products. You should assume that anything not described in this manual is not possible.
2. Although care has been given in documenting the product, please contact your OMRON representative if you have any suggestions on improving this manual.
3. The product contains potentially dangerous parts under the cover. Do not attempt to open the cover under any circumstances. Doing so may result in injury or death and may damage the product. Never attempt to repair or disassemble the product.
4. We recommend that you add the following precautions to any instruction manuals you prepare for the system into which the product is being installed.
S Precautions on the dangers of high-voltage equipment. S Precautions on touching the terminals of the product even after power has been
turned off. (These terminals are live even with the power turned off.)
5. Specifications and functions may be changed without notice in order to improve product performance.
Items to Check Before Unpacking
Check the following items before removing the product from the package:
S Has the correct product been delivered (i.e., the correct model number and speci-
fications)?
S Has the product been damaged in shipping?
S Are any screws or bolts loose?
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USER’S MANUAL
SYSDRIVE 3G3MV SERIES
Multi-function Compact Inverter
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Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
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DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury. Additionally, there may be severe property damage.
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death
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or serious injury. Additionally, there may be severe property damage.
Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor
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or moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
Note Indicates information of particular interest for efficient and convenient operation of the product.
OMRON, 1999
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Never­theless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for dam­ages resulting from the use of the information contained in this publication.
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General Precautions
Observe the following precautions when using the SYSDRIVE Inverters and peripheral devices.
This manual may include illustrations of the product with protective covers removed in order to describe the components of the product in detail. Make sure that these protective covers are on the product before use.
Consult your OMRON representative when using the product after a long period of storage.
WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.
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WARNING Operation, maintenance, or inspection must be performed after turning OFF the
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power supply, confirming that the CHARGE indicator (or status indicators) are OFF, and after waiting for the time specified on the front cover. Not doing so may result in electrical shock.
WARNING Do not damage, pull on, apply stress to, place heavy objects on, or pinch the cables.
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Doing so may result in electrical shock.
WARNING Do not touch the rotating parts of the motor under operation. Doing so may result in
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injury.
WARNING Do not modify the product. Doing so may result in injury or damage to the product.
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Caution Do not store, install, or operate the product in the following places. Doing so may
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result in electrical shock, fire or damage to the product.
S Locations subject to direct sunlight. S Locations subject to temperatures or humidity outside the range specified in the
specifications.
S Locations subject to condensation as the result of severe changes in temperature. S Locations subject to corrosive or flammable gases. S Locations subject to exposure to combustibles. S Locations subject to dust (especially iron dust) or salts. S Locations subject to exposure to water, oil, or chemicals. S Locations subject to shock or vibration.
Caution Do not touch the Inverter radiator, regenerative resistor, or Servomotor while the
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power is being supplied or soon after the power is turned OFF. Doing so may result in a skin burn due to the hot surface.
Caution Do not conduct a dielectric strength test on any part of the Inverter. Doing so may
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result in damage to the product or malfunction.
Caution Take appropriate and sufficient countermeasures when installing systems in the fol-
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lowing locations. Not doing so may result in equipment damage.
S Locations subject to static electricity or other forms of noise. S Locations subject to strong electromagnetic fields and magnetic fields. S Locations subject to possible exposure to radioactivity. S Locations close to power supplies.
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Transportation Precautions
Caution Do not hold by front cover or panel , instead, hold by the radiation fin (heat sink) while
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transporting the product. Doing so may result in injury.
Caution Do not pull on the cables. Doing so may result in damage to the product or malfunc-
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tion.
Caution Use the eye-bolts only for transporting the Inverter. Using them for transporting the
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machinery may result in injury or malfunction.
Installation Precautions
WARNING Provide an appropriate stopping device on the machine side to secure safety. (A
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holding brake is not a stopping device for securing safety.) Not doing so may result in injury.
WARNING Provide an external emergency stopping device that allows an instantaneous stop of
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operation and power interruption. Not doing so may result in injury.
Caution Be sure to install the product in the correct direction and provide specified clear-
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ances between the Inverter and control panel or with other devices. Not doing so may result in fire or malfunction.
Caution Do not allow foreign objects to enter inside the product. Doing so may result in fire or
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malfunction.
Caution Do not apply any strong impact. Doing so may result in damage to the product or
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malfunction.
Wiring Precautions
WARNING Wiring must be performed only after confirming that the power supply has been
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turned OFF. Not doing so may result in electrical shock.
WARNING Wiring must be performed by authorized personnel. Not doing so may result in
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electrical shock or fire.
WARNING Be sure to confirm operation only after wiring the emergency stop circuit. Not doing
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so may result in injury.
WARNING Always connect the ground terminals to a ground of 100 or less for the 200-V AC
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class, or 10 Ω or less for the 400-V AC class. Not connecting to a proper ground may result in electrical shock.
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Caution Install external breakers and take other safety measures against short-circuiting in
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external wiring. Not doing so may result in fire.
Caution Confirm that the rated input voltage of the Inverter is the same as the AC power sup-
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ply voltage. An incorrect power supply may result in fire, injury, or malfunction.
Caution Connect the Braking Resistor and Braking Resistor Unit as specified in the manual.
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Not doing so may result in fire.
Caution Be sure to wire correctly and securely. Not doing so may result in injury or damage to
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the product.
Caution Be sure to firmly tighten the screws on the terminal block. Not doing so may result in
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fire, injury, or damage to the product.
Caution Do not connect an AC power to the U, V, or W output. Doing so may result in damage
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to the product or malfunction.
Caution The motor may start operation if input terminal S2 is turned ON with the default
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parameter settings. Wire terminals with NC contacts (e.g., 3-wire sequences) only after setting the multi-function input parameters.
Operation and Adjustment Precautions
WARNING Turn ON the input power supply only after mounting the front cover, terminal covers,
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bottom cover, Operator, and optional items. Not doing so may result in electrical shock.
WARNING Do not remove the front cover, terminal covers, bottom cover, Operator, or optional
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items while the power is being supplied. Not doing so may result in electrical shock or damage to the product.
WARNING Do not operate the Operator or switches with wet hands. Doing so may result in
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electrical shock.
WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.
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WARNING Do not come close to the machine when using the error retry function because the
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machine may abruptly start when stopped by an alarm. Doing so may result in injury.
WARNING Do not come close to the machine immediately after resetting momentary power
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interruption to avoid an unexpected restart (if operation is set to be continued in the processing selection function after momentary power interruption is reset). Doing so may result in injury.
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WARNING Provide a separate emergency stop switch because the STOP Key on the Operator
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is valid only when function settings are performed. Not doing so may result in injury.
WARNING Be sure confirm that the RUN signal is turned OFF before turning ON the power
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supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so while the RUN signal is turned ON may result in injury.
Caution Be sure to confirm permissible ranges of motors and machines before operation
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because the Inverter speed can be easily changed from low to high. Not doing so may result in damage to the product.
Caution Provide a separate holding brake when necessary. Not doing so may result in injury.
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Caution Do not perform a signal check during operation. Doing so may result in injury or dam-
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age to the product.
Caution Do not carelessly change settings. Doing so may result in injury or damage to the
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product.
Maintenance and Inspection Precautions
WARNING Do not touch the Inverter terminals while the power is being supplied.
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WARNING Maintenance or inspection must be performed only after turning OFF the power
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supply, confirming that the CHARGE indicator (or status indicators) is turned OFF, and after waiting for the time specified on the front cover. Not doing so may result in electrical shock.
WARNING Maintenance, inspection, or parts replacement must be performed by authorized
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personnel. Not doing so may result in electrical shock or injury.
WARNING Do not attempt to take the Unit apart or repair. Doing either of these may result in
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electrical shock or injury.
Caution Carefully handle the Inverter because it uses semiconductor elements. Careless
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handling may result in malfunction.
Caution Do not change wiring, disconnect connectors, the Operator, or optional items, or
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replace fans while power is being supplied. Doing so may result in injury, damage to the product, or malfunction.
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Warning Labels
Warning labels are pasted on the product as shown in the following illustration. Be sure to follow the instructions given there.
H Warning Labels
H Contents of Warning
Warning label
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Checking Before Unpacking
H Checking the Product
On delivery, always check that the delivered product is the SYSDRIVE 3G3MV Inverter that you ordered.
Should you find any problems with the product, immediately contact your nearest local sales representative.
D Checking the Nameplate
Inverter model
Input specifications Output specifications
D Checking the Model
3G3MV-A4007
Maximum applicable motor capacity
Voltage class
Installation type
Series name: 3G3MV Series
Maximum Applicable Motor Capacity
001 0.1 (0.1) kW 002 0.25/0.37 (0.2) kW 004 0.55 (0.4) kW 007 1.1 (0.75) kW 015 1.5 (1.5) kW 022 2.2 (2.2) kW 037 3.7 (3.7) kW 055 5.5 (5.5) kW 075 7.5 (7.5) kW
Note The figures in parentheses indicate capacities for motors used in Japan.
Voltage Class
2 Three-phase 200-V AC input (200-V class) B Single-phase 200-V AC input (200-V class) 4 Three-phase 400-V AC input (400-V class)
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Installation Type
A Panel-mounting (IP10 min.) or closed wall-mounting models C Closed wall-mounting models
(NEMA1 type for North America)
Note A-type models with 5.5-KW and 7.5-KW capacity also have NEMA1 enclosure ratings.
D Checking for Damage
Check the overall appearance and check for damage or scratches resulting from transportation.
H Checking the Accessories
Note that this manual is the only accessory provided with the 3G3MV. Set screws and other necessary parts must be provided by the user.
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Read and Understand this Manual
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Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for
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a period of one year (or other period if specified) from date of sale by OMRON.
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OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
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PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
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DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
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INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
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LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
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PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR
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STRICT LIABILITY.
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In no event shall the responsibility of OMRON for any act exceed the individual price of the product on
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which liability is asserted.
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IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS
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WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
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CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
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Application Considerations
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SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the products.
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At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
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complete determination of the suitability of the products in combination with the end product, machine,
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system, or other application or use.
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The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the
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uses listed may be suitable for the products:
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Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions
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or uses not described in this manual.
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Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
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equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
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industry or government regulations.
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Systems, machines, and equipment that could present a risk to life or property.
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Please know and observe all prohibitions of use applicable to the products.
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NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
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PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
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INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
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PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any
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consequence thereof.
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Disclaimers
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CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
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It is our practice to change model numbers when published ratings or features are changed, or when
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significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish
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key specifications for your application on your request. Please consult with your OMRON representative
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at any time to confirm actual specifications of purchased products.
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DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
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tolerances are shown.
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PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users
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must correlate it to actual application requirements. Actual performance is subject to the OMRON
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Warranty and Limitations of Liability.
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ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
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About this Manual
This manual is divided into the chapters described in the following table. Information is organized by application area to enable you to use the manual more efficiently.
Chapter Contents
Chapter 1 Overview Describes features and nomenclature. Chapter 2 Design Provides dimensions, installation methods, wiring methods, peripheral
device design information, and peripheral device selection information.
Chapter 3 Preparing for Operation and Monitoring
Chapter 4 Test Run Describes the method for controlling a motor through the frequency
Chapter 5 Basic Operation Describes basic Inverter control functions for users not familiar with
Chapter 6 Advanced Operation Describes all of the functions provided by the Inverter. These functions
Chapter 7 Communications Describes the general-purpose RS-422/RS-485 communications
Chapter 8 Maintenance Operations Provides maintenance, inspection, and troubleshooting information. Chapter 9 Specifications Provides Inverter specifications, as well as the specifications and
Chapter 10 List of Parameters Lists basic information on Inverter parameters as a reference for users
Chapter 11 Using the Inverter for a Motor
Describes nomenclature and Digital Operator procedures for operating and monitoring Inverters. Data copying and other functions are described.
adjuster on the front of the Inverter. This can be used for trial operation of the system.
Inverters. The functions that must be understood to drive a motor with an Inverter are described.
will enable more advanced applications, and includes functions that will improve motor control through the Inverter, such as responsiveness (torque characteristics), increasing speed accuracy, PID control, overtorque detection, and other functions.
functions provided by the Inverter, including connection methods and sample programming for SYSMAC Programmable Controllers.
dimensions of peripheral devices.
already familiar with Inverter operation. Parameters are listed in order with the page numbers of further information for easy reference.
Describes information on using the Inverter for a motor.
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Table of Contents
Chapter 1. Overview 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 Functions 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 Nomenclature 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 New Features 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2. Design 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1 Installation 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-1 Dimensions 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-2 Installation Conditions 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-3 Removing and Mounting the Covers 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Wiring 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-1 Terminal Block 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-2 Standard Connections 2-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-3 Wiring around the Main Circuit 2-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-4 Wiring Control Circuit Terminals 2-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-5 Conforming to EC Directives 2-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3. Preparing for Operation and Monitoring 3-1. . . . . . . . . . . . .
3-1 Nomenclature 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1-1 Names of Parts and their Functions 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1-2 Outline of Operation 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Parameter Copy and Verify Function 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2-1 Parameter for Copying and Verifying Set Values 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2-2 Parameter Copying Procedure 3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2-3 Parameter Read-prohibit Selection (Prohibiting Data Written to the EEPROM of
the Digital Operator) 3-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2-4 Parameter Copy or Verify Errors 3-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4. Test Run 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1 Procedure for Test Run 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Operation Example 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5. Basic Operation 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1 Initial Settings 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1-1 Setting the Parameter Write-prohibit Selection/Parameter Initialization (n001) 5-2. . . .
5-1-2 Setting the Control Mode (n002) 5-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2 Operation in Vector Control 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3 Operation in V/f Control 5-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3-1 Setting the Rated Motor Current (n036) 5-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3-2 Setting the V/f Patterns (n011 to n017) 5-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4 Setting the Local/Remote Mode 5-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-5 Selecting the Operation Command 5-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-6 Setting the Frequency Reference 5-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-6-1 Selecting the Frequency Reference 5-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-6-2 Upper and Lower Frequency Reference Limits 5-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-6-3 Frequency Referencing by Analog Input 5-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-6-4 Setting Frequency References through Key Sequences 5-18. . . . . . . . . . . . . . . . . . . . . . . .
5-6-5 Setting Frequency References by Pulse Train Input 5-23. . . . . . . . . . . . . . . . . . . . . . . . . .
Page 17
Table of Contents
5-7 Setting the Acceleration/Deceleration Time 5-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-8 Selecting the Reverse Rotation-prohibit 5-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-9 Selecting the Stopping Method 5-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-10 Multi-function I/O 5-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-10-1 Multi-function Input 5-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-10-2 Multi-function Output 5-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-11 Multi-function Analog Output and Pulse Monitor Output 5-38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-11-1 Setting the Multi-function Analog Output (n065 through n067) 5-38. . . . . . . . . . . . . . . . .
5-11-2 Setting the Pulse Monitor Output (n065 and n150) 5-39. . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 6. Advanced Operation 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1 Precise Vector Control Settings and Adjustments 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1-1 Precise Vector Control Settings 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1-2 Adjusting Output Torque in Vector Control 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2 Energy-saving Control 6-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2-1 Energy-saving Control Operation 6-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2-2 Performing Energy-saving Settings 6-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3 PID Control 6-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3-1 PID Control Applications 6-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3-2 PID Control Operation 6-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3-3 Types of PID Control 6-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3-4 Block Diagram of PID Control 6-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3-5 Input Selection of PID Control Target Value and Detection Value 6-15. . . . . . . . . . . . . . .
6-3-6 PID Control Settings 6-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3-7 PID Adjustments 6-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3-8 PID Fine Tuning 6-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-4 Setting the Carrier Frequency 6-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-5 DC Injection Braking Function 6-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-6 Stall Prevention Function 6-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-7 Overtorque/Undertorque Detection Function 6-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-8 Torque Compensation Function 6-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-9 Slip Compensation Function 6-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10 Other Functions 6-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10-1 Digital Operator Disconnection Error Detection 6-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10-2 Motor Protection Functions (n037 and n038) 6-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10-3 Cooling Fan Operation Function (n039) 6-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10-4 Momentary Power Interruption Compensation (n081) 6-40. . . . . . . . . . . . . . . . . . . . . . . .
6-10-5 Fault Retry (n082) 6-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10-6 Frequency Jump Function (n083 to n086) 6-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10-7 Accumulated Operating Time (n087, n088) 6-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10-8 Frequency Detection 6-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10-9 UP/DOWN Command Frequency Memory (n100) 6-45. . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10-10 Input Open-phase Detection (n166, n167) 6-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10-11 Output Open-phase Detection (n168, n169) 6-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10-12 Fault Log (n178) 6-48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents
Chapter 7. Communications 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1 Inverter Settings 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1-1 Setting the Communications Conditions 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1-2 RUN Command Selection (n003) 7-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1-3 Frequency Reference Input Selection (n004) 7-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1-4 Setting the Multi-function Inputs (n050 to n056) 7-6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2 Message Communications Basic Format 7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3 DSR Message and Response 7-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3-1 Data Read (Function Code: 03 Hex) 7-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3-2 Data Write/Broadcast Data Write (Function Code: 10 Hex) 7-13. . . . . . . . . . . . . . . . . . . .
7-3-3 Loop-back Test (Function Code: 08 Hex) 7-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4 Enter Command 7-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-5 Setting the Communications Data 7-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-6 Register Number Allocations in Detail 7-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-6-1 I/O Function 7-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-6-2 Monitor Functions 7-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-7 Communications Error Codes 7-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-8 Self-diagnostic Test 7-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-9 Communications with Programmable Controller 7-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-9-1 Available Programmable Controllers and Peripheral Devices 7-30. . . . . . . . . . . . . . . . . . .
7-9-2 Wiring the Communications Line 7-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-9-3 Outline of Protocol Macro Function 7-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-9-4 Creating a Project File 7-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-9-5 Ladder Program 7-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-9-6 Communications Response Time 7-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 8. Maintenance Operations 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1 Protective and Diagnostic Functions 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1-1 Fault Detection (Fatal Errors) 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1-2 Warning Detection (Nonfatal Errors) 8-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2 Troubleshooting 8-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-1 Parameters Fail Set 8-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-2 Motor Fails to Operate 8-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-3 Motor Rotates in the Wrong Direction 8-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-4 Motor Outputs No Torque or Acceleration is Slow 8-16. . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-5 Speed Accuracy of the Inverter Rotating at High Speed in Vector Control is Low 8-17. .
8-2-6 Motor Deceleration Rate is Low 8-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-7 Vertical-axis Load Drops when Brakes are Applied 8-17. . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-8 Motor Burns 8-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-9 Controller or AM Radio Receives Noise when Inverter is Started 8-18. . . . . . . . . . . . . . .
8-2-10 Ground Fault Interrupter is Actuated when Inverter is Started 8-18. . . . . . . . . . . . . . . . . .
8-2-11 Mechanical Vibration 8-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-12 Stable PID Control is Not Possible or Control Fails 8-19. . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-13 Inverter Vibration in Energy-saving Control 8-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2-14 Motor Rotates after Output of Inverter is Turned OFF 8-20. . . . . . . . . . . . . . . . . . . . . . . .
8-2-15 Detects OV (Over voltage) and Stalls when Motor Starts 8-20. . . . . . . . . . . . . . . . . . . . . .
8-2-16 Output Frequency Does Not Reach Frequency Reference 8-21. . . . . . . . . . . . . . . . . . . . . .
8-2-17 Inverter Does Not Run Because EF
(Simultaneous Inputs of Forward and Reverse Commands) is Detected,
Or Motor Rotates Momentarily When Control Device Power is Turned OFF 8-21. . . . . .
8-3 Maintenance and Inspection 8-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents
Chapter 9. Specifications 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-1 Inverter Specifications 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2 Option Specifications 9-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-1 List of Options 9-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-2 DeviceNet Communications Unit 9-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-3 Fan Unit 9-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-4 Scaling Meter 9-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-5 Braking Resistor 9-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-6 Braking Resistor Unit 9-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-7 DC Reactor 9-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-8 DIN Track Mounting Bracket 9-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-9 Digital Operators 9-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-10 AC Reactor 9-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-11 EMC-compatible Noise Filter 9-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-12 Simple Input Noise Filter and Input Noise Filter 9-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2-13 Output Noise Filter 9-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 10. List of Parameters 10-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 11. Using the Inverter for a Motor 11-1. . . . . . . . . . . . . . . . . . . . .
Revision History R-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 20
Overview
1-1 Functions
1-2 Nomenclature
1-3 New Features
1
Chapter 1
Page 21
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Overview Chapter 1
1-1 Functions
The multi-function compact SYSDRIVE 3G3MV-Series Inverter is the first compact Inverter to feature open-loop vector control. The 3G3MV Inverter meets EC Directives and UL/cUL standard requirements for world­wide use. Furthermore, the 3G3MV-Series Inverter incorporates a variety of convenient control, network, and I/O functions that are versatile and easy-to-use.
H SYSDRIVE 3G3MV Inverter Models
The following 200-V-class (three- and single-phase 200-V AC types) and 400-V-class (three-phase
400-V AC type) 3G3MV models are available.
Rated voltage Enclosure rating Maximum applied
motor capacity
3-phase 200 V AC Panel-mounting models
(conform to IP20)
Closed wall-mounting models (conform to NEMA1 and IP20)
Single-phase 200 V AC Panel-mounting models
(conform to IP20)
3-phase 400 V AC Panel-mounting models
(conform to IP20)
Closed wall-mounting models (conform to NEMA1 and IP20)
0.1 (0.1) kW 3G3MV-A2001
0.25 (0.2) kW 3G3MV-A2002
0.55 (0.4) kW 3G3MV-A2004
1.1 (0.75) kW 3G3MV-A2007
1.5 (1.5) kW 3G3MV-A2015
2.2 (2.2) kW 3G3MV-A2022
3.7 (3.7) kW 3G3MV-A2037
5.5 (5.5) kW 3G3MV-A2055
7.5 (7.5) kW 3G3MV-A2075
0.1 (0.1) kW 3G3MV-AB001
0.25 (0.2) kW 3G3MV-AB002
0.55 (0.4) kW 3G3MV-AB004
1.1 (0.75) kW 3G3MV-AB007
1.5 (1.5) kW 3G3MV-AB015
2.2 (2.2) kW 3G3MV-AB022
3.7 (3.7) kW 3G3MV-AB037
0.37 (0.2) kW 3G3MV-A4002
0.55 (0.4) kW 3G3MV-A4004
1.1 (0.75) kW 3G3MV-A4007
1.5 (1.5) kW 3G3MV-A4015
2.2 (2.2) kW 3G3MV-A4022
3.7 (3.7) kW 3G3MV-A4037
5.5 (5.5) kW 3G3MV-A4055
7.5 (7.5) kW 3G3MV-A4075
Model
Note The figures in parentheses indicate capacities for motors used in Japan.
1-2
Page 22
Overview Chapter 1
H Powerful Torque Ideal for a Variety of Applications
The 3G3MV is OMRON’s first compact Inverter incorporating an open-loop vector control function, which ensures a torque output that is 150% of the rated motor torque at an output frequency of 1 Hz.
Ensures a more powerful revolution at low frequencies than any conventional inverter. Furthermore, the 3G3MV Inverter suppresses the revolution fluctuation caused by the load.
Incorporates a fully automatic torque boost function that drives the motor powerfully in V/f control.
Incorporates a high-speed current limit function, thus suppressing overcurrent caused by high torque and ensuring smooth operation of the motor.
H Convenient Easy-to-use Functions
The FREQUENCY adjuster of the Digital Operator allows easy operation. The default setting is for
operation according to the FREQUENCY adjuster setting.
The Digital Operator has a parameter copy function ensuring easy parameter control.
Ease of maintenance is ensured. The cooling fan is easily replaceable. The life of the cooling fan can
be prolonged by turning ON the cooling fan only when the Inverter is in operation.
Incorporates a control transistor. Therefore, the Inverter will provide powerful control by just connect-
ing a braking resistor.
Incorporates an inrush current preventive circuit that prevents contact weld at the input power supply
block.
H International Standards (EC Directives and UL/cUL Standards)
The 3G3MV Inverter meets the EC Directives and UL/cUL standard requirements for worldwide use.
Classification Applicable standard
EC Directives
UL/cUL UL508C
EMC directive EN61800-3 Low-voltage directive EN50178
H Compatible with DeviceNet and RS-422/485
Supports RS-422 and RS-485 communications conforming to the MODBUS Communications Proto-
col, thus making it possible to easily construct networks with the use of the Protocol Macro or ASCII Unit mounted on an OMRON SYSMAC PLC. The MODBUS Communications Protocol is a trademark of AEG Schneider Automation.
Connects to the 3G3MV-PDRT2 DeviceNet Communications Unit. A remote I/O function for Device-
Net communications Unit is available to the 3G3MV Inverter, which ensures ease of communications just like standard I/O communications. Furthermore, DeviceNet communications conform to the DeviceNet communications protocol for open networks, thus allowing construction of multi-vendor networks in which other companies’ devices can coexist.
Note 1. MODBUS communications and DeviceNet communications cannot be performed simulta-
neously. It is necessary to select the type of communications required.
Note 2. Only DeviceNet Communications Units manufactured after January 1st, 2000 can be con-
nected to 5.5-kW and 7.5-kW Inverters. Earlier products are not compatible with these Invert­ers.
1-3
Page 23
Overview Chapter 1
H Handles a Variety of I/O Signals
Handles a variety of I/O signals over a wide application range as described below.
Analog voltage input: 0 to 10 V
Analog current input: 4 to 20 or 0 to 20 mA
Pulse train input: 0.1 to 33.0 kHz set with parameter
Multi-function analog output or pulse train output is selectable as monitor output
H Suppression of Harmonics
Connects to DC reactors, thus suppressing harmonics more effectively than conventional AC reactors.
Further improvement in the suppression of harmonics is possible with the combined use of the DC and AC reactors.
1-4
Page 24
Overview Chapter 1
1-2 Nomenclature
H Panel
Digital Operator
Front panel mounting screw
Terminal cover
Four mounting holes
RUN indicator
ALARM display
Front cover
Bottom cover
Note None of the following 200-V models have a terminal cover or mounting holes. Instead, the front
cover is used as a terminal cover and two U-shaped cutouts are provided in place of the mounting holes. 3G3MV-A2001 (0.1 kW), 3G3MV-A2002 (0.2 kW), 3G3MV-A2004 (0.4 kW), and 3G3MV-A2007 (0.75 kW) 3G3MV-AB001 (0.1 kW), 3G3MV-AB002 (0.2 kW), and 3G3MV-AB004 (0.4 kW)
1-5
Page 25
Overview Chapter 1
H Digital Operator
Data display
Simplified-LED indicators
Operation keys
Appearance Name Function
Data display Displays relevant data items, such as frequency reference,
output frequency, and parameter set values.
FREQUENCY adjuster Sets the frequency reference within a range between 0 Hz
and the maximum frequency.
FREF indicator The frequency reference can be monitored or set while this
indicator is lit.
FOUT indicator The output frequency of the Inverter can be monitored
while this indicator is lit.
IOUT indicator The output current of the Inverter can be monitored while
this indicator is lit.
MNTR indicator The values set in U01 through U18 are monitored while
this indicator is lit.
F/R indicator The direction of rotation can be selected while this
indicator is lit when operating the Inverter with the RUN Key.
LO/RE indicator The operation of the Inverter through the Digital Operator
or according to the set parameters is selectable while this indicator is lit.
FREQUENCY adjuster
1-6
Note This status of this indicator can be only monitored
while the Inverter is in operation. Any RUN command input is ignored while this indicator is lit.
PRGM indicator The parameters in n001 through n179 can be set or
monitored while this indicator is lit.
Note While the Inverter is in operation, the parameters can
be only monitored and only some parameters can be changed. Any RUN command input is ignored while this indicator is lit.
Mode Key Switches the simplified-LED (setting and monitor) item
indicators in sequence.
Parameter being set will be canceled if this key is pressed before entering the setting.
Increment Key Increases multi-function monitor numbers, parameter
numbers, and parameter set values.
Page 26
Overview Chapter 1
Appearance FunctionName
Decrement Key Decreases multi-function monitor numbers, parameter
numbers, and parameter set values.
Enter Key Enters multi-function monitor numbers, parameter
numbers, and internal data values after they are set or changed.
RUN Key Starts the Inverter running when the 3G3MV is in operation
with the Digital Operator.
STOP/RESET Key Stops the Inverter unless parameter n007 is set to disable
the STOP Key. Functions as a Reset Key when an Inverter error occurs. (See note.)
Note For safety reasons, the reset will not work while a RUN command (forward or reverse) is in effect.
Wait until the RUN command is OFF before resetting the Inverter.
1-7
Page 27
Overview Chapter 1
1-3 New Features
New features have been added to 3G3MV-Series models with 5.5-kW and 7.5-kW ca­pacities (i.e., the 3G3MV-A2055/A2075/ A4055/A4075). These features are outlined below and explained in detail in Chapter 6.
H New Features for 3G3MV-A2055/A2075/A4055/A4075 Only
D Enclosure Rating: Closed Wall-mounting Conforming to IP20/NEMA1
The 5.5-kW and 7.5-kW Inverters have closed wall-mounting specifications that conform to IP20/NEMA1, so they can operate in an ambient temperature range of –10 to 40°C.
Note To operate this Inverter within an ambient temperature range of –10 to 50°C, remove the top and
bottom covers to convert it to a panel-mounting model (IP00).
D Default Settings Changed for V/f Patterns (Parameters: n011 to n017)
For 5.5-kW and 7.5-kW Inverters, two of the default settings have been changed. The default settings for the middle output frequency voltage (VC) (n015) and the minimum output frequency voltage (VMIN (n017) have both been changed to 10 V for 200-V-class models and to 20 V for 400-V-class models.
D Inverter Overheating Warning Input
(Parameters: n050 to n056; Fault Display: oH3)
An Inverter overheating warning input has been added as a new function that can be set for multi-func­tion inputs 1 to 7 (n050 to n056). When this warning is input, an oH3 fault (nonfatal error) will be dis­played. This input can be used for functions such as thermal contact connections for peripheral over­heating detection.
D Frequency Reference Loss Detection (Parameter: n064)
When the frequency is referenced using analog frequency reference inputs (0 to 10 V/4 to 20 mA/0 to 20 mA), this function detects sudden changes in analog inputs as errors (disconnection, short circuit, breakdown, etc.) and outputs the frequency reference loss output that is set in multi-function outputs 1 to 3 (n057 to n059). After the change is detected, operation continues at 80% of the frequency reference prior to the change.
D Accumulated Operating Time (Monitor: U-13; Parameters: n087, n088)
This function calculates and stores in memory the Inverter’s accumulated power-ON time or RUN time. Use it for checking and determining the maintenance schedule.
D Speed Search Adjustment (Parameters: n101, n102)
A function has been added for adjusting the speed search. (The speed search is a function for detecting and smoothly controlling the speed of a free running motor.) The speed search operating time and search level can be adjusted.
D Input Open-phase Detection
(Parameters: n166, n167; Fault Display: PF)
This function detects the Inverter’s input power supply open phase. Open phases are detected through main circuit voltage fluctuations, so this function can also be used for detecting abnormal voltage fluc­tuations in the input power supply voltage.
1-8
Page 28
Overview Chapter 1
D Output Open-phase Detection
(Parameters: n168, n169; Fault Display: LF)
This function detects open phases between the Inverter output and the motor.
D Ground Fault Detection (Fault Display: GF)
This function detects ground faults between the Inverter output and the motor.
D Load Short-circuit Detection (Fault Display: SC)
Prior to an Inverter output, this function detects whether the output is short-circuited. If short-circuiting occurs during an output, it detects an overcurrent (oC).
H New Features for All 3G3MV Models
D Communications Error Monitor (Monitor: U-15)
This function displays communications errors that occur during serial communications (RS-422/RS-485). The errors that are displayed have the same content as the general serial commu­nications error at register number 003D Hex.
D Pulse Train Frequency Reference Input Filter Constant
(Parameter: n076)
This function sets the primary lag digital filter for pulse train frequency reference inputs.
D Multi-function Analog Inputs (Parameters: n077 to n079)
A function has been added to enable setting the Digital Operator’s multi-function analog voltage (cur­rent) inputs. It can set auxiliary analog inputs such as auxiliary frequency references and frequency reference bias or gain.
Note If multi-function analog inputs are set for use with PID control, no other multi-function analog input
functions can be set or they will overlap.
H New Features for 3G3MV Series (Software Version 0028 (3.7 kW or
Less) or Higher)
D Operation Continuation Timer Added to the Momentary Power Interruption
Compensation Parameter (n081)
Parameter n081 can be set so that operation will not restart after a power interruption until the RUN signal is ON for the time specified for the parameter (5 to 100 x 0.1 s). If the parameter is set to 2 (Inverter restarts when power is restored), operation will recover for all Inverters at the same time, meaning the power supply capacity must be sufficient for the maximum current. By setting timers to between 0.5 and
10.0 s, differences can be created in the Inverter recovery time to prevent tripping the power supply breaker, which could happen if all Inverters recovered at the same time.
D Enter Command (Saving Parameters to EEPROM) Operation Selection (n170) To
Enable the Enter Command at Any Time
Previously, operation had to be stopped to use the Enter command to saved changes made to parame­ters during operation using DeviceNet or RS-422/485 communications. This sometimes caused saving parameters to be forgotten when a system could not be stopped immediately after changing parame­ters, causing the need to reset the parameters again when they were lost at the next power interruption or system shutdown. The new parameter n170 can be set to 1 to enable using the Enter command to write parameters to EEPROM even during operation.
1-9
Page 29
Design
2-1 Installation
2-2 Wiring
2
Chapter 2
Page 30
g
g(g)
p
gp
Design Chapter 2
2-1 Installation
2-1-1 Dimensions
D 3G3MV-A2001 to 3G3MV-A2007 (0.1 to 0.75 kW) 3-phase 200-V AC Input
3G3MV-AB001 to 3G3MV-AB004 (0.1 to 0.4 kW) Single-phase 200-V AC Input
Rated voltage Model 3G3MV-
3-phase 200 V AC
Single-phase 200 V AC
A2001 76 3 Approx. 0.6 A2002 76 3 Approx. 0.6 A2004 108 5 Approx. 0.9 A2007 128 5 Approx. 1.1 AB001 76 3 Approx. 0.6 AB002 76 3 Approx. 0.7 AB004 131 5 Approx. 1.0
Dimensions (mm)
D t
Weight (kg)
2-2
Page 31
g
g(g)
p
gp
p
Design Chapter 2
D 3G3MV-A2015 to 3G3MV-A2022 (1.5 to 2.2 kW) 3-phase 200-V AC Input
3G3MV-AB007 to 3G3MV-AB015 (0.75 to 1.5 kW) Single-phase 200-V AC Input 3G3MV-A4002 to 3G3MV-A4022 (0.2 to 2.2 kW) 3-phase 400-V AC Input
Four, 5 dia.
Rated voltage Model 3G3MV-
3-phase 200 V AC
Single-phase 200 V AC
3-phase 400 V AC
Dimensions (mm)
D
A2015 131 Approx. 1.4 A2022 140 Approx. 1.5 AB007 140 Approx. 1.5 AB015 156 Approx. 1.5 A4002 92 Approx. 1.0 A4004 110 Approx. 1.1 A4007 140 Approx. 1.5 A4015 156 Approx. 1.5 A4022 156 Approx. 1.5
Weight (kg)
2-3
Page 32
g
g(g)
g
g(g)
Design Chapter 2
D 3G3MV-A2037 (3.7 kW) 3-phase 200-V AC Input
3G3MV-AB022 (2.2 kW) Single-phase 200-V AC Input 3G3MV-A4037 (3.7 kW) 3-phase 400-V AC Input
Four, 5 dia.
Rated voltage Model 3G3MV-
3-phase 200 V AC A2037 143 Approx. 2.1 Single-phase 200 V AC AB022 163 Approx. 2.2 3-phase 400 V AC A4037 143 Approx. 2.1
Dimensions (mm)
D
Weight (kg)
D 3G3MV-AB037 (3.7 kW) Single-phase 200-V AC Input
Four, 5 dia.
Rated voltage Model 3G3MV-
Single-phase 200 V AC AB037 180 Approx. 2.9
2-4
Dimensions (mm)
D
Weight (kg)
Page 33
g
g(g)
Design Chapter 2
D 3G3MV-A2055 to -A2075 (5.5 to 7.5 kW) 3-phase 200-V AC Input
3G3MV-A4055 to -A4075 (5.5 kW to 7.5 kW) 3-phase 400-V AC Input
Two, 6 dia.
Rated voltage Model 3G3MV-
3-phase 200 V AC A2055 170 Approx. 4.6 3-phase 200 V AC A2075 170 Approx. 4.8 3-phase 400 V AC A4055 170 Approx. 4.8 3-phase 400 V AC A4075 170 Approx. 4.8
Dimensions (mm)
D
Weight (kg)
2-5
Page 34
Design Chapter 2
2-1-2 Installation Conditions
H Installation Precautions
WARNING Provide an appropriate stopping device on the machine side to secure safety. (A
!
holding brake is not a stopping device for securing safety.) Not doing so may result in injury.
WARNING Provide an external emergency stopping device that allows an instantaneous stop of
!
operation and power interruption. Not doing so may result in injury.
Caution Be sure to install the product in the correct direction and provide specified clear-
!
ances between the Inverter and control panel or with other devices. Not doing so may result in fire or malfunction.
Caution Do not allow foreign objects to enter inside the product. Doing so may result in fire or
!
malfunction.
Caution Do not apply any strong impact. Doing so may result in damage to the product or
!
malfunction.
H Installation Direction and Dimensions
Install the Inverter under the following conditions.
Ambient operating temperature: Panel-mounting models (conforming to IP20): –10 to 50°C (0.1- to 3.7-kW Inverters) Closed wall-mounting models (conforming to NEMA1 and IP20):
–10 to 40°C (5.5- to 7.5-kW Inverters)
Humidity: 95% max. (with no condensation)
Note 1. By removing the top and bottom covers from a 5.5- to 7.5-kW Inverter, it can be used as a
panel-mounting model (conforming to IP00) within an ambient temperature range of –10 to 50°C.
Note 2. All C-type Inverters (closed wall-mounting models: NEMA1-type for North America) are
closed wall-mounting models, and can be used within an ambient temperature range of –10 to 40°C. If the top and bottom covers are removed, the C-type Inverters can be used as panel­mounting models (conforming to IP00) within an ambient temperature range of –10 to 50°C.
Install the Inverter in a clean location free from oil mist and dust. Alternatively, install it in a totally
enclosed panel that is completely protected from floating dust.
When installing or operating the Inverter, always take special care so that metal powder, oil, water, or
other foreign matter does not get into the Inverter.
Do not install the Inverter on inflammable material such as wood.
If a 5.5- to 7.5-kW Inverter or a C-type Inverter is to be installed inside of a control panel, it must have
the top and bottom covers removed and be used as a panel-mounting model (conforming to IP00).
2-6
Page 35
Design Chapter 2
H Direction
Install the Inverter on a vertical surface so that the characters on the nameplate are oriented upward.
H Dimensions
When installing the Inverter, always provide the following clearances to allow normal heat dissipation
from the Inverter.
W = 30 mm min. (0.1 to 4.0 kW)
50 mm min. (5.5 to 7.5 kW)
Inverter
100 mm min. Air
SideInverter Inverter
100 mm min. Air
H Ambient Temperature Control
To enhance operation reliability, the Inverter should be installed in an environment free from extreme
temperature changes.
If the Inverter is installed in an enclosed environment such as a box, use a cooling fan or air conditioner to maintain the internal air temperature below 50°C. The life of the built-in electrolytic capacitors of the Inverter is prolonged by maintaining the internal air temperature as low as possible.
The surface temperature of the Inverter may rise approximately 30°C higher than the ambient temper­ature. Be sure to keep away equipment and wires from the Inverter as far as possible if the equipment and wires are easily influenced by heat.
H Protecting Inverter from Foreign Matter during Installation
Place a cover over the Inverter during installation to shield it from metal power produced by drilling. Upon completion of installation, always remove the cover from the Inverter. Otherwise, ventilation will be affected, causing the Inverter to overheat.
2-7
Page 36
Design Chapter 2
2-1-3 Removing and Mounting the Covers
To mount the Inverter, it is necessary to remove the front cover, terminal cover (unless the Inverter is a 200-V model), and the Digital Operator. To wire the Inverter, it is neces­sary to remove the front cover, terminal cover (unless the Inverter is a 200-V model), and bottom cover from the Inverter. Follow the instructions below to remove the covers from the Inverter. To mount the covers, take the opposite steps.
H Removing the Front Cover
Loosen the front cover mounting screws with a screwdriver.
Press the left and right sides of the front cover in the arrow 1 directions and lift the bottom of the cover in
the arrow 2 direction to remove the front cover as shown in the following illustration.
H Removing the Digital Operator
After removing the front cover, lift up the upper and lower right-hand sides (positions A) of the Digital Operator in the direction of arrow 1 as shown in the following illustration.
A
A
2-8
Page 37
Design Chapter 2
H Removing the Terminal Cover
D 0.2- to 3.7-kW Inverters
After the front cover is removed, press the left and right sides of the terminal cover in the arrow 1 direc­tions and lift the terminal cover in the arrow 2 direction as shown in the following illustration.
D 5.5-/7.5-kW Inverters
Loosen the terminal cover screws in the direction of arrows 1.
Press the left and right sides of the terminal cover in the direction of arrows 2 and lift it in the direction of
arrow 3 as shown in the following illustration.
Note None of the following 200-V models have a terminal cover. Instead, the front cover is used as a
terminal cover. 3G3MV-A2001 (0.1 kW), 3G3MV-A2002 (0.2 kW), 3G3MV-A2004 (0.4 kW), 3G3MV-A2007 (0.75 kW), 3G3MV-AB001 (0.1 kW), 3G3MV-AB002 (0.2 kW), and 3G3MV-AB004 (0.4 kW)
2-9
Page 38
Design Chapter 2
H Removing the Bottom Cover
D 0.2- to 3.7-kW Inverters
After removing the front cover and terminal cover, press the bottom cover in the arrow 1 direction based on position A as a fulcrum.
A
A
D 5.5-/7.5-kW Inverters
After removing the terminal cover, loosen the fastening screws.
2-10
Page 39
Design Chapter 2
2-2 Wiring
WARNING Wiring must be performed only after confirming that the power supply has been
!
turned OFF. Not doing so may result in electrical shock.
WARNING Wiring must be performed by authorized personnel. Not doing so may result in
!
electrical shock or fire.
WARNING Be sure to confirm operation only after wiring the emergency stop circuit. Not doing
!
so may result in injury.
WARNING Always connect the ground terminals to a ground of 100 or less for the 200-V AC
!
class, or 10 Ω or less for the 400-V AC class. Not connecting to a proper ground may result in electrical shock.
Caution Install external breakers and take other safety measures against short-circuiting in
!
external wiring. Not doing so may result in fire.
Caution Confirm that the rated input voltage of the Inverter is the same as the AC power sup-
!
ply voltage. An incorrect power supply may result in fire, injury, or malfunction.
Caution Connect the Braking Resistor and Braking Resistor Unit as specified in the manual.
!
Not doing so may result in fire.
Caution Be sure to wire correctly and securely. Not doing so may result in injury or damage to
!
the product.
Caution Be sure to firmly tighten the screws on the terminal block. Not doing so may result in
!
fire, injury, or damage to the product.
Caution Do not connect an AC power to the U, V, or W output. Doing so may result in damage
!
to the product or malfunction.
Caution The motor may start operation if input terminal S2 is turned ON with the default
!
parameter settings. Wire terminals with NC contacts (e.g., 3-wire sequences) only after setting the multi-function input parameters.
2-11
Page 40
Design Chapter 2
2-2-1 Terminal Block
To wire the terminal block of the Inverter, remove the front cover, terminal cover (unless the Inverter is a low-capacity 200-V model), and bottom cover from the Inverter. There is a label under the front cover indicating the arrangement of main circuit termi­nals. Be sure to remove the label after wiring the terminals. The output terminal of the motor has a label as well. Remove the label before wiring the motor terminal.
H Arrangement of Control Circuit Terminals
Control circuit terminals
H Arrangement of Main Circuit Terminals
D 3G3MV-A2001 through 3G3MV-A2007 (0.1 through 0.75 kW):
3-phase 200-V AC Input 3G3MV-AB001 through 3G3MV-AB004 (0.1 through 0.4 kW): Single-phase 200-V AC Input
Power supply input
Note For single-phase input, connect R/L1 and S/L2.
Motor output
Braking Resistor
2-12
Page 41
Design Chapter 2
D 3G3MV-A2015 to 3G3MV-A2022 (1.5 to 2.2 kW): 3-phase 200-V AC Input
3G3MV-AB007 to 3G3MV-AB015 (0.75 to 1.5 kW): Single-phase 200-V AC Input 3G3MV-A4002 to 3G3MV-A4022 (0.2 to 2.2 kW): 3-phase 400-V AC Input
Power supply input
Braking Resistor
Motor output
Note For single-phase input, connect R/L1 and S/L2.
D 3G3MV-A2037 to -A2075 (3.7 to 7.5 kW): 3-phase 200-V AC Input
3G3MV-AB022 to 3G3MV-AB037 (2.2 to 3.7 kW): Single-phase 200-V AC Input 3G3MV-A4037 to -A4075 (3.7 to 7.5 kW): 3-phase 400-V AC Input
Power supply input
Braking Resistor
Motor output
Note For single-phase input, connect R/L1 and S/L2.
2-13
Page 42
pp y p
p
gp ( )
3G3MV-ABj: 3-phase 200 to 240 V AC
g
gg g
DC
+1 and –:
(Terminal +1 is a positive terminal.)
Design Chapter 2
H Main Circuit Terminals
Symbol Name Description
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
B1 B2 +1
+2
Power supply input terminals
Motor output terminals 3-phase power supply output for driving motors. (See note 2.)
Braking Resistor connection terminals
Connection terminals +1 and +2:
reactor connection
terminals
– DC power supply input terminals
Ground terminal Be sure to ground the terminal under the following conditions.
3G3MV-A2j: 3-phase 200 to 230 V AC
3G3MV-ABj: Single-phase 200 to 240 V AC (See note 1.)
3G3MV-A4j: 3-phase 380 to 460 V AC
3G3MV-A2j: 3-phase 200 to 230 V AC
-
3G3MV-A4j: 3-phase 380 to 460 V AC Terminals for attaching an external Braking Resistor or a Braking
Resistor Unit. (Connect to detect overvoltage during braking.)
Connect the DC reactor for suppressing harmonics to terminals +1 and +2.
When driving the Inverter with DC power, input the DC power to terminals +1 and –.
3G3MV-A2j: Ground at a resistance of 100 or less. 3G3MV-ABj: Ground at a resistance of 100 Ω or less. 3G3MV-A4j: Ground at a resistance of 10 or less. To conform
to EC Directives, connect to the neutral point of the power supply.
Note Be sure to connect the ground terminal directly to the
motor frame ground.
-
Note 1. Connect single-phase input to both the R/L1 terminal and the S/L2 terminal.
Note 2. The maximum voltage at the output side corresponds to the power supply voltage for Inverter
input.
2-14
Page 43
8C(S 3)
(p p )
(p p 0 )
(Inp
)
(Input impedance: 250 Ω)
Design Chapter 2
H Control Circuit Terminals
Symbol Name Specification
Input
CN2
S1 Multi-function input 1 (For-
ward/Stop)
S2 Multi-function input 2
(Reverse/Stop)
S3 Multi-function input 3
(External fault: Normally open)
S4 Multi-function input 4 (Fault
reset)
S5 Multi-function input 5 (Mul-
ti-step speed reference 1)
S6 Multi-function input 6 (Mul-
ti-step speed reference 2)
S7 Multi-function input 7 (Inch-
ing frequency command) SC Sequence input common FS Frequency reference
power supply output FR Frequency reference input FC Frequency reference com-
mon RP Pulse train input Response frequency: 0 to 33 kHz (30% to 70% ED)
1 Multi-function analog volt-
age input 2 Multi-function analog cur-
rent input 3 Multi-function analog input
common
Photocoupler 8 mA at 24 V DC (See notes 2 and 3.)
20 mA at 12 V DC
0 to 10 V DC (Input impedance: 20 kΩ)
H: 3.5 to 13.2 V L: 0.8 V max. (Input impedance: 2.24 kΩ)
Voltage input (between terminals 1 and 3): 0 to 10 V DC (Input impedance: 20 kΩ)
Current input (between terminals 2 and 3): 4 to 20 mA
ut impedance: 250
2-15
Page 44
p
30 C
g
tions
Design Chapter 2
Symbol SpecificationName
Out­put
MA Multi-function contact out-
put (Normally open: Fault) MB Multi-function contact out-
put (Normally closed:
Fault) MC Multi-function contact out-
put common P1 Multi-function photocoupler
output 1 (
tion
During opera-
)
P2 Multi-function photocoupler
output 2 (
matching
Frequency
)
PC Multi-function photocoupler
output common AM Multi-function analog out-
put
Relay output 1 A max. at 30 V DC 1 A max. at 250 V AC
Open collector output 50 mA max. at 48 V DC
Analog output: 2 mA max. at 0 to 10 V DC
Pulse train output (max. output voltage: 12 V DC)
(See note 4.)
When Used as Voltage Output
Output voltage (insulation type)
+5 V
+10 V
Load impedance
1.5 k min. 10 k min.
Load imped­ance
External
AC Multi-function analog out-
put common
When External Power Supply is Used
External power supply (V)
12 V DC (±5%)
Input current (mA) from external power supply
16 mA max.
power supply 12 V DC
External power supply ground
Load imped­ance
Input current 16 mA max.
Note Do not use a 5-V DC or 24-V DC external power sup-
ply. Doing so can cause internal circuit damage or malfunctioning.
Com­mu­nica-
Receiver side Conforming to RS-422/485
R+ R–
Sender side
S+ S–
Note 1. Parameter settings can be used to select various functions for multi-function inputs 1 to 7,
multi-function contact outputs, and multi-function photocoupler outputs. The functions in parentheses are the default settings.
Note 2. NPN is the default setting for these terminals. Wire them by providing a common ground. No
external power supply is required.
Note 3. To provide an external power supply and wire the terminals through a common positive line,
set SW1 to PNP and use a 24 V DC ±10% power supply.
2-16
Page 45
Design Chapter 2
Note 4. When multi-function analog outputs are used for pulse train outputs, they can be directly con-
nected to the pulse train inputs at other 3G3MV-series Inverters for simple synchronization or other applications.
H Selecting Input Method
Switches SW1 and SW2, both of which are located above the control circuit terminals, are used for
input method selection. Remove the front cover and optional cover to use these switches.
Selector
Control circuit terminal block
D Selecting Sequence Input Method
By using SW1, NPN or PNP input can be selected as shown below.
(Default setting)
S1 to 7
S1 to 7
SW1
SW1
24 V DC (±10%)
2-17
Page 46
Design Chapter 2
D Selecting RS-422/485 Termination Resistance
Termination resistance can be selected by setting pin 1 of the SW2 to ON. The default setting for the
pin is OFF.
Selects RS-422/485 termination resistance
Selects frequency reference input method
Communications method Pin 1 setting
RS-422 Set to ON RS-485 Set to ON only if the Unit is the end Slave.
120- termination resistance (1/2 W)
Pin 1
D Selecting Frequency Reference Input Method
By using pin 2 of SW2, voltage input or current input can be selected as the input method for frequency
reference. The default setting is for voltage input. Parameter settings are required together with the selection of the frequency reference input method.
Frequency reference input
method
Voltage input (default setting) V (OFF) Set value 2 Current input I (ON) Set value 3 or 4
Pin 2 setting Frequency reference selection
(parameter n004)
Note Do not set pin 2 to ON for current input while voltage is being input, otherwise the resistor in the
input circuit may burn out.
D Frequency Reference Input by Pulse Train Input
The RP terminal can input or output a PLC or external pulse generator signal directly to the Inverter if
an analog signal is unable to provide an accurate reference.
This allows speed ratio and tracking operation between inverters.
2-18
Pulse train
Input
Pulse train
Output
Input
Page 47
Design Chapter 2
D Frequency Reference Input by PLC Pulse Train
to
to
ON when 3.5 V or higher OFF when 0.8 V or lower
Note Use twisted pair shielded wire no longer than 5 m for pulse train input lines in order to suppress
noise.
2-19
Page 48
Design Chapter 2
2-2-2 Standard Connections
3-phase 200/400 V AC Single-phase 200 V AC (See note.)
Multi-function input 1
Multi-function input 2
Multi-function input 3
Multi-function input 4
Multi-function input 5
Multi-function input 6
Multi-function input 7
Sequence input common
Frequency reference power supply 20 mA at +12 V
External frequency adjuster (2 kΩ, 1/4 W min.)
Pulse generator
Frequency reference input
Frequency reference common
Pulse train input
DC reactor (optional)
Noise Filter
Braking Resistor (optional)
Multi-function contact output NO
NC
Common
Multi-function photocoupler output 1
Multi-function photocoupler output 2
Multi-function photocoupler output common
Multi-function analog output/Pulse monitor output
RS-422 communications (RS-485 selection)
Multi-function analog voltage input
Multi-function analog current input
Analog input common
Connector
Digital Operator
Note Connector on CN2 wiring side:
Multi-function analog output common
Contact: SZH-002T-P0.5 Housing: ZHR-3 (Products of J.S.T. MFG. Co., Ltd.)
Note Connect single-phase 200 V AC to terminals R/L1 and S/L2 of the 3G3MV-ABj.
2-20
Page 49
Design Chapter 2
D Example of 3-wire Sequence Connections
Stop switch (NC)
RUN switch (NO)
Direction switch
RUN input (Operates with the RUN switch and Stop switch closed)
Stop input (Stops with the Stop switch opened)
Forward/Reverse rotation command input. (Forward with the Direction switch opened. Reverse with the Direction switch closed)
Sequence input common
Note Set parameter 052 to forward/reverse rotation command 0 for 3-wire sequence input.
2-2-3 Wiring around the Main Circuit
H Wire Size, Terminal Screw, Screw Tightening Torque, and Molded-case
Circuit Breaker Capacities
For the main circuit and ground, always use 600-V polyvinyl chloride (PVC) cables.
If any cable is long and may cause voltage drops, increase the wire size according to the cable length.
D 3-phase 200-V AC Model
Model
3G3MV-
A2001
A2002
A2004
A2007
A2015
Terminal symbol Terminal
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
Screw
screw
M3.5 0.8 to 1.0 0.75 to 2 2 5
M3.5 0.8 to 1.0 0.75 to 2 2 5
M3.5 0.8 to 1.0 0.75 to 2 2 5
M3.5 0.8 to 1.0 0.75 to 2 2 10
M4 1.2 to 1.5 2 to 5.5
tightening
torque
(NSm)
Wire size
2
)
(mm
Recom-
mended
wire size
2
(mm
2
3.5
)
20
Molded-
case cir-
cuit
breaker
capacity
(A)
A2022
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
M4 1.2 to 1.5 2 to 5.5 3.5 20
2-21
Page 50
Design Chapter 2
Model
3G3MV-
A2037
A2055
A2075
Terminal symbol
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
D Single-phase 200-V AC Model
Terminal
screw
M4 1.2 to 1.5 2 to 5.5 5.5 30
M5 2.5 5.5 to 8 8 50
M5 2.5 5.5 to 8 8 60
Screw
tightening
torque
(NSm)
Wire size
2
(mm
)
Recom-
mended
wire size
2
(mm
)
Molded-
case cir-
cuit
breaker
capacity
(A)
Model
3G3MV-
AB001
AB002
AB004
AB007
AB015
AB022
Terminal symbol Terminal
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
Terminal
screw
M3.5 0.8 to 1.0 0.75 to 2 2 5
M3.5 0.8 to 1.0 0.75 to 2 2 5
M3.5 0.8 to 1.0 0.75 to 2 2 10
M4 1.2 to 1.5 2 to 5.5 3.5 20
M4 1.2 to 1.5 2 to 5.5
M4 1.2 to 1.5 2 to 5.5 5.5 40
torque
(NSm)
Wire size
2
)
(mm
Recom-
mended
wire size
2
(mm
5.5
3.5
)
20
Molded-
case cir-
cuit
breaker
capacity
(A)
AB037
2-22
R/L1, S/L2, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
M5 3.0 5.5 to 8 8
M4 1.2 to 1.5 2 to 8 5.5
50
Page 51
Design Chapter 2
D 3-phase 400-V AC Model
Model
3G3MV-
A4002
A4004
A4007
A4015
A4022
A4037
Terminal symbol Terminal
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
Screw
screw
M4 1.2 to 1.5 2 to 5.5 2 5
M4 1.2 to 1.5 2 to 5.5 2 5
M4 1.2 to 1.5 2 to 5.5 2 5
M4 1.2 to 1.5 2 to 5.5 2 10
M4 1.2 to 1.5 2 to 5.5 2 10
M4 1.2 to 1.5 2 to 5.5
tightening
torque
(NSm)
Wire size
2
)
(mm
Recom-
mended
wire size
2
(mm
2
3.5
)
20
Molded-
case cir-
cuit
breaker
capacity
(A)
A4055
A4075
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, B1, B2, –, +1, +2, U/T1, V/T2, W/T3
M4 1.8 3.5 to 5.5 5.5 30
M5 2.5 5.5 to 8 5.5 30
2-23
Page 52
Design Chapter 2
H Wiring on the Input Side of the Main Circuit
D Installing a Molded-case Circuit Breaker
Always connect the power input terminals (R/L1, S/L2, and T/L3) and power supply via a molded case circuit breaker (MCCB) suitable to the Inverter.
Install one wiring circuit breaker per Inverter.
Choose an MCCB with the capacity indicated in the previous tables (Wire Size, Terminal Screw, Tight-
ening Torque, and Molded-case Circuit Breaker Capacities).
For the MCCB’s time characteristics, be sure to consider the Inverter’s overload protection (one min-
ute at 150% of the rated output current).
If the MCCB is to be used in common among multiple Inverters, or other devices, set up a sequence
such that the power supply will be turned OFF by a fault output, as shown in the following diagram.
Inverter
Power supply
3-phase/ Single-phase 200 V AC 3-phase 400 V AC
(See note.)
Fault output (NC)
Note Use a 400/200 V transformer for a 400-V model.
D Installing a Ground Fault Interrupter
Inverter outputs use high-speed switching, so high-frequency leakage current is generated.
In general, a leakage current of approximately 100 mA will occur for each Inverter (when the power cable is 1 m) and approximately 5 mA for each additional meter of power cable.
Therefore, at the power supply input area, use a special-purpose breaker for Inverters, which detects only the leakage current in the frequency range that is hazardous to humans and excludes high-fre­quency leakage current.
For the special-purpose breaker for Inverters, choose a ground fault interrupter with a sensitivity
amperage of at least 10 mA per Inverter.
When using a general leakage breaker, choose a ground fault interrupter with a sensitivity amperage
of 200 mA or more per Inverter and with an operating time of 0.1 s or more.
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Page 53
Design Chapter 2
D Installing a Magnetic Contactor
If the power supply of the main circuit is to be shut off because of the sequence, a magnetic contactor can be used instead of a molded-case circuit breaker.
When a magnetic contactor is installed on the primary side of the main circuit to stop a load forcibly, however, the regenerative braking does not work and the load coasts to a stop.
A load can be started and stopped by opening and closing the magnetic contactor on the primary side.
Frequently opening and closing the magnetic contactor, however, may cause the Inverter to break down. To maintain the service life of the Inverter’s internal relays and electrolytic capacitors, it is rec­ommended that this operation be performed no more than once every 30 minutes.
When the Inverter is operated with the Digital Operator, automatic operation cannot be performed
after recovery from a power interruption.
When using the Braking Resistor Unit, be sure to arrange a sequence in which the thermal relay of the
Unit turns the magnetic contactor OFF.
D Connecting Input Power Supply to the Terminal Block
Input power supply can be connected to any terminal on the terminal block because the phase sequence of input power supply is irrelevant to the phase sequence (R/L1, S/L2, and T/L3).
D Installing an AC Reactor
If the Inverter is connected to a large-capacity power transformer (660 kW or more) or the phase advance capacitor is switched, an excessive peak current may flow through the input power circuit, causing the converter unit to break down.
To prevent this, install an optional AC reactor on the input side of the Inverter.
This also improves the power factor on the power supply side.
D Installing a Surge Absorber
Always use a surge absorber or diode for the inductive loads near the Inverter. These inductive loads include magnetic contactors, electromagnetic relays, solenoid valves, solenoid, and magnetic brakes.
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Page 54
Design Chapter 2
D Installing a Noise Filter on the Power Supply Side
The Inverter’s outputs utilize high-speed switching, so noise may be transmitted from the Inverter to the power line and adversely affect other devices in the vicinity. It is recommended that a Noise Filter be installed at the Power Supply to minimize this noise transmission. Conversely, noise can also be re­duced from the power line to the Inverter.
Wiring Example 1
Input Noise Filters
Simple Input Noise Filter: 3G3EV-PLNFDj Input Noise Filter: 3G3IV-PFNj EMC-conforming Input Noise Filter: 3G3MV-PRSj
Power supply
Noise Filter
3G3MV
SYSDRIVE
SYSMAC or other control
device
Note Use a noise filter designed for Inverters. A general-purpose noise filter will be less effective and
may not reduce noise.
H Wiring on the Output Side of the Main Circuit
D Connecting the Terminal Block to the Load
Connect output terminals U/T1, V/T2, and W/T3 to motor lead wires U/T1, V/T2, and W/T3.
Check that the motor rotates forward with the forward command. Switch over any two of the output ter­minals to each other and reconnect if the motor rotates in reverse with the forward command.
D Never Connect a Power Supply to Output Terminals
Never connect a power supply to output terminals U/T1, V/T2, or W/T3.
If voltage is applied to the output terminals, the internal circuit of the Inverter will be damaged.
D Never Short or Ground Output Terminals
If the output terminals are touched with bare hands or the output wires come into contact with the Inverter casing, an electric shock or grounding will occur. This is extremely hazardous.
Also, be careful not to short the output wires.
D Do not Use a Phase Advancing Capacitor or Noise Filter
Never connect a phase advance capacitor or LC/RC Noise Filter to the output circuit.
Doing so will result in damage to the Inverter or cause other parts to burn.
D Do not Use an Electromagnetic Switch of Magnetic Contactor
Do not connect an electromagnetic switch of magnetic contactor to the output circuit.
If a load is connected to the Inverter during running, an inrush current will actuate the overcurrent pro­tective circuit in the Inverter.
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Page 55
Design Chapter 2
D Installing a Thermal Relay
The Inverter has an electronic thermal protection function to protect the motor from overheating. If, how­ever, more than one motor is operated with one inverter or a multi-polar motor is used, always install a thermal relay (THR) between the Inverter and the motor and set n037 to 2 (no thermal protection).
In this case, program the sequence so that the magnetic contactor on the input side of the main circuit is turned OFF by the contact of the thermal relay.
D Installing a Noise Filter on the Output Side
Connect a Noise Filter to the output side of the Inverter to reduce radio noise and induction noise.
Power supply
Signal line
3G3MV
SYSDRIVE
3G3IV-PLF
Noise Filter
Induction noise Radio noise
Controller
AM radio
Induction Noise: Electromagnetic induction generates noise on the signal line, causing the con-
troller to malfunction.
Radio Noise: Electromagnetic waves from the Inverter and cables cause the broadcasting
radio receiver to make noise.
D Countermeasures against Induction Noise
As described previously, a Noise Filter can be used to prevent induction noise from being generated on the output side. Alternatively, cables can be routed through a grounded metal pipe to prevent induction noise. Keeping the metal pipe at least 30 cm away from the signal line considerably reduces induction noise.
Power supply
3G3MV
SYSDRIVE
Signal line
Metal pipe
30 cm min.
Controller
2-27
Page 56
Design Chapter 2
D Countermeasures against Radio Interference
Radio noise is generated from the Inverter as well as the input and output lines. To reduce radio noise, install Noise Filters on both input and output sides, and also install the Inverter in a totally enclosed steel box.
The cable between the Inverter and the motor should be as short as possible.
Steel box
Power supply
Noise Filter
3G3MV
SYSDRIVE
Noise Filter
Metal pipe
D Cable Length between Inverter and Motor
As the cable length between the Inverter and the motor is increased, the floating capacity between the Inverter outputs and the ground is increased proportionally. The increase in floating capacity at the In­verter outputs causes the high-frequency leakage current to increase, and this may adversely affect peripheral devices and the current detector in the Inverter’s output section. To prevent this from occur­ring, use a cable of no more than 100 meters between the Inverter and the motor. If the cable must be longer than 100 meters, take measures to reduce the floating capacity by not wiring in metallic ducts, by using a separate cable for each phase, and so on.
Also adjust the carrier frequency (set in n80) according to the cable length between the Inverter and the motor, as shown in the table below.
Cable length 50 m or less 100 m or less More than 100 m Carrier frequency 10 kHz max. 5 kHz max. 2.5 kHz max.
D Single-phase Motors Cannot Be Used
The Inverter is not suited for the variable speed control of single-phase motors.
Single-phase motors are either capacitor start motors or split-phase start motors. (The method for de­termining rotation direction at startup is different.) If a capacitor start motor is used, the capacitor may be damaged by a sudden electric discharge caused by Inverter output. If a split-phase start motor is used, the starting coil may burn because the centrifugal switch does not operate.
2-28
Page 57
Design Chapter 2
H Ground Wiring
Always use the ground terminal of the 200-V Inverter with a ground resistance of 100 or less. Simi­larly, always use the ground terminal of the 400-V Inverter with a ground resistance of 10 or less.
Do not share the ground wire with other devices such as welding machines or power tools.
Always use a ground wire that complies with technical standards on electrical equipment and mini-
mize the length of the ground wire. Leakage current flows through the Inverter. Therefore, if the distance between the ground electrode and the ground terminal is too long, the potential on the ground terminal of the Inverter will become unstable.
When using more than one Inverter, be careful not to loop the ground wire.
H Countermeasures against Harmonics
With the continuing development of electronics, the generation of harmonics from indus­trial machines has been causing problems recently. Refer to the following information for the definition of harmonics (i.e., harmonic currents with voltages) and countermeasures against the generation of harmonics from the Inverter.
D Harmonics
Definition
Harmonics consist of electric power produced from AC power and alternating at frequencies that are integral multiples of the frequency of the AC power.
2-29
Page 58
Design Chapter 2
The following frequencies are harmonics of a 60- or 50-Hz commercial power supply. Second harmonic: 120 (100) Hz Third harmonic: 180 (150) Hz
Second harmonic (120 Hz)
Basic frequency (60 Hz)
Third harmonic (180 Hz)
Problems Caused by Harmonics Generation
The waveform of the commercial power supply will be distorted if the commercial power supply contains excessive harmonics. Machines with such a commercial power supply will malfunction or generate excessive heat.
Basic frequency (60 Hz) Third harmonic (180 Hz)
Distorted current wave form
D Causes of Harmonics Generation
Usually, electric machines have built-in circuitry that converts commercial AC power supply into DC power. Such AC power, however, contains harmonics due to the difference in current flow between DC and AC.
Obtaining DC from AC Using Rectifiers and Capacitors
DC voltage is obtained by converting AC voltage into a pulsating one-side voltage with rectifiers and smoothing the pulsating one-side voltage with capacitors. Such AC current, however, contains harmon­ics.
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Page 59
Design Chapter 2
Inverter
The Inverter as well as normal electric machines has an input current containing harmonics because the Inverter converts AC into DC. The output current of the Inverter is comparatively high. Therefore, the ratio of harmonics in the output current of the Inverter is higher than that of any other electric machine.
Voltage
Time
Rectified
Voltage
Time
Smoothed
Voltage
Time
Current
A current flows into the capacitors. The current is different from the voltage in waveform.
Time
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Page 60
Design Chapter 2
D Countermeasures with Reactors against Harmonics Generation
DC/AC Reactors
The DC reactor and AC reactor suppress harmonics and currents that change suddenly and greatly.
The DC reactor suppresses harmonics better than the AC reactor. The DC reactor used with the AC reactor suppresses harmonics more effectively.
The input power factor of the Inverter is improved by suppressing the harmonics of the input current of the Inverter.
Connection
Connect the DC reactor to the internal DC power supply of the Inverter after shutting OFF the power supply to the Inverter and making sure that the charge indicator of the Inverter turns OFF.
Do not touch the internal circuitry of the Inverter in operation, otherwise an electric shock or burn injury may occur.
Wiring Method
[With DC Reactor]
Power supply
3-phase 200 V AC, single-phase 200 V AC, or 3-phase 400 V AC
[With DC and AC Reactors]
Power supply
3-phase 200 V AC, single-phase 200 V AC, or 3-phase 400 V AC
AC reactor (optional)
DC reactor (optional)
SYSDRIVE 3G3MV
DC reactor (optional)
SYSDRIVE 3G3MV
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Design Chapter 2
Reactor Effects
Harmonics are effectively suppressed when the DC reactor is used with the AC reactor as shown in the following table.
Harmonics
suppression
method
No reactor 65 41 8.5 7.7 4.3 3.1 2.6 1.8 AC reactor 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3 DC reactor 30 13 8.4 5 4.7 3.2 3.0 2.2 DC and AC
reactors
5th har-
monic
28 9.1 7.2 4.1 3.2 2.4 1.6 1.4
7th har-
monic
Harmonic generation rate (%)
11th har-
monic
13th har-
monic
17th har-
monic
19th har-
monic
23rd
har-
monic
25th
har-
monic
H Connecting the Braking Resistor and Braking Resistor Unit
When running a load with a large inertia or a vertical axis, regeneration energy will return to the Inverter. If OV (overvoltage) is generated during deceleration, this indicates that the regeneration energy is exceeding the capacity of the Inverter. In this case, use a Braking Resistor or a Braking Resistor Unit.
Connect the Braking Resistor as shown in the following diagram.
Note 1. When using a Braking Resistor, install a thermal relay to monitor the temperature of the resis-
tor.
Note 2. When using a Braking Resistor or a Braking Resistor Unit, be sure to include a sequence
whereby the power supply for the Inverter will be turned OFF in the case of abnormal over­heating. Not doing so may result in burning.
S Braking Resistor: Use the output of the thermal relay used to monitor the temperature of the ther-
mometer.
S Braking Resistor Unit: Use the error contact output of the Braking Resistor Unit.
When using a Braking Resistor, and Braking Resistor Unit be sure to set n092 (deceleration stall pre­vention selection) to “1” (without deceleration stall prevention).
Inverter
Power supply
3-phase, 400 V AC (single-phase 200 V AC/3-phase 200 V AC)
Braking Resistor/Braking Resistor Unit
Contact points for thermal trip of Braking Resistor Unit or external thermal relay
2-33
Page 62
( )
( )
( ,)
( )
( ,)
Design Chapter 2
D Braking Resistors and Braking Resistor Units for 200-V-class Inverters
Inverter 3G3MV-
A2001/AB001 A2002/AB002 A2004/AB004 A2007/AB007 A2015/AB015 PERF150WJ101 (100 ) PLKEB21P5 (100 , 260 W) A2022/AB022 PERF150WJ700 (70 ) PLKEB22P2 (70 , 260 W) A2037/AB037 PERF150WJ620 (62 ) PLKEB23P7 (40 , 390 W) 32 A2055 --- PLKEB25P5 (30 , 520 W) 9.6 A2075 --- PLKEB27P5 (30 , 780 W) 9.6
PERF150WJ401 (400 Ω) --- 300 Ω
PERF150WJ201 (200 Ω) PLKEB20P7 (200 Ω, 70 W)
Note 1. Do not use resistances less than than the minimum connection resistance value. Doing so
may damage the Inverter.
Note 2. The usage rate is shown as a percentage of the braking time in one cycle. If one cycle is 10
seconds, for example, one second of braking is possible using a Braking Resistor Unit (10% usage rate ED). If the usage rate is to be exceeded, a detailed regeneration energy calcula­tion will be required.
Braking Resistor
(3% usage rate ED)
3G3IV-
Braking Resistor Unit
(10% usage rate ED)
3G3IV-
Minimum
connection
resistance
200 120 60
D Braking Resistors and Braking Resistor Units for 400-V-class Inverters
Inverter 3G3MV-
A4002 A4004 A4007 510 A4015 PERF150WJ401 (400 ) PLKEB41P5 (400 , 260 W) 240 A4022 PERF150WJ301 (300 ) PLKEB42P2 (250 , 260 W) 200 A4037 PERF150WJ401 (400 ) × 2 PLKEB43P7 (150 , 390 W) 100 A4055 --- PLKEB45P5 (100 , 520 W) 32 A4075 --- PLKEB47P5 (75 , 780 W) 32
PERF150WJ751 (750 Ω) PLKEB40P7 (750 Ω, 70 W) 750
Note 1. Do not use resistances less than than the minimum connection resistance value. Doing so
may damage the Inverter.
Note 2. The usage rate shows the braking time as a percentage of one cycle. If a cycle is 10 seconds,
for example, one second of braking is possible using a Braking Resistor Unit (10% usage rate ED). If the usage rate is to be exceeded, a detailed regeneration energy calculation will be required.
Braking Resistor
(3% usage rate ED)
3G3IV-
Braking Resistor Unit
(10% usage rate ED)
3G3IV-
Minimum
connection
resistance
2-2-4 Wiring Control Circuit Terminals
A control signal line must be 50 m maximum and separated from power lines. The frequency reference must be input into the Inverter through shielded, twisted-pair wires.
H Wiring Control I/O Terminals
Wire each control I/O terminal under the following conditions.
2-34
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py y
Design Chapter 2
D Wires and Tightening Torque
Multi-function Contact Output (MA, MB, and MC)
Terminal
screw size
M3 0.5 to 0.6
Tightening
torque
N S m
Wire Wire size mm
(AWG)
Single wire 0.5 to 1.25 (20 to 16)
Stranded wire 0.5 to 1.25 (20 to 16)
Sequential Input (S1 through S7 and SC), Multi-function Photocoupler Output (P1, P2, PC), RS-422/485 Communications (R+, R–, S+, S–) and Multi-function Analog Output (AM or AC), and Pulse Train Input (RP)
Terminal
screw size
M2 0.22 to 0.25
Tightening
torque
N S m
Wire Wire size mm
(AWG)
Single wire 0.5 to 1.25 (20 to 16)
Stranded wire 0.5 to 0.75 (20 to 18)
Frequency Reference Input (FR, FS, and FC)
Terminal
screw size
M2 0.22 to 0.25
Tightening
torque
N S m
Wire Wire size
Single wire 0.5 to 1.25 (20
Stranded wire 0.5 to 0.75 (20
mm
to 16)
to 18)
2
(AWG)
2
2
Recommended
wire size mm
0.75 (18) Special cable with
Recommended
wire size mm
(AWG)
0.75 (18) Cable with
Recommended
wire size mm
(AWG)
0.75 (18) Cable with
2
(AWG)
polyethylene sheath and shield for measurement use
2
polyethylene sheath
2
polyethylene sheath
Cable
Cable
Cable
D Solderless Terminals for Control Circuit Terminals
The use of solderless terminals for the control circuit terminals is recommended because solderless terminals are easy to connect securely.
Note When using the following solderless terminal, make sure that the wire size is 0.5 mm2.
1.0 dia.
Model: Phoenix Contact’s A1 0.5-8 WH
2.6 dia.
(Size: mm)
D Wiring Method
1. Loosen the terminal screws with a thin-slotted screwdriver.
2. Insert the wires from underneath the terminal block
3. Tighten the terminal screws firmly to a torque of 0.5 NSm.
2-35
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Design Chapter 2
Note 1. Always separate the control signal line from the main circuit cables and other power cables.
Note 2. Do not solder the wires to the control circuit terminals. The wires may not contact well with the
control circuit terminals if the wires are soldered.
Note 3. The end of each wire connected to the control circuit terminals must be stripped for approxi-
mately 5.5 mm.
Note 4. Connect the shield to the ground terminal of the Inverter. Do not ground the shield on control
side.
Note 5. Cover the shield with tape so that the shield will not come into contact with other signal wires
or machines.
Thin-slotted screwdriver
Strip the end for 5.5 mm if no solderless terminal is used.
Wires
Solderless terminal or wire without soldering
2-2-5 Conforming to EC Directives
The following description provides the wiring method of the Inverter to meet EC Directive requirements. If the following requirements are not satisfied, the whole equipment incor­porating the Inverter will need further confirmation.
Control circuit terminal block
Note Applying a torque of greater than 0.5 NSm
may damage the terminal block. If the tightening torque is insufficient, however, wires may be disconnected.
H Standard Connection
D Main Circuit Terminals
Line breakers
3-phase 200 V AC, single-phase 200 V AC, or 3-phase 400 V AC
2-36
Noise Filter
Braking Resistor (optional)
Clamp core
Clamp core
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Design Chapter 2
D Control Circuit Terminals
Multi-function contact output
Multi-function input 1
Multi-function input 2
Multi-function input 3
Multi-function input 4
Multi-function input 5
Multi-function input 6
Multi-function input 7
Sequence input common
NO
NC
Common
Multi-function photocoupler output 1
Multi-function photocoupler output 2
Frequency reference power supply 20 mA at +12 V
External frequency adjuster (2 kΩ,
Frequency reference input
Frequency reference common
1/4 W min.)
Pulse generator
Pulse train input
RS-422 communications (RS-485 selection)
Note I/O signals can be connected to a single shielded cable.
Multi-function photocoupler output common
Multi-function analog output/Pulse monitor output
Multi-function analog output common
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Design Chapter 2
H Conforming to EC Directives
D Wiring the Power Supply
Make sure that the Inverter and Noise Filter are grounded together.
Always connect the power input terminals (R/L1, S/L2, and T/L3) and power supply via a dedicated Noise Filter.
Reduce the length of the ground wire as much as possible.
Locate the Noise Filter as close as possible to the Inverter. Make sure that the cable length between
the Noise Filter and the Inverter does not exceed 40 cm.
The following Noise Filters are available.
3-phase 200-V AC Noise Filter
Inverter 3-phase 200-V AC Noise Filter (Rasmi Electronics Ltd.)
Model 3G3MV- Model 3G3MV- Rated current (A)
A2001/A2002/A2004/A2007 PRS2010V 10 A2015/A2022 PRS2020V 16 A2037 PRS2030V 26 A2055/A2075 PRS2030V 50
Single-phase 200-V AC Noise Filter
Inverter Single-phase 200-V Noise Filter (Rasmi Electronics Ltd.)
Model 3G3MV- Model 3G3MV- Rated current (A)
AB001/AB002/AB004 PRS1010V 10 AB007/AB015 PRS1020V 20 AB022 PRS1030V 30 AB037 PRS1040V 40
3-phase 400-V AC Noise Filter
Inverter 3-phase 400-V AC Noise Filter (Rasmi Electronics Ltd.)
Model 3G3MV- Model 3G3MV- Rated current (A)
A4002/A4004 PRS3005V 5 A4007/A4015/A4022 PRS3010V 10 A4037 PRS3020V 15 A4055/A4075 PRS3030V 30
D Connecting a Motor to the Inverter
When connecting a motor to the Inverter, be sure to use a cable with a braided shield.
Reduce the length of the cable as short as possible and ground the shield on the Inverter side as well
as the motor side. Make sure that the cable length between the Inverter and the motor does not exceed 20 cm. Furthermore, it is recommended that a clamp core (Clamp Filter) be connected close to the output terminals of the Inverter.
Product Model Manufacturer
Clamp Filter ZCAT3035-1330 TDK
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Design Chapter 2
D Wiring a Control Cable
Be sure to connect a cable with a braided shield to the control circuit terminals.
Ground the shield on the Inverter side only.
D Grounding the Shield
In order to ground the shield securely, it is recommended that a cable clamp be directly connected to the ground plate as shown below.
D Other noise countermeasures
Use cable with a braided shield for inverter power supply lines, keep the cable as short as
possible, and connect the cable through an EMC-conforming input noise filter. Be sure to con­nect the shield to ground at both ends.
Keep ground wires as short as possible. With a 400-V-class model, be sure to ground to a
neutral point on the power supply. This is also the time to ground the metal control panel (in­cluding doors).
Use cable with a braided shield between the Inverter and motor as well. Keep the cable as
short as possible (20 m max.), and be sure to connect the shield to ground at both ends. Mount a clamp filter near the Inverter output terminal for more effective noise suppression.
Ground the shield with a conductive cable clamp directly to the ground plate.
Wire the motor frame directly to ground, and connect the ground wire from the motor directly
to an EMC-conforming input noise filter.
Improve shielding by using conductive packing in the doors of the control panel.
Inverter wiring diagram
Three-phase noise filter
Ground surface
MV-series Inverter
Ground surface
Shielded cable
Shield grounding method
Cable clamp (conductive)
Braided shield
Ground plate
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()
()
()
Design Chapter 2
Wireless devices and other equipment that generates electromagnetic waves should never
be installed in the same control panel with the Inverter.
The DC power supply used for communications should have reinforced or double insulation.
An Inverter control terminal has only basic insulation. More insulation is required if the termi-
nal is wired to parts people are likely to touch.
H Conforming to LVD
Always connect the Inverter and power supply via a molded case circuit breaker (MCCB) suitable to the Inverter for protecting the Inverter from damage that may result from short-cir­cuiting.
Use one MCCB per Inverter.
Select a suitable MCCB from the following table.
With a 400-V-class Inverter, be sure to ground to a neutral point of the power supply.
200-V Models
Inverter MCCB
Model 3G3MV- Rated current (A) Type
A2001 5 A2002 5 A2004 5 A2007 10 A2015 20 A2022 20 A2037 30 A2055 50 A2075 60 AB001 5 AB002 5 AB004 10 AB007 20 AB015 20 AB022 40 AB037 50
NF30 (Mitsubishi Electric)
NF30 (Mitsubishi Electric)
400-V Models
Inverter MCCB
Model 3G3MV- Rated current (A) Type
A4002 5 A4004 5 A4007 5 A4015 10 A4022 10 A4037 20 A4055 30 A4075 30
2-40
NF30 (Mitsubishi Electric)
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Design Chapter 2
Note To satisfy LVD requirements, the Inverter must be protected with a line breaker in case a short-cir-
cuiting accident occurs. When using a single line breaker to be shared with other Inverters or devices, make sure that the Inverters and devices will be fully protected if there is a one-point short-circuit, otherwise the Inverters and devices may be damaged.
The frequency reference power supply (FS) of the Inverter is of basic insulation construction. When connecting the Inverter to peripheral devices, be sure to increase the degree of insulation.
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3
Chapter 3
Preparing for Operation and Monitoring
3-1 Nomenclature
3-2 Parameter Copy and Verify Function
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Preparing for Operation and Monitoring Chapter 3
3-1 Nomenclature
3-1-1 Names of Parts and their Functions
Data display
Simplified-LED indicators
Operation keys
Appearance Name Function
Data display Displays relevant data items, such as frequency reference,
output frequency, and parameter set values.
FREQ adjuster Sets the frequency reference within a range between 0 Hz
and the maximum frequency.
FREF indicator The frequency reference can be monitored or set while this
indicator is lit.
FOUT indicator The output frequency of the Inverter can be monitored
while this indicator is lit.
IOUT indicator The output current of the Inverter can be monitored while
this indicator is lit.
MNTR indicator The values set in U-01 through U-18 are monitored while
this indicator is lit.
F/R indicator The direction of rotation can be selected while this
indicator is lit, when operating the Inverter with the RUN Key.
LO/RE indicator The operation of the Inverter through the Digital Operator
or according to the parameters set is selectable while this indicator is lit.
FREQUENCY adjuster
3-2
Note This status of this indicator can be only monitored
while the Inverter is in operation. Any RUN command input is ignored while this indicator is lit.
PRGM indicator The parameters in n001 through n179 can be set or
monitored while this indicator is lit.
Note While the Inverter is in operation, the parameters can
be only monitored and only some parameters can be changed. The RUN command input is ignored while this indicator is lit.
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Preparing for Operation and Monitoring Chapter 3
Appearance FunctionName
Mode Key Switches the simplified-LED (setting and monitor) item
indicators in sequence.
Parameter setting being made is canceled if this key is pressed before entering the setting.
Increment Key Increases multi-function monitor numbers, parameter
numbers, and parameter set values.
Decrement Key Decreases multi-function monitor numbers, parameter
numbers, and parameter set values.
Enter Key Enters multi-function monitor numbers, parameter
numbers, and internal data values after they are set or changed.
RUN Key Starts the Inverter running when the 3G3MV is in operation
with the Digital Operator.
STOP/RESET Key Stops the Inverter unless n007 is not set to disable the
STOP Key. Functions as a Reset Key when an Inverter error occurs. (See note.)
Note For safety reasons, the reset will not work while a RUN command (forward or reverse) is in effect.
Wait until the RUN command is OFF before resetting the Inverter.
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3-1-2 Outline of Operation
H Selecting Indicators
Whenever the Mode Key is pressed, an indicator is lit in sequence beginning with the FREF indicator. The data display indicates the item corresponding to the indicator selected. The FOUT or IOUT indicator will be lit by turning the Inverter ON again if the Inverter is turned OFF while the FOUT or IOUT indicator is lit. The FREF indicator will be lit by turn­ing the Inverter ON again if the Inverter is turned OFF while an indicator other than the FOUR or IOUT indicator is lit.
Power On
FREF (Frequency Reference)
Monitors and sets the frequency reference.
FOUT (Output Frequency)
Monitors the output frequency.
Note This indicator will be lit by turning the Inverter ON again if
the Inverter is turned OFF while this indicator is lit.
IOUT (Output Current)
Monitors the output current.
Note This indicator will be lit by turning the Inverter ON again if
the Inverter is turned OFF while this indicator is lit.
MNTR (Multi-function Monitor)
Monitors the values set in U-01 through U-18.
F/R (Forward/Reverse Rotation)
Selects the direction of rotation.
LO/RE (Local/Remote)
Selects the operation of the Inverter through the Digital Operator or according to the parameters.
PRGM (Parameter Setting)
Monitors or sets the values in n001 through n179.
The FREF indicator is lit again.
Note The setting unit of the frequency reference and output frequency is determined by the set value in
n035. The default unit is Hz.
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H Example of Frequency Reference Settings
Key sequence Indicator Display
example
Power On Note If the FREF indicator has not been lit, press the
Mode Key repeatedly until the FREF indicator is lit.
Use the Increment or Decrement Key to set the frequency reference.
The data display will flash while the frequency reference is set. (see note 1)
Press the Enter Key so that the set value will be entered and the data display will be lit. (see note 1)
Explanation
Note 1. The Enter Key need not be pressed when performing the setting for n009. The frequency ref-
erence will change when the set value is changed with the Increment or Decrement Key while the data display is continuously lit.
Note 2. The frequency reference can be set in either of the following cases.
S Parameter n004 for frequency reference selection is set to 1 (i.e., frequency reference 1 is
enabled) and the Inverter is in remote mode.
S Parameter n008 for frequency selection in local mode is set to 1 (i.e., the Digital Operator is
enabled) and the Inverter is in local mode.
S Frequency references 2 through 16 are input for multi-step speed operation.
Note 3. The frequency reference can be changed, even during operation.
H Example of Multi-function Display
Key sequence Indicator Display Explanation
Power On
Press the Mode Key repeatedly until the MNTR indicator is lit.
U01 will be displayed. Use the Increment or Decrement Key to select the
monitor item to be displayed. Press the Enter Key so that the data of the selected
monitor item will be displayed. The monitor item will appear again by pressing the
Mode Key.
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Preparing for Operation and Monitoring Chapter 3
D Status Monitor
Item Display Display
Function
unit
U-01 Frequency reference Hz (see
Monitors the frequency reference. (Same as FREF)
note 1)
U-02 Output frequency Hz (see
Monitors the output frequency. (Same as FOUT)
note 1) U-03 Output current A Monitors the output current. (Same as IOUT) U-04 Output voltage V Monitors the internal output voltage reference value of the
Inverter.
U-05 DC bus voltage V Monitors the DC voltage of the internal main circuit of the
Inverter.
U-06 Input terminal status ---
U-07 Output terminal ---
Shows the ON/OFF status of inputs.
: ON : OFF
Terminal S1: Multi-function input 1 Terminal S2: Multi-function input 2 Terminal S3: Multi-function input 3 Terminal S4: Multi-function input 4 Terminal S5: Multi-function input 5
Not used
Terminal S6: Multi-function input 6 Terminal S7: Multi-function input 7
Shows the ON/OFF status of outputs.
status
: ON : OFF
Terminal MA: Multi-function contact output
Not used
Terminal P1: Multi-function photo-coupler output 1
Terminal P2: Multi-function photo-coupler output 2
U-08 Torque monitor % Displays the torque being currently output as a percentage of
the rated motor torque. This display can only be made in vector control mode.
U-09 Error log (most
---
The four most recent errors can be checked.
recent one)
Error generation item
Error
Note “1” means that the latest error is displayed. Press the
Increment Key to display the second latest error. A maxi-
mum of four errors can be displayed. U-10 Software No. --- OMRON use only. U-11 Output power W Monitors the output power of the Inverter. (See note 2.) U-13 Accumulated
operating time
x10H Monitor the accumulated operating time in 10-second units.
(See note 3.)
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Item FunctionDisplay
U-15 Communications
U-16 PID feedback % Monitors the PID control feedback (Max. frequency: 100%) U-17 PID input % Monitors the PID control input (Max. frequency: 100%) U-18 PID output % Monitors the PID output (Max. frequency: 100%)
error
Display
unit
--- Displays communications errors that occur during serial communications (RS-422/RS-485). The errors that are displayed have the same content as the serial communications error at register number 003D Hex.
(Not used.)
: Error
CRC error Data length error
(Not used.) Parity error
Overrun error Framing error Communications time-over
: Normal operation
Note 1. The setting unit of the frequency reference and output frequency is determined by the set
value in n035. The default unit is Hz.
Note 2. The output power monitor is not displayed in vector control mode. “––––” is displayed instead.
Note 3. This function is provided for 200- and 400-V (5.5-/7.5-kW) Inverters only.
H Example of Forward/Reverse Selection Settings
Key sequence Indicator Display
example
Press the Mode Key repeatedly until the F/R indicator is lit.
The present setting will be displayed.
For: Forward; rEv: Reverse
Use the Increment or Decrement Key to change the direction of motor rotation. The direction of motor rotation selected will be enabled when the display changes after the key is pressed.
Note The direction of motor rotation can be changed, even during operation.
Explanation
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H Example of Local/Remote Selection Settings
Key sequence Indicator Display
example
Press the Mode Key repeatedly until the LO/RE indicator is lit.
The present setting will be displayed.
rE: Remote; Lo: Local
Use the Increment or Decrement Key to set the Inverter to local or remote mode. The selection will be enabled when the display changes after the key is pressed.
Explanation
Note 1. Local or remote selection is possible only when the Inverter is not in operation. The present
setting can be monitored when the Inverter is in operation.
Note 2. Local or remote settings in multi-function input terminals can be changed through the multi-
function input terminals only.
Note 3. Any RUN command input will be ignored while the LO/RE indicator is lit. To enable a RUN
command, first turn OFF the RUN command and then press the Mode Key to display an item with a green indicator (FREF to MNTR). Finally, input the RUN command again.
H Example of Parameter Settings
Key sequence Indicator Display
example
In approximately 1 s.
Cancels set data.
In approximately 1 s.
Explanation
Power On
Press the Mode Key repeatedly until the PRGM indicator is lit.
Use the Increment or Decrement Key to set the parameter number.
Press the Enter Key. The data of the selected parameter number will be displayed.
Use the Increment or Decrement Key to set the data. At that time the display will flash.
Press the Enter Key so that the set value will be entered and the data display will be lit. (see note 1)
The parameter number will be displayed.
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Note 1. To cancel the set value, press the Mode Key instead. The parameter number will be dis-
played.
Note 2. There are parameters that cannot be changed while the Inverter is in operation. Refer to the
list of parameters. When attempting to change such parameters, the data display will not change by pressing the Increment or Decrement Key.
Note 3. Any RUN command input will be ignored while the Parameter Setting (PRGM) indicator is lit.
To enable a RUN command, first turn the RUN command OFF and then press the Mode Key to display an item with a green indicator (FREF to MNTR). Finally, input the RUN command again.
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3-2 Parameter Copy and Verify Function
The Digital Operator of the 3G3MV Inverter has an EEPROM in which the set values in all the parameters and data on the capacity and software version of the Inverter can be stored. By using the EEPROM, most parameter set values in the Inverter can be copied to another Inverter.
Note In the above case, however, the Inverters must have the same power supply spec-
ification and control mode (i.e., V/f or vector control mode). Some types of param­eter set values cannot be copied.
3-2-1 Parameter for Copying and Verifying Set Values
Use the following parameter to read, copy, and verify the set values.
Parame-
ter
n176 01B0 Parame-
Register Name Description Setting
ter copy and verify function selection
The following items are selectable.
rdy: Ready to accept the next command
rEd: Reads the parameter
CPy: Copies the parameter
vFy: Verifies the parameter
vA: Displays the capacity of the Inverter
Sno: Displays the software version.
range
rdy to Sno
Unit of setting
--- rdy No
Default
setting
ges dur-
Chan-
ing
opera-
tion
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H Sequence of Display
Reading
Writing
Verifying
Inverter capacity
Software version
Completed reading
Completed writing
Completed verifying
or
or
or
or
or
Note The following display is an example of the capacity displayed. The values in parentheses indicate
the capacities for European motors.
Voltage class
2: 3-phase 200 V b: Single-phase 200 V 4: 3-phase 400 V
Max. applicable motor capacity
0.1: 0.1kW (0.1 kW)
0.2: 0.25 kW/0.37 kW (0.2 kW)
0.4: 0.55 kW (0.4 kW)
0.7: 1.1 kW (0.75 kW)
1.5: 1.5 kW (1.5 kW)
2.2: 2.2 kW (2.2 kW)
3.7: 3.7 kW (3.7 kW)
5.5: 5.5 kW (5.5 kW) 5: 7.5 kW (7.5 kW)
Note The values in parentheses indicate Japanese
motor capacities.
3-2-2 Parameter Copying Procedure
To copy parameter values to another Inverter, take the following steps.
1. Set n001 for parameter write-prohibit selection/parameter initialization to 4.
2. Set n177 for parameter read-prohibit selection to 1 so that the parameters can be read.
3. Read the parameter set value with the EEPROM of the Digital Operator with the item rED selected.
4. Turn OFF the Inverter and remove the Digital Operator.
5. Mount the Digital Operator to the Inverter to which the parameters are to be copied. Then turn ON the Inverter.
6. Copy the data in the EEPROM to the Inverter with the item CPy selected.
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7. Check that the data is written correctly with the item vFy selected.
The above procedure is possible provided that the Inverters have the same power supply specification
and control mode (i.e., V/f or vector control). It is not possible to copy parameters from a 200-V model to a 400-V model or from an Inverter that is in V/f control mode to another that is in vector control mode, for example.
Note 1. The following parameter set values or output frequency on hold cannot be copied.
n176: Parameter copy function selection n177: Parameter read-prohibit selection n178: Error log n179: Software version
Note 2. The following parameter set values cannot be copied if the Inverters are different to each
other in capacity.
n011 to n017: V/f setting n036: Rated motor current n080: Carrier frequency n105: Torque compensation core loss n106: Rated motor slip n107: Motor wire-to-wire resistance n108: Motor leakage inductance n109: Torque compensation limit n110: Motor no-load current n140: Energy-saving control coefficient K2 n158: Motor code
Note 3. Functions for 5.5-/7.5-kW Inverters cannot be copied to Inverters with different capacities.
H Setting n001 for Parameter Write-prohibit Selection/Parameter
Initialization
No data can be written to n176 for parameter copy function selection unless the default setting is
changed. To write data to this parameter, set n001 for parameter write-prohibit selection/parameter initialization to 4.
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Parame-
ter
n001 0101 Parame-
Register Name Description Setting
ter write­prohibit selec­tion/pa­rameter initializa­tion
Used to prohibit parameters to be written, sets parame­ters, or change the monitor range of parameters.
Used to initialize parameters to default settings.
0: Sets or monitor parameter n001. The parameters within a range from n002 to n179 can be monitored only.
1: Sets or monitor the parameters within a range from n001 to n49 (i.e., func­tion group 1 settings).
2: Sets or monitor the parameters within a range from n001 to n79 (i.e., func­tion groups 1 and 2 set­tings).
3: Sets or monitor the parameters within a range from n001 to n119 (i.e., func­tion groups 1 through 3 set­tings).
4: Sets or monitor the parameters within a range from n001 to n179 (i.e., func­tion groups 1 through 4 set­tings).
6: Clears the error log.
8: Initializes parameters to default settings in 2-wire sequence.
9: Initializes parameters in 3-wire sequence.
10: For the USA, initializes parameter in 2-wire se­quence.
11: For the USA, initializes parameter in 3-wire se­quence.
Unit of
range
0 to 11 1 1 No
setting
Default
setting
ges dur-
Chan-
ing
opera-
tion
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D Parameter Settings in n001
Key sequence Indicator Display
example
In approximately 1 s.
Power ON
Press the Mode Key repeatedly until the PRGM indicator is lit. Check that “n001” is displayed.
Press the Enter Key. The data of the specified parameter number is displayed.
Press the Increment Key repeatedly to display the figure “4.” At that time the display flashes.
Press the Enter Key so that the set value will be entered and the data display will be lit.
The parameter number will be displayed again in approximately 1 s.
Explanation
H Reading the Parameter Set Value (rEd)
To read the parameter set values in the Inverter with the EEPROM of the Digital Operator, set n176 for
parameter copy function selection to rEd.
D Procedure to Read the Parameter Set Values
Key sequence Indicator Display
example
Check that the PRGM indicator is lit. If the PRGM is not lit, press the Mode Key repeatedly until the PRGM indicator is lit.
Use the Increment or Decrement Key to display n176.
Press the Enter Key. Then “rdy” will be displayed.
Use the Increment Key to display “rEd.”
Press the Enter Key so that the parameter set values in the Inverter will be read by the EEPROM of the Digital Operator, during which the display flashes.
Completes When the set values have been all read, “End” will be
displayed.
or
Press the Mode or Enter Key. The parameter number (n176) will be displayed again.
Explanation
Note Be sure to set n177 for parameter read-prohibit selection to 1 so that the parameters can be read.
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Preparing for Operation and Monitoring Chapter 3
H Copying the Data in the EEPROM of the Digital Operator to another
Inverter (CPy)
To copy the parameter set values to another Inverter from the EEPROM of the Digital Operator, set
n176 for parameter copy function selection to CPy.
When the parameter set values have been read, turn OFF the Inverter and remove the Digital Opera-
tor. Refer to 2-1-3 Removing and Mounting the Covers for details.
Mount the Digital Operator to the Inverter to which the parameters are copied. Then turn ON the
Inverter.
Check that n001 for parameter write-prohibit selection/parameter initialization is set to 4 in the Inverter
(i.e., values can be set in n001 through n179). If n001 is not set to 4, take the steps described above and set n001 to 4.
Note The above procedure is possible provided that the Inverters are the same in power supply specifi-
cation and control mode (i.e., V/f or vector control).
D Procedure to Read the Parameter Set Values
Key sequence Indicator Display
example
Power ON
Press the Mode Key repeatedly until the PRGM indicator is lit.
Use the Increment or Decrement Key to display “n176.”
Press the Enter Key. Then “rdy” will be displayed.
Use the Increment Key to display “CPy.”
Press the Enter Key so that the parameter set values in the EEPROM of the Digital Operator will be copied to the Inverter, during which the display flashes.
Completes When the set values have been all copied, “End” will
be displayed.
or
Press the Mode or Enter Key. The parameter number (n176) will be displayed again.
Note 1. Check and verify the set ranges and set values of the parameters written to the Inverter. If any
error is found as a result, all the parameter set values will be prohibited and the previous val­ues will be reset. If a set range error results, the corresponding parameter number will flash. In the case of a verification error, “oPj” (j is a figure) will flash.
Explanation
Note 2. The following parameter set values or output frequency on hold cannot be copied.
n176: Parameter copy function selection n178: Error log n177: Parameter read-prohibit selection n179: Software version
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Preparing for Operation and Monitoring Chapter 3
Note 3. The following parameter set values cannot be copied if the Inverters are different to each
other in capacity.
n011 to n017: V/f setting n108: Motor leakage inductance n036: Rated motor current n109: Torque compensation limit n080: Carrier frequency n110: Motor no-load current n105: Torque compensation core loss n140: Energy-saving control coefficient K2 n106: Rated motor slip n158: Motor code n107: Motor wire-to-wire resistance
Note 4. Functions for 5.5-/7.5-kW Inverters cannot be copied to Inverters with different capacities.
H Verifying the Parameter Set Values (vFy)
In order to verify that the copied parameter set values in the Inverter coincide with those in the
EEPROM of the Digital Operator, set n176 for parameter copy function selection to vFy.
Note The parameter set values can be verified provided that they are copied between the Inverters that
are the same in power supply specification and control mode (i.e., V/f or vector control).
D Procedure to Verify the Parameter Set Values
Key sequence Indicator Display
example
Power ON
Explanation
Press the Mode Key repeatedly until the PRGM indicator is lit.
Use the Increment or Decrement Key to display “n176.”
Press the Enter Key. Then “rdy” will be displayed.
Use the Increment Key to display “vFy.”
Press the Enter Key so that the parameter set values are verified, during which the display flashes.
If there is a parameter set value that does not coincide, the parameter number will flash.
Press the Enter Key so that the corresponding set value in the Inverter will flash.
Press the Enter Key again so that the corresponding set value in the EEPROM of the Digital Operator will flash.
Press the Increment Key so that verification will resume.
Completes When the set values have been all checked, “End” will
be displayed.
or
Press the Mode or Enter Key. The parameter number (n176) will be displayed again.
Note 1. The above operation is interrupted when the STOP/RESET Key is pressed while the parame-
ter number or parameter set value is flashing because the parameter set value does not coin­cide. “End” will be displayed. By pressing the Mode or Enter Key, the parameter number (n176) is displayed again.
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Preparing for Operation and Monitoring Chapter 3
Note 2. By attempting to verify the parameter set values in Inverters that are different in capacity,
“vAE” flashes for a capacity error. Press the Enter Key to continue verifying the parameter set values. To cancel the operation, press the STOP/RESET Key.
3-2-3 Parameter Read-prohibit Selection (Prohibiting Data
Written to the EEPROM of the Digital Operator)
To store the parameter set values in the EEPROM of the Digital Operator, set n177 for parameter read-
prohibit selection to 0. A protection error (PrE) will be detected by attempting to read the parameter set values in the Inverter with rEd set. This protects the parameter set values in the EEPROM from change. The PrE display is turned OFF by pressing the Mode Key.
Parame-
ter
n177 01B1 Parame-
Register Name Description Setting
range
ter read­prohibit selection
Used to keep the data in the EEPROM of the Digital Operator on hold.
0: Parameter read-prohibit (No data can be written to the EEPROM)
1: Parameter read possible (Data can be written to the EEPROM)
0, 1 1 0 No
Unit of setting
Default
setting
Chan-
ges dur-
ing
opera-
tion
Note 1. No data can be written to n177 unless the default setting is changed. To write data to this
parameter, set n001 for parameter write-prohibit selection/parameter initialization to 4.
Note 2. The parameter setting has an effect on the Digital Operator. If the Digital Operator with the
data in the EEPROM protected is mounted to another Inverter, n117 will be set to 0 regardless of the n117 setting in the Inverter.
D Steps to Set Parameter Read-prohibit
Key sequence Indicator Display
example
Explanation
Power ON
Press the Mode Key repeatedly until the PRGM indicator is lit.
Use the Increment or Decrement Key to display “n176.”
Press the Enter Key. The present set data will be displayed.
Use the Increment or Decrement Key to display to set the data, during which the display flashes.
0: Parameter read-prohibit (No data can be written to the EEPROM)
1: Parameter read possible (Data can be written to the EEPROM)
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Preparing for Operation and Monitoring Chapter 3
Key sequence ExplanationDisplay
In approximately 1 s.
Indicator
example
Press the Enter Key so that the set value will be entered and the data display will be lit.
The parameter number will be displayed again in approximately 1 s.
3-2-4 Parameter Copy or Verify Errors
The following description provides information on errors that may result while the parameter set val-
ues are read, copied, or verified, and the remedies to be taken. The display flashes while displaying these errors.
Display Name Probable cause Remedy
pre Protection error An attempt was made to read the
parameter set values while n177 for parameter read-prohibit selection was set to 0.
rde Read error The parameter set values were
not read correctly or a main-circuit low voltage was detected while the parameter set values were read.
cse Checksum error A checksum error resulted in the
parameter set values in the EEPROM of the Digital Operator.
nde No data error There are no parameter set values
stored in the EEPROM of the Digital Operator.
cpe Copy error An attempt was made to copy or
verify the parameter set values while the Inverters are different to each other in voltage or control mode.
cye Copy voltage error Main-circuit low voltage is
detected while the Inverter was copying the parameter set values.
uae Capacity error An attempt was made to verify the
parameter set values while the Inverters were different to each other in capacity.
ife Communications error A communications error resulted
between the Inverter and Digital Operator.
Set n177 to 1 and retry after rechecking the necessity of reading the parameter set values.
Retry after checking that the voltage of the main circuit is normal.
Read the parameter set values again and store them in the EEPROM.
Read the parameter set values and store them in the EEPROM.
Check that the Inverters are the same in voltage and control mode. If either of them is different, no parameter set values can be either copied or verified. If the Inverters are different only in control mode, retry after changing the mode of the Inverter to which the parameter set values are to be written.
Retry after checking that the voltage of the main circuit is normal.
To continue verifying the parameter set values, press the Enter Key. To cancel the operation, press the STOP/RESET Key.
Retry after checking the connection between the Inverter and Digital Operator.
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Test Run
4-1 Procedure for Test Run
4-2 Operation Example
4
Chapter 4
Page 89
Test Run
Chapter 4
WARNING
!
WARNING Do not remove the front cover, terminal covers, bottom cover, Operator, or optional
!
WARNING Do not operate the Operator or switches with wet hands. Doing so may result in
!
WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.
!
WARNING Do not come close to the machine when using the error retry function because the
!
WARNING Do not come close to the machine immediately after resetting momentary power
!
Turn ON the input power supply only after mounting the front cover, terminal covers, bottom cover, Operator, and optional items. Not doing so may result in electrical shock.
items while the power is being supplied. Not doing so may result in electrical shock or damage to the product.
electrical shock.
machine may abruptly start when stopped by an alarm. Doing so may result in injury.
interruption to avoid an unexpected restart (if operation is set to be continued in the processing selection function after momentary power interruption is reset). Doing so may result in injury.
WARNING Provide a separate emergency stop switch because the STOP Key on the Operator
!
is valid only when function settings are performed. Not doing so may result in injury.
WARNING Be sure confirm that the RUN signal is turned OFF before turning ON the power
!
supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so while the RUN signal is turned ON may result in injury.
Caution Be sure to confirm permissible ranges of motors and machines before operation
!
because the Inverter speed can be easily changed from low to high. Not doing so may result in damage to the product.
Caution Provide a separate holding brake when necessary. Not doing so may result in injury.
!
Caution Do not perform a signal check during operation. Doing so may result in injury or dam-
!
age to the product.
Caution Do not carelessly change settings. Doing so may result in injury or damage to the
!
product.
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Test Run
Chapter 4
4-1 Procedure for Test Run
1. Installation and Mounting
Install the Inverter according to the installation conditions. Refer to page 2-2. Ensure that the instal­lation conditions are met.
2. Wiring and Connection
Connect to the power supply and peripheral devices. Refer to page 2-11. Select peripheral devices which meet the specifications and wire correctly.
3. Power Connection
Carry out the following pre-connection checks before turning ON the power supply.
S Always ensure that a power supply to the correct voltage is used and that the power input terminals
(R/L1, S/L2, and T/L3) are wired correctly.
3G3MV-A2j: 3-phase 200 to 230 V AC
3G3MV-ABj: Single-phase 200 to 240 V AC (Wire R/L1 and S/L2)
3G3MV-A4j: 3-phase 380 to 460 V AC
S Make sure that the motor output terminals (U/T1, V/T2, and W/T3) are connected to the motor
correctly.
S Ensure that the control circuit terminals and the control device are wired correctly. Make sure that
all control terminals are turned OFF.
Note Set parameter n052 (terminal S3) to 0 if a 3-wire sequence is set.
S Set the motor to no-load status (i.e., not connected to the mechanical system).
S Having conducted the above checks, connect the power supply.
4. Check the Display Status
Check to be sure that there are no faults in the Inverter.
S If the display at the time the power is connected is normal, it will read as follows:
RUN indicator: Flashes
ALARM indicator: OFF
Simplified-LED (setting/monitor) indicators: FREF, FOUT, or IOUT is lit.
Data display: Displays the corresponding data of the indicator that is lit.
S When a fault has occurred, the details of the fault will be displayed. In that case, refer to Chapter 8
Maintenance Operations and take necessary remedies.
5. Initializing Parameters
Initialize the parameters.
S Set n001 to 8 for initialization in 2-wire sequence.
6. Setting Parameters
Set the parameters required for a test run.
S Perform the test run in V/f control mode. The control mode needs to be set to V/f control since it will
not be initialized. Set the rated motor current in order to prevent the motor from burning due to overloading.
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Test Run
7. No-load Operation
Start the no-load motor using the Digital Operator.
S Set the frequency reference using the Digital Operator and start the motor using key sequences.
8. Actual Load Operation
Connect the mechanical system and operate using the Digital Operator.
S When there are no difficulties using the no-load operation, connect the mechanical system to the
motor and operate using the Digital Operator.
9. Operation
Basic Operation: Operation based on the basic settings required to start and stop the Inverter. Refer to page 5-1.
Chapter 4
Advanced Operation: Operation that uses PID control or other functions. Refer to page 6-1.
S For operation within standard parameters, refer to Chapter 5 Basic Operation.
S Refer to Chapter 5 Basic Operation and Chapter 6 Advanced Operation for the various advanced
functions, such as energy-saving control, PID control, stall prevention, carrier frequency setting, overtorque detection, torque compensation, and slip compensation.
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Test Run
Chapter 4
4-2 Operation Example
1 Power Connection
H Checkpoints before Connecting the Power Supply
Check that the power supply is of the correct voltage and that the motor output terminals (R/L1, S/L2,
and T/L3) are connected to the motor correctly.
3G3MV-A2j: Three-phase 200 to 230 V AC
3G3MV-ABj: Single-phase 200 to 240 V AC (Wire R/L1 and S/L2)
3G3MV-A4j: Three-phase 380 to 460 V AC
Make sure that the motor output terminals (U/T1, V/T2, and W/T3) are connected to the motor cor-
rectly.
Ensure that the control circuit terminals and the control device are wired correctly. Make sure that all
control terminals are turned OFF.
Note Set parameter n052 (terminal S3) to 0 if a 3-wire sequence is set.
Set the motor to no-load status (i.e., not connected to the mechanical system).
H Connecting the Power Supply
After conducting the above checks, connect the power supply.
2 Check the Display Status
If the display is normal when the power is connected, it will read as follows:
Normal
RUN indicator: Flashes
ALARM indicator: Off
Simplified-LED (setting/monitor) indicators: FREF, FOUT, or IOUT is lit.
Data display: Displays the corresponding data for the indicator that is lit.
When a fault has occurred, the details of the fault will be displayed. In that case, refer to Chapter 8
Maintenance Operations and take necessary action.
Fault
RUN indicator: Flashes
ALARM indicator: Lit (fault detection) or flashes (alarm detection)
Simplified-LED (setting/monitor) indicators: FREF, FOUT, or IOUT is lit.
Data display: The fault code, such as UV1, is displayed. The display will differ depending on the type of fault.
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Test Run
3 Initializing Parameters
Initialize the parameters using the following procedure.
To initialize the parameters, set n01 to 8.
Chapter 4
Key sequence Indicator Display
example
Power On
Press the Mode Key repeatedly until the PRGM indicator is lit.
Press the Enter Key. The data of n001 will be displayed.
Use the Increment or Decrement Key to set n01 to 8. The display will flash.
Press the Enter Key so that the set value will be entered and the data display will be lit.
--- Parameter n001 will be initialized and reset to 1 from 8.
In approximately 1 s.
The parameter number will be displayed.
Explanation
4 Setting the Motor Current Parameter
Run the Inverter in V/f control mode for trial operation. The control mode is not initialized. Therefore,
set n002 to 0 for V/f control. Set the motor current parameter in n036 in order to prevent the motor from burning due to overloading.
H Control Mode Setting
Parame-
ter
n002 0102 Control
Register Name Description Setting
mode selection
Sets the control mode for the Inverter.
0: V/f control mode
1: Vector control mode
Note 1. The control mode
is not initialized with n001 set­tings.
Note 2. There are param-
eters that are changed accord­ing to the set value in n002. For details, refer to
5-1-2 Setting the Control Mode (n002).
Unit of
range
0, 1 1 0 No
setting
Default
setting
ges dur-
Chan-
ing
opera-
tion
4-6
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Test Run
Chapter 4
Key sequence Indicator Display
example
In approximately 1 s.
H Setting the Rated Motor Current
Parame-
ter
n036 0124 Rated
Register Name Description Setting
Used to set the rated motor motor current
current (A) used for the ref-
erence current of motor
overload detection (OL1).
Note 1. The default set-
ting for the rated motor current is the standard rated current of the maximum applica­ble motor.
Note 2. Motor overload
detection (OL1) is disabled by set­ting the parameter to 0.0.
Explanation
The parameter number is displayed.
Use the Increment or Decrement Key to display “n002.”
Press the Enter Key to display the set value in n002.
Use the Increment or Decrement key to set n002 to 0 unless the value is already set to 0, during which the display flashes.
Press the Enter Key so that the set value will be entered and the data display will be lit.
The parameter number will be displayed again in approximately 1 s.
range
0.0% to 150% (A) of rated output current of the Inverter
Unit of setting
0.1 A See note
Default
setting
1 under “Descrip­tion.”)
Chan-
ges dur-
ing
opera-
tion
No
Key sequence Indicator Display
example
In approximately 1 s.
Explanation
The parameter number is displayed.
Use the Increment or Decrement Key to display “n036.”
Press the Enter Key to display the set value in n036.
Use the Increment or Decrement Key to set n036 to the rated motor current, during which the display flashes.
Press the Enter Key so that the set value will be entered and the data display will be lit.
The parameter number will be displayed again in approximately 1 s.
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Test Run
Chapter 4
5 No-load Operation
Start the no-load motor (i.e., not connected to the mechanical system) using the Digital Operator.
Note Before operating the Digital Operator, check that the FREQ adjuster is set to MIN.
H Forward/Reverse Rotation with the Digital Operator
Key
sequence
After changing the frequency reference or the rotation direction, check that there is no vibration or
abnormal sound from the motor.
Check that no faults have occurred in the Inverter during operation.
Indicator Display
example
Explanation
Monitors the frequency reference.
Press the RUN Key. The RUN Indicator will be lit.
Turn the FREQ adjuster clockwise slowly.
The monitored frequency reference will be displayed.
The motor will start rotating in the forward direction according to the frequency reference.
Press the MODE Key to turn ON the F/R indicator. “For” will be displayed.
Use the Increment or Decrement Key to change the direction of motor rotation. The direction of motor rotation selected will be enabled when the display is changed after the Key is pressed.
H Stopping the Motor
On completion of operating the motor in the no-load state in the forward or reverse direction, press the
STOP/RESET Key. The motor will stop. (The RUN indicator will flash until the motor stops.)
6 Actual Load Operation
After checking the operation with the motor in no-load status, connect the mechanical system and
operate with an actual load.
Note Before operating the Digital Operator, check that the FREQ adjuster is set to MIN.
H Connecting the System
After confirming that the motor has stopped completely, connect the mechanical system.
Be sure to tighten all the screws when fixing the motor axis in the mechanical system.
H Operation Using the Digital Operator
In case a fault occurs during operation, make sure the Stop Key on the Digital Operator is easily acces-
sible.
Use the Digital Operator in the same way as no-load operation.
First set the frequency reference to a low speed of one tenth the normal operating speed.
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Test Run
Chapter 4
H Checking the Operating Status
Having checked that the operating direction is correct and that the machine is operating smoothly at
slow speed, increase the frequency reference.
After changing the frequency reference or the rotation direction, check that there is no vibration or
abnormal sound from the motor. Check the monitor display (IOUT or multi-function monitor U-03) to ensure that the output current is not becoming excessive.
4-9
Page 97
5
Chapter 5
Basic Operation
5-1 Initial Settings
5-2 Operation in Vector Control
5-3 Operation in V/f Control
5-4 Setting the Local/Remote Mode
5-5 Selecting the Operation Command
5-6 Setting the Frequency Reference
5-7 Setting the Acceleration/Deceleration Time
5-8 Selecting the Reverse Rotation-prohibit
5-9 Selecting the Stopping Method
5-10 Multi-function I/O
5-11 Multi-function Analog Output and Pulse
Monitor Output
Page 98
Basic Operation
This section explains the basic settings required to operate and stop the Inverter. The settings of parameters described here will be sufficient for simple Inverter opera­tions. First make these basic settings and then skip to the explanations of those special func­tions, even when your application requires special functions, such as energy-saving control, PID control, stall prevention, carrier frequency setting, overtorque detection, torque compensation, slip compensation. Refer to Chapter 6 Advanced Operation.
Chapter 5
5-1 Initial Settings
The following initial settings are required.
Parameter Write-prohibit Selection/Parameter Initialization (n001): Set n001 to 4 so that n001 through n179 can be set or displayed.
Control Mode Selection (n002): Set to V/f or vector control mode according to the application.
5-1-1 Setting the Parameter Write-prohibit Selection/Parameter
Initialization (n001)
Set n001 to 4 so that n001 through n179 can be set or displayed.
n001
Setting range
Note This parameter makes it possible to write-prohibit parameters, change the parameter set or dis-
Parameter Write-prohibit Selection/Parameter Initialization
0 to 11 Unit of
played range, or initialize all parameters to default values.
Set Values
Value Description
0 Displays and sets n001. Parameters from n002 to n179 can be displayed only. 1 Sets or monitors parameters n001 through n049 (i.e., function group 1 settings). 2 Sets or monitors parameters n001 through n079 (i.e., function groups 1 and 2 settings). 3 Sets or monitors parameters n001 through n119 (i.e., function groups 1 through 3 settings). 4 Sets or monitors parameters n001 through n179 (i.e., function groups 1 through 4 settings). 6 Clears the error log. 8 Initializes parameters to default settings in 2-wire sequence. (See note.) 9 Initializes parameters in 3-wire sequence. (See note.) 10 For the USA, initializes parameter in 2-wire sequence (See note.) 11 For the USA, initializes parameter in 3-wire sequence (See note.)
Register 0101 Hex Changes during
operation
1 Default setting 1
setting
No
Note The set value in n002 is not initialized with n001 set to 8, 9, 10, or 11.
Each of the following parameters is initialized according to the preset control mode. The default value varies with the control mode. For details, refer to page 5-3. n014 (middle output frequency), n015 (middle output frequency voltage), n016 (minimum output frequency), n017 (minimum output frequency voltage), n104 (torque compensation primary-
5-2
Page 99
Basic Operation
delay time constant), n111 (slip compensation gain), n112 (slip compensation primary-delay time constant)
Chapter 5
5-1-2 Setting the Control Mode (n002)
The 3G3MV Inverter operates in vector or V/f control mode to be selected according to the application.
These two modes have the following characteristics.
Vector Control Mode
The Inverter in vector control mode calculates the vector of the operating condition of the motor. Then the 150% rated output torque of the motor is provided at an output frequency of 1 Hz. Vector control provides more powerful motor control than V/f control and makes it possible to suppress speed fluctua­tion regardless of changes in loads. Normally set the Inverter to this mode.
V/f Control Mode
This mode, which is used by conventional general-purpose inverters, is convenient when replacing a conventional model with the 3G3MV Inverter because the Inverter in this mode can be operated without considering the constants of the motor. Furthermore, set the Inverter to this mode if the Inverter is con­nected to more than one motor or special motors such as high-speed motors.
n002
Setting range
Note This parameter is used for selecting the control mode of the Inverter.
Control Mode Selection Register 0102 Hex Changes during
operation
0, 1 Unit of
setting
1 Default setting 0
No
Set Values
Value Description
0 V/f control mode 1 Vector control mode (open loop)
Note 1. This parameter is not initialized by setting n001 (parameter write-prohibit selection/parameter
initialization) to 8, 9, 10, or 11 for parameter initialization. Be sure to change the parameter n002 before changing the control mode.
Note 2. Each of the following parameters is initialized according to the control mode set in this param-
eter. The default value varies with the control mode. Therefore, be sure to set the following parameters after setting the control mode in n002.
5-3
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Basic Operation
Chapter 5
Parameter Name
V/f control
(Set value: 0)
n014 Middle output frequency 1.5 Hz 3.0 Hz n015 Middle output frequency voltage 12.0 V (24.0 V)
(See note 2.) n016 Minimum output frequency 1.5 Hz 1.0 Hz n017 Minimum output frequency voltage 12.0 V (24.0 V)
(See note 2.) n104 Torque compensation primary-delay
time constant n111 Slip compensation gain 0.0 1.0 n112 Slip compensation primary-delay
time constant
0.3 s 0.2 s
2.0 s 0.2 s
Default value
Vector control
(Set value: 1)
11.0 V (22.0 V)
4.3 V (8.6 V)
Note 1. Values in parentheses are for 400-V models.
Note 2. For 5.5- and 7.5-kW Inverters, this value is set to 10.0 V for 200-V-class models and to 20.0 V
for 400-V-class models.
5-4
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