4
EMC INSTALLATION GUIDELINES
Although this controller is designed with a high degree of immunity to
Electromagnetic Interference (EMI), proper installation and wiring methods
must be followed to ensure electromagnetic compatibility (EMC) in each
application. The type of the electrical noise, source or coupling method into the
controller may be different for various installations. The controller becomes
more immune to EMI with fewer I/O connections. Cable length, routing, and
shield termination are very important and can mean the difference between a
successful or troublesome installation. Listed are some EMC guidelines for
successful installation in an industrial environment.
1. The controller should be mounted in a metal enclosure that is properly
connected to protective earth.
2. Use shielded (screened) cables for all Signal and Control inputs. The shield
(screen) pigtail connection should be made as short as possible. The
connection point for the shield depends somewhat upon the application.
Listed below are the recommended methods of connecting the shield, in order
of their effectiveness.
a. Connect the shield only at the panel where the controller is mounted to
earth ground (protective earth).
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is more than 1 MHz.
c. Connect the shield to common of the controller and leave the other end of
the shield unconnected and insulated from earth ground.
3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run through metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter.
4. Signal or Control cables within an enclosure should be routed as far away as
possible from contactors, control relays, transformers, and other noisy
components.
5. In extremely high EMI environments, the use of external EMI suppression
devices, such as ferrite suppression cores, is effective. Install them on Signal
and Control cables as close to the controller as possible. Loop the cable
through the core several times or use multiple cores on each cable for
additional protection. Install line filters on the power input cable to the
controller to suppress power line interference. Install them near the power
entry point of the enclosure. The following EMI suppression devices (or
equivalent) are recommended:
Ferrite Suppression Cores for Signal and Control cables:
Fair-Rite # 0443167251
TDK # ZCAT3035-1330A
Steward # 28B2029-0A0
Line Filters for input power cables:
Schaffner # FN610-1/07
Schaffner # FN670-1.8/07
Corcom # 1 VR3
Note: Reference manufacturer’s instructions when installing a line filter.
6. Long cable runs are more susceptible to EMI pickup than short cable runs.
Therefore, keep cable runs as short as possible.
7. Switching of inductive loads produces high EMI. Use of snubbers across
inductive loads suppresses EMI.
OUTPUT SPECIFICATIONS
1. CONTROLAND ALARM OUTPUTS:
Relay Output:
Type: Form A
Contact Rating: 3 A @ 250 VAC or 30 VDC; 1/10 HP @ 120 VAC
(inductive load)
Life Expectancy: 100,000 cycles at max. load rating
(Decreasing load and/or increasing cycle time, increases life expectancy)
Logic/SSR Output (main control output only):
Rating: 45 mA max @ 4 V min., 7 V nominal
2. MAIN CONTROL:
Control: PID or On/Off
Output: Time proportioning or DC Analog
Cycle Time: Programmable
Auto-Tune: When selected, sets proportional band, integral time, derivative
time, and output dampening time. Also sets input filter and (if applicable)
cooling gain.
Probe Break Action: Programmable
3. ALARMS: (optional) 2 relay alarm outputs.
Modes:
None
Absolute High Acting (Balanced or Unbalanced Hysteresis)
Absolute Low Acting (Balanced or Unbalanced Hysteresis)
Deviation High Acting
Deviation Low Acting
Inside Band Acting
Outside Band Acting
Heat (Alarm 1 on Analog Output models only)
Cool (Alarm 2)
Reset Action: Programmable; automatic or latched
Standby Mode: Programmable; enable or disable
Hysteresis: Programmable
Sensor Fail Response: Upscale
Annunciator: “A1” and “A2” programmable for normal or reverse acting
4. COOLING: Software selectable (overrides Alarm 2).
Control: PID or On/Off
Output: Time proportioning
Cycle Time: Programmable
Proportional Gain Adjust: Programmable
Heat/Cool Deadband Overlap: Programmable
5. ANALOG DC OUTPUT: (optional)
Action: Control or retransmission
Update Rate: 0.1 to 250 sec
* Accuracies are expressed as ± percentages over 0 to 50 °C ambient range
after 20 minute warm-up.
** Outputs are independently jumper selectable for either 10 Vor 20 mA. The
output range may be field calibrated to yield approximately 5% overrange
and a small underrange (negative) signal.
OUTPUT
RANGE **
ACCURACY * COMPLIANCE RESOLUTION
0 to 10 V
0.3% of FS
+ ½ LSD
10 kΩ min
1/8000
0 to 20 mA
0.3% of FS
+ ½ LSD
500 Ω max
1/8000
4 to 20 mA
0.3% of FS
+ ½ LSD
500 Ω max
1/6400
INPUT SPECIFICATIONS (Cont’d)
4. SIGNAL INPUT: (CN63400 only)
* Accuracies are expressed as ± percentages over 0 to 50 °C ambient range
after 20 minute warm-up.
5. TEMPERATURE INDICATION ACCURACY: (CN63200 only)
± (0.3% of span, +1°C) at 23 °C ambient after 20 minute warm up. Includes
NIST conformity, cold junction effect, A/D conversion errors and
linearization conformity.
Span Drift (maximum): 130 PPM/°C
6. USER INPUT: (Only controllers with alarms have a user input terminal.)
Internally pulled up to +7 VDC (100 KΩ), V
IN MAX
= 35 V, VIL= 0.6 V max,
VIH= 1.5 V min, I
OFF
= 40 μA max
Response Time: 120 msec max
Functions: Programmable
INPUT RANGE ACCURACY * IMPEDANCE RESOLUTION
10 VDC
(-1 to 11)
1 MΩ
50 V 10 mV
20 mA DC
(-2 to 22)
10 Ω
100 mA 10 µA
MAX
CONTINUOUS
OVERLOAD
0.30 % of
reading
+0.03V
0.30 % of
reading
+0.04mA