Oliver 2003R Installation Manual

Grand Rapids, Michigan, U.S.A. 49504-5298

USER’S OPERATING AND INSTRUCTION MANUAL

MODEL 2003R

BREAD SLICER

2003RS20025-CVR

INDEX

Section

Page No.

SAFETY INSTRUCTIONS...................................................................…….GEN861015

DESCRIPTION/SPECIFICATIONS..........................................…............... 2003S20027

OPERATION INSTRUCTIONS.............................................…...................2003S20028

MAINTENANCE.......................................................................…............... 2003S20029

TROUBLESHOOTING............................................................…..........2003S20030-1/3

MAIN FRAME ASSEMBLY……………………………………………………...2003S20039
BLADE & CLUTCH ASSEMBLY………………………………………………..2003S20032
CUTOFF ARM ASSEMBLY……………………………………………………..2003S20033
PUSHER WITH STEPPER ASSEMBLY…………………………………..…..2003S20040
TABLE & COVER ASSEMBLY………………………………………...……….2003S20041
CLUTCH ASSEMBLY……………………………………………………………2003S20036
ELECTRICAL SUB-PANEL ASSEMBLY………………………………………2003S20037
ELECTRICS 1-60-115 ASSEMBLY……………………………………………2003S20038

WARRANTY.……………............................................................…............. GEN040225

WARRANTY PROCEDURE........................................................................GEN040226

RETURNED PARTS POLICY…………………………………………………...GEN040227

REV. 3/2/04

2003S20042

THIS PAGE WAS INTENTIONALLY

LEFT BLANK.

GEN020319

General Document

SAFETY INSTRUCTIONS

Various safety devices and methods of guarding have been provided on this machine. It
is essential, however, that machine operators and maintenance personnel observe the
following safety precautions. Improper installation or operation of this equipment may
cause injury to personnel or damage to equipment.

1. Read this manual before attempting to operate your machine. Never allow an
untrained person to operate or service this machine.

2. Connect the machine to a properly grounded electrical supply that matches the
requirements shown on the electrical specification plate and follow specifications of
local electrical codes.

3. Disconnect and lock-out the machine from the power supply before cleaning or
servicing.

4. Check and secure all guards before starting the machine.

5. Observe all caution and warning labels affixed to the machine.

6. Use only proper replacement parts.

7. Do not wear loose fitting clothing or loose hair. Shirt tails should be tucked in.

8. Wear proper personal safety equipment.

9. Keep Hands away form the moving parts of this machine while it is in operation.

10. In addition to these general safety instructions, also follow the more specific safety
instructions given for the different areas of the machine in the operating instructions.

WARNING

DO NOT USE FOR OTHER THAN ORIGINALLY INTENDED PURPOSE

REV. 12-15-95 GEN861015

DESCRIPTION/SPECIFICATION

Description
The Oliver Model 2003R is a variable slice thickness bread slicer which utilizes a new

and innovative way to slice bread. The bread is moved past a circular blade, which is
mounted to a moving arm, cutting each slice individually to whatever thickness is
selected. The slicer is designed for on-demand slicing allowing your customers to
choose a slice thickness which satisfies their needs.

The slicer employs a disc brake on the blade drive motor which mechanically engages
to stop the blade whenever the blade is exposed due to a door being opened, or after
the slicing cycle is finished.

NOTE

THIS MACHINE IS NOT INTENDED TO BE USED FOR SLICING WARM,
STICKY, NUT AND/OR FRUIT BREADS.

Physical specifications
Product Capacities:

The slicer will process loaves up to 9 inch es by 4-1/4 inches by 15 inches long.
Overall Machine size:

Width = 36 inches
Height = 28-1/2 inches, 30 inches with Blade Guard all the way open.
Depth = 24 inches, 48 inches with Blade Guard all the way open.

Net Weight:
Approximately 360 pounds.

Shipping Weight:
Approximately 375 pounds.

Slice Thickness:
3/8, 7/16, 1/2, 5/8, 3/4, 7/8, 1, and 1-1/2 inches.

Electrics:
3/4 Horse Power, 1 phase, 50/60 hertz, 115 Volts AC, 13 Amps,
(20 Amp Dedicated Circuit).
3/4 Horse Power, 1 phase, 50/60 hertz, 230 Volts AC, 6.5 Amps,
(10 Amp Dedicated Circuit).

2003S20027

OPERATING INSTRUCTIONS

1. Automatic Diagnostic Check:
Close both doors. Turn the machine on. First the display reads “Vari-slicer” and the

softwa re version. Next, the machine will automatica lly perfo rm a diagnostic check on
the “end” and “home” proximity sensors (PS). You should observe the pusher going to
its “end” (right) limits and “home” (left). The pusher will then return to the home
position. You may then begin standard operation.

2. Standard Operation:

• Upon a successful completion of the diagnostic check, the machine is ready for
slicing.

• Hold open the left door with left hand.

• Place loaf on table.

• Slide loaf left onto the pins on the pusher so that pins penetrate the loaf, until it is

firmly against the back of the pusher.

• Close door(s).

NOTE

MACHINE WILL NOT OPERATE IF EITHER DOOR IS OPEN.

• Select the appropriate thickness setting. Slicing will begin immediately.

• Wait for bread to be sliced. After the final slice, the bread will be in the right hand

compartment.

• Open the right hand door and remove the loaf.

• Close the door

• Repeat above steps for each loaf.

3. Stopping:

If a slice gets jammed, press STOP to stop slicing, turn power off, disconnect, and
lockout machine before trying to clear the machine.

CAUTION

DO NOT OPEN DOORS WHILE SLICER IS OPERATING. DOING SO WILL CAUSE

SLICING TO STOP.

2003S20028

MAINTENANCE

WARNING

DISCONNECT AND LOCK OUT THE MACHINE FROM THE POWER
SUPPLY BEFORE CLEANING OR SERVICING. REMEMBER TO USE
CARE WHENEVER YOU ARE WORKING NEAR THE BLADE.

1. Cleaning:

Use a mild detergent solution applied with a cloth or spray cleaner on all exterior and
interior surfaces as necessary. Remove and empty contents of the crumb tray daily.
Periodically remove the blade and clean the blade compartment.

The blade must be cleaned each day, you Do Not
Use a mild detergent solution or spray cleaner. For harder deposits use a non scratch
cleaning pad similar to Scotch-brite (tm).

2. Lubrication:

All motors and bearings are pre-lubricated and sealed, lubrication is NOT required. Do
Not attempt to oil or grease the motor.

3. Changing a blade:

need to remove the blade for this.

WARNING

DISCONNECT AND LOCK OUT THE MACHINE FROM THE POWER
SUPPLY BEFORE CLEANING OR SERVICING. REMEMBER TO USE
CARE WHENEVER YOU ARE WORKING NEAR THE BLADE.

• Open the blade guard after removing the knob (located at the top of the guard)

which holds it in place. Gently pull the hinged blade guard forward, resting it all the
way open.

• Remove the blade mounting screw using a 1/2 inch wrench.

• Remove the lockwasher, special washer, 2 inch diameter collar, and the circular

knife.

• The blade is replaced by reversing the above procedure.

• When reinstalling the blade, make sure the beveled side faces the outfeed or

toward the right side (FLAT SIDE TOWARD INFEED or toward the left side). Make
sure the blade is centered and supported on the arbor.

NOTE

INSTALLING THE BLADE BACKWARDS WILL RESUL T IN MALFUNCTION.

2003S20029

TROUBLESHOOTING GUIDE

WARNING

DISCONNECT AND LOCK OUT THE MACHINE FROM THE POWER
SUPPLY BEFORE SERVICING.

WARNING

TROUBLESHOOTING OF THIS EQUIPMENT MUST BE PERFORMED BY

QUALIFIED PERSONNEL ONLY.
Software on the 2003R is continually performing diagnostic checks on itself. The first

diagnostic check occurs when the machine is first turned on.

SOLVING SOME PROBLEMS

• Check display on front of machine for an explanation of any problem first.

The Blade Is Crushing the Bread.

• The bread may be too warm for slicing.

• A heavy build-up on the blade from slicing warm bread or sticky fruit breads can

cause this type of product damage or malfunction.

• The slicer drive motor may not be running, (the slicer knife will not be rota ting).

The motor is protected by a motor starter, located behind the rear access panel,
which may need to be reset.

• The Knife has become extremely dull and needs to be replaced.

Slicing Begins Too Soon, The Knife Takes Several Strokes Before Product Is beneath
the Knife.

• The reflector on the inside of the Knife Cover is dirty.

• The reflector on the inside of the Knife Cover is missing.

• The “Loaf Sensor” is dirty.

• The “Loaf Sensor” has failed.

2003S20030-1

SOLVING SOME PROBLEMS- Continued

Nothing Happens When The Machine Is Turned On.

• Check to see if the machine is plugged in.

• Check to see if there is power at the outlet.

• Check to see if any of the circuit breakers have tripped. They are located near the

lower, right hand, rear corner of the machine.

The Knife Vibrates Excessively.

• Loose or miss-aligned knife. Align or re-tighten as necessary.

The Machine Makes A Loud Thumping Sound Before Making The First Slice.

• Check for a loose blade drive V-belt, or clutch drive belt.

MANUAL DIAGNOSTIC MODE

• The machine may be put into Manual Diagnostic Mode to check several functions of
the machine. To enter this mode, simply do the following:

• Turn power off.

• Depress the "1" and "2" keys simultaneously for approx imat ely 5 seconds or until display

illuminates.

• There are nine different test s that can be perfor med in t his mode. T o exit this mode,
depress "Power" key at any time. The tests are:

1. Jog T est - The display will read "Jog Test 3=Next" and " 1=Left 2=Right". Depress
the "2" key to jog the pusher to the r ight. Depress the "1" k ey to jog the pusher to t he
left. Depress the "3" key t o c ontinue to the next test.

2. Knife Arm Test - The display will read "Knife Arm Test" and "P ress&Hold 1
3=Next". Depress the "1" k ey and hold it t o turn only t he ar m motor on. Conti nue

depressing it until the arm clutch engages, and the arm goes through a down-then-up
cycle. Depress the "3" key to continue to the next test .

3. Blade Motor Test - The display will read "Blade Motor Test" and "1=on 1=o f f
3=next ". Depress the "1" key to turn the blade motor on. Depress the "1" key
again to turn the blade m otor back of f. Depress the "3" k ey to continue to the next
test.

4. Loaf Sensor Test - The display will read "Loaf Sensor Test" and "Not Detected
3=Next". I nsert a small piece of paper in f r ont of t he loaf sensor, between the infeed
door and the blade guard. Once the beam is broken, the display will read “Object
Detected 3=Next” . Remove the pi ec e of paper. Depr ess the "3" k ey to continue to
the next test.

2003S20030-2