Oliver 1708-N Installation Manual

Grand Rapids, Michigan, U.S.A. 49504-5298
USER’S OPERATING AND INSTRUCTION MANUAL
MODEL 1708-N
SELF-ACTUATING TRAY LIDDER
1708S20000CV2

INDEX

SAFETY INSTRUCTIONS........................................................................................... 1708S20008
SET UP........................................................................................................................ 1708S20009
OPERATING PROCEDURE........................................................................................ 1708S20010
ADJUSTMENTS........................................................................................................... 1708S20011
TECHNICAL SPECIFICATIONS.................................................................................. 1708S20012
CLEANING................................................................................................................... 1708S20013
MAINTENANCE & TROUBLE SHOOTING................................................................. 1708S20014
RECOMMENDED SPARE PARTS LIST...................................................................... 1708S20018
ASSEMBLY DRAWINGS & PARTS LIST
Final Assembly........................................................................................................ 1708S20020
Base Assembly....................................................................................................... 1708S20000
Arch Assembly........................................................................................................ 1708S20001
Heater Platen Assembly.......................................................................................... 1708S20002
Pneumatics Assembly............................................................................................. 1708S20003
Tray Carrier Assembly............................................................................................. 1708S20004
Film Roll Dispenser Assembly................................................................................. 1708S20005
MACHINE EXCHANGE PROGRAM............................................................................. GEN 050819
WARRANTY.................................................................................................................. GEN 040225
WARRANTY PROCEDURE.......................................................................................... GEN 040226
RETURNED PARTS POLICY....................................................................................... GEN 040227
4/26/96 1708S20017

SAFETY

Various safety devices and methods of guarding have been provided on this machine. It is essential, however, that machine operators and maintenance personnel observe the following safety precautions. Improper installation or operation of this equipment may cause injury to personnel or damage to equipment.
Before operating the Self-Actuating Lidder read through this manual. Never allow an untrained person to operate this machine.
NOTE
DO NOT ACTUATE MACHINE WITHOUT A TRAY HOLDER IN PLACE. Personal harm and damage to the machine may occur if the machine is actuated without a tray carrier in place.
CAUTION
CAUTION HOT: The heater cover and upper platen are very HOT! Caution must be used to protect yourself and others.
Always make sure the unit has been unplugged from power and air before cleaning or servicing.
In addition to these general safety instructions, follow the specific instructions given through out
this manual.
7/30/96 1708S20008

SET UP

1. Unpack and carefully remove the Self-Actuating Lidder. Check for completeness of your order
and that none of the items have been damaged during shipment. Save packing material for future shipping.
2. Place the Self-Actuating Lidder in a suitable location that provides adequate working space. The location must be sturdy, level, and capable of holding 175 lbs. per machine. For maximum efficency of the Self-Actuating Lidder use the Workstation Stand option.
3. Use a quick detachable coupler with one way shut-off, connect air pressure to the 1/4” NPT female fitting located on the filter/regulator. The Self-Actuating Lidder requires a minimum of 1 CFM at 90 PSI. If needed an Air Compressor option is available for the Self-Actuating Lidder.
NOTE
DO NOT USE AN OILER OR LUBRICATOR WITH THIS MACHINE.
NOTE
DO NOT CONNECT TO AIR PRESSURE ABOVE 150 PSI.
4. Plug the power cord into a grounded electrical outlet. The Self-Actuating Lidder requires single
phase 90 to 130 VAC, 60 Hertz with 10 ampere (minimum) circuit breaker protection.
5. To install the tray carrier, completely extend the tray carrier supports to their locked position. Position the tray carrier over the tray carrier supports with the retractable pins facing up and the knob facing forward. lower the tray carrier into position while locating the four tray carrier holes on the four tray carrier support pins.
6. Load and thread lid dispenser as shown below.
4/16/96
1708S20009

OPERATING PROCEDURE

1. Switch the heater power switch on by firmly pressing the “ON/RESET” button located on the
yellow power cord. A small yellow light in the center of the switch will illuminate indicating the power is on. Wait approximately 40 minutes to allow the heated upper platen time to stabilize at the working temperature.
2. Place a tray in the tray carrier and position a single lid on the tray. Use the retractable pins on the tray carrier to center the lids over the tray. Be sure the adhesive side of the lid is against the tray.
NOTE
The adhesive side of the lid can be determined by pinching a fold and rubbing the lid material against itself. Test both sides of the lid. The rough or tacky side of the lid will be the adhesive side.
3. Push the tray carrier into the Self-Actuating Lidder until it stops. This will cycle the heated upper platen down, applying pressure on the film and tray flanges. As the heated upper platen lifts back to the open position, the tray carrier will automatically reopen.
4. Remove the lidded tray by rotating the knob on the front of the tray carrier.
4/16/96 1708S20010

ADJUSTMENTS

Your Self-Actuating Lidder was tested at the factory, using the same trays and film as you will use. Regulated pressure, temperature, and dwell time where adjusted during this test to provide a good seal. Our test results indicate the following:
Regulated Pressure Temperature Dwell Time
When checking for a good seal look for seal completeness and reasonable seal strength. A poor seal will occur if the product in the tray contaminates the tray flanges. Moisture will have the same negative affect. Trays that have irregular flanges or are deformed also seal poorly. Defective trays should be discarded.
Under different operating conditions, you may find it necessary to adjust one or all of the sealing parameters. When making adjustments; change only one parameter at a time, make small incremental adjustments, and record the change made. This is one situation where "MORE IS NOT BETTER"! In other words, more heat plus more pressure plus longer dwell time does not necessarily equal better seals.
REGULATED PRESSURE: To adjust the regulated pressure simply pull up the black knob on the top of the filter/regulator and rotate until the gauge shows the desired pressure (40 PSI min.). Push the black knob back down to lock. The knob may be removed to assure tamper resistance.
DWELL TIME: The dwell time adjustment knob is on the top of the control box located on the right side of the machine. The dwell time can be adjusted from .1 seconds to 30 seconds. Rotate the knob between the "0" and "F" knob markings until the desired dwell time is found. The greater the angle (clockwise direction), the greater the dwell time setting.
TEMPERATURE: The temperature of the heated upper platen can be adjusted through an access hole on the back side of the heater cover. Use a slotted blade screwdriver to make the adjustment.
PSI °F Seconds
NOTE
DO NOT remove the adjusting sleeve or turn it in farther than necessary for the desired setting. This action will permanently damage the thermo-switch.
Once the right combination of the three parameters is found, no further adjustments should be necessary - so long as you do not change the film or tray material.
4/16/96
1708S20011
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