OKI Metcal User Manual

Precision Systems for the Electronics Bench

SOLDERING, DESOLDERING AND REWORK SYSTEMS

SP440

SP440 Desoldering System

Since 1982, Metcal has been the industry’s single source of high-performance,

precision systems for the electronics bench. Always ahead of the competition,

Metcal’s soldering/desoldering stations, BGA/CSP/QFP rework equipment and

fume extraction systems continue to set the standard for reliability, flexibility

and cost-effective performance.

Recently, Frost & Sullivan awarded Metcal the prestigious "Market Engineering

Leadership Award," recognizing Metcal as the leader in the world SMT rework

and repair equipment market, in part through dominant market share, but also

because of our continuing "technology innovation."

By listening to customers, focusing on their specific needs and working as

their technology partner, we continue the quest for excellence, economy and

innovation – aimed at helping each customer meet increasingly complex

electronics manufacturing challenges.

Welcome to Metcal.

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Contents

SmartHeat®Technology

MX-500 Soldering, Desoldering & Rework System

Soldering Tip Cartridges

SP440 Self-Contained Desoldering System

QX2 Convection Rework System

SMT-1160 Hot Air Pencil

SP200 Soldering System

Desoldering Tip Cartridges

Rework Tip Cartridges

Speciality Tip Cartridges

Microfine Rework Tip Cartridges

Accessories & Spare Parts

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SmartHeat

Technology

What Is SmartHeat®?

Unlike conventional soldering irons, SmartHeat®administers heat directly from the heater to the

joint. Metcal tip cartridges detect the thermal load and instantly adjust the power in order to

deliver the right amount of heat precisely where it is needed. If the tip cools while transferring heat

to a joint, SmartHeat

immediately responds by safely increasing the power to maintain a constant

tip temperature. As a result, operators are relieved of the responsibility of regulating the tip

temperature, thus eliminating the risk of thermal damage to the component or to the PCB.

SmartHeat

soldering systems comprise three basic elements: a high frequency power supply, a tip

cartridge and a hand-piece. The cartridge contains the solder tip, a heater and the wire coil.

The Metcal Difference

In production environments where a single component can cost hundreds of dollars and rework and

repair can sometimes be more costly than the components involved, process control is vital. Metcal

improves product quality, increases productivity and reduces manufacturing costs with its patented

SmartHeat

technology. As SmartHeat®maintains a constant tip temperature, automatically

delivering the exact amount of power required for the task, consistent results are guaranteed and

component/PCB damage is virtually eliminated. Metcal’s SmartHeat

systems offer task-specific

versatility with no limits, no barriers and absolutely no compromise.

When the temperature of the heater (a copper bar coated with a magnetized iron/nickel alloy)

reaches a certain level (its Curie Point), it stops absorbing energy and the temperature becomes

SmartHeat

VARIABLE POWER HEATER

FIXED TEMPERATURE SOLDERING TIP

CONNECTOR

constant. Energy from the power supply feeds a steady current to the coil. This creates an electrical

field from which the heater absorbs energy, turns it into heat and transfers it to the iron/nickel

alloy. When soldering has drawn heat from the heater to the extent that the tip begins to cool, the

alloy reacts by taking on more energy in order to reheat the tip. In this way, SmartHeat

self-

regulates the tip temperature to within ±1.1ºC of a set point regardless of thermal load and

without any need for adjustment.

Trouble-Free Tip Replacement

The heat-resistant pad supplied with the unit

allows you to easily insert and remove the tip

cartridge. The simplicity of this process ensures

there is no loss of productivity, no need for

additional tools and no reason for two soldering

systems to be heating at the same time.

The SmartHeat®Route To Lead-Free Hand Soldering

Switching to lead-free hand soldering does not necessarily mean that you will have to invest in new

equipment or adjust your existing process. As SmartHeat’s variable power and fixed temperature

guarantee a repeatable tip temperature under a wide variety of thermal loads, the system can easily

adapt to meet the higher temperatures demanded by lead-free applications without any need for

modification.

No Calibration Required For Easy ISO 9000 Compliance

To define the parameters for soldering with a SmartHeat®system, simply record the tip cartridge

part number. As the heater’s alloy dictates the temperature, calibration is not required. Indeed,

there are no dials, buttons or calibration tools, typical of other systems, with which you can adjust

SmartHeat’s temperature. This avoids all risk of unauthorized operator intervention. Throughout the

page

cartridge’s lifetime, temperature drift is less than a few degrees. A letter to confirm SmartHeat’s

self-calibration capacity is available on request.

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MX-500

Soldering, Desoldering & Rework System

Industry Standard, Soldering, Desoldering And Rework System

Metcal’s MX-500 Soldering, Desoldering & Rework System is the benchmark against which other

soldering, desoldering and rework systems are measured. Flexible, fast and powerful, the MX-500

Soldering, Desoldering & Rework System raises bench-top conduction soldering to a new level of

process control, productivity and throughput.

Higher Throughput At Lower Temperatures

Unlike conventional soldering/rework systems that rely on stored energy, Metcal systems use SmartHeat

for direct power on demand. Despite its capacity to work at lower, safer temperatures, SmartHeat®still

delivers the fastest temperature recovery, joint-to-joint, in the industry.

Versatility Without Compromise

Metcal’s MX-500 Soldering, Desoldering & Rework System handles both SMT and through-hole

soldering/rework with one power supply at the bench. With two switchable outputs, the system can be

adapted to your exact needs, using two of the three tools available (soldering iron, Talon®tweezers,

desolder gun) to configure the most powerful bench-top soldering/rework system on the market. In

addition, the MX-500 Soldering, Desoldering & Rework System’s power supply has an automatic shut-

off, which helps maximize tip cartridge life, and a standard four year warranty.

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MX-500

Unrivalled Comfort And Simplicity

The short tip-to-grip distance, characteristic of the Metcal hand-piece, improves process precision,

especially for fine-pitch applications. The easy-squeeze design of Metcal’s Talon®tweezers has been

ergonomically designed for superior performance, unmatched comfort and optimum control.

Part No. Description

MX-500S-11 Two Port 100/120 VAC, Solder System

MX-500S-21 Two Port 220/240 VAC, Solder System

INCLUDES

MX-500P Two Port Switchable Power Supply with Power Cord*

MX-RM3E Rework Hand-Piece with Cord

MX-WS4 Workstand

AC-YS3 Sponge

AC-CP2 Cartridge Removal Pad

MX-500TS-11 Two Port 100/120 VAC, Solder/Talon®System

MX-500TS-21 Two Port 220/240 VAC, Solder/Talon®System

INCLUDES

MX-500P Two Port Switchable Power Supply with Power Cord*

MX-TALON Talon®Hand-Piece with Cord

MX-WS5 Workstand

MX-RM3E Rework Hand-Piece with Cord

MX-WS4 Workstand

AC-YS3 Sponge (2)

AC-CP2 Cartridge Removal Pad (2)

MX-500S SMT SOLDERING/REWORK SYSTEM

MX-500TS SMT REWORK/TALON®SYSTEM

Tip cartridges sold separately from all systems. *220/240 VAC systems do not include power cords.

MX-TALON-01 Talon®Upgrade Kit

INCLUDES

MX-TALON Talon®Hand-Piece with Cord

MX-WS5 Workstand

AC-YS3 Sponge

AC-CP2 Cartridge Removal Pad

TALON®UPGRADE KITS

SM-TALON-02 Talon®Upgrade with Switchbox for Older STSS Systems

INCLUDES

MX-TALON Talon®Hand-Piece with Cord

MX-WS5 Workstand

AC-YS3 Sponge

AC-CP2 Cartridge Removal Pad

STSS-SW1E Switchbox with Storage Tray

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MX-500

Pistol Grip SMT Desoldering/Rework System

The MX-500DS Desoldering/Rework System converts shop air into a powerful Venturi vacuum to clean

through-holes quickly and efficiently. Paper solder collection liners within the hand-piece barrel are easy

to maintain and are an improvement upon traditional glass tubes.

Please note: The MX-500DS Desoldering/Rework System requires shop air for desoldering. If shop air is not

available, Metcal recommends the SP440 Self-Contained Desoldering System.

Tip cartridges sold separately from all systems. *220/240 VAC systems do not include power cords.

.10"

.39"

9.9mm

2.5mm

.39"

.07"

9.9mm

1.78mm

.06"

.39"

1.5mm

9.9mm

.36"

.04"

1.0mm

9.1mm

.33"

.016"

8.4mm

0.4mm

.54"

0.4mm

.016"

13.7mm .63"

.016"

16.0mm

0.4mm

.58"

.016"

14.7mm

0.4mm

MX-D001 Desolder Upgrade Kit

INCLUDES

MX-DS1 Desoldering Hand-Piece

MX-RM8E Desoldering Cord

MX-DAH4 ESD Air Hose with Fitting

MX-WS5 Workstand

MX-YS3 Sponge

MX-CP2 Cartridge Removal Pad

AC-CB1 Cleaning Brush

AC-CB2 Tube Cleaning Brush

MX-DCF1 Chamber Liner and Filter Pack

AC-TC Desoldering Tip Cleaner

DESOLDER UPGRADE KIT

Part No. Description

MX-500DS-11 Tw o Port 100/120 VAC, Desolder/Solder System

MX-500DS-21 Tw o Port 220/240 VAC, Desolder/Solder System

INCLUDES

MX-500P Two Port Switchable Power Supply with Power Cord*

MX-DS1 Desoldering Hand-Piece

MX-RM3E Rework Hand-Piece with Cord

MX-RM8E Desoldering Cord

MX-DAH4 ESD Air Hose with Fitting

MX-WS5 Workstand

AC-YS3 (x2) Sponge (2)

AC-CP2 (x2) Cartridge Removal Pad (2)

AC-CB1 Cleaning Brush

AC-CB2 Tube Cleaning Brush

MX-DCF1 Chamber Liner and Filter Pack

AC-TC Desoldering Tip Cleaner

MX-500DS SMT DESOLDERING/REWORK SYSTEM

MX-500

Soldering, Desoldering & Rework System

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MX Tips

STTC

Soldering Tip Cartridges

FREQUENTLY USED TIP CARTRIDGES

.10"

.39"

9.9mm

2.5mm

STTC-X36* Chisel 30° .10” (2.5mm)

For medium to heavy load joints requiring extra reach.

STTC soldering tip cartridges are for use with the MX and the STSS soldering/rework hand-pieces only.

They cannot be used with the SP systems, the Talon

or desoldering hand-pieces.

.39"

.07"

9.9mm

1.78mm

STTC-X37* Chisel 30° .07”(1.78mm)

For a wide variety of tasks. If you are choosing the first tip for your Metcal system, the STTC-037 is ideal.

.06"

.39"

1.5mm

9.9mm

STTC-X38* Chisel 30° .06” (1.5mm)

A finer version of the STTC-037. Ideal for medium to light throughhole and general surface mount touch-up.

.36"

.04"

1.0mm

9.1mm

STTC-X25 Chisel 30° .04” (1.0mm)

Good for a variety of light soldering tasks. Looking for a surface mount touch-up tip? The STTC-025 should be your first choice.

.33"

.016"

8.4mm

0.4mm

STTC-X07 Conical Sharp .04” (1.0mm)

General-purpose SMT and through-hole tip when access is limited.

.54"

0.4mm

.016"

13.7mm

STTC-X22 Conical Sharp .016” (0.4mm)

Sharp tip cartridges for soldering SMT components or fine wire applications (not for general through-hole tasks).

.63"

.016"

16.0mm

0.4mm

STTC-X06 Conical Sharp .016” (0.4mm)

For limited access SMT rework.

.58"

.016"

14.7mm

0.4mm

STTC-X40 Sharp Bent 30° .016” (0.4mm)

Tip for soldering SMT components. The bend makes it much easier to work on small circuits and PLCCs.

STTC-X45 Bevel 60° .016” (0.4mm)

An extended length fine tip for surface mount or fine wire applications (not for general through-hole tasks).

500 SERIES X =5 600 SERIES X=0 700 SERIES X=1 800 SERIES X=8, WHEN FOLLOWED BY AN *

.04"

1.0mm

.66"

16.7mm

page

MX Tips

OTHER STANDARD TIP CARTRIDGES

.45"

.19"

.08"

4.83mm

2.0mm

.03" .76mm

11.43mm

.07"

.45"

.19"

.09"

2.3mm

4.8mm

1.8mm

11.43mm

.19"

.45"

.08"

2.0mm

4.8mm

11.43mm

.50"

.33"

.25"

.08"

8.4mm

6.4mm

2.0mm

12.7mm

.19"

.12"

3.0mm

4.8mm

.30"

.20"

5.0mm

7.6mm

.10"

.39"

9.9mm

2.5mm

.39"

.07"

9.9mm

1.78mm

.36"

.04"

1.0mm

9.1mm

.06"

.39"

1.5mm

9.9mm

STTC-X17*

Extra Large Chisel .20” (5.0mm)

STTC-X65

Large Chisel .20” (5.0mm)

STTC-X20

Long Reach Chisel 12° .15” (3.8mm)

STTC-X03*

Chisel 90° .12” (3.0mm)

STTC-X13

Chisel 90º .12” (3.0mm)

STTC-X33

Chisel 90° .10” (2.5mm)

STTC-X04

Chisel 90° .07” (1.78mm)

STTC-X42

Long Reach Chisel 60° .07” (1.78mm)

STTC-X98

Chisel Bent 30º .07” (1.78mm)

STTC-X99

Chisel Bent 30° .06” (1.5mm)

STTC-X41

Chisel 30° .05” (1.3mm)

STTC-X83

Conical Grooved .08” (2.0mm)

STTC-X32

Conical Sharp .07” (1.78mm)

.30"

.20"

5.0mm

7.6mm

.45"

.20"

5.0mm

11.4mm

.15"

.85"

3.8mm

21.6mm

.34"

.12"

8.6mm

3.0mm

.19"

.12"

3.0mm

4.8mm

.39"

.10"

2.5mm

9.9mm

.43"

.07"

10.9mm

1.78mm

.07"

.63"

1.78mm

16.0mm .39"

.07"

1.78mm

9.9mm

.47"

.06"

1.5mm

11.9mm

21.8mm

.05"

.86"

1.3mm

.08"

.70"

17.8mm

2.0mm

1.78mm

.39"

.07"

9.9mm

STTC-X02

Conical Sharp .07” (1.78mm)

STTC-X01

Conical Sharp .04” (1.0mm)

STTC-X31

Conical Sharp .04” (1.0mm)

STTC-X43

Conical Sharp .02” (0.5mm)

STTC-X12

Conical .08” (2.03mm)

STTC-X11

Conical .02” (0.5mm)

STTC-X16

Conical .02” (0.5mm)

STTC-X44

Sharp Bent 30º .02” (0.5mm)

STTC-X26

Sharp Bent 30° .016” (0.4mm)

STTC-X14

Bevel 45º .08” (2.03mm)

STTC-X35

Bevel 30° .07” (1.78mm)

STTC-X47

Bevel 60° .07” (1.78mm)

STTC-X05

Bevel 30° .07” (1.78mm)

.48"

.07"

12.2mm

1.78mm

.04"

.53"

13.5mm

1.0mm

.39"

.04"

1.0mm

9.9mm

.02"

.60"

0.5mm

15.2mm

.08"

.17"

4.3mm

2.03mm

.18"

0.5mm

.02"

4.6mm

.02"

.19"

0.5mm

4.8mm

.57"

.02"

14.5mm

0.5mm

.016"

7.9mm

.31"

0.4mm

.19"

.08"

4.7mm

2.03mm

.07"

9.9mm

30°

.39"

1.78mm

.07"

14.2mm

60°

1.78mm .56"

.46"

.07"

30°

1.78mm

11.7mm

.17"

.05"

30°

1.3mm

4.3mm

9.1mm

.04"

30°

.36"

1.0mm

.04"

.56"

.02"

60°

1.0mm

.51mm

14.2mm

.14"

.19"

.21"

5.3mm

4.8mm

3.6mm

.02"

.19"

0.5mm

4.8mm

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