Nokia 9210 Service Manual 9210 L2

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

PAGE 1 (50) Version 1.0 Approved

Confidential

19.07.2001

Service Manual 9210

Service Level 2

Owner : Marco Wydmuch Function : NMP Customer Care E&A Technical Services Repair Concepts Approver : Manager Repair Concepts Document ID : Version/Status : 1.0 Approved Location : Extranet IWR/PWS

Copyright © Nokia Mobile Phones. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.

Change History:

Version Date Status Handled By Comments

0.1 19.07.2001 Draft Marco Wydmuch initial draft

1.0 19.07.2001 Approved Marco Wydmuch approved by Klaus Borgmann

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

PAGE 2 (50) Version 1.0 Approved

Confidential

19.07.2001

Introduction

The purpose of this document is to give Nokia service level 2 workshops aids to carry out service for 9210. The use of this Service Manual is only for Nokia authorized service partners additionally to other service documentation like Service Bulletins.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4. Use only approved components as specified in the parts list.

5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

PAGE 3 (50) Version 1.0 Approved

Confidential

19.07.2001

Table of content

1. Exploded View and Partslist

2. Bill of repair

3. Accessories

.............................................................................................................................. 5

................................................................................................................................6

4. Disassembly/Assembly Instructions

5. Backup of user data and applications

6. SW-Update

7. User Interface Layout

8. Troubleshooting

8.1 NO CHARACTERS ON CMT LCD ........................................................................................ 42

8.2 No PDA LCD function............................................................................................................ 43

8.3 No PDA backlight .................................................................................................................. 44

8.4 Phone keymat problems........................................................................................................ 45

8.5 No service.............................................................................................................................. 46

8.6 CMT and keymat illumination problems ................................................................................ 47

............................................................................................................................. 29

......................................................................................................... 41

.................................................................................................................... 42

............................................................................................... 4

.............................................................................. 21

.......................................................................... 28

9. ESD protection requirements

10.

11.

12.

Service Notes GoNoGo Tester Batterytester

................................................................................................................... 49

................................................................................................................ 50

.................................................................................................................... 50

........................................................................................... 48

Cove

abel 938105

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

1. EXPLODED VIEW AND PARTSLIST

Antenna Pin 9517065

Front Cover Assembly 9467043

PAGE 4 (50) Version 1.0 Approved

Confidential

Antenna 0660214

19.07.2001

Card Cover 9451767

Plugs set 4 pcs. 9470014

Screws M1. 6x4 T6 6190023

CMT Display 4850177

Display Adhesive 9480568

DL2S UI with LCD’s 0201784

Phone Keymat 9794032

Screws M1.6X7 T6 6190013

r L

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

PAGE 5 (50) Version 1.0 Approved

Confidential

2. BILL OF REPAIR

PART NO PG PART NAME

0201784 70 DL2S UI WITH LCDS LINDA SPARE 9517065 24 ANTENNA PIN RAE-3 0660214 36 ANTENNA TURN.900/1800MHZ GSM/PCN 9794032 44 PHONE KEYMAT DMC02629 RAE-3 6190013 11 SCREW M1.6X7 DMD01749 T6 FEZN BLK 6190023 11 SCREW M1.6X4 9381054 11 COVER LABEL DMD05169 RAE-3 4850177 46 CMT DISPLAY 9451767 17 CARD COVER DMD05146 RAE-3 9467043 44 FRONT COVER ASSY DMC02517 RAE-3 9470114 22 PLUG DMD05262 RAE-3

9480568 17 DISPLAY ADHESIVE

19.07.2001

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

PAGE 6 (50) Version 1.0 Approved

Confidential

3. ACCESSORIES

For the list of Service Tools please refer to the Extranet document:

Service Tools Level 1.

General Accessories

Battery Pack BLL-3

BLL-3 is a lithium ion battery with 1300 mAh capacity.

Product Codes

Battery Pack BLL-3 (English label) 0670290. . . . . .

Battery Pack BLL-3 (French label) 0670363. . . . . .

19.07.2001

View of BLL-3

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

Fast Travel Charger ACP-9

Operating within the voltage range 90 V...264 V AC (50 Hz...60 Hz), the Fast Travel Charger is practically current independent in normal office and household use. Like the standard charger, it is compatible with all battery options and is available for different wall sockets.

The Fast Travel Charger can also be used with basic stand and desktop stand.

Fast Travel Charger Fast Travel Charger Fast Travel Charger Fast Travel Charger

Output cable

ACP-9E

(supplied with ACP-9):

(Euro plug) 90-264 Vac (Chinese plug) 90-264 Vac (UK plug) 90-264 Vac (Australia) 90-264 Vac

ACP-9U

PAGE 7 (50) Version 1.0 Approved

Confidential

19.07.2001

ACP-9E 0675151 ACP-9C 0675204 ACP-9X 0675150 ACP-9A 0675152

ACP-9X

ACP-9A

Output connectors:

Protection:

Output voltage/current (typ):

Weight approx. with cable

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

Data Cable DLR-2

RS-232 Data cable DLR-2 to be used for PC connectivity and fax mode. Connected between PC serial port and transceiver system connector.

Product Code

Data Cable DLR-2: 0730132

View of DLR-2

PAGE 8 (50) Version 1.0 Approved

Confidential

19.07.2001

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

Memory Card DTS-16

The PDA includes a synchronous serial interface that is compatible with the Multimedia Card Bus (MMC) Protocol. The MMC is a changeable Flash or ROM memory card with variable memory size, DTS-16 memory capacity is 16Mbytes The MMC connector is located on the BS8 Module.

Note: The same part is used for RAE-2 communicator. The media is electrically and mechanically compatible. However the data format is different.

RAE-3 is compatible with 4MByte and 8MByte cards also.

Product Code

Memory Card DTS-16: 0271658

View of DTS-16

PAGE 9 (50) Version 1.0 Approved

Confidential

19.07.2001

1 23456 7

24mm

32mm

1.5mm

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

Portable Accessories

Audio Headset HDC-8L

The audio headset can be used for normal voice calls instead of the PC audio.

Product Code

Headset HDC-8L

View of HDC-9

PAGE 10 (50) Version 1.0 Approved

Confidential

19.07.2001

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

Mobile Charger LCH-9

Charging adapter for car environment;

Input voltage 9...32 V

Output voltage 7.8 V /+1.4V/–1.0V)

Charger type Switching mode power supply

Operation quick charge (< 0.5-2.5 h), trickle charge

Protection input fused, output current limit

Green LED indicating input voltage on

Weight Appx. 78g

Product Code

Portable charger LCH-9 0675005

PAGE 11 (50) Version 1.0 Approved

Confidential

19.07.2001

View of LCH-9

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

Belt Clip BCH-17

Used to carry the phone on belt. Installation Belt clip is fixed to belt. The counterpiece is fixed to B cover of the transceiver. The belt part is equipped with a latch to ensure firm retention and easy removal.

Product Code

Belt Clip BCH-17: 0271664

View of BCH-17

PAGE 12 (50) Version 1.0 Approved

Confidential

19.07.2001

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

Carry Case CBR-44

Used to carry the phone on belt.

Product Code

Carry Case CBR-44 0720262. . . . . . . .

View of CBR-44

PAGE 13 (50) Version 1.0 Approved

Confidential

19.07.2001

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

Office Use Accessories

Desktop Stand DCH-10

The desktop stand DCH-10 is designed for calendar data synchronization between a PC and a Communicator with a button press.

The front slot holds and charges the phone, and the rear slot holds and charges a spare battery.

The desk stand includes red and green LEDs to show the status of the spare battery charging in the rear slot.

The desk stand supports charging of 4.1V and 4.2V lithium-ion batteries.

The desk stand is powered by an external ACP-9 type charger.

When a RAE-3 is placed in the front slot it is charged at the same rate as if the external charger was connected directly to the phone. When a spare BLL-3 battery is placed in the rear slot, it is charged at a slower rate. Charging of the spare battery is delayed until the phone has finished charging.

PAGE 14 (50) Version 1.0 Approved

Confidential

19.07.2001

The front slot provides data connection between the deskstand connected PC and the RAE-3. The host PC is connected by Nokia data cable to the rear of the desk stand. The PC must have the Nokia ”Share” software running for the data transfer to the PC to be successful.

Product Code

Desktop stand DCH-10 0675209

Desktop stand DCH-10 (chinese variant) 0675222

Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts

PAGE 15 (50) Version 1.0 Approved

Confidential

19.07.2001

Advanced Handsfree Car Installation Kit CARK109

HHS-13

MKU-1

CRM-1

HFU–2

PCH–4J

AMD-2

HFS–12

HFM-8

HSU-1

Item: Accessory: Type Product code:

1 Active Car Cradle CRM-1 0630220 2 Handsfree Unit HFU-2 0694049 3 Handsfree Microphone HFM–8 0690016 4 Handsfree Speaker HFS-12 0692008 5 Power Cable PCH-4J 0730055 6 Swivel mount HHS-13 0620055 7 Mounting Plate DMS00601 0620036 8 Active Handset (Optional) HSU–1 0730091

+ 35 hidden pages