NOKIA 3510, 3510i service manual-1,2

Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 05.12.2002

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3510

NHM-8

3510i

RH-9

Service Manual

Service Level 1&2

Copyright © Nokia Corporation. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.

Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 05.12.2002

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Introduction

The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia 3510 and 3510i. This Service Manual is to be used only by authorized Nokia service partners, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g. Service Bulletins) for service partners, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4. Use only approved components as specified in the parts list.

5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.

Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 05.12.2002

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Table of content

1. EXPLODED VIEW.................................................................................................................................... 5

2. SPARE PARTS LIST................................................................................................................................. 6

3. 3510<>3510I COMPARISON ................................................................................................................... 9

4. SW-UPDATE ..............................................................................................................................................9

5. GENERAL REPAIR INFORMATION ................................................................................................. 10

6. DISASSEMBLY INSTRUCTIONS ........................................................................................................11

7. QUICK TROUBLE SHOOTER PART1 ............................................................................................... 14

8. QUICK TROUBLE SHOOTER PART2 ............................................................................................... 15

9. QUICK TROUBLE SHOOTER PART3 ............................................................................................... 16

10. ESD PROTECTION REQUIREMENTS........................................................................................... 17

11. SERVICE NOTES................................................................................................................................ 18

12. GONOGO TESTER............................................................................................................................. 19

13. BATTERYTESTER ............................................................................................................................. 19

Nokia Mobile Phones Customer Care EMEA

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Technical Services, Repair Concepts Confidential 05.12.2002

Change History

Originator Status Version No. Date Comments

MWy Draft 0.1 04.04.2002 Initial draft MWy Approved 1.0 22.05.2002 approval

Mwy Approved 2.0 05.06.2002 Corrections in Trouble Shooter

DJK Approved 3.0 05.12.2002 3510I & Level 2 implementation

Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 05.12.2002

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1. EXPLODED VIEW

Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List)

Nokia Mobile Phones Customer Care EMEA Technical Services, Repair Concepts Confidential 05.12.2002

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2. SPARE PARTS LIST

ITEM/

CIRCUIT REF.

A901 1 9517120 BB SHIELD LID I003 6 6290107 SCREWS 1.8X7.0 FE T6+

I004 1 4850247 DISPLAY ASSEMBLY 96X65 I004 1 4850277 DISPLAY ASSEMBLY POPEYE I025 1 XXXXXXX DOMESHEET

I006 1 5140243 SALT SPEAKER I007 1 5409159 SM SYSTEM CONN I008 1 6800053 VIBRA MOT ASSY 1.3V 115MA 9500RPM I009 1 9517122 SIM CARD SUPPORT I010 1 5400253 BATTERY CONN 4 POL SPRING I011 1 9790514 POWERKEY, LIME GREEN I011 1 9790895 POWERKEY, ORANGE I014 1 9510854 RELEASE SPRING CLOSED I018 1 5140067 SPEAKER+SPRING 103+-3DB 32R d13.2 I019 1 9517121 METAL FRAME ASSEMBLY I021 1 5140201 MIC+BOOT ASSY -42+-3DB

QTY PART NO PART NAME USED IN

3510 & 3510i

3510

3510i

3510 & 3510i

3510 & 3510i 3510 & 3510i 3510 & 3510i 3510 & 3510i 3510 & 3510i

3510

3510i

3510 & 3510i 3510 & 3510i 3510 & 3510i 3510 & 3510i

SOLDERING COMPONENTS ONLY FOR LEVEL 2

ITEM/

CIRCUIT REF.

F100 1 5119019 SM FUSE F 1.5A 32V 0603 1.5A S300 1 5209001SM SW TACT SPST 12V 50MA SIDE KEY V301 1 4860401LED LNJ322W830NK 575NM 90DEG TBSF V302 1 4860401LED LNJ322W830NK 575NM 90DEG TBSF V308 1 4860401 LED LNJ322W830NK 575NM 90DEG TBSF V309 1 4860401 LED LNJ322W830NK 575NM 90DEG TBSF V301 1 4860411 HIGH BRIGHT WHITE TBSF LED V302 1 4860411 HIGH BRIGHT WHITE TBSF LED V308 1 4860421 LOW BRIGHT WHITE TBSF LED HDB12 V309 1 4860421 LOW BRIGHT WHITE TBSF LED HDB12

QTY PART NO PART NAME USED IN

3510 & 3510i 3510 & 3510i

3510 3510 3510 3510

3510i 3510i 3510i 3510i

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