Nokia 32 Service manual

Customer Care Services

Technical Documentation

SERVICE MANUAL

[NMP Part No. 0275712]

DTX-3 PBX Connectivity Ter-

minal

Issue 1 4/03

Copyright 2003 Nokia Mobile Phones. All Rights Reserved

Customer Care Services

Technical Documentation

Amendment Record Sheet

Amendment

No

Date

05/2003 ViK Issue 1

Inserted

By

Comments

Issue 1 4/03

Copyright 2003 Nokia Mobile Phones. All Rights Reserved

Customer Care Services

Technical Documentation

Service Manual Structure

General Information

Modules

Parts List with Schematic and Layout Diagrams

Variants

Service Software Instructions

Service Tools

Disassembly / Troubleshooting

Accessories

Issue 1 4/03

Copyright 2003 Nokia Mobile Phones. All Rights Reserved

This document is intended for use by qualified service personnel only.

Company Policy

Our policy is of continuous development; details of all technical modifications will be
included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some
errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Ltd
should be notified in writing.

Please state:

Customer Care Services

Technical Documentation

IMPORTANT

Title of the Document + Issue Number/Date of publication
Latest Amendment Number (if applicable)
Page(s) and/or Figure(s) in error

Please send to: Nokia Mobile Phones Ltd

CCS Technical Documentation
PO Box 86
FIN-24101 SALO
Finland

Issue 1 4/03

Copyright 2003 Nokia Mobile Phones. All Rights Reserved

Customer Care Services

Technical Documentation

Warnings and Cautions

Please refer to the phone's user guide for instructions relating to operation, care and
maintenance including important safety information. Note also the following:

Warnings:

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELEC­TRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYS­TEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN
AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/
MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC
SYSTEMS TO RF ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY
TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS
(SERVICE STATIONS), BLASTING AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLU-

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti-static workstation and that an anti-

3. Ensure solder, wire, or foreign matter does not enter the telephone as dam-

4. Use only approved components as specified in the parts list.

5. Ensure all components, modules screws and insulators are correctly re-fit-

LAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADE­QUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE
MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.
OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

static wrist strap is worn.

age may result.

ted after servicing and alignment. Ensure all cables and wires are reposi­tioned correctly.

Issue 1 4/03

Copyright 2003 Nokia Mobile Phones. All Rights Reserved

Customer Care Solutions

DTX-3 Series Transceivers

General Information

Issue 1 4/03 Nokia Mobile Phones Ltd.

DTX-3

General Information CCS Technical Documentation

Table of Contents

Page No

Introduction to DTX-3 (Nokia 32) ....................................................................................................... 3

Product Concept Generally ................................................................................................................3

Concept ...................................................................................................................................................3

Nokia 32 Sales package contents .................................................................................................... 5

Technical Specifications ........................................................................................................................ 6

Mechanical Characteristics ............................................................................................................... 6

Environmental Conditions ............................................................................................................... 6

Page 2 Nokia Mobile Phones Ltd. Issue 1 4/03

DTX-3

CCS Technical Documentation General Information

Introduction to DTX-3 (Nokia 32)

Nokia 32 PBX Connectivity Terminal includes two modules:

1. Nokia TME-3 or Nokia TME-4 GSM transceiver

2. Nokia DTX-3 application module.

The Nokia TME-3 is a Class 4/5 (EGSM900) and Class 1/2 (EGSM1800) dual band GSM
terminal. The Nokia TME-4 is a GSM850/1900 dual band terminal.

The DTX-3 provides an analogue two-wire connection for a landline telephone set or PBX
(Private Branch eXchange) trunk or extension connection.

The main purpose of the Nokia 32 is to provide direct GSM connection for companies
using fixed line PBX.

Calls targeted to the GSM network can be diverted via Nokia 32. Thus the company gets
a direct connection to a GSM network from the internal fixed line telephones without
the costly interconnection fee between fixed and GSM networks.

Product Concept Generally

Nokia 32 PBX connectivity terminal is a GSM device for PBX (Private Branch Exchange)
connections. Nokia 32 has interfaces for PBX trunk and extension connections and the
trunk connection can be also used for normal landline telephone connection substituting
fixed telephone line. The terminal also supports data connections with CSD, HSCSD and
GPRS.

The telephone line connections for Nokia 32 are provided with standard two-wire con­nection through RJ-11 connectors. Each connection method, trunk and extension, have
their own dedicated RJ-11 ports. The data connection is provided via RS-232 connection
over a D9 female connector. In addition, Nokia 32 has interfaces for power supply and
external antenna adapter. Nokia 32 internal antenna is used when there is no need for an
external antenna.

The main purpose of Nokia 32 is to use it as a GSM router beside a company PBX. Com­pany calls to GSM numbers are routed via Nokia 32 in order to gain cost savings in GSM­to-GSM calls and the fixed telephone line is bypassed. Nokia 32 also gives the opportu­nity to use GSM network features in landline environment.

Concept

(For list of abbreviations kindly refer to the manual section Modules.)

1. The Nokia 32 is connected to an analogue trunk interface of a PBX.

2. The Nokia 32 is connected to an analogue extension interface of a PBX.

The Nokia 32 is attached either to an analogue trunk (fig. 1) or an analogue extension

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General Information CCS Technical Documentation

(fig. 2) line of the PBX.

Figure 1: Nokia 32 connected to a Trunk Interface of a PBX

PSTN

PSTN
Network

Network

GSM

GSM
Network

Network

Figure 2: Nokia 32 connected to an analog extension interface of a PBX

PSTN

PSTN
Network

Network

GSM

GSM
Network

Network

After the Nokia 32 has been connected to a PBX, the PBX may require reconfiguration to
route mobile targeted calls via the Nokia 32. This reconfiguration requires special know­how about the PBX. In order to perform successful installation, further information must
be asked from the PBX supplier. In no conditions it is recommended to do the installation
without adequate know-how and tools.

When Nokia 32 is connected to the extension side of the PBX, the originator of call
affects to the routing by calling to the extension where Nokia 32 is connected and then
keys in the targeted mobile number.

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DTX-3

CCS Technical Documentation General Information

Nokia 32 Sales package contents

:

Table 1: Nokia 32 sales package contents

Item Name Type code Material code

1

2

3

4

4

4

5

User’s Guide

Connectivity Terminal

Application Module

Power Supply

Power Cord alternatives

DC Cable

Installation Kit

TME-3
TME-4

DTX-3 0630596

ACW-5B 0630526

Euro: PCW-5
UK: PCW-5X
US: PCW-5U

AKD-2A 0730248

0600344
0600342

0730248
0730247
0730246

0262959

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Technical Specifications

Mechanical Characteristics

Unit Dimensions (mm) Weight (g) Notes

TME-3 terminal 84 x 53 x 26 65 Without power supply

DTX-3 Application Module 121 x 158 x 45 174 Without power supply

Technical specifications

Data Standard RS-232.

All applicable ITU-T V.25ter, ETSI GSM 07.07 and ETSI GSM 07.05 commands are sup­ported.

HSCSD max 43.2kbits/s (Depending on operator services).

GPRS multi-slot class 6 (3+1, 2+2, 2+1).

User Interface Features

User Interface consist of three two-colour light indicators that show the state/mode of
the TME-3 or TME-4 and DTX-3. Some user interface functionality is contained in the
software application running in the host computer.

Environmental Conditions

Parameter

Max operation -10 to +55 20 to 75%

Storage -40 to +85 5 to 95%, non condensing

TME-3/TME-4 is not protected against ingress of water. DTX-3 may be instantaneously
subjected to dripped or condensed water. Longer term contact with water will cause per­manent damage.

Ambient temperature
(degrees Celsius)

Ambient humidity
(relative)

TME-3/TME-4 and DTX-3 do not break mechanically after a free fall from 100cm (about
40 inches) height to a concrete floor.

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Customer Care Solutions

DTX-3 Series Transceivers

Modules

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DTX-3

Modules CCS Technical Documentation

Table of Contents

Page No

Glossary of Terms ..........................................................................................................3

Functional Description of DTX-3 ..................................................................................5

Circuit Description .......................................................................................................5

Interfaces and Connectors ............................................................................................5

Nokia 32 LED Indicators ...............................................................................................6

LED Indicator status: ...................................................................................................7

Signal tones ..................................................................................................................8

Key Sequences ..........................................................................................................8

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CCS Technical Documentation Modules

Glossary of Terms

ACCIf Accessory Interface block of MAD2WD1

AIF Application Interface

ASIC Application Specific Integrated Circuit

BB Baseband

CCONT Power management IC for digital phones

CIS PCMCIA Card Information Structure

COBBA_GJP DCT3 RF-interface and audio codec ASIC

with serial MAD interface

CSP Chip Scale Package

DB Dual band

DCS1800 Digital Cellular system at 1800 MHz

DCT3 Digital Core Technology, 3rd generation

DSP Digital Signal Processor

EMC Electromagnetic compatibility

EMI Electromagnetic Interference

FBUS Asynchronous Full Duplex Serial Bus

GSM Global System for Mobile communications

HSCSD High Speed Circuit Switched Data

MBUS 1-wire half duplex serial bus

MCU Micro Controller Unit

MDI MCU-DSP Interface

MAD MCU+ASIC+DSP asic, common name for whole family

MAD2PR1 Modified MAD2 asic, pin count 144 instead of 176

MAD2WD1 MCU+ASIC+DSP with HSCSD specific changes

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PA Transmit Power Amplifier

PBX Private Branch Exchange

PC Personal Computer

PWB Printed Wiring Board

PCM Pulse Code Modulation

PCM SIO Synchronous serial bus for PCM audio transferring

PCMCIA PC Memory Card International Association

PSTN Public Switched Telephone Network

RF Radio Frequency

SIM Subscriber Identity Module

SMART PCMCIA interface ASIC

Sulo PCMCIA interface ASIC for RPM-3

UI User Interface

VCXO Voltage Controlled Crystal Oscillator

VCTCXO Voltage Controlled Temperature Compensated

Crystal Oscillator.

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DTX-3

CCS Technical Documentation Modules

Functional Description of DTX-3

Circuit Description

The DTX-3 application module connects the TME-3/TME-4 with the fixed telephone net­work and/or with any unmanned connection, e.g. telemetry, remote control, security sys­tems, remote data retrieval.

The Data module baseband blocks provide the MCU, DSP, external memory interface and
digital control functions in the UPP ASIC . Power supply circuitry, charging, audio pro­cessing and RF control hardware are in the UEM ASIC.

The purpose of the RF block is to receive and demodulate the radio frequency signal from
the base station and to transmit a modulated RF signal to the base station.

Product and Module List

Name of module Type code

Application module DTX-3 0630596

Transceiver TME-3 0600344

Assembly parts A-cover

B-cover

Transceiver TME-4 0600342

Interfaces and Connectors

Telephone interface /PBX Trunk interface:

Signals Value

High Impedance Mode 50V

Ringing Voltage 70VAC

Line Impedance 600 Ω

Material
code

9458825
9458911

Notes

Assembly parts must be ordered as separate spare
parts

Telephone interface /PBX Extension interface:

Signals Value

Off-Hook AC impedance 600 Ω

On-Hook AC impedance 150k Ω

On-Hook DC resistance 10M Ω

Loop DC current Min. 15 mA, max. 120mA

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Modules CCS Technical Documentation

Connector Name

RJ-11 Trunk/Extension Connector

M2M System Connector

RS232 connector

Power connector

Antenna connector

RJ-11 Trunk/Extension Connectors

This interface is a standard analog 2-wire interface for analog PBX trunk or analog land­line telephone, or for analog PBX extension.

M2M System Connector

Custom pin header 2x25 for connection between GSM and PBX Application module.

RS 232 Data Connector

D9 female connector for standard level RS 232 data.

Power Supply Connector

Connector for ACW-5B power supply.

Antenna connector

TME-3 external antenna connector.

Nokia 32 LED Indicators

TME-3 comprises three indicator LEDs:

Figure 1: Indicator LEDs

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LED Indicator status:

Table 1: Nokia 32 LED indicator status during start-up

LED 1 LED 2 LED 3 Description

- - - Pow er off
Green scan Green scan Green scan Power on, connecting to network

- Red blink - PIN query/ new PIN query

- Red blink Red blink PUK query

Intens ity of Field S tren g th

Red blink - - <- 105 dBm
G reen blink - -

Green -100 … -95

Green Green blink
Green Green -90 …-85 dBm
Green Green Green blink
Green Green Green Good >-80 dBm

Table 2: Nokia 32 LED indicator status during normal operation

LED 1 LED 2 LED 3 Description

Green Green In service, trunk mode
Green Green In service, extension mode
* * Green blink Call on
* * Green blink Incoming call
* * Green/Red blink Message received/ Voice mail in box
* * Red blink Message storage full

*) Led state due to current mode (trunk/extension) of the Nokia 32 terminal

Unacceptable

W eak

Moderate

-105 …-100
dBm

dBm

-95 …-90 dBm

-85 …-80 dBm

Table 3: Nokia 32 LED indicator status in special situations

LED 1 LED 2 LED 3 Description

Green/Red blink Green/Red blink Green/Red blink Insert SIM card
Red blink Red blink Red blink Failure, contact service
Yellow Yellow Yellow Initialising

“SMS message received” signal will be resetted by off-hook, which also clears the mes­sage from the message box.

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Signal tones

Tone sequence Description

- - - - - - - - - - - - - - - - - - Insert SIM card

- _ _ - _ _ - _ _ Enter PIN code

_ _ _________ ___________ Enter PUK code

- - - - Error tone ()

_________ _________ Ok

- - - - - - - - - - - - SMS received

Key Sequences

These sequences have to be entered using a normal landline telephone set connected to
the trunk connector of Nokia 32

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CCS Technical Documentation Modules

Table 4: Nokia 32 button sequences used in trunk mode.

Sequence Functionality Response

PIN# PIN code input Tone

PUK# PUK code input Tone

0**value Volume control, louder. ‘Value’ from 1 to 10. Tone

555**# System reset Tone

CONFIGURATION STATE

**####** Configuration state Tone / Light indication

Acces code query state PIN Query tone and light

1234# Acces code enter. Default acces code. Acces code can

be changed or query can be disabled

2**XXXX# XXXX = interruption time in milliseconds. XXXX= 0 =

LI disabled. Default 400ms. Back to configuration
state

3**XXXX# XXXX = Reversal time in milliseconds

(999 => polarity reversed whole call time)

4# Entry code to CLI mode changing Query state flashing

4**XXX# XXX=

000 = ETSI FSK (default)

001 = DTMF

010 = DTMF_DK

111 = None

5# Entry code to operator selection. If roaming user can

select the operator entering operator code. If 000
operator will be selected automatically.

5**XXX# XXX = operator number

000 = default (automatic selection)

Tone / Light indication

Tone / Light indication

Tone / Light indication

Tone / Light indication

Query state flashing

Network searching. Tone and
light indication about the
succes.

5# Entry code to …

444*OLD PIN*NEW PIN# Change PIN code Tone / Light indication

888*OPERATOR CODE# Change Operator if roaming Tone / Light indication

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Customer Care Solutions

DTX-3 Series Transceivers

DTX-3 Parts List

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DTX-3 Company confidential

DTX-3 Parts List CCS Technical Documentation

Table of Contents

Variants of DTX-3 Nokia 32 .........................................................................................3

Transceiver Variants ....................................................................................................3

Country-specific settings .............................................................................................3

DTX-3 Exploded Diagram .............................................................................................4

DTX-3 Assembly Parts List .........................................................................................5

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Company confidential DTX-3

CCS Technical Documentation DTX-3 Parts List

Variants of DTX-3 Nokia 32

Transceiver Variants

Table 1:

Name Type des. Code

Transceiver TME-3

Transceiver TME-4

Country-specific settings

The country code allows different country-specific settings to be activated in SWAP­module. Choose Software -> Line Adapter -> Settings.

TME-3

TME-4

0600344

0600342

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DTX-3 Company confidential

DTX-3 Parts List CCS Technical Documentation

DTX-3 Exploded Diagram

The following picture shows the exploded view of DTX-3 module.

The application module consists of two injection moulded plastic parts, frame and
bracket for the Application Interface connector (pin header) and a PWB inside the mod­ule.

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Company confidential DTX-3

CCS Technical Documentation DTX-3 Parts List

DTX-3 Assembly Parts List

Table 2:

Part Number in
Exploded View

l010 2 Filler plugs

I011 2 Screws 3x18 T10 6150081

Nokia 30/Nokia31 1 TME-3 0600344

l012 1 A-cover 9458825

l013 1 JP-6 0201946

l014 1 B-cover 9458911

l015 4 Rubber Boots xxx

l016 1 Type Label 9370625

l017 4 Screws 2.5x12 T8 6290141

Qty Part Name Material Code

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DTX-3 Company confidential

DTX-3 Parts List CCS Technical Documentation

[This page intentionally left blank.]

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Customer Care Solutions

DTX-3 Series Transceivers

Service Software

Draft 2 3/03 Nokia Corporation.

DTX-3

Service Software CCS Technical Documentation

Table of Contents

Page No

General ........................................................................................................................... 3

Hardware requirements for Windows 98/NT ..............................................................3

Software Environment of the Support Modules ............................................................ 3

Installation...................................................................................................................... 3

Mechanical Connections ..............................................................................................3

Installing the Service Software on PC Hard Disk .......................................................4

Flash Prommer (FPS-4)............................................................................................. 4

First time installation of WinTesla: .............................................................................4

For Windows 3.1 and 3.11: ....................................................................................... 5

For Windows 98 and NT:.......................................................................................... 5

Installation of DTX-3 support modules (WinTesla already installed): .......................6

CCS homepage.......................................................................................................... 6

For Windows 98 and NT:.......................................................................................... 6

Flash Instructions for DTX-3 .......................................................................................7

Flash Concept for DTX-3 ............................................................................................8

Label printing ...............................................................................................................9

Identification ................................................................................................................9

Product code.............................................................................................................. 9

SW version .............................................................................................................. 10

PSN.......................................................................................................................... 10

Manufacture date..................................................................................................... 10

HW version ............................................................................................................. 10

Default factory values ................................................................................................10

Fault logger ................................................................................................................11

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CCS Technical Documentation Service Software

General

To run the Service Software, a software protection device (PKD–1) has to be connected
to the parallel port. TDF–4 box must connected to PC for flashing purposes.

Note: if this software is to be run on laptops, the power saving feature MUST be
switched off.

Hardware requirements for Windows 98/NT

The recommended minimum hardware standard to run Service Software is any computer
which has a Pentium processor, memory 8 MB and meets HW requirements recom­mended by Microsoft.

Software Environment of the Support Modules

The Service Software user interface is intended for the following environments:
Microsoft Windows 3.11 (enhanced mode), Windows 95/98 and Windows NT. For those
who are familiar with Windows environment this application will be easy to use. Detailed
information about Windows and application usage can be found from the Microsoft
Windows Users Guide.

As an ordinary Windows application, the main idea in the user interface is that selections
are made with menus, push buttons and shortcut keys.

Selections can be done by using keyboard and/or mouse. There is always a status bar dis­played at the bottom of the main window which contains information about current
actions.

Installation

Mechanical Connections

Caution: Make sure that you have switched off the PC and the printer before
making connections.

Caution: Do not connect the PKD–1 key to the serial port. You may damage
your PKD–1 !

Please refer to service setup in this chapter for information regarding different flash set-
ups.

Attach the dongle PKD–1 to the parallel port 1 (25–pin female D–connector) of the PC.

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When connecting PKD–1 to the parallel port, be sure that you insert the computer side of
the PKD–1 to the PC (male side). If you use a printer on parallel port 1, install the PKD–1
between the PC and your printer cable.

The PKD–1 should not affect devices working with it. If some errors occur (errors in
printing are possible) please try printing without the PKD–1. If printing is OK without the
PKD–1 please contact your dealer. We will offer you a new PKD–1 in exchange for your
old one.

Installing the Service Software on PC Hard Disk

The program is delivered on a diskette and is copy protected with a PKD–1 dongle. It
must be present in parallel port when using Service Software.

The program must be installed on the hard disk before use.

Keep the original diskette safe to enable upgrading of the program !

Flash Prommer (FPS-4)

Installation instructions can be found at the following intranet address:-

http://www.nmp.nokia.com/sasw/projects/prommer/manual/manual.htm

First time installation of WinTesla:

Do the following to make a complete WinTesla installation with support for DTX-3:

Insert the WinTesla software diskette into the floppy drive on your computer (i.e. Drive
A:)

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For Windows 3.1 and 3.11:

Start Windows, type win <Enter>

Open the File manager, open Main window and start File manager.

Select the floppy drive and:

Start installation, double–click the wt_inst.exe file.

Follow the instructions on the screen. Write down the directory where WinTesla is
installed on your hard disk.

When installation has finished remove the WinTesla software disk from your floppy drive.

Insert the Dongle driver diskette into your floppy drive.

Select the floppy drive and:

Start installation, double–click the dk2wn16.exe file.

Follow the instructions on the screen.

When installation has finished remove the dongle driver software disk

from your floppy drive.

Continue with the support modules installation.

For Windows 98 and NT:

Open Microsoft Explorer, Select Start –Programs – Explorer

Select the floppy drive and:

Start installation, double–click the wt_inst.exe file.

Follow the instructions on the screen. Write down the directory where WinTesla is
installed on your hard disk.

When installation has finished remove the WinTesla software disk from your floppy drive.

Insert the Dongle driver diskette into your floppy drive.

Select the floppy drive and:

Start installation, double–click the dk2wn32.exe file.

Follow the instructions on the screen.

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When installation has finished remove the dongle driver software disk from your floppy
drive.

Continue with the support modules installation.

Installation of DTX-3 support modules (WinTesla already installed):

To install the new Service Software Program, follow the steps below:

Insert the new Service software diskette into the floppy drive on of your computer (i.e.
Drive A:)

CCS homepage

Service Software can also be downloaded from the following address:

http://calns01net.europe.nokia.com/nmp/rd/pams/softrel.nsf/sr2

For Windows 98 and NT:

Open Microsoft Explorer, select Start –Programs– Explorer

Select the floppy drive.

Start installation, double–click the asinstall.exe file.

Follow the instructions on the screen.

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Flash Instructions for DTX-3

The Nokia 32 PBX Connectivity application module is flashed in the following way:

1 For flashing the DTX-3 application module, the Bus configuration must be

changed to COMBOX. Select Configure -> Buses.

2 Select Product -> Product Open -> DTX-3. Select Yes to open the Flash Menu and

select Dealer -> Flash -> DTX-3.

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Flash Concept for DTX-3

Note! DKT-6A Flash Cable is connected to trunk connector.

13

1

14

2

3

4

15

16

8

9

7

5

6

11

12

10

1 DTX-3 Application Module 0630596
2 DKT-6A Flashing Cable 0730213
3 PCC-1B DC Power Cable 0770050
4 FLA-7 Flash Loading Adapter 0770119
5 TDF-4 Flash Security Box 0770106
6 FPS-4 Flash Prommer 0750090
7 XMS-3 Service Cable 0730174
8 AXS-5 D15 - D15 Cable 0730091

9 SCF-7 DC Power Cable 0730141
10 AXS-4 D9 -D9 Cable 0730090
11 AXS-4 D9- D9 Cable 0730090
12 Printer Cable 0730029
13 PKD-1 Software Protection Key O750018
14 ACH-6E Charger 0675084
15 ACS-6E Charger 0680016
16 Service SW for DTX-3 can be downloaded from:

http://www.nmp.nokia.com/nmp/ccsweb.nsf
(software selection)

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Label printing

The label printing function is like N22 label printing function, but it contains only the
application module label. GSM terminal labels are removed. With N32 it is possible to
read the product codes directly from the application module. With N22 the product code
is entered manually.

Choose Software -> Print Label

Identification

Choose Software -> Production Data

The information should be readable, not editable.

Product code

The product code is shown same way as in N22 service application.

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SW version

The SW version is shown same way as in N22 service application.

PSN

The electrical serial number can be read same way as in N22 service application.

Manufacture date

This information is set by manufacturing site. Date should be stated in format YYYY-MM­DD. It is essential for warranty period information.

HW version

The HW version is shown same way as in N22 service application.

Default factory values

Figure 1: Choose Software -> Set Factory Values

This command is used for re-setting factory values to the EEPROM of the Application
Module.

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CCS Technical Documentation Service Software

Fault logger

The N32 PBX Connectivity application module fault logger works in TME-3/4 Phoenix.
New module “reason” is PBX Application Module DTX-3, needs to be added to TME-3/4
Phoenix.

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Customer Care Solutions

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Table of Contents

Page No

Flash Loading Adapter FLA-7 .....................................................................................3

Flash Prommer FPS-4 (Sales Pack) .............................................................................4

Security Box TDF-4 ....................................................................................................5

DC Power Cable SCF-7 ...............................................................................................6

D9-D9 Cable AXS-4 ....................................................................................................7

D15-D15 Cable AXS-5 ................................................................................................8

Service Cable DKT-6A ................................................................................................9

Line Adapter Test cable SCS-24 ...............................................................................10

SW Security Device PKD-1 .....................................................................................11

Power Cable PCC-1B ................................................................................................12

Modular T-Adapter ....................................................................................................13

MBUS Cable DKT-7A ..............................................................................................14

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Flash Loading Adapter FLA-7

The flash loading adapter FLA-7 is used in MCU SW upgrade. Service cable DKT-6A is also
needed.

Power is supplied to FLA-7 from ACH-6E charger. Power for the FPS-4 can be connected
via FLA-7 by SCF-7 DC power cable.

The adapter is connected to the flash prommer FPS-4 by the AXS-5 cable and to the
security box TDF-4 by the XCM-1 cable.

Product Code

Flash Loading Adapter FLA-7: 0770119

Figure 1: View of FLA-7

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Flash Prommer FPS-4 (Sales Pack)

The flash prommer FPS-4 is used to update the main software of the phone. Updating is
done by first loading the new MCU software from the PC to the flash prommer, and then
loading the new SW from the prommer to the phone. When updating more than one
phone in succession, the MCU soft ware only needs to be loaded to the prommer once.

The sales pack includes:

- Charger ACS-2 4624582

- Printer Cable 0730029

- D9 - D9 Cable AXS-4 0730090

- AXD-1 DC-Cable 0730144

- SW disc 0774228 and 0774043

Note! Due to hardware changes in RPM-3 product installation software has been
updated to contain RPM-3 specific files. Make sure that you have newest FPS-4 software
before you start setting up SW upgrade equipment.

Product Code

Flash Prommer FPS-4: 00750090

Figure 2: View of FPS-4

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Security Box TDF-4

The security box TDF-4 is required for updating MCU software, and infra red testing.

Note: TDF-4 is delivered in de-activated mode.

Fill in the enclosed Activation Request Form, and fax to NMP Salo to get the activation
code.

Product Code

Security Box TDF-4: 0770106

Figure 3: View of TDF-4

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DC Power Cable SCF-7

The DC power cable SCF-7 is used for connecting power from ACL-3 charger via FLA-7 to
FPS-4.

Product Code

DC Power Cable SCF-7: 0730141

Figure 4: View of SCF-7

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D9-D9 Cable AXS-4

The D9-D9 cable AXS-4 is used to connect two 9-pin D-connectors, for example,
between PC and TDF-4 security box. The D9-D9 cable AXS-4 is used to connect TDF-4
security box to FPS-4 Flash Prommer.

Product Code

D9 - D9 Cable AXS-4: 0730090

Figure 5: View of AXS-4

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D15-D15 Cable AXS-5

The D15-D15 cable AXS-5 is used to connect two 15-pin D-connectors, for example,
between FLA-7 and FPS-4.

Product Code

D15-D15 Cable AXS-5: 0730091

Figure 6: View of AXS-5

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Service Cable DKT-6A

Service Cable DKT-6A is used to connect FLA-7 to DTX-3.

One connector a 6-pin modular connector, the other is a 10-pin modular connector.

Product Code

Modular Cable DKT-6A: 0730213

Figure 7: View of DKT-6A

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Line Adapter Test cable SCS-24

Line Adapter Test Cable SCS-24 is connected between trunk connector and T-adapter
when testing the Nokia 32 Application Module. It consists of 50 cm flat 6-core cable
with a 6-pin modular connector at each end

Product Code

Line Adapter Test Cable SCS-24 0730223

Figure 8: View of SCS-24

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SW Security Device PKD-1

SW security device is a piece of hardware enabling the use of the service software when
connected to the parallel (LPT) port of the PC. Without the dongle present it is not possi­ble to use the service software. Printer or any such device can be connected to the PC
through the dongle if needed.

Caution: Make sure that you have switched off the PC and the printer before mak­ing connections!

Caution: Do not connect the PKD-1 to the serial port. You may damage your PKD­1!

Product Code

SW Security Device PKD-1: 0750018

Figure 9: View of PKD-1

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Power Cable PCC-1B

Power Cable PCC-1B is used to connect the DTX-3 application module with the Flash
Loading Adapter.

Product Code

Power Cable PCC-1B: 0770050

Figure 10: View of PCC-1B

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Modular T-Adapter

Modular T-Adapter is used in testing the Nokia 32 Application module. SCS-24 Line
Adapter Test Cable from trunk Connector and CA-15DS Line Adapter test cable from
extension connector are connected to the T-Adapter during loop test. DKT-7A MBUS
Cable is also connected to the T-connector to make the connection to PC.

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MBUS Cable DKT-7A

Service MBUS cable connects the PC to the T-Adapter when testing the Nokia 32 Appli­cation Module.

Product Code

MBUS Cable DKT-7A: 0730211

Figure 11: MBUS Cable DKT-7A

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Line Adapter Test Cable CA-15DS

Line adapter test cable CA-15DS is connected between extension and T-connector
(4626134) when testing the Nokia 32. It consists of 50cm of flat 6-core cable with 6-pin
modular connector at each end.

Product Code

Line Adapter Test Cable CA-15DS: 0730302

Figure 12: Line Adapter test cable CA-15DS

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Disassembly and Troubleshooting

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Table of Contents

Page No

Introduction ....................................................................................................................3

Disassembly, DTX-3 ...................................................................................................3

Troubleshooting .............................................................................................................3

General .........................................................................................................................3

Equipment needed .......................................................................................................4

Software needed ...........................................................................................................4

Visual overlook ............................................................................................................4

Initial connections ........................................................................................................5

Troubleshooting flowchart for Nokia 32 and DTM-3 .................................................6

Troubleshooting flowchart for DTX-3 ........................................................................7

Testing with WinTesla service software ...................................................................8

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Introduction

The purpose of this document is to help in hardware troubleshooting of the Nokia 32 PBX
Connectivity Terminal.

TME-3/TME-4 troubleshooting is described in the TME-3/TME-4 manual.

DTX-3 module is not designed to be repaired, except for the Application Interface Con­nector.

Disassembly, DTX-3

Figure 1: DTX-3 disassembly

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Troubleshooting

General

The purpose of this document is to help the service point to solve which part of the radio
is faulty. The service policy with the Nokia 32 connectivity terminal is, that only the TME­3/TME-4 will be repaired.

Both TME-3 and DTX-3 covers can be replaced if necessary.

Equipment needed:

• SIM card without PIN query

•ACW-5 Adapter

• ACW-5 mains cable

• ACW-5 power cable

• A landline telephone

• A Nokia 32 (including TME-3/TME-4 and DTX-3 modules)

•T-piece

• DKT-7A service cable

• CA-15DS audio test cable

• SCS-24 audio test cable

• Personal computer (PC)

Software needed:

• Wintesla sw for DTX-3

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Visual overlook

The LED indicators are split into two parts:

Figure 2: LED indicators

LED indicators 2&3 are used to tell in which mode the line adapter is at the moment. LED
indicator 1 is used to tell the state of the embedded GSM terminal. At least one LED indi­cator from both parts should be on or blinking. If e.g. both LED indicator 2 and LED indi­cator 3 are off, the fault most probably is in the application module.

Initial connections:

1. Insert SIM card to TME-3/TME-4.

2. Attach DTX-3 to TME-3/TME-4.

3. Connect CA-15DS cable between one input port of T-piece and EXT connector.

4. Connect SCS-24 cable between the other input port of T-piece and TRUNK connector.

5. Connect cable DKT-7A between output port of T-piece and PC.

6. Connect power cable between DTX-3 and ACW-5.

7. Connect mains cable between ACW-5 and mains plug. See the instructions on the bot­tom side of the adapter.

8. Choose Testing -> Self Tests... from Wintesla.

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DKT-7A

SCS-24

DA-15DS

Nokia 32

ACW-5

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Troubleshooting flowchart for Nokia 32 and TME-3/TME-4

Start

Factory reset

DTX-3 self

test pass ?

Y

Swap TME-3

Refer to TME-3 service instruction

Disconnect T-piece from DTX-3

TRUNK connector and audio cable

from EXT connector

N

TME-3 LED's blink

according to guide ?

N

DTX-3
failure

Y

N

Voice call tests to both

directions works ?

Y

End

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Troubleshooting flowchart for DTX-3

DTX-3
failure

Swap DTX-3

N

Set initial

connections

Set country

parameter

DTX-3 self

test pass ?

Y

End

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Testing with WinTesla service software

Set the Initial connection setup.

Figure 3: Test equipment set-up

2

1

3

6

4

No. Type Description Code

1 DTX-3 APPLICATION MODULE 0630596
2 ACW-5 POWER SUPPLY 0630526
3 DKT-7A MBUS CABLE 0730211
4 T-CONNECTOR 4626134
5 CA-15DS LINE ADAPTER TEST CABLE 0730302
6 SCS-24 LINE ADAPTER TEST CABLE 0730223

15

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WinTesla tests

Testing of Line adapter circuits

Choose Testing -> Audio -> Line Adapter...

Hook state indicator

Figure 4: Hook on/off test window 1

indicators

Check that the Hook off/on indicator state will change when you change the hook state.
If not, the DTX-3 is faulty.

Figure 5: Hook on/off test window 2

indicators

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DTMF receiving and transmitting

Write some numbers to the DTMF string field. Change the hook off state to 'Off',
press the S
the 'Received string:' row, that all numbers that you just selected were transmitted.

end button and listen from the earpiece the DTMF tones. Check also from

Figure 6: DTMF test window

DTMF String field

Received String field

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Ringing Voltage Indicator

Change the 'Trunk line state' selection to the Ring position.

Figure 7: Audio&Line Test window

Ring position

Ring indicator state

Check that also the state of the Ring indicator changes (it might take few seconds). If
the indicator will not change it's position, change the 'Trunk line state' choice to it's
original setting, and try again couple of times. If the indicator will not change it's posi­tion, the DTX-3 is probably broken.

Activate the HF-state from the land-line telephone, or take the earpiece to listen the sig­nal tones. From the Tone generator field you can select different tones to be listened.

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Self tests

The following build in selftests will be supported by Nokia 32 in addition to Nokia 22
selftests:

• Line voltage

• Ringing generation/detection

• DTMF generation/detection

• GSM link test

For more detailed information see Ratti SW Selftest Functional Specification .

A dialog box should be developed to start selftests.

The result of individual selftest should be stated clearly with passed/failed/not executed
and the overall result as well.

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Figure 8: Audio codec Test window

If you can not hear these tones, the audio codec is probably faulty.

Try to make also a test call with the land line telephone.

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Table of Contents

Page No

RS-232 Data Cable .........................................................................................................3

Product Code ...............................................................................................................3

Antenna Cable XRP-3 ....................................................................................................4

Product Code ...............................................................................................................4

MBUS Cable DKT-7A ...................................................................................................5

Product Code ...............................................................................................................5

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RS-232 Data Cable

For sending and receiving of SMS, PC-Fax, file transfer, e-mail and internet access a
standard RS-232 Data Cable is needed

Product Code

RS-232 Data Cable 0730029

Figure 1: RS-232 Data Cable

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Antenna Cable XRP-3

This adapter cable can be used to connect a standard FME antenna connector to TME-3.

Product Code

Antenna Cable XRP-3: 0730206

Figure 2: Antenna Cable XRP-3

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MBUS Cable DKT-7A

Service MBUS cable to connect PC to DTX-3 (trunk connector). It comprises a D9 con­nector and a modular 6-pin connector.

Product Code

MBUS Cable DKT-7A: 0730211

Figure 3: MBus cable DKT-7A

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CODEC

CCS Technical Documentation Schematics / Layouts DTX-3

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DTMF and FSK

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Power

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RS232

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Main Block

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Trunk Interface

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Extension Interface

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Assembly Values Diagram Bottom

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Assembly Values Diagram Top

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