Page 1
Nokia Customer Care
2865/2865i (RM-193)
Mobile Terminals
Service Tools
ISSUE 2 - October 2006 Company Confidential ©2006 Nokia Corporation
Page 2
2865/2865i (RM-193)
Service Tools Nokia Customer Care
Contents Page
Service Tools..................................................................................................................................................... 3
FLS-4S Flashing Device ..............................................................................................................................3
FPS-8 Flash Prommer .................................................................................................................................3
JBV-1 Docking Station ...............................................................................................................................3
DA-54 Docking Station Adapter .............................................................................................................4
PKD-1 Software Security Dongle ............................................................................................................4
XCS-4 MBUS/FBUS Cable ..........................................................................................................................4
PCS-1 Power Cable .....................................................................................................................................5
CA-5S DC Service Cable ............................................................................................................................ 5
CPL-8 GPS Antenna Coupler ....................................................................................................................5
MJ-71 Module Jig .......................................................................................................................................6
RJ-83 Soldering Jig .....................................................................................................................................6
DKU-2 Flash Cable ...................................................................................................................................... 7
SS-13 Tuning Docking Station ................................................................................................................7
JXS-1 Shield Box .........................................................................................................................................7
XRS-6 RF Cable ............................................................................................................................................8
RJ-18 Power Amp LGA Rework Jig and ST-16 PA Stencil ...............................................................8
RJ-64 LNA LGA Rework Jig and ST-24 Stencil ....................................................................................9
RJ-65 TX IC LGA Rework Jig and ST-25 Stencil ..................................................................................9
DAU-9S FBUS/MBUS Cable ......................................................................................................................9
Flashing, Testing, and Tuning................................................................................................................... 10
Service Configuration 1: Point of Sales Flashing .............................................................................10
Service Configuration 2: Flash Programming Using Docking Station ........................................10
Service Configuration 3: Covers-off Troubleshooting Using Service Jig ...................................11
Service Configuration 4: Automated Tuning and Alignment ........................................................12
Service Configuration 5: GPS Engine Testing ....................................................................................13
GPS Engine Test Setup ......................................................................................................................... 13
GPS Antenna Test Setup ...................................................................................................................... 14
Page 2 Company Confidential ISSUE 2 - October 2006
Page 3
2865/2865i (RM-193)
Nokia Customer Care Service Tools
Service Tools
FLS-4S Flashing Device
The FLS-4S allows Point of Sale (POS) locations to flash the handset and power the
FLA-44 Flash-loading Adapter. The FLS-4S works with the XCS-1 Service Cable (not
included).
FPS-8 Flash Prommer
The FPS-8 is used for mobile terminal flashing at authorized service centers.
JBV-1 Docking Station
The JBV-1 connects flash prommers. The docking station can be powered by the FPS-8
Flash Prommer or by an external power supply.
ISSUE 2 - October 2006 Company Confidential Page 3
Page 4
2865/2865i (RM-193)
Service Tools Nokia Customer Care
DA-54 Docking Station Adapter
The DA-54 works in conjunction with the JBV-1 Docking Station and the FPS-8, FPS-10
and FPS-11 Prommer Boxes to allow calibration, tuning and software flashing of the
mobile terminal. The DA-54 supports the LYNX battery interface, which does not require
BTEMP. The DA-54 also has a built-in RUIM card reader.
PKD-1 Software Security Dongle
The PKD-1 is a hardware dongle that, when connected to the parallel (LPT) port of the
PC, enables the use of the service software. It is not possible to use the service software
without the dongle. Printers or other peripheral devices can be connected to the PC
through the dongle, if needed.
Caution: Make sure that you have switched off the PC and the printer before making
connections.
Caution: Do not connect the PKD-1 to the serial port. You may damage your PKD-1
and/or your PC.
XCS-4 MBUS/FBUS Cable
The XCS-4 is a general purpose cable for flashing and communicating with the mobile
terminal. It is used to connect the FPS-8 Flash Prommer to the docking station adapter or
the service jig.
Page 4 Company Confidential ISSUE 2 - October 2006
Page 5
2865/2865i (RM-193)
Nokia Customer Care Service Tools
PCS-1 Power Cable
The PCS-1 is used to connect the service tools (e.g., JBV-1 Docking Station, MJS-82
Service Jig) to an external power supply.
CA-5S DC Service Cable
The CA-5S is used for energy management calibration with the JBV-1 Docking Station.
CPL-8 GPS Antenna Coupler
The CPL-8 allows authorized service centers to test the GPS antenna during handset
troubleshooting. The coupler is attached to (and detached from) the MJF-28 Docking
Station Adapter.
Note: The MJF-28 and the coupler assembly fit into the JXS-1 Shield Box
ISSUE 2 - October 2006 Company Confidential Page 5
Page 6
2865/2865i (RM-193)
Service Tools Nokia Customer Care
MJ-71 Module Jig
The MJ-71 allows PWB-level service and troubleshooting for authorized service centers.
It supports regulated and unregulated DC input voltages and includes Local and Normal
Mode operations, a headset jack for audio tests, a RUIM card reader, and a second DC
input for VCHAR used in EM tuning. The MJ-71 also supports simultaneous RF
connections to the CDMA engine.
RJ-83 Soldering Jig
The RJ-83 serves as a mechanical holder for desoldering and soldering of components. It
provides a convenient means to replace components on the PWB when they are changed
during service repairs at authorized AMS locations. The RJ-83 allows soldering of the
engine PWB as well as the UI-PWB.
Page 6 Company Confidential ISSUE 2 - October 2006
Page 7
2865/2865i (RM-193)
Nokia Customer Care Service Tools
DKU-2 Flash Cable
The DKU-2 is used for USB flashing. Use this flash cable with the FLC-20 Flashing Device
or with the FLS-4S Flashing Device.
SS-13 Tuning Docking Station
The SS-13 is used with the DA-54 Docking Station Adapters for CDMA RF autotuning.
JXS-1 Shield Box
Use the JXS-1 with the JBV-1 Docking Station with adapter and coupler when radiated
tests are required.
Note: Developed and used only by the Americas AMS group.
ISSUE 2 - October 2006 Company Confidential Page 7
Page 8
2865/2865i (RM-193)
Service Tools Nokia Customer Care
XRS-6 RF Cable
The XRS-6 is used to connect service tools to RF measuring equipment.
RJ-18 Power Amp LGA Rework Jig and ST-16 PA Stencil
The ST-16 stencil allows rework on LGA-type components that do not have pre-tinned
pads. Both power amps require the use of this stencil. The stencil is designed to
specifically fit the PA pad configuration and dimensions. The RJ-18 fits the physical
dimension of the PAs.
Note: Used in conjunction with the SPS-1 Paste Spreader.
Note: The RJ-13 is not intended to serve as a test jig.
Page 8 Company Confidential ISSUE 2 - October 2006
Page 9
2865/2865i (RM-193)
Nokia Customer Care Service Tools
RJ-64 LNA LGA Rework Jig and ST-24 Stencil
The ST-24 stencil allows rework on LGA-type components that do not have pre-tinned
pads. The LNA requires the use of this stencil. The stencil is designed to specifically fit
the pad configuration and dimensions while the rework jig fits the physical dimension of
the LNA.
Note: Used in conjunction with the SPS-1 Paste Spreader.
RJ-65 TX IC LGA Rework Jig and ST-25 Stencil
The ST-25 stencil allows rework on LGA-type components that do not have pre-tinned
pads. The Tx RF IC requires the use of this stencil. The stencil is designed to specifically fit
the IC pad configuration and dimensions while the rework jig fits the physical dimension
of the IC.
Note: Used in conjunction with the SPS-1 Paste Spreader.
DAU-9S FBUS/MBUS Cable
The DAU-9S is a general purpose cable that supports FBUS/MBUS communication
between a Mod-10 device and a PC.
ISSUE 2 - October 2006 Company Confidential Page 9
Page 10
2865/2865i (RM-193)
Service Tools Nokia Customer Care
Flashing, Testing, and Tuning
These setups are intended to be with the Phoenix Service Software. Both manual testing
and automated tuning are permitted with Phoenix Service Software.
Service Configuration 1: Point of Sales Flashing
This is the typical configuration used at the Point of Sales locations. This setup allows
easy software upgrades and minor handset configuration through USB. Customerspecific flash packages are created for each product.
Name Type
FLS-4S flash device (sales pack)
(ACF-8 power supply is included in the FLS-4S sale pack)
Service cable DKU-2
Point-of-sale service software Diego
FLS-4S
Phoenix
Note: The DKU-2 data cable connects to directly to the USB port on the computer, not to
the FLS-4S device.
Service Configuration 2: Flash Programming Using Docking Station
1
3
5
4
2
Item Name Type
1 Flash Prommer Box (sales pack)
D9-D9 Serial Cable (included in FPS-8 sales pack)
Service Cable
Power Supply Cables
Software Security Device (not shown)
Service Software for Level 3 service (not shown)
FPS-8
AXS-4
CA-10DS
ACF-8
PKD-1
CDMA Phoenix
Page 10 Company Confidential ISSUE 2 - October 2006
Page 11
2865/2865i (RM-193)
Nokia Customer Care Service Tools
Item Name Type
2 Docking Station (JBV-1) JBV-1
3 Docking Station Adapter (DA-54) DA-54
4 DC Power Cable PCS-1
5 Modular Cable XCS-4
Service Configuration 3: Covers-off Troubleshooting Using Service Jig
Item Name Type
1 Service Jig MJ-71
2 DC Power Cable PCS-1
3 RF Test Cable XRS-6
4 Service M/FBUS Cable DAU-9S
5 Software protection key PKD-1
6 Service Software for Level 3 service CDMA Phoenix
ISSUE 2 - October 2006 Company Confidential Page 11
Page 12
2865/2865i (RM-193)
Service Tools Nokia Customer Care
Service Configuration 4: Automated Tuning and Alignment
Agilent E4420B
Signal Generator
2
10 MHz Out RF Output
3
Agilent 4406A
Vector Signal Analyzer
1
Ext Ref In R F Input
RF Switch
GPIB
6
Keithley 2306
Power Supply
GPIB
Parallel Serial
Dongle
4
Computer
5
RS 232
DC
JBV-1 +
DA-54
DC Cal Line
7
DCT4
Mobile
Terminal
Item Name MFR Model # QTY Comment
1 Vector Signal Analyzer Agilent E4406A 1 Options B78, BAC and BAE
RF
2 Signal Generator Agilent E4420B 1 Digital signal generator with high-
stability oscillator and high-spectral
purity
3 RF Switch GreenHill TVi9901 1
4 Power Supply Keithly K2306 2 Programmable with sense wire
5 Win2000 PC 1 Dell with Pentium III or above,
network card, 256M RAM, 20GB HD,
CD-ROM, etc.
6 GPIB Interface NI GPIB-USB-A 2 USB to GPIB adapter (184983G-01)
7 Docking Station Nokia DA-54/SS-13 1 For DCT4 handset tuning. SS-13 is
specifically designed for CDMA RF
autotuning.
Page 12 Company Confidential ISSUE 2 - October 2006
Page 13
2865/2865i (RM-193)
Nokia Customer Care Service Tools
Service Configuration 5: GPS Engine Testing
Use this setup for testing the GPS engine at Nokia Authorized Service Centers. Both
galvanic and radiated tests are supported. The GPS Test component in Phoenix provides
functionality to perform these tests. (See the Baseband Description and Troubleshooting
chapter for more information about GPS testing.)
GPS Engine Test Setup
GPS Galvanic Testing
1575.520125 MHz -110 dB
Signal Generator
50 Ohms
Power Supply
VOLTS AMPS
+3.8
-Gnd
Nokia PCS-1
Computer
CDMA
Nokia Dongle
Nokia DAU-9S
UUT
GPS
DA-54
JBV-1
Following is a list of equipment needed for galvanic GPS engine testing:
• Power Supply
• Signal Generator
• Computer (Pentium 3+, Win 2K)
• JBV-1 Docking Station
• DA-54 Docking Station Adapter
• PCS-1 DC Power Cable
• DAU-9S M/F-Bus Cable
•PKD-1 Dongle
• SA-9 RF Support
• XRS-4 RF Test Cable
• Misc. RF Cable
ISSUE 2 - October 2006 Company Confidential Page 13
Page 14
2865/2865i (RM-193)
Service Tools Nokia Customer Care
GPS Antenna Test Setup
GPS Radiated Testing
1575.520152 MHz -92 dB
Signal Generator
50 Ohms
Power Supply
VOLTS AMPS
+3.8
-Gnd
Nokia PCS-1
Computer
Antenna
Coupler
Nokia Dongle
Nokia DAU-9S
JSX-1 Shield Box
UUT
DA-54
JBV-1
Following is a list of equipment needed for radiated GPS antenna testing:
• 4VDC Power Supply
• Signal Generator
• Computer (Pentium 3+, Win 2K)
• JBV-1 Docking Station
• DA-54 Docking Station Adapter
• PCS-1 DC Power Cable
• DAU-9S M/F-Bus Cable
•PKD-1 Dongle
• CPL-8 Antenna Coupler
• SA-9 RF Support
• XRS-4 RF Test Cable
• JXS-1 Shield Box
• Misc. RF Cable
Page 14 Company Confidential ISSUE 2 - October 2006
Page 15
2865/2865i (RM-193)
Nokia Customer Care Service Tools
ISSUE 2 - October 2006 Company Confidential Page 15
Page 16
2865/2865i (RM-193)
Service Tools Nokia Customer Care
Page 16 Company Confidential ISSUE 2 - October 2006
Loading...