Nokia 2650 Service Manual 04 RH53_54 servsw

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4-Service Software Instructions

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Table of Contents Page No

Quick Guide for Phoenix Service SW Installation............................................ 5

Phoenix Installation Steps in Brief ..................................................................... 5

Phoenix Service SW............................................................................................7

Before Installation.............................................................................................. 7

Startup ............................................................................................................... 7

Update Installation of Phoenix......................................................................... 13

How to Uninstall Phoenix................................................................................. 14

Repair .............................................................................................................. 16

Data Package for Phoenix (Product Specific) ................................................17

Before installation ............................................................................................ 17

Installation of Phoenix Data Package (Product Specific).............................. 18

How to Uninstall Data Package........................................................................ 22

How to configure Users.................................................................................... 23

How to Manage Connections...........................................................................25

Manual Settings .............................................................................................26

How to Update Flash Support Files for FPS-8* and FLS-4S*........................ 29

Before Installation............................................................................................ 29

Installing the Flash Support Files..................................................................... 29

How to Update The FPS-8* Flash Prommer SW............................................. 33

FPS-8 Activation and Deactivation.................................................................. 35

Activation ......................................................................................................... 35

Deactivation..................................................................................................... 37

JBV-1 Docking Station SW............................................................................... 38

Before Installation............................................................................................ 38

Installing SW Needed for the JBV-1 SW Update............................................. 39

Updating the JBV-1 Docking Station Software ................................................ 43

Service Tool Concept For Baseband Tuning Operations.............................. 45

Baseband Tuning Operations..........................................................................46

Energy Management Tuning............................................................................ 46

LCD Contrast Tuning....................................................................................... 48

Receiver Tuning: Quick Guide for Tuning With Phoenix .............................. 49

General remarks.............................................................................................. 49

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Service Tool Concept for RF Tuning Operations........................................... 50

Autotuning.........................................................................................................52

Set Loss .........................................................................................................53

Environment..................................................................................................... 54

Protection .......................................................................................................55

Receiver Manual Tuning................................................................................... 56

RX Channel Select Filter Calibration ............................................................... 56

RX Calibration.................................................................................................. 57

RX Band Filter Response Compensation ........................................................ 61

Rx Am Suppression ......................................................................................... 65

RX DTOS balance calibration.......................................................................... 69

RH-53/54 Manual Alignment with Phoenix...................................................... 71

Manual alignment with Phoenix ....................................................................... 71

RX calibration................................................................................................... 71

RX Band Filter Response ................................................................................ 74

RX Channel Select Filter (Base Band filter)..................................................... 79

Tx Power tuning............................................................................................... 79

I/Q tuning ......................................................................................................... 82

RF control ........................................................................................................ 85

Flashing Setup Instructions............................................................................. 87

FPS-8 flash concept......................................................................................... 87

POS (Point of Sale) flash concept ................................................................... 89

Module Jig flash concept ................................................................................. 90

JBV-1 flash concept......................................................................................... 92

List of Figures Page No

Fig 1 Service concept for baseband tunings.........................................................45

Fig 2 RF tuning setup ........................................................................................... 50

Fig 3 Autotune component in TSS architecture .................................................... 52

Fig 4 Setup environment.......................................................................................55

Fig 5 FPS-8 flash concept..................................................................................... 87

Fig 6 POS flash ....................................................................................................89

Fig 7 Module jig concept .......................................................................................90

Fig 8 JBV- flash/service concept........................................................................... 92

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Quick Guide for Phoenix Service SW Installation

■ Phoenix Installation Steps in Brief

These are the basic steps to install the Phoenix

-Connect a PKD Dongle or FLS-4S POS Flash Device

-Install the Phoenix Service SW

-Install the Data Package for Phoenix

-Configure users

-Manage connection settings (depends on the tools you are using)

-Phoenix is now ready for FLS-4S Point Of Sales Flash Device use.

-If you use FPS-8:

--Update FPS-8 SW

--Activate FPS-8

--Update JBV-1 Docking Station SW (only when needed)

Phoenix is now ready to be used also with FPS-8 flash prommer and other tools

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The Phoenix Service Software installation contains:

-Service software support for all phone models included in the package

-Flash update package files for FPS-8* and FLS-4S programming devices

-All needed drivers for:

-- DK2 dongle

-- FLS-4S point of sales flash device

-- USB devices

Separate installation packages for flash update file s and drivers are also available, but it is not necessary to use them unless updates appear between Phoenix Service SW releases. If separate update packages are used, they should be used after Phoenix and data packages have been installed.

The phone model specific data package includes all changing product specific data:

Product software Binary files

Files for type label printing

Validation file for the Faultlog repair data reporting system

All product specific configuration files for Phoenix software components

Please refer to Service Manual and Technical Bulletins for more information concerning phone model specific service tools and equipment setup.

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Phoenix Service SW

■ Before Installation

• Check that a Dongle is attached to the parallel port of your computer .

• Download the installation package (eg phoenix_service_sw_a10_2003_33_5_22.exe) to your computer (eg C:\TEMP)

• Close all other programs

• Run the application file (eg phoenix_service_sw_a10_2003_33_5_22.exe) and follow instructions on the screen

• Administrator rights may be required to be able to install Phoenix depending on the Operating System

• If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program.

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If at any point during installation you get this message, Dongle is not found and inst allation can´t continue.

Possible reasons may be defective or too old PKD-1Dongle (five digit serial number Dongle when used with FPS-8 Prommer) or that the FLS-4S POS Flash Dongle is defective or powe r to it is not supplied by external charger.

Check the COM /parallel ports used first! After correcting the problem Installation can be restarted.

■ Startup

Run the phoenix_service_sw_a10_2003_33_5_22.exe to start installation .Install Shield will prepare.

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Click "Next" in Welcome dialog to continue.

Choose destination folder, it is recommended to use the default folder C:\ProgramFiles\No- kia\Phoenix.

Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended)

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Setup copies the components, progress of the setup is shown. Please wait…

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Drivers will be installed and updated, please wait.. the process may take several minutes to complete.

If the operating system does not require rebooting (Windows 2000, XP) the PC components are registered right away.

Click "Finish" to finalize. Phoenix is ready for use.

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If the operating system used requires restarting your computer ( Windows 98, SE, ME ) the Install Shield Wizard will tell you about it. Select "Yes..." to reboot the PC immediatelly and "No..." to reboot the PC manually afterwards.

After the reboot components are registered and Phoenix is ready for use. Note that Phoenix doesn't work, if components are not registered.

Now the installation of Phoenix Service SW is ready and it can be used after :

Installing Phone model specific Phone Data Package for Phoenix

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Configuring users and connections

FLS-4S can be used right away

FPS-8* can be used after updating Flash Update Package files to it

If reboot is not needed components are registered after copying them.

If restarting of your computer is not needed, Click "Finish" to exit the setup. Phoenix is now ready for use. Now the installation of Phoenix Service SW is ready and it can be used after:

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• Installing Phone model specific Phone Data Package for Phoenix

• Configuring the connections

• Updating the Flash Update Package files used with FPS-8* and FLS-4S* tools

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■ Update Installation of Phoenix

If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.

Always use the latest available versions of both the Phoenix Service SW and the Phone Specific Data Package . Instructions can be found in phone model specific Technical Bulletins and Phone Datapackage readme.txt files ( shown during installation).

To update the Phoenix you need to take exactly the same step s as when installing it for the first time.

• Download the installation package to your computer hard disk

• Close all other programs

• Run the application file (e.g. phoenix_service_sw_a10_2003_33_5_22.exe)

• Newer version of Phoenix will be installed.

• Driver versions are checked and updated if necessary

When you update the Phoenix from old to new version (e.g. update from 2003_9_2_3 to 2003_33_5_22), the update will take place automatically without uninstallation

f you try to update the Phoenix with the same version that you already have ( e.g. a10_2003_33_5_22 to a10_2003_33_5_22 ) you are asked if you want to unist all the version of Phoenix you have on your PC.

In this case you can choose between total uninstallation and repair just like whan you choose to uninstall Phoenix service software from the Windows control panel.

If you try to install an older version (e.g. downgrade from a11_2003_41_1_24 to

a10_2003_33_5_22 installation will be interrupted.

Always follow the instructions on the screen.

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■ How to Uninstall Phoenix

Uninstallation can be done manually from Windows Control Panel - Add / Remove Programs. Choose “Phoenix Service Software” and click "Add/Remove". Choose “Remove” to uninstall

Progress of the uninstallation is shown.

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If the operating system does not require rebooting, select “Finish” to complete.

If the operating system used requires rebooting, Install Shield Wizard will tell you about it.

Select "Y es..." to reboot the PC imme diatelly and "No..." to reboot the PC manually afterwards.

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■ Repair

If you experience any problems with service software or suspect that files have been lost, you can use the repair – function before completely reinstalling Phoenix. Note that the original installation package (e.g. phoenix_service_sw_a10_2003_33_5_22.exe ) must be found on your PC when you run the repair setup.

Run Windows Control Panel - Add / Remove Programs, choose “Phoenix Service Software” and click "Add/Remove". In the following view choose “Repair”.

Phoenix will reinstall components and register them, procedure is the same as in update inst allation.

Choose “Finish” to complete.

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Data Package for Phoenix (Product Specific)

■ Before installation

Product Data Package contains all product specific data to make the Phoenix Service Sof tware and tools usable with a certain phone model.

It also includes the latest version of flash update package for FLS-4S* and FPS-8*

• Check that the Dongle is attached to the parallel port of your computer.

• Install Phoenix Service SW

• Download the installation package (eg to your computer (e.g. C:\TEMP)

• Close all other programs

• Run the application file (eg instructions on the screen

Please note that very often the Phoenix Service SW and t he Phone Specific Data Package for Phoenix come in pairs, meaning that certain version of Phoenix can only be used with certain version of Data Package.

Always use the latest available versions of both. Instructions can be found in phone model specific Technical Bulletins and readme.txt – files of the data packages.

RH-53/54_dp_v_XX_XX_MCUSWx_xx.exe)) and follow

RH-53/54_dp_v_XX_XX_MCUSWx_xx.exe)

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Installation of Phoenix Data Package (Product Specific)

Run the e.g. RH-53_dp_v_210_mcusw05.16.exe to start installation. When you choose “Next” the files needed for installation will be extracted. Please wait…

Choose “Next” to continue.

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From this view you can see the contents of the Data Package. Read the text carefully. There should be information about the Phoenix version needed with this data package. Choose “Next”.

Confirm location and choose “Next” to continue. Install shield checks where the Phoenix application is installed and the directory is shown. Choose “Next” to continue.

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Choose “Next” to start copying the files.

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Phone model specific files will be installed. Please wait

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Choose “Finish” to complete installation

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You now have all phone model specific files installed in your Phoenix Service SW. Note, a seprate data package for RH-54 are needed

Now Phoenix can be used to for example flash phones and print type labels after: Configuring users Managing connections FLS-4S can be used right away FPS-8* can be used after updating Flash Update Package files to it

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How to Uninstall Data Package

Uninstallation can also be done manually from Windows Control Panel / Add / Remove Programs/

RH-53 Phone Data Package”.

If you try to install the same version of Phoenix Data Package that you already have, you are asked if you want to unistall the version you have on your PC. Answer “OK” to uninstall, “Cancel” if you don’t want to uninstall.

Older versions of data packages don´t need to be uninstalled unless instructions to do so are given in the readme.txt of the data package and bulletin s concerning the release. Please read all related documents carefully.

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Once the previously installed Data package is uninstalled, choose “Finish”.

Run the RH-53_dp_v_21.0_mcusw05.16.exe again in case you want to continue installation from the beginning.

■ How to configure Users

St art Phoenix Service SW and Login. To add new user choose “Edit”. If user ID is already con-

figured, choose your own user ID from the list and choose “OK”

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Choose “Add ” to continue.

Type in your name and Initials to fields and choose “OK”

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User has now been created, choose “OK”....

….you are now able to login with this username, choose “OK”

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How to Manage Connections

Start Phoenix Service SW and Login.

Choose “Manage Connections” From “File” – Menu

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Existing connections can be selected , edited, deleted and new ones created by using this dialog.

A connection can be created either manually or by using a Connection Wizard. To add new connection, choose “Add” and select if you want to create it manually or by using

the Wizard.

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Choose “Next” to continue. In the next dialogs you will be asked to select some settings for the connection.

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Manual Settings

A) For FLS-4S POS Flash Device choose following connection settings:

Media: FBUS COM Port: Virtual COM Port used by FLS-4S. Please check this always!

(To check please go to Windows / Control Panel / FLS Virtual Port / Configuration) (To check please go to Windows / Control Panel / FLS Virtual Port / Configuration)

B) For FPS-8 Flash Prommer choose following connection settings:

Media: FPS-8

Port Num: COM Port where FPS-8 is connected

COMBOX_DEF_MEDIA: FBUS

Choose “Finish” to complete. If you use the Wizard, connect the tools and a phone to your PC and the wizard will automati-

cally try to configure the correct connection.

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Activate the connection you want to use by clicking it and use up/down arrows to move it on top of the list. Choose “Apply”.

The connection is now selected and can be used after closing the “Manage Connections” window.

Selected connection will be shown on the right hand bottom corner of the screen.

To use the selected connection, connect the phone to Phoenix with correct service tools, make sure that it is switched on and select “Scan Product”.

When the Product is found, Phoenix will load product support and when everything is ready, name of the loaded product support module and its version will be shown on the bottom of the screen.

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How to Update Flash Support Files for FPS-8* and FLS-4S*

■ Before Installation

Install Phoenix Service SW Install phone model Specific Datapackage for Phoenix The flash support files are delivered in the same installation package with Phoenix data pack-

ages or newer Phoenix packages beginning from September 2003. Normally it is enough to install the Phoenix and phone dat a package only because the Phoenix

installarion always includes the latest flash update package files for FLS-4S / FPS-8*. Separate installation packag e is for flash support files is available, an d the files can be updated

according to this instruction if updates appear between Phoenix / data package releases.

■ Installing the Flash Support Files

If you are not using separate installation package, you can skip this section and continue from yhe next section after installing a new Phone Data package.

Start by double clicking flash_update_03_05_001.exe . Installation begins.

IIf the same version of Flash Update package already exists, and you want to reinstall them, the prevous package is first uninstalled. Restart installation again after that.

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If you try to downgrade the existing version to older ones, the setup will be aborted. If yoy really want to downgrade, unistall newer files manually from Control Pan el and then re run the installation again.

If an older version exists on your PC and it needs to be updated, Choose “Next” to continue installation.

It is highly recommended to install the files to the default destination folder C:\Program Files\Nokia\Phoenix.

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Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended).

Installation continues…

Choose “Finish” to complete procedure.

• FLS-4S can be used right after Flash Update Package is installed.

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• FPS-8* must be updated by using Phoenix!

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■ How to Update The FPS-8* Flash Prommer SW

Start Phoenix Service Software

Select”FPS-8 / FPS-8C maintenance” from”Flashing” menu.

When new FPS-8 flash update package is installed to computer you will b e asked to update the files to your FPS-8 Prommer. Select”Yes” to update files..

0200

Update procedure takes a couple of minutes, please wait until you are notified that updat e has been successfull. Choose “OK” and close “FPS8 Maintenance” – UI. .

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View after successful prommer software update

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FPS-8 sw can also be updated by pressing”Update” button and selecting appropriate fps8upd.ini file under C:\Program Files\Nokia\Phoenix\Flash - directory

All files can be loaded separately to FPS-8. To do this, just press right mouse button in Flash box files” window and select file type to be loaded.

More information and help can be found from the “Help” dialog.

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FPS-8 Activation and Deactivation

• Before the FPS-8 can be successfully used for phone programming, it must be first activated.

• If there is a need to send FPS-8 box to somewhere e.g. for repair, box must be first deactivated.

■ Activation

Before FPS-8 can be successfully used for phone programming, it must be first activated. Fill in first “FPS-8 activation request” sheet, in the FPS-8 sales package and follow the instruc-

tions in the sheet. When activation file is received (e.g. 00000.in), copy it to C:\ProgramFiles\Nokia\Phoe-

nix\BoxActivation - Directory on your computer (This directory is created when Phoenix is installed). Start Phoenix Service Software. Select ”FPS-8 / FPS-8C maintenance” from ”Flashing” menu.

Select “Activate” from the “FPS8/8C Maintenance” – UI.

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The activation file you saved to C:\ProgramFiles\Nokia\Phoenix\BoxActivation - directory will be shown (e.g. 00000.in), check that it is correct.

Box will be activated when you choose “Open”. Turn FPS-8 power off and on to complete activation.

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■ Deactivation

Start Phoenix Service Software. Select ”FPS-8 / FPS-8C maintenance” from ”Flashing” menu. Select “Deactivate” from the “FPS8/8C Maintenance” – UI. Confirm Deactivation by choosing “Yes”, Box will be deactivated.

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Turn FPS-8 power off and on to complete deactivation.

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JBV-1 Docking Station SW

The JBV-1 Docking Station is a common tool for all DCT-4 generation products. In order to make the JBV -1 usable with different phone models, a phone specific Docking S t ation Adapter is used for different service functions.

The JBV-1 Docking Station contains Software (Firmware) which can be updated. You need the following equipment to be able to update JBV-1 software:

• PC with USB connection

• Operating System supporting USB (Not Win 95 or NT)

• USB Cable (Can be purchased from shops or suppliers providing PC hardware and accessories)

• JBV-1 Docking Station

• External Power Supply 11-16V

■ Before Installation

• Download Jbv1_update.zip – file to your computer (e.g. C:\TEMP) from your download web site.

• Close all other programs

• Follow instructions on the screen

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■ Installing SW Needed for the JBV-1 SW Update

Note: DO NOT CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER YET!

Run Jbv1_update.zip file and start SW Installation by double clicking Setup.exe. Files needed for JBV-1 Package setup Program will be extracted.

Installation begins, please read the information shown and Choose “Next” to continue.

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Use suggested destination folder where JBV -1 SW Package will be installed and choose “Next” to continue.

Select “Full” Installation and choose “Next” to continue

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Program Folder will be created. Choose “Next” to continue, Software files will be installed.

After successful installation, choose “Finish” to complete.

NOW YOU CAN CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER! Connect power to JBV -1 (1 1-16V DC) from external power supp ly , then connect USB Cable be-

tween JBV-1 USB connector and PC.

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Windows will detect connected USB cable and detect drivers for new HW. Follow the instructions and allow Windows to search and install the best drivers available. After

this procedure the actual JBV-1 SW update can begin.

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■ Updating the JBV-1 Docking Station Software

The next step is to install or update the JBV-1 USB drivers which are delivered with the JBV-1 SW installation package. They can be found in folder:

C:\Program Files\Nokia\ JBV-1 Firmware Update\JBV-1USB driver If there is no previously installed JBV -1 Fi rmware update package inst alled on your computer,

Windows will detect connected USB cable and detect drivers for new HW . Y ou will be prompted about this, please follow the instructions and allow Windows to search and install the best Drivers available.

If there is a previously installed JBV-1 Firmware update package ( v 17 or older) on your computer, please update the JBV-1 USB Driver. Please see the readme.txt – file under

C:\Program Files\Nokia\ JBV -1 Firmware Update\JBV-1USB driver – folder for in struction s on how to update the JBV-1 USB Driver.

After you have installed or updated the JBV-1 USB driver , the actual JBV - 1 SW update can begin.

Go to folder C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1 Firmware Up date and start JBV-1 Update SW by double clicking fwup.exe.

JBV-1 Firmware update starts and shows current satus of the JBV-1 connected. If firmware version read from your JBV -1 is not the latest one available ( v . 17 or older) , it needs

to be updated to version 18 by choosing “Update Firmware”. ”.

To update your JBV-1 to new version 18 choose file JBV1v18.CDE and “Open” Please wait, it takes a while until you can hear a “click” from the JBV-1. The older sw file JBV1v17.CDE is visible in this view only if the previous JBV-1 SW package

has been installed on your computer.

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Service Tool Concept For Baseband Tuning Operations

EM calibrations should be carried out in JBV-1 Docking Statio n equipped with DA- 27 Docking St a t ion Ad apter.

Note: RF tunings must be carried out in MJ-30 module jig, JBV-1. Power to JBV-1 should be supplied from an external DC power supply, not JBV-1 input voltages:

Maximum +16 VDC

Nominal input for RF tunings is +12 V DC.

Figure 1:Service concept for baseband tunings

FPS-8 prommer.

Table 1:

Item Type Description Product code

1 JBV-1 Docking station 0770298 2 DA-27 Docking station

adapter 3 AXS-4 DC9-DC9 cable 0730090 5 PCS-1 Power cable 0730012 6 DAU-9S Service FBUS cable 0730108 7 PKD-1 Software protection

key

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0780352

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Baseband Tuning Operations

■ Energy Management Tuning

External power supply needed. Energy Management (EM) Calibration is used for calibrating Battery and Charger settings of

the phone. Preparation for EM Calibration:

- Connect the DC Cable SCB-3 between JBV-1 and Vin of the Phone for Charger calibration.

- Connect 12…15 V from the Power Supply to JBV-1.

- NOTE! Check that the connection is F-BUS (does not work with M-BUS). Select Tuning => Energy Management Calibration.

Energy Management values to be calibrated are checked. Select “Read from Phone” to show the current values in the phone memory and to check that

the communication with the phone works.

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Select “Calibrate” to run the selected calibrations.

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Limits for Energy Management Calibration:

Table 2:

Parameter Min. Max Note

ADC gain 25400 29000 VBatt, BSI, BTemp DC offset -50 50 ADC voltage offset BSI gain 970 1100 ADC BSI calibration gain BTEMP gain 2075 2275 ADC BTEMP calibration

gain VBAT gain 10000 11000 ADC VBATT Voltage gain VBAT offset 2300 2900 ADC VBATT Voltage offset

scale VCHAR 58000 62000 Charge voltage ICHAR 4050 4800 charge current

If values shown are within limits select “Save To Phone” to save the values in the phone. NOTE! Only the values of the checked tunings (Battery size, Battery Temperature etc…) are

saved. Close the “Energy Management Calibration” – dialog to end tuning. You must manually switch the phone on after exiting “Energy Management Calibration” – dia-

log.

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■ LCD Contrast Tuning

Extra equipment not needed. This function is used to calibrate the LCD Contrast. Must be done when LCD module is changed and there is considerable difference in the con-

trast. Select Testing => Display Tune

Move the sliders to reach good LCD contrast.

Close the ”Display tune” dialog to end tuning.

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Receiver Tuning: Quick Guide for Tuning With Phoenix

■ General remarks

RF tunings must be performed in the same order as shown in this document. The order of the corresponding menu items in the Service SW may be different.

If baseband tunings are needed, they should be completed before the RF tunings. Avoid unnecessary tuning – factory-tuning values are always the most accurate ones.

NOTE! RF tunings need to be done ONLY if any RF block component is replaced.

Screen shots described in this document may change as the service software is developed. Kindly refer to the Phoenix help files, the phone model specific service manual and bulletins for

help.

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Service Tool Concept for RF Tuning Operations

NOTE! RF tunings need to be done ONLY if any RF block component is replaced.

• All RF tuning operations must be carried out in the MJ-36 Module Jig!

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• Power to MJ-36 must be supplied from an external DC power supply, not prommer

• MJ-15 input voltages:

Maximum + 5 VDC

Nominal input for RF tunings is +4.2 V DC

Minimum +3V DC

• Remember the cable attenuation when setting required RF levels

FPS-8

Figure 2:RF tuning setup

Table 3:

Item: Type: Service accessory:

Product

code:

1 MJ-36 Module jig 0770856 2 PCS-1 DC power cable 0730012 3 XCS-1 Modular cable 0730178 4 DAU-9S Service FBUS cable 0730108

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Table 3:

Item: Type: Service accessory:

Product

code:

5 PKD-1 Software protection key 0750018

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Autotuning

Autotune feature is designed to align product’s RF part easier and faster . By this autotune component the product is tuned automatically. The user only needs to press ‘Tune’ and the prod- uct’s RF is tuned and results are shown to the user. Component controls all the needed RF equipment (RF generator and TX measuring device) except voltage supplier.

NOTE! Automatic tuning is ALWAYS the primary tuning mode. Manual tuning is not recommended.

Following diagram describes how the Autotune component is located in the TSS architecture:

Figure 3:

Autotune component in TSS architecture

Autotune is a pair of two different component s. One is User Interface and the other is Fu nctioNal. UI does not contain any functionality. MTI takes care of phonet messages.

The Autotune component can be found under Tuning menu:

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Set Loss

This is the component for saving RF-losses (of cables and jigs) to file. These loss values are needed when you tune the phone with Phoenix (using Auto-Tune component). When you measure the losses you have to be very careful, because these values aff ect directly how well the phone is tuned.

NOTE! This component is only for Auto-Tune uses. Components are protected by PKD-1CS, PKD-1NS, PKD-1 and PKD-1P dongles using standard TSS protection procedure. Autotuning itself is possible with all these dongles but with PKD-1P and PKD-1 dongles user is not able to set the loss.

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■ Environment

Hardware requirements:

PC with Windows 98/2000/NT

Power supply

Product specific module jig

RF-splitter and -cables

RF equipment (only one of each is needed)

Tx:

Agilent E4406 (VSA series transmitter tester)

Agilent E4445 (PSA series transmitter tester)

Rohde&Schwarz, FSE-family of Signal Analyzers

Rohde&Schwarz, FSIQ-family of Signal Analyzers

Rx:

Agilent ESG family of RF Signal Generators

Rohde&Schwarz, SME-family of Signal Generators

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Figure 4:Setup environment

GPIB addresses are not defined. Component finds the addresses and uses them automatically . If several TX tuning devices are connected, this component uses Agilent (VSA or PSA). In RX

side, Agilent has highest priority.

Protection

Components are protected by PKD-1CS, PKD-1NS, PKD-1 and PKD-1P dongles using st an dard TSS protection procedure. Autotuning itself is possible with all these dongles but with PKD1P and PKD-1 dongles user is not able to set the loss.

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Receiver Manual Tuning

■ RX Channel Select Filter Calibration

Extra equipment / external RF signal not needed. Must be done before other RX calibrations. This function is used to calibrate RX channel select filter in GSM Phones. Rx Channel select filter is tuned only in one band = Single calibration for both bands. Select Tuning => Rx Channel select filter calibration.

“Save to Phone “ is checked by default Uncheck “Save to Phone “ if you don´t want the values to be saved to phone (eg testing)! Press "Tune" to start the tuning

Tuning values must be 0…31 If values shown are within limits, choose “Stop” Close the “RX Channel Select Filter Calibration“-dialog to end tuning Close the Rx Channel select filter calibration dialog, the values are saved to phone

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■ RX Calibration

RF generator needed. This tuning performs RX Calibration.

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Must be done separately on every band Calibration is automatically performed at GSM850, then at GSM1800 and finally at GSM1900

band. If tuning is successful, it continues in the next band. AFC tuning is done while GSM850 band RX Calibration is performed. Remember to take jig and cable attenuations into account! Select Tuning => Rx calibration

Press “Calibrate"´to start tuning.

Set RF generator to required GSM850 frequency => OK

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Set RF generator to required frequency => OK

Tuning values and ADC readings are shown. Typical values and limits in GSM850 RX Calibration:

Table 4:

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GSM850 Typical value Low limit High limit

Afc value: -90 -350 350 Afc slope: 270 150 350 Rssi 0: 65.09375 58 68 Rssi 1: 71.09375 64 74 Rssi 2: 76.90625 70 80 Rssi 3: 82.90625 76 86 Rssi 4: 88.90625 82 92 Rssi 5: 93.71875 88 98 Rssi 6: 99.71875 94 104 Rssi 7: 105.53125 100 110 Rssi 8: 111.53125 106 116 Rssi 9: 117.53125 112 122 Rssi 10: 123.53125 118 128 Rssi 11: 129.53125 124 134 Rssi 12: 135.53125 130 140 Rssi 13: 141.53125 136 146 Rssi 14: 147.53125 142 152

Set RFgenerator to required GSM1800 frequency => OK

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Tuning values and ADC readings are shown. Typical values and limits in (GSM1800) RX Calibration

Table 5:

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GSM1800 Typical value Low limit High limit

Rssi 0: 62.40625 58 68 Rssi 1: 68.40625 64 74 Rssi 2: 74.265625 70 80 Rssi 3: 80.265625 76 86 Rssi 4: 86.265625 82 92 Rssi 5: 91.859375 88 98 Rssi 6: 97.859375 94 104 Rssi 7: 103.71875 100 110 Rssi 8: 109.71875 106 116 Rssi 9: 115.71875 112 122 Rssi 10: 121.71875 118 128 Rssi 11: 127.71875 124 134 Rssi 12: 133.71875 130 140 Rssi 13: 139.71875 136 146 Rssi 14: 145.71875 142 152

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Set the RF generator to required GSM1900 frequency => OK

Tuning values and ADC readings are shown. Typical values and limits in (GSM1900) RX Calibration

Table 6:

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GSM1900 Typical value Low limit High limit

Rssi 0: 66.25 61 71 Rssi 1: 72.25 67 77 Rssi 2: 78.09375 73 83 Rssi 3: 84.09375 79 89 Rssi 4: 90.09375 85 95 Rssi 5: 93.25 88 98 Rssi 6: 99.25 94 104 Rssi 7: 105.09375 100 110 Rssi 8: 111.09375 106 116 Rssi 9: 117.09375 112 122 Rssi 10: 123.09375 118 128 Rssi 11: 129.09375 124 134 Rssi 12: 135.09375 130 140 Rssi 13: 141.09375 136 146 Rssi 14: 147.09375 142 152

If values are within limits, they are saved to the phone after successful tuning of each band. Close the “Rx Calibration” dialog to end tuning

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■ RX Band Filter Response Compensation

RF generator needed.

Nokia Customer Care

This operation must be done separately on each band St art RX Calibration at GSM850, then continue at GSM1800 band and finally on the GSM1900

band NOTE! Remember to do RX calibration before doing Rx Band Filter Response Compensation! Remember to take jig and cable attenuations into account! Select Tuning => Rx band filter response compensation

Select “Yes” to start tuning with values already saved to the phone

Select "Manual tuning" and tuning starts.

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You are asked to supply 9 different RF frequencies to the phone. The tuning begins from GSM850 band and continues the same way for GSM 1800 and

GSM1900 bands Set the first required frequency and level => OK

Set the 2nd required frequency and level => OK

Set the 3rd required frequency and level => OK

Set the 4th required frequency and level => OK

Set the 5th required frequency and level => OK

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Set the 6th required frequency and level => OK

Set the 7th required frequency and level => OK

Nokia Customer Care

Set the the 8th required frequency and level => OK

Set 9th required frequency and level => OK

Typical values and limits in Rx Band Filter Response Compensation GSM850:

Input

Channel

Frequency (MHz)

Low limit (dB) High limit (dB) 118 863.26771 -10 3.5 128 869.26771 -3.5 3.5 140 871.66771 -3.5 3.5 172 878.06771 -3.5 3.5 190 881.66771 -3.5 3.5 217 887.06771 -3.5 3.5 241 891.86771 -3.5 3.5 251 893.86771 -3.5 3.5 261 895.86771 -10 3.5

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Choose "Stop, write to PM area" If the values shown are within limits, choose “Yes” to save values to the phone.

Continue tuning from GSM1800. Choose the correct band from the dropdown menu.

Repeat the same steps as for the GSM850 band above. Typical values and limits in Rx Band Filter Response Compensation GSM1800:

Input

Channel

Frequency (MHz)

Low limit (dB) High limit (dB) 497 1802.26771 -10 3.5 512 1805.26771 -3.5 3.5 535 1809.86771 -3.5 3.5 606 1824.06771 -3.5 3.5 700 1842.86771 -3.5 3.5 791 1861.06771 -3.5 3.5 870 1876.86771 -3.5 3.5 885 1879.86771 -3.5 3.5 908 1884.46771 -10 3.5

Choose "Stop, write to PM area" If the values shown are within limits, choose “Yes” to save values to the phone.

Continue tuning from GSM1900. Choose the correct band from the dropdown menu.

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Repeat the same steps as for the GSM850 and GSM1800 bands above. Typical values and limits in Rx Band Filter Response Compensation GSM1900:

Input

Channel

Choose "Stop, write to PM area". If the values shown are within limits, choose “Yes” to save values to the phone.

Frequency (MHz)

Low limit (dB) High limit (dB) 496 1927.06771 -10 3.5 512 1930.26771 -3.5 3.5 537 1935.26771 -3.5 3.5 586 1945.06771 -3.5 3.5 661 1960.06771 -3.5 3.5 736 1975.06771 -3.5 3.5 794 1986.66771 -3.5 3.5 810 1989.86771 -3.5 3.5 835 1994.86771 -10 3.5

Close the “RX Band Filter Response Compensation” – dialog to end tuning.

■ Rx Am Suppression

RF generator is needed. Must be done separately on each band Start RX Am Suppression at GSM850, then continue at GSM1800 band and finally at the

GSM1900 band. Remember to take jig and cable attenuations into account! Select Tuning => Rx Am Suppression

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Press “Start” to begin tuning.

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Adjust signal generator accordingly and press “OK” to tune.

When tuning is finished, press “Save & Continue”.

Tuning continues automatically at GSM1800 band.

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Adjust signal generator accordingly and press “OK” to tune.

When tuning is finished, press “Save & Continue”.

Nokia Customer Care

Tuning continues automatically at GSM1900 band. Adjust signal generator accordingly and press “OK” to tune.

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When tuning is finished, press “Save & Continue”.

If the Rx Am Suppression tuning was completed successfully, press “OK” to stop tuning.

Close the Rx Am Suppression window.

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■ RX DTOS balance calibration

Extra equipment / external RF signal not needed

Nokia Customer Care

Must be done separately on each band Start RX Calibration for GSM850, then continue at the GSM1800 band and finally at the

GSM1900 band. This Calibration is used for calibrating DSP control words values. Select Tuning => Rx DtoS Balance Calibration

NOTE! No RF-input is allowed to feed when calibrating Choose “OK” and “Start”, tuning begins automatically at the GSM850 band.

Select “OK” to start tuning with values already saved to the phone

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Press “Calibrate”

If values shown are within limits, Select “Stop” choose “Yes” to save values to the phone

Continue tuning from GSM1800. Choose the correct band from the dropdown menu.

Repeat the same steps as for the GSM850 band. If values shown are within limits, choose “Yes” to save values to the phone. Continue tuning from GSM1900. Choose the correct band from the dropdown menu.

Repeat the same steps as for the GSM850 and GSM1800 bands. If values shown are within limits, choose “Yes” to save values to the phone. Close the RX DtoS Balance Calibration dialog to end Receiver tuning

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■ Manual alignment with Phoenix

The alignment/calibrations are the same in both GSM900/850 and GSM1800/1900 except fo r the channels and frequencies. Only the procedures for GSM900/GSM1800 are shown.

In Phoenix select connection Fbus scan product. If you power up the board before selecting Fbus, it works without any error messages. Use Jig or other device for RF and bus connection. Attenuation in the probe alone is 0dB for 900 and 0.1dB for 1800.

Use CMD55, CMU200 or other suitable device. Default channels are

37 for GSM900, 190 for GSM850

700 for GSM1800, 661 for GSM1900

The alignments and calibrations must be performed in the order shown in Phoenix to give reliable results. The way to save data to the phone and to load data from the phone is made different in the various tunings. Always look what is shown in the windows regarding these issues and act accordingly. In some windows the saving is done without any warning or second approval as soon as you stop or end. To vary a selected parameter you can use + and – key or in some cases directly type the new value. + and – steps the value for every press. Repeat function seems not to work. In I/Q you can use the side arrows.

Only the GSM900/1800 tuning is shown. In GSM850 and 1900 the procedure is the same except for other channel numbers/frequencies.

■ RX calibration

Select Tuning, RX Calibration Select Band GSM900 Press start

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Follow the description in Phoenix, setting up the signal generator as described

Press the OK button

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Press the Save&Continue button.

Follow the description in Phoenix, setting up the signal generator as described

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Press the OK button

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Press the Save&Continue button Remarks. You have to follow the shown procedure. It is not possible to tune the high band

alone. You need to make a tuning of the low band first to come to the high band. You can stop at any time by switching off the menu. If the values are outs ide internal specs, you can not save them and have to leave the tuning without saving.

■ RX Band Filter Response

RX Band Filter Response Compensation This tuning measures the band filters ripple over the bands and the information is used to com-

pensate the RX level reporting.

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Select manual tuning and press Start.

Y ou will now be guided through th e 9 steps. Each step asks you to set the generator to a cert ain frequency and when you press OK, the next step comes up. After every step the value found is shown in bold.

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When all channels have been tuned you must press Save&Continue. It then continues with the high band.

The high band tuning goes on like the low band. Every step leads to the n ext untill all channels have been tuned.

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Press Save&Continue to finish the tuning and saving all the results.

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■ RX Channel Select Filter (Base Band filter)

The tuning is made internally in the phone by itself. It is the low pass filters in Mjoelner that is calibrated/tuned. Only result is OK or Not OK.

■ Tx Power tuning

Select Tuning, Tx Power Level Tuning

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Press start and follow the instructions on the pop-up window

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Set the spectrum analyzer or GSM tester for the required settings and press “OK” If a GSM tester is used set the TX data type to random, so that the tester can trig on the signal.

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Tune the highlighted values to the wanted power (Use average burst power) Tune the base level to –25dBm When done press Save&Continue and Phoenix will automatically shift from low band to high

band. At the same time the intermediate values are calculated, but that is first seen next time you start a tuning.

Set the spectrum analyzer or GSM tester for the required settings and press “OK” . If a GSM tester is used set the TX data type to random, so that the tester can trig on the signal.

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Tune the highlighted values to the wanted power (Use average burst power) Tune the base level to –25dBm When done press Save&Continue. The intermediate results will then be calculated. The procedure have to be followed. First low band tuning and then high band tuning, but it is

off cause not needed to change anything.

■ I/Q tuning

Select Tuning, Tx IQ tuning, TX Data Type “random” for a GSM tester like CMU200 or 1/0 for SPA measuring.

CMD55 shows the same as a spectrum analyzer when I/Q tuning is selected. CMU200 shows the carrier and sideband suppression directly as figures in the modulation mode.

Press Start

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Set the spectrum analyzer or GSM tester for the required settings and press “OK”

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Begin tuning with data from selected place. Tune DC offset values to lowest carrier. Use Side arrows or +, - . Tune Amplitude and phase to lowest sideband.

When satisfied with the result, press Next. (The sidebands should hardly be visible). Or for CMU200 the supression should be better than –40dBc.

Set the spectrum analyzer or GSM tester for the required settings and press “OK”

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Press Start to begin tuning with data from selected place. Tune DC offset values to lowest carrier. Use Side arrows or +, - . Tune Amplitude and phase to lowest sideband.

When satisfied with the result, press Finish. (The sidebands should hardly be visible). Or for CMU200 the supression should be better than –40dBc.

■ RF control

The purpose is to check the receiver or transmitter without going in call. It works very much like a call, but you have control via the PC, and not via the tester . If you want to tune or calibrate at other channels or levels than the default for that function, you can activate RF control at the same time and change the wanted parameters.

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If you want to tune at other channels than the default, then you must select it first in RF control and then start the tuning.

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Flashing Setup Instructions

■ FPS-8 flash concept

Nokia Customer Care

Figure 5:FPS-8 flash concept

Table 7:

Item Type Description Code

1 SF-33 Point Of sales flash loading adapter 0770857 2 FLC-2 Power cable 0730185 3 XCS-4 Modular cable 0730178 4 FPS-8 Flash prommer box sales pack 0080321 5 AXP-8,

included in FPS-8 sales pack

6 AXS-4,

included in FPS-8 sales pack

7 0730090 Software protection key 0750018

FLS-4S sales package US 0080543

D9-D9 cable 0730090

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Item Type Description Code

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8 ACF-8,

included in FPS-8 sales pack

9 SF-12 SRAM module (3pcs needed inside FPS-8 0080346 (one

AC charger 0680032

SRAM /code

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■ POS (Point of Sale) flash concept

Nokia Customer Care

Figure 6:POS flash

Table 8:

Item Type Description Code

1 SF-33 Point Of sales flash loading adapter 0770857 2 XCS-1 Service cable 0730218 3 FLS-4S FLS-4S sales package EMEA 0080541 4 FLS-4S FLS-4S sales package APAC 0080542 5 FLS-4S FLS-4S sales package US 0080543

POS flashing can also be used with USB connection. (USB cable can be purchased from shop s or suppliers providing PC hardware and accessories).

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■ Module Jig flash concept

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Figure 7:Module jig concept

Flashing with MJ-36 is recommended in local mode. The following equipment is needed for RH

-53/54 Care (AMS) SW ypdate when the system is placed in the module jig MJ-36 and connected through an FPS-8 set-up.

Item Type Description Code

1 MJ-36 Module jig 0770856 2 PCS-1 Power cable 0730012 3 XCS-1 Modular cable 0730178 4 FPS-8 Flash prommer box sales pack 0080321 5 AXP-8,

included in FPS-8 sales

pack 6 AXS-4 D9-D9 cable 0730090 7 PKD-1 Software protection key 0750018

Printer cable

8 ACF-8,

included in

FPS-8 sales

pack 9 SF-12 SRAM module (3pcs needed inside

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AC charger 0680032

0080346 (one

FPS-8)

SRAM /code

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Note! More than 32MB SRAM may be required in FPS-8

This concept can also be used for troubleshooting and RF calibration.

• MJ-36 is intended for use with an external power supply.

• MJ-36 input voltage : normal +6V, maximum +12V

• Ensure that the jumper is set open for voltage regulation before the external power supply is connected.

• When FPS-8 is used as the power supply (4V), the jumper should be set close to bypass regulator.

• EM calibrations including Zocus are only done with JBV-1. Module jig MJ-36 does not support Zocus calibration for RH-53/54

Table 9:

Nokia Customer Care

Without shielding can I208 (MJ-36 insert is needed).

With shielding can (the insert can be placed in the compartment).

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■ JBV-1 flash concept

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Figure 8:JBV- flash/service concept

Table 10:

Item: Type: Description Product code:

1 JBV-1 Docking station 0770298 2 DA-27 Docking station adapter 0780352 3 XCS-4 Modular cable 0730178 4 PCS-1 DC power cable 0730012 5 DAU-9S Service FBUS cable 0730108 6 AXP-8, included in FPS-8

slaes pack

7 AXS-4, included in FPS-8

slaes pack 8 PKD-1 Software protection key 0750018 9 SF-12 SRAM module (3pcs

Printer cable

D9-D9 cable, 0730090

0080346 (one

needed inside FPS-8)

SRAM /code

Note! More than 32MB SRAM may be required in FPS-8

This concept can be used for BB and Rf calibration as well. EM calibration including Zocus should be carried out with JBV-1 and DA-27.

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