Nissan PickUp User Manual
QUICK REFERENCE INDEX
GENERAL INFORMATION GI
MAINTENANCE MA
PICKUP
MODEL D22 SERIES
FOREWORD
This supplement contains information concerning necessary service
procedures and relevant data for the
model D22 series.
All information, illustrations and specifications contained in this supplement are based on the latest product
information available at the time of
publication. If your NISSAN model
differsfromthespecificationscontained in this supplement, consult your
NISSAN distributor for information.
ENGINE MECHANICAL EM
ENGINE LUBRICATION &
COOLING SYSTEMS
LC
ENGINE CONTROL SYSTEM EC
ACCELERATOR CONTROL, FUEL &
EXHAUST SYSTEMS
FE
CLUTCH CL
MANUAL TRANSAXLE MT
TRANSFER TF
PROPELLER SHAFT &
DIFFERENTIAL CARRIER
PD
FRONT AXLE & FRONT SUSPENSION FA
REAR AXLE & REAR SUSPENSION RA
The right is reserved to make changes in specifications and methods at
any time without notice.
BRAKE SYSTEM BR
STEERING SYSTEM ST
RESTRAINT SYSTEM RS
BODY & TRIM BT
HEATER & AIR CONDITIONER HA
Edition: October 2003
Printing: November 2003 (01)
PublicationNo.:SM3E00-1D22E0E
Reference No.: 7711347050
ELECTRICAL SYSTEM EL
ALPHABETICAL INDEX IDX
NISSAN EUROPE S.A.S.
© 2003 NISSAN EUROPE S.A.S. Printed in the Netherlands
Not to be reproduced in whole or in part without the prior written permission of Nissan Europe S.A.S., Paris, France.
FOREWORD
This manual contains maintenance and repair procedures for NISSAN
PICKUP, model D22 series.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the
technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician and the
tools and parts available. Accordingly, anyone using service procedures,
tools or parts which are not specifically recommended by NISSAN must
first completely satisfy himself that neither his safety nor the vehicle’s
safety will be jeopardized by the service method selected.
NISSAN EUROPE S.A.S.
Service Engineering Section
Paris, France
<SUPPLEMENT-V>
BRAKE SYSTEM
MODIFICATION NOTICE:
Wiring diagrams have been changed.
Service data and specifications (SDS) have been changed.
CONTENTS
TROUBLE DIAGNOSES .....................................5002
Schematic/4 Wheel Sensors Models...............5002
Wiring Diagram - ABS -/4 Wheel Sensors LHD
Models..............................................................5003
Wiring Diagram - ABS -/4 Wheel Sensors
RHD Models.....................................................5006
SERVICE DATA AND SPECIFICATIONS
(SDS)....................................................................5009
SECTION
General Specifications.....................................5009
BR
BR
TROUBLE DIAGNOSES
Schematic/4 Wheel Sensors Models
BR-5002
GBR060A
TROUBLE DIAGNOSES
Wiring Diagram — ABS —/4 Wheel Sensors
LHD Models
BR-5003
GBR061A
TROUBLE DIAGNOSES
Wiring Diagram — ABS —/4 Wheel Sensors
LHD Models (Cont’d)
BR-5004
GBR062A
TROUBLE DIAGNOSES
Wiring Diagram — ABS —/4 Wheel Sensors
LHD Models (Cont’d)
BR-5005
GBR063A
TROUBLE DIAGNOSES
Wiring Diagram — ABS —/4 Wheel Sensors
RHD Models
BR-5006
GBR064A
TROUBLE DIAGNOSES
Wiring Diagram — ABS —/4 Wheel Sensors
RHD Models (Cont’d)
BR-5007
GBR065A
TROUBLE DIAGNOSES
Wiring Diagram — ABS —/4 Wheel Sensors
RHD Models (Cont’d)
BR-5008
GBR066A
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
2WD MODELS
Destination Europe
Applied model KA24DE YD25 KA24DE YD25
Front brake
Type CL28VD CL33VD
Cylinder bore diameter mm (in) 42.8 (1.685) x 2 46.4 (1.827) x 2
Pad dimension mm (in)
Length x width x thickness
Rotor outer diameter x thickness
Rear brake
Type LT26B LT30A
Wheel cylinder bore diameter
Lining dimension mm (in)
Length x width x thickness
Drum inner diameter mm (in) 260.0 (10.24) 295.0 (11.61)
Master cylinder bore diameter
Control valve
Type LSV
Split point x reducing ratio
kPa (bar, kg/cm
Brake booster
Model M195T M215T
Diaphragm diameter mm (in)
Recommended brake fluid DOT 3 or DOT 4
mm (in)
mm (in)
mm (in)
2
, psi)
249.6 x 40 x 5.5 (9.83 x 1.57 x 0.217) 296 x 50 x 6.1 (11.65 x 1.97 x 0.240)
146.6 x 48.5 x 10
(5.77 x 1.909 x 0.39)
260 x 26 (10.24 x 1.02) 283 x 28 (11.14 x 1.10)
22.22 (7/8)
With ABS: 23.81 (15/16)
Without ABS: 25.4 (1)
(Variable) x 0.15
Primary: 205 (8.07)
Secondary: 180 (7.09)
132.0 x 52.5 x 11 (5.20 x 2.067 x 0.43)
25.4 (1)
Primary: 230 (9.06)
Secondary: 205 (8.07)
BR-5009
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications (Cont’d)
4WD MODELS
Destination Europe
Applied model KA24DE YD25
Front brake
Type CL33VD
Cylinder bore diameter mm (in) 46.4 (1.827) x 2
Pad dimension mm (in)
Length x width x thickness
Rotor outer diameter x thickness
Rear brake
Type LT30A
Wheel cylinder bore diameter
Lining dimension mm (in)
Length x width x thickness
Drum inner diameter mm (in) 295 (11.61)
Master cylinder bore diameter
Control valve
Type LSV
Split point x reducing ratio
kPa (bar, kg/cm
Brake booster
Model M215T
Diaphragm diameter mm (in)
Recommended brake fluid DOT 3 or DOT 4
mm (in)
mm (in)
mm (in)
2
, psi)
132.0 x 52.5 x 11 (5.20 x 2.067 x 0.43)
283 x 28 (11.14 x 1.10)
22.22 (7/8)
296.0 x 50.0 x 6.1 (11.65 x 1.969 x 0.240)
25.4 (1)
(Variable) x 0.15
Primary: 230 (9.06)
Secondary: 205 (8.07)
BR-5010
<SUPPLEMENT-V>
BODY & TRIM
MODIFICATION NOTICE:
Stylish guard bar has been added.
CONTENTS
EXTERIOR...........................................................5002
Stylish Guard Bar.............................................5002
SECTION
Front Seat ........................................................5003
Rear Seat.........................................................5004
BT
BT
EXTERIOR
Stylish Guard Bar
REMOVAL — Stylish guard bar assembly
1
Remove nuts of guard bar (left).
V
2
Remove nuts of guard bar (right).
V
3
Remove bolt of guard bar (right).
V
4
Remove stylish guard bar assembly.
V
PIIA6340E
BT-5002
EXTERIOR
● When removing or installing the seat trim, carefully handle it to keep dirt out and avoid damage.
Front Seat
BT-5003
PIIB0901E
EXTERIOR
Rear Seat
BT-5004
PIIB0902E
<SUPPLEMENT-V>
ELECTRICAL SYSTEM
MODIFICATION NOTICE:
● Wiring diagrams have been changed.
● Harness layouts have been changed.
CONTENTS
INTERIOR ROOM LAMP.....................................5002
Wiring Diagram - ROOM/L -............................5002
ILLUMINATION....................................................5003
Wiring Diagram - ILL -/LHD Models................5003
POWER WINDOW...............................................5005
Schematic/With Interruption Detection
Function ...........................................................5005
Wiring Diagram - WINDOW -/With Interruption
Detection Function...........................................5006
SECTION
THEFT WARNING SYSTEM ...............................5010
Wiring Diagram - PRWIRE -............................5010
HARNESS LAYOUT............................................5012
Main Harness...................................................5012
Engine Room Harness.....................................5018
Room Lamp Harness/LHD Models..................5026
EL
EL
INTERIOR ROOM LAMP
Wiring Diagram — ROOM/L —
EL-5002
GEL924A
ILLUMINATION
Wiring Diagram — ILL —/LHD Models
EL-5003
GEL675A
ILLUMINATION
Wiring Diagram — ILL —/LHD Models
(Cont’d)
EL-5004
GEL676A
POWER WINDOW
Schematic/With Interruption Detection
Function
EL-5005
GEL925A
POWER WINDOW
Wiring Diagram — WINDOW —/With
Interruption Detection Function
EL-5006
GEL926A
POWER WINDOW
Wiring Diagram — WINDOW —/With
Interruption Detection Function (Cont’d)
EL-5007
GEL927A
POWER WINDOW
Wiring Diagram — WINDOW —/With
Interruption Detection Function (Cont’d)
EL-5008
GEL928A
POWER WINDOW
Wiring Diagram — WINDOW —/With
Interruption Detection Function (Cont’d)
EL-5009
GEL929A
THEFT WARNING SYSTEM
Wiring Diagram — PRWIRE —
EL-5010
GEL930A
NOTE
THEFT WARNING SYSTEM
EL-5011
HARNESS LAYOUT
Main Harness
INSTRUMENT PANEL — LHD MODELS
EL-5012
HEL082C
HARNESS LAYOUT
Main Harness (Cont’d)
EL-5013
HEL083C
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