GI
ENGINE CONTROL SYSTEM
MA
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SECTION
MODIFICATION NOTICE:
I The SMART C/U - PREVIOUS is applicable for the 2WD models up to serial number 567231 and for the
4WD models up to serial number 584967.
I The SMART C/U - NEW is applicable for the 2WD models from serial number 567231 and for the 4WD
models from serial number 584967.
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CONTENTS
TROUBLE DIAGNOSIS - INDEX ....................................8
Alphabetical & P No. Index for DTC ...........................8
PRECAUTIONS .............................................................14
Supplemental Restraint System (SRS) ″ AIR
BAG″ and ″ SEAT BELT PRE-TENSIONER″ .............14
Precautions for On Board Diagnostic (OBD)
System of Engine and A/T.........................................14
Engine Fuel & Emission Control System ..................15
Precautions................................................................16
Wiring Diagrams and Trouble Diagnosis...................17
PREPARATION .............................................................18
Special Service Tools................................................18
Commercial Service Tools.........................................18
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM.........................................................................20
Engine Control Component Parts Location...............20
Circuit Diagram..........................................................24
System Diagram ........................................................26
Vacuum Hose Drawing..............................................27
System Chart.............................................................28
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION...............................................29
Multiport Fuel Injection (MFI) System .......................29
Electronic Ignition (EI) System ..................................31
Air Conditioning Cut Control......................................32
Fuel Cut Control (at no load & high engine
speed)........................................................................33
Evaporative Emission System...................................33
Positive Crankcase Ventilation..................................39
BASIC SERVICE PROCEDURE ...................................40
Fuel Pressure Release..............................................40
Fuel Pressure Check.................................................40
Fuel Pressure Regulator Check ................................41
Injector.......................................................................42
How to Check Idle Speed and Ignition Timing..........43
Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment.................................................................44
Idle Air Volume Learning ...........................................59
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................61
Introduction................................................................61
Two Trip Detection Logic...........................................61
Emission-related Diagnostic Information...................62
Malfunction Indicator Lamp (MIL)..............................76
OBD System Operation Chart...................................77
CONSULT-II...............................................................83
Generic Scan Tool (GST)..........................................97
TROUBLE DIAGNOSIS - INTRODUCTION ..................99
Introduction................................................................99
Work Flow................................................................101
TROUBLE DIAGNOSIS - BASIC INSPECTION .........103
Basic Inspection.......................................................103
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION.............................................................116
DTC Inspection Priority Chart..................................116
Fail-safe Chart .........................................................117
Symptom Matrix Chart.............................................118
CONSULT-II Reference Value in Data Monitor
Mode........................................................................122
Major Sensor Reference Graph in Data Monitor
Mode........................................................................124
ECM Terminals and Reference Value.....................127
TROUBLE DIAGNOSIS - SPECIFICATION VALUE ..136
Description...............................................................136
Testing Condition.....................................................136
Inspection Procedure...............................................136
Diagnostic Procedure ..............................................137
TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT.....................................................................140
Description...............................................................140
Diagnostic Procedure ..............................................140
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CONTENTS (Cont’d)
TROUBLE DIAGNOSIS FOR POWER SUPPLY........141
ECM Terminals and Reference Value.....................141
Main Power Supply and Ground Circuit..................142
DTC P0100 MASS AIR FLOW SENSOR (MAFS) ......150
Component Description ...........................................150
CONSULT-II Reference Value in Data Monitor
Mode........................................................................150
ECM Terminals and Reference Value.....................150
On Board Diagnosis Logic.......................................151
Possible Cause........................................................151
DTC Confirmation Procedure..................................151
Overall Function Check...........................................153
Wiring Diagram........................................................154
Diagnostic Procedure ..............................................155
DTC P0105 ABSOLUTE PRESSURE SENSOR ........158
Component Description ...........................................158
On Board Diagnosis Logic.......................................158
DTC Confirmation Procedure..................................158
Diagnostic Procedure ..............................................159
DTC P0110 INTAKE AIR TEMPERATURE
SENSOR ......................................................................160
Component Description ...........................................160
On Board Diagnosis Logic.......................................160
Possible Cause........................................................160
DTC Confirmation Procedure..................................160
Wiring Diagram........................................................162
Diagnostic Procedure ..............................................163
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT).......................................165
Component Description ...........................................165
On Board Diagnosis Logic.......................................165
Possible Cause........................................................166
DTC Confirmation Procedure..................................166
Wiring Diagram........................................................167
Diagnostic Procedure ..............................................168
DTC P0120 THROTTLE POSITION SENSOR ...........170
Description...............................................................170
CONSULT-II Reference Value in Data Monitor
Mode........................................................................170
ECM Terminals and Reference Value.....................171
On Board Diagnosis Logic.......................................171
Possible Cause........................................................171
DTC Confirmation Procedure..................................172
Wiring Diagram........................................................176
Diagnostic Procedure ..............................................177
DTC P0125 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) .........................................................182
Description...............................................................182
On Board Diagnosis Logic.......................................182
Possible Cause........................................................183
DTC Confirmation Procedure..................................183
Wiring Diagram........................................................184
Diagnostic Procedure ..............................................185
DTC P0130, P0150 HEATED OXYGEN SENSOR 1
(FRONT) (BANK 1)/(BANK 2) (CIRCUIT) ..................187
Component Description ...........................................187
CONSULT-II Reference Value in Data Monitor
Mode........................................................................187
ECM Terminals and Reference Value.....................187
On Board Diagnosis Logic.......................................188
Possible Cause........................................................188
DTC Confirmation Procedure..................................189
Overall Function Check...........................................189
Wiring Diagram........................................................191
Diagnostic Procedure ..............................................193
DTC P0131, P0151 HEATED OXYGEN SENSOR 1
(FRONT) (BANK 1)/(BANK 2) (LEAN SHIFT
MONITORING).............................................................197
Component Description ...........................................197
CONSULT-II Reference Value in Data Monitor
Mode........................................................................197
ECM Terminals and Reference Value.....................197
On Board Diagnosis Logic.......................................198
Possible Cause........................................................198
DTC Confirmation Procedure..................................198
Overall Function Check...........................................199
Diagnostic Procedure ..............................................200
DTC P0132, P0152 HEATED OXYGEN SENSOR 1
(FRONT) (BANK 1)/(BANK 2) (RICH SHIFT
MONITORING).............................................................205
Component Description ...........................................205
CONSULT-II Reference Value in Data Monitor
Mode........................................................................205
ECM Terminals and Reference Value.....................205
On Board Diagnosis Logic.......................................206
Possible Cause........................................................206
DTC Confirmation Procedure..................................206
Overall Function Check...........................................207
Diagnostic Procedure ..............................................208
DTC P0133, P0153 HEATED OXYGEN SENSOR 1
(FRONT) (BANK 1)/(BANK 2) (RESPONSE
MONITORING).............................................................213
Component Description ...........................................213
CONSULT-II Reference Value in Data Monitor
Mode........................................................................213
ECM Terminals and Reference Value.....................213
On Board Diagnosis Logic.......................................214
Possible Cause........................................................214
DTC Confirmation Procedure..................................215
Overall Function Check...........................................216
Wiring Diagram........................................................217
Diagnostic Procedure ..............................................219
DTC P0134, P0154 HEATED OXYGEN SENSOR 1
(FRONT) (BANK 1)/(BANK 2) (HIGH VOLTAGE)......226
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CONTENTS (Cont’d)
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Component Description ...........................................226
CONSULT-II Reference Value in Data Monitor
Mode........................................................................226
ECM Terminals and Reference Value.....................226
On Board Diagnosis Logic.......................................227
Possible Cause........................................................227
DTC Confirmation Procedure..................................227
Wiring Diagram........................................................229
Diagnostic Procedure ..............................................231
DTC P0135, P0155 HEATED OXYGEN SENSOR 1
HEATER (FRONT) (BANK 1)/(BANK 2).....................235
Description...............................................................235
CONSULT-II Reference Value in Data Monitor
Mode........................................................................235
ECM Terminals and Reference Value.....................235
On Board Diagnosis Logic.......................................236
Possible Cause........................................................236
DTC Confirmation Procedure..................................236
Wiring Diagram........................................................237
Diagnostic Procedure ..............................................239
DTC P0137, P0157 HEATED OXYGEN SENSOR 2
(REAR) (BANK 1)/(BANK 2) (MIN. VOLTAGE
MONITORING).............................................................242
Component Description ...........................................242
CONSULT-II Reference Value in Data Monitor
Mode........................................................................242
ECM Terminals and Reference Value.....................242
On Board Diagnosis Logic.......................................242
Possible Cause........................................................243
DTC Confirmation Procedure..................................243
Overall Function Check...........................................243
Wiring Diagram........................................................245
Diagnostic Procedure ..............................................247
DTC P0138, P0158 HEATED OXYGEN SENSOR 2
(REAR) (BANK 1)/(BANK 2) (MAX. VOLTAGE
MONITORING).............................................................252
Component Description ...........................................252
CONSULT-II Reference Value in Data Monitor
Mode........................................................................252
ECM Terminals and Reference Value.....................252
On Board Diagnosis Logic.......................................252
Possible Cause........................................................253
DTC Confirmation Procedure..................................253
Overall Function Check...........................................253
Wiring Diagram........................................................255
Diagnostic Procedure ..............................................257
DTC P0139, P0159 HEATED OXYGEN SENSOR 2
(REAR) (BANK 1)/(BANK 2) (RESPONSE
MONITORING).............................................................262
Component Description ...........................................262
CONSULT-II Reference Value in Data Monitor
Mode........................................................................262
ECM Terminals and Reference Value.....................262
On Board Diagnosis Logic.......................................262
Possible Cause........................................................263
DTC Confirmation Procedure..................................263
Overall Function Check...........................................263
Wiring Diagram........................................................265
Diagnostic Procedure ..............................................267
DTC P0140, P0160 HEATED OXYGEN SENSOR 2
(REAR) (BANK 1)/(BANK 2) (HIGH VOLTAGE)........272
Component Description ...........................................272
CONSULT-II Reference Value in Data Monitor
Mode........................................................................272
ECM Terminals and Reference Value.....................272
On Board Diagnosis Logic.......................................272
Possible Cause........................................................273
DTC Confirmation Procedure..................................273
Overall Function Check...........................................273
Wiring Diagram........................................................275
Diagnostic Procedure ..............................................277
DTC P0141, P0161 HEATED OXYGEN SENSOR 2
HEATER (REAR) (BANK 1)/(BANK 2).......................281
Description...............................................................281
CONSULT-II Reference Value in Data Monitor
Mode........................................................................281
ECM Terminals and Reference Value.....................281
On Board Diagnosis Logic.......................................282
Possible Cause........................................................282
DTC Confirmation Procedure..................................282
Wiring Diagram........................................................284
Diagnostic Procedure ..............................................286
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2)
FUEL INJECTION SYSTEM FUNCTION (LEAN).......289
On Board Diagnosis Logic.......................................289
Possible Cause........................................................289
DTC Confirmation Procedure..................................289
Wiring Diagram........................................................291
Diagnostic Procedure ..............................................293
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2)
FUEL INJECTION SYSTEM FUNCTION (RICH)........297
On Board Diagnosis Logic.......................................297
Possible Cause........................................................297
DTC Confirmation Procedure..................................297
Wiring Diagram........................................................299
Diagnostic Procedure ..............................................301
DTC P0180 FUEL TANK TEMPERATURE
SENSOR ......................................................................304
Component Description ...........................................304
On Board Diagnosis Logic.......................................304
Possible Cause........................................................304
DTC Confirmation Procedure..................................305
Wiring Diagram........................................................306
Diagnostic Procedure ..............................................307
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CONTENTS (Cont’d)
DTC P0217 COOLANT OVERTEMPERATURE
ENRICHMENT PROTECTION.....................................309
On Board Diagnosis Logic.......................................309
Possible Cause........................................................309
Overall Function Check...........................................309
Diagnostic Procedure ..............................................311
Main 12 Causes of Overheating..............................314
DTC P0300 - P0306 NO.6-1CYLINDER
MISFIRE, MULTIPLE CYLINDER MISFIRE ...............315
On Board Diagnosis Logic.......................................315
Possible Cause........................................................315
DTC Confirmation Procedure..................................316
Diagnostic Procedure ..............................................316
DTC P0325 KNOCK SENSOR (KS) ...........................323
Component Description ...........................................323
ECM Terminals and Reference Value.....................323
On Board Diagnosis Logic.......................................323
Possible Cause........................................................323
DTC Confirmation Procedure..................................323
Wiring Diagram........................................................325
Diagnostic Procedure ..............................................326
DTC P0335 CRANKSHAFT POSITION SENSOR
(CKPS) (POS)..............................................................329
Component Description ...........................................329
CONSULT-II Reference Value in Data Monitor
Mode........................................................................329
ECM Terminals and Reference Value.....................330
On Board Diagnosis Logic.......................................330
Possible Cause........................................................330
DTC Confirmation Procedure..................................331
Wiring Diagram........................................................332
Diagnostic Procedure ..............................................333
DTC P0340 CAMSHAFT POSITION SENSOR
(CMPS) (PHASE).........................................................337
Component Description ...........................................337
ECM Terminals and Reference Value.....................337
On Board Diagnosis Logic.......................................337
Possible Cause........................................................338
DTC Confirmation Procedure..................................338
Wiring Diagram........................................................339
Diagnostic Procedure ..............................................340
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT
BANK, -B2) THREE WAY CATALYST FUNCTION...342
On Board Diagnosis Logic.......................................342
Possible Cause........................................................342
DTC Confirmation Procedure..................................343
Overall Function Check...........................................343
Diagnostic Procedure ..............................................344
DTC P0440 EVAP CONTROL SYSTEM (SMALL
LEAK) (NEGATIVE PRESSURE)................................347
On Board Diagnosis Logic.......................................347
Possible Cause........................................................347
DTC Confirmation Procedure..................................349
Diagnostic Procedure ..............................................350
DTC P0443 EVAP CANISTER PURGE VOLUME
CONTROL SOLENOID VALVE (CIRCUIT).................362
Description...............................................................362
CONSULT-II Reference Value in Data Monitor
Mode........................................................................362
ECM Terminals and Reference Value.....................363
On Board Diagnosis Logic.......................................363
Possible Cause........................................................363
DTC Confirmation Procedure..................................364
Wiring Diagram........................................................365
Diagnostic Procedure ..............................................366
DTC P0446 EVAPORATIVE EMISSION (EVAP)
CANISTER VENT CONTROL VALVE (CIRCUIT) ......369
Component Description ...........................................369
CONSULT-II Reference Value in Data Monitor
Mode........................................................................369
ECM Terminals and Reference Value.....................369
On Board Diagnosis Logic.......................................369
Possible Cause........................................................370
DTC Confirmation Procedure..................................370
Wiring Diagram........................................................371
Diagnostic Procedure ..............................................372
DTC P0450 EVAPORATIVE EMISSION (EVAP)
CONTROL SYSTEM PRESSURE SENSOR ..............376
Component Description ...........................................376
CONSULT-II Reference Value in Data Monitor
Mode........................................................................376
ECM Terminals and Reference Value.....................376
On Board Diagnosis Logic.......................................377
Possible Cause........................................................377
DTC Confirmation Procedure..................................377
Wiring Diagram........................................................379
Diagnostic Procedure ..............................................380
DTC P0455 EVAP CONTROL SYSTEM (GROSS
LEAK)...........................................................................389
On Board Diagnosis Logic.......................................389
Possible Cause........................................................389
DTC Confirmation Procedure..................................391
Diagnostic Procedure ..............................................392
DTC P0460 FUEL LEVEL SENSOR FUNCTION
(SLOSH).......................................................................402
Component Description ...........................................402
On Board Diagnostic Logic......................................402
Possible Cause........................................................402
DTC Confirmation Procedure..................................402
Wiring Diagram........................................................403
Diagnostic Procedure ..............................................404
DTC P0461 FUEL LEVEL SENSOR FUNCTION .......406
Component Description ...........................................406
On Board Diagnostic Logic......................................406
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CONTENTS (Cont’d)
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Possible Cause........................................................406
Overall Function Check...........................................406
DTC P0464 FUEL LEVEL SENSOR CIRCUIT ...........408
Component Description ...........................................408
On Board Diagnostic Logic......................................408
Possible Cause........................................................408
DTC Confirmation Procedure..................................408
Wiring Diagram........................................................409
Diagnostic Procedure ..............................................410
DTC P0500 VEHICLE SPEED SENSOR (VSS) .........412
Component Description ...........................................412
ECM Terminals and Reference Value.....................412
On Board Diagnosis Logic.......................................412
Possible Cause........................................................413
DTC Confirmation Procedure..................................413
Overall Function Check...........................................414
Wiring Diagram........................................................415
Diagnostic Procedure ..............................................416
DTC P0505 IDLE AIR CONTROL VALVE (IACV) -
AUXILIARY AIR CONTROL (AAC) VALVE ...............417
Description...............................................................417
CONSULT-II Reference Value in Data Monitor
Mode........................................................................418
ECM Terminals and Reference Value.....................418
On Board Diagnosis Logic.......................................418
Possible Cause........................................................418
DTC Confirmation Procedure..................................418
Wiring Diagram........................................................420
Diagnostic Procedure ..............................................421
DTC P0510 CLOSED THROTTLE POSITION
SWITCH .......................................................................426
Component Description ...........................................426
CONSULT-II Reference Value in Data Monitor
Mode........................................................................426
ECM Terminals and Reference Value.....................426
On Board Diagnosis Logic.......................................426
Possible Cause........................................................426
DTC Confirmation Procedure..................................427
Overall Function Check...........................................427
Wiring Diagram........................................................429
Diagnostic Procedure ..............................................430
DTC P0600 A/T COMMUNICATION LINE ..................434
System Description..................................................434
ECM Terminals and Reference Value.....................434
On Board Diagnosis Logic.......................................434
Possible Cause........................................................434
DTC Confirmation Procedure..................................434
Wiring Diagram........................................................436
Diagnostic Procedure ..............................................437
DTC P0605 ECM .........................................................438
Component Description ...........................................438
On Board Diagnosis Logic.......................................438
Possible Cause........................................................438
DTC Confirmation Procedure..................................438
Diagnostic Procedure ..............................................439
DTC P1110 (RIGHT, -B1), P1135 (LEFT, -B2)
INTAKE VALVE TIMING CONTROL ..........................440
Description...............................................................440
CONSULT-II Reference Value in Data Monitor
Mode........................................................................440
ECM Terminals and Reference Value.....................441
On Board Diagnosis Logic.......................................442
Possible Cause........................................................442
DTC Confirmation Procedure..................................443
DTC P1111 (RIGHT, -B1), P1136 (LEFT, -B2)
INTAKE VALVE TIMING CONTROL SOLENOID
VALVE (CIRCUIT)........................................................445
Component Description ...........................................445
CONSULT-II Reference Value in Data Monitor
Mode........................................................................445
ECM Terminals and Reference Value.....................445
On Board Diagnosis Logic.......................................446
Possible Cause........................................................446
DTC Confirmation Procedure..................................446
Wiring Diagram........................................................447
Diagnostic Procedure ..............................................449
DTC P1130 SWIRL CONTROL VALVE CONTROL
SOLENOID VALVE......................................................452
Description...............................................................452
CONSULT-II Reference Value in Data Monitor
Mode........................................................................453
ECM Terminals and Reference Value.....................453
On Board Diagnosis Logic.......................................453
Possible Cause........................................................454
DTC Confirmation Procedure..................................454
Wiring Diagram........................................................456
Diagnostic Procedure ..............................................457
DTC P1140 (RIGHT, -B1), P1145 (LEFT, -B2)
INTAKE VALVE TIMING CONTROL POSITION
SENSOR (CIRCUIT) ....................................................475
Component Description ...........................................475
CONSULT-II Reference Value in Data Monitor
Mode........................................................................475
ECM Terminals and Reference Value.....................476
On Board Diagnosis Logic.......................................476
Possible Cause........................................................477
DTC Confirmation Procedure..................................477
Wiring Diagram........................................................478
Diagnostic Procedure ..............................................480
DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT
BANK, -B2) CLOSED LOOP CONTROL ...................484
On Board Diagnosis Logic.......................................484
Possible Cause........................................................484
DTC Confirmation Procedure..................................484
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CONTENTS (Cont’d)
Overall Function Check...........................................485
Diagnostic Procedure ..............................................485
DTC P1165 SWIRL CONTROL VALVE CONTROL
VACUUM CHECK SWITCH.........................................486
Component Description ...........................................486
CONSULT-II Reference Value in Data Monitor
Mode........................................................................486
ECM Terminals and Reference Value.....................486
On Board Diagnosis Logic.......................................487
Possible Cause........................................................487
DTC Confirmation Procedure..................................487
Wiring Diagram........................................................488
Diagnostic Procedure ..............................................489
DTC P1320 IGNITION SIGNAL ...................................492
Component Description ...........................................492
ECM Terminals and Reference Value.....................492
On Board Diagnosis Logic.......................................492
Possible Cause........................................................493
DTC Confirmation Procedure..................................493
Wiring Diagram........................................................494
Diagnostic Procedure ..............................................497
DTC P1335 CRANKSHAFT POSITION SENSOR
(CKPS) (REF) ..............................................................503
Component Description ...........................................503
CONSULT-II Reference Value in Data Monitor
Mode........................................................................503
ECM Terminals and Reference Value.....................503
On Board Diagnosis Logic.......................................504
Possible Cause........................................................504
DTC Confirmation Procedure..................................504
Wiring Diagram........................................................506
Diagnostic Procedure ..............................................507
DTC P1336 CRANKSHAFT POSITION SENSOR
(CKPS) (POS) (COG)..................................................510
Component Description ...........................................510
CONSULT-II Reference Value in Data Monitor
Mode........................................................................510
ECM Terminals and Reference Value.....................511
On Board Diagnosis Logic.......................................511
Possible Cause........................................................511
DTC Confirmation Procedure..................................512
Wiring Diagram........................................................513
Diagnostic Procedure ..............................................514
DTC P1441 EVAP CONTROL SYSTEM (VERY
SMALL LEAK).............................................................519
On Board Diagnosis Logic.......................................519
Possible Cause........................................................519
DTC Confirmation Procedure..................................520
Diagnostic Procedure ..............................................522
DTC P1444 EVAP CANISTER PURGE VOLUME
CONTROL SOLENOID VALVE...................................534
Description...............................................................534
CONSULT-II Reference Value in Data Monitor
Mode........................................................................534
ECM Terminals and Reference Value.....................535
On Board Diagnosis Logic.......................................535
Possible Cause........................................................535
DTC Confirmation Procedure..................................536
Wiring Diagram........................................................537
Diagnostic Procedure ..............................................538
DTC P1446 EVAPORATIVE EMISSION (EVAP)
CANISTER VENT CONTROL VALVE (CLOSE).........546
Component Description ...........................................546
CONSULT-II Reference Value in Data Monitor
Mode........................................................................546
ECM Terminals and Reference Value.....................546
On Board Diagnosis Logic.......................................546
Possible Cause........................................................547
DTC Confirmation Procedure..................................547
Wiring Diagram........................................................548
Diagnostic Procedure ..............................................549
DTC P1447 EVAPORATIVE EMISSION (EVAP)
CONTROL SYSTEM PURGE FLOW
MONITORING..............................................................554
System Description..................................................554
On Board Diagnosis Logic.......................................554
Possible Cause........................................................554
DTC Confirmation Procedure..................................555
Overall Function Check...........................................556
Diagnostic Procedure ..............................................557
DTC P1448 EVAPORATIVE EMISSION (EVAP)
CANISTER VENT CONTROL VALVE (OPEN)...........565
Component Description ...........................................565
CONSULT-II Reference Value in Data Monitor
Mode........................................................................565
ECM Terminals and Reference Value.....................565
On Board Diagnosis Logic.......................................565
Possible Cause........................................................566
DTC Confirmation Procedure..................................566
Overall Function Check...........................................567
Wiring Diagram........................................................568
Diagnostic Procedure ..............................................569
DTC P1464 FUEL LEVEL SENSOR CIRCUIT
(GROUND SIGNAL) ....................................................574
Component Description ...........................................574
On Board Diagnostic Logic......................................574
Possible Cause........................................................574
DTC Confirmation Procedure..................................574
Wiring Diagram........................................................575
Diagnostic Procedure ..............................................576
DTC P1490 VACUUM CUT VALVE BYPASS
VALVE (CIRCUIT)........................................................577
Description...............................................................577
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CONTENTS (Cont’d)
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CONSULT-II Reference Value in Data Monitor
Mode........................................................................577
ECM Terminals and Reference Value.....................577
On Board Diagnosis Logic.......................................578
Possible Cause........................................................578
DTC Confirmation Procedure..................................578
Wiring Diagram........................................................579
Diagnostic Procedure ..............................................580
DTC P1491 VACUUM CUT VALVE BYPASS
VALVE..........................................................................583
Description...............................................................583
CONSULT-II Reference Value in Data Monitor
Mode........................................................................583
ECM Terminals and Reference Value.....................583
On Board Diagnosis Logic.......................................584
Possible Cause........................................................584
DTC Confirmation Procedure..................................584
Overall Function Check...........................................585
Wiring Diagram........................................................586
Diagnostic Procedure ..............................................587
DTC P1605 A/T DIAGNOSIS COMMUNICATION
LINE .............................................................................595
Component Description ...........................................595
On Board Diagnosis Logic.......................................595
Possible Cause........................................................595
DTC Confirmation Procedure..................................595
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH .......................................................................596
Component Description ...........................................596
CONSULT-II Reference Value in Data Monitor
Mode........................................................................596
ECM Terminals and Reference Value.....................596
On Board Diagnosis Logic.......................................596
Possible Cause........................................................596
DTC Confirmation Procedure..................................597
Overall Function Check...........................................598
Wiring Diagram........................................................599
Diagnostic Procedure ..............................................600
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS)...........................................................................603
Description...............................................................603
ECM Terminals and Reference Value.....................604
Wiring Diagram........................................................605
Diagnostic Procedure ..............................................606
INJECTOR ...................................................................609
Component Description ...........................................609
CONSULT-II Reference Value in Data Monitor
Mode........................................................................609
ECM Terminals and Reference Value.....................609
Wiring Diagram........................................................610
Diagnostic Procedure ..............................................611
START SIGNAL ...........................................................614
CONSULT-II Reference Value in Data Monitor
Mode........................................................................614
ECM Terminals and Reference Value.....................614
Wiring Diagram........................................................615
Diagnostic Procedure ..............................................616
FUEL PUMP .................................................................618
System Description..................................................618
Component Description ...........................................618
CONSULT-II Reference Value in Data Monitor
Mode........................................................................618
ECM Terminals and Reference Value.....................619
Wiring Diagram........................................................620
Diagnostic Procedure ..............................................621
POWER STEERING OIL PRESSURE SWITCH .........627
Component Description ...........................................627
CONSULT-II Reference Value in Data Monitor
Mode........................................................................627
ECM Terminals and Reference Value.....................627
Wiring Diagram........................................................628
Diagnostic Procedure ..............................................629
REFRIGERANT PRESSURE SENSOR ......................632
Description...............................................................632
ECM Terminals and Reference Value.....................632
Wiring Diagram........................................................633
Diagnostic Procedure ..............................................634
ELECTRICAL LOAD SIGNAL .....................................636
ECM Terminals and Reference Value.....................636
Wiring Diagram........................................................637
Diagnostic Procedure ..............................................639
MIL & DATA LINK CONNECTORS ............................642
Wiring Diagram........................................................642
SERVICE DATA AND SPECIFICATIONS (SDS) .......643
Fuel Pressure Regulator..........................................643
Idle Speed and Ignition Timing................................643
Mass Air Flow Sensor..............................................643
Engine Coolant Temperature Sensor......................643
Heated Oxygen Sensor 1 Heater (front) .................643
Fuel Pump ...............................................................643
IACV-AAC Valve......................................................643
Injector.....................................................................643
Resistor....................................................................643
Throttle Position Sensor..........................................644
Calculated Load Value.............................................644
Intake Air Temperature Sensor................................644
Heated Oxygen Sensor 2 Heater (rear)..................644
Crankshaft Position Sensor (REF) ..........................644
Fuel Tank Temperature Sensor ...............................644
Camshaft Position Sensor (PHASE) .......................644
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EC-7
IDX
Alphabetical & P No. Index for DTC
TROUBLE DIAGNOSIS — INDEX
Alphabetical & P No. Index for DTC
ALPHABETICAL INDEX FOR DTC
Items
(CONSULT-II screen terms)
Unable to access ECM — EC-117
ABSL PRES SEN/CIRC P0105 EC-158
AIR TEMP SEN/CIRC P0110 EC-160
A/T 1ST GR FNCTN P0731 AT-120
A/T 2ND GR FNCTN P0732 AT-126
A/T 3RD GR FNCTN P0733 AT-132
A/T 4TH GR FNCTN P0734 AT-138
A/T COMM LINE P0600*2 EC-434
A/T DIAG COMM LINE P1605 EC-595
A/T TCC S/V FNCTN P0744 AT-153
ATF TEMP SEN/CIRC P0710 AT-105
CAM PS/CIRC (PHS) P0340 EC-337
CLOSED LOOP-B1 P1148 EC-484
DTC*1 Reference page
NAEC0001
NAEC0001S01
CLOSED LOOP-B2 P1168 EC-484
CLOSED TP SW/CIRC P0510 EC-426
COOLANT T SEN/CIRC*3 P0115 EC-165
*COOLANT T SEN/CIRC P0125 EC-182
CPS/CIRC (POS) COG P1336 EC-510
CPS/CIRCUIT (POS) P0335 EC-329
CPS/CIRCUIT (REF) P1335 EC-503
CYL 1 MISFIRE P0301 EC-315
CYL 2 MISFIRE P0302 EC-315
CYL 3 MISFIRE P0303 EC-315
CYL 4 MISFIRE P0304 EC-315
CYL 5 MISFIRE P0305 EC-315
CYL 6 MISFIRE P0306 EC-315
ECM P0605 EC-438
ENGINE SPEED SIG P0725 AT-116
ENG OVER TEMP P0217 EC-309
ENG OVER TEMP P1217 LC-25
EVAP GROSS LEAK P0455 EC-389
EVAP PURG FLOW/MON P1447 EC-554
EVAP SYS PRES SEN P0450 EC-376
EVAP SMALL LEAK P0440 EC-347
EVAP VERY SMALL LEAK P1441 EC-519
EC-8
TROUBLE DIAGNOSIS — INDEX
Alphabetical & P No. Index for DTC (Cont’d)
Items
(CONSULT-II screen terms)
FUEL LEVL SEN/CIRC P0464 EC-408
FUEL LEVL SEN/CIRC P1464 EC-574
FUEL LEVEL SENSOR P0461 EC-406
FUEL LV SE (SLOSH) P0460 EC-402
FUEL SYS-LEAN/BK1 P0171 EC-289
FUEL SYS-LEAN/BK2 P0174 EC-289
FUEL SYS-RICH/BK1 P0172 EC-297
FUEL SYS-RICH/BK2 P0175 EC-297
FUEL TEMP SEN/CIRC P0180 EC-304
HO2S1 HTR (B1) P0135 EC-235
HO2S1 HTR (B2) P0155 EC-235
HO2S1 (B1) P0130 EC-187
HO2S1 (B1) P0131 EC-197
HO2S1 (B1) P0132 EC-205
HO2S1 (B1) P0133 EC-213
DTC*1 Reference page
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HO2S1 (B1) P0134 EC-226
HO2S1 (B2) P0150 EC-187
HO2S1 (B2) P0151 EC-197
HO2S1 (B2) P0152 EC-205
HO2S1 (B2) P0153 EC-213
HO2S1 (B2) P0154 EC-226
HO2S2 (B1) P0137 EC-242
HO2S2 (B1) P0138 EC-252
HO2S2 (B1) P0139 EC-262
HO2S2 (B1) P0140 EC-272
HO2S2 (B2) P0157 EC-242
HO2S2 (B2) P0158 EC-252
HO2S2 (B2) P0159 EC-262
HO2S2 (B2) P0160 EC-272
HO2S2 HTR (B1) P0141 EC-281
HO2S2 HTR (B2) P0161 EC-281
IACV/AAC VLV/CIRC P0505 EC-417
TF
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IGN SIGNAL-PRIMARY P1320 EC-492
INTK TIM S/CIRC-B1 P1140 EC-475
INTK TIM S/CIRC-B2 P1145 EC-475
INT/V TIM CONT-B1 P1110 EC-440
INT/V TIM CONT-B2 P1135 EC-440
EC-9
SC
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IDX
TROUBLE DIAGNOSIS — INDEX
Alphabetical & P No. Index for DTC (Cont’d)
Items
(CONSULT-II screen terms)
INT/V TIM V/CIR-B1 P1111 EC-445
INT/V TIM V/CIR-B2 P1136 EC-445
KNOCK SEN/CIRC-B1 P0325*2 EC-323
L/PRES SOL/CIRC P0745 AT-162
MAF SEN/CIRCUIT*3 P0100 EC-150
MULTI CYL MISFIRE P0300 EC-315
NATS MALFUNCTION P1610 - P1615*2 EL-328
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.
O/R CLTCH SOL/CIRC P1760 AT-185
P-N POS SW/CIRCUIT P1706 EC-596
PNP SW/CIRC P0705 AT-99
PURG VOLUME CONT/V P0443 EC-362
PURG VOLUME CONT/V P1444 EC-534
SFT SOL A/CIRC*3 P0750 AT-168
DTC*1 Reference page
P0000 —
SFT SOL B/CIRC*3 P0755 AT-172
SWIRL CONT SOL/V P1130 EC-452
SWL CON VC SW/CIRC P1165 EC-486
TCC SOLENOID/CIRC P0740 AT-148
TP SEN/CIRC A/T*3 P1705 AT-176
TRTL POS SEN/CIRC*3 P0120 EC-170
TW CATALYST SYS-B1 P0420 EC-342
TW CATALYST SYS-B2 P0430 EC-342
VC CUT/V BYPASS/V P1491 EC-583
VC/V BYPASS/V P1490 EC-577
VEH SPEED SEN/CIRC*4 P0500 EC-412
VEH SPD SEN/CIR A/T*4 P0720 AT-111
VENT CONTROL VALVE P0446 EC-369
VENT CONTROL VALVE P1446 EC-546
VENT CONTROL VALVE P1448 EC-565
*1: 1st trip DTC No. is the same as DTC No.
*2: This DTC is displayed with CONSULT-II only.
*3: When the fail-safe operation occurs, the MIL illuminates.
*4: The MIL illuminates when both the “Revolution sensor signal” and the “Vehicle speed sensor signal” meet the fail-safe condition at
the same time.
NOTE:
I Regarding R50 models, “-B1” and “BK1” indicate right bank and “-B2” and “BK2” indicate left bank.
I Bank 1 (-B1 or BK1) includes No. 1 cylinder.
EC-10
TROUBLE DIAGNOSIS — INDEX
Alphabetical & P No. Index for DTC (Cont’d)
P NO. INDEX FOR DTC
DTC*1
— Unable to access ECM EC-117
P0000
P0100 MAF SEN/CIRCUIT*3 EC-150
P0105 ABSL PRES SEN/CIRC EC-158
P0110 AIR TEMP SEN/CIRC EC-160
P0115 COOLANT T SEN/CIRC*3 EC-165
P0120 THRTL POS SEN/CIRC*3 EC-170
P0125 *COOLANT T SEN/CIRC EC-182
P0130 HO2S1 (B1) EC-187
P0131 HO2S1 (B1) EC-197
P0132 HO2S1 (B1) EC-205
P0133 HO2S1 (B1) EC-213
P0134 HO2S1 (B1) EC-226
(CONSULT-II screen terms)
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.
Items
Reference page
—
=NAEC0001S02
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P0135 HO2S1 HTR (B1) EC-235
P0137 HO2S2 (B1) EC-242
P0138 HO2S2 (B1) EC-252
P0139 HO2S2 (B1) EC-262
P0140 HO2S2 (B1) EC-272
P0141 HO2S2 HTR (B1) EC-281
P0150 HO2S1 (B2) EC-187
P0151 HO2S1 (B2) EC-197
P0152 HO2S1 (B2) EC-205
P0153 HO2S1 (B2) EC-213
P0154 HO2S1 (B2) EC-226
P0155 HO2S1 HTR (B2) EC-235
P0157 HO2S2 (B2) EC-242
P0158 HO2S2 (B2) EC-252
P0159 HO2S2 (B2) EC-262
P0160 HO2S2 (B2) EC-272
P0161 HO2S2 HTR (B2) EC-281
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P0171 FUEL SYS-LEAN/BK1 EC-289
P0172 FUEL SYS-RICH/BK1 EC-297
P0174 FUEL SYS-LEAN/BK2 EC-289
P0175 FUEL SYS-RICH/BK2 EC-297
P0180 FUEL TEMP SEN/CIRC EC-304
EC-11
SC
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TROUBLE DIAGNOSIS — INDEX
Alphabetical & P No. Index for DTC (Cont’d)
DTC*1
P0217 ENG OVER TEMP EC-309
P0300 MULTI CYL MISFIRE EC-315
P0301 CYL 1 MISFIRE EC-315
P0302 CYL 2 MISFIRE EC-315
P0303 CYL 3 MISFIRE EC-315
P0304 CYL 4 MISFIRE EC-315
P0305 CYL 5 MISFIRE EC-315
P0306 CYL 6 MISFIRE EC-315
P0325*2 KNOCK SEN/CIRC-B1 EC-323
P0335 CPS/CIRCUIT (POS) EC-329
P0340 CAM PS/CIRC (PHS) EC-337
P0420 TW CATALYST SYS-B1 EC-342
P0430 TW CATALYST SYS-B2 EC-342
P0440 EVAP SMALL LEAK EC-347
P0443 PURG VOLUME CONT/V EC-362
(CONSULT-II screen terms)
Items
Reference page
P0446 VENT CONTROL VALVE EC-369
P0450 EVAP SYS PRES SEN EC-376
P0455 EVAP GROSS LEAK EC-389
P0460 FUEL LV SE (SLOSH) EC-402
P0461 FUEL LEVEL SENSOR EC-406
P0464 FUEL LEVL SEN/CIRC EC-408
P0500 VEH SPEED SEN/CIRC*4 EC-412
P0505 IACV/AAC VLV/CIRC EC-417
P0510 CLOSED TP SW/CIRC EC-426
P0600*2 A/T COMM LINE EC-434
P0605 ECM EC-438
P0705 PNP SW/CIRC AT-99
P0710 ATF TEMP SEN/CIRC AT-105
P0720 VEH SPD SEN/CIR A/T*4 AT-111
P0725 ENGINE SPEED SIG AT-116
P0731 A/T 1ST GR FNCTN AT-120
P0732 A/T 2ND GR FNCTN AT-126
P0733 A/T 3RD GR FNCTN AT-132
P0734 A/T 4TH GR FNCTN AT-138
P0740 TCC SOLENOID/CIRC AT-148
P0744 A/T TCC S/V FNCTN AT-153
P0745 L/PRESS SOL/CIRC AT-162
EC-12
TROUBLE DIAGNOSIS — INDEX
Alphabetical & P No. Index for DTC (Cont’d)
DTC*1
P0750 SFT SOL A/CIRC*3 AT-168
P0755 SFT SOL B/CIRC*3 AT-172
P1110 INT/V TIM CONT-B1 EC-440
P1111 INT/V TIM V/CIR-B1 EC-445
P1130 SWIRL CONT SOL/V EC-452
P1135 INT/V TIM CONT-B2 EC-440
P1136 INT/V TIM V/CIR-B2 EC-445
P1140 INTK TIM S/CIRC-B1 EC-475
P1145 INTK TIM S/CIRC-B2 EC-475
P1148 CLOSED LOOP-B1 EC-484
P1165 SWL CON VC SW/CIRC EC-486
P1168 CLOSED LOOP-B2 EC-484
P1217 ENG OVER TEMP LC-25
P1320 IGN SIGNAL-PRIMARY EC-492
P1335 CPS/CIRCUIT (REF) EC-503
(CONSULT-II screen terms)
Items
Reference page
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P1336 CPS/CIRC (POS) COG EC-510
P1441 EVAP VERY SMALL LEAK EC-519
P1444 PURG VOLUME CONT/V EC-534
P1446 VENT CONTROL VALVE EC-546
P1447 EVAP PURG FLOW/MON EC-554
P1448 VENT CONTROL VALVE EC-565
P1464 FUEL LEVEL SEN/CIRC EC-574
P1490 VC/V BYPASS/V EC-577
P1491 VC CUT/V BYPASS/V EC-583
P1605 A/T DIAG COMM LINE EC-595
P1610 - P1615*2 NATS MALFUNCTION EL-328
P1705 TP SEN/CIRC A/T*3 AT-176
P1706 P-N POS SW/CIRCUIT EC-596
P1760 O/R CLTCH SOL/CIRC AT-185
*1: 1st trip DTC No. is the same as DTC No.
*2: This DTC is displayed with CONSULT-II only.
*3: When the fail-safe operation occurs, the MIL illuminates.
*4: The MIL illuminates when both the “Revolution sensor signal” and the “Vehicle speed sensor signal” meet the fail-safe condition at
the same time.
NOTE:
I Regarding R50 models, “-B1” and “BK1” indicate right bank and “-B2” and “BK2” indicate left bank.
I Bank 1 (-B1 or BK1) includes No. 1 cylinder.
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EC-13
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IDX
PRECAUTIONS
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
Supplemental Restraint System (SRS) “AIR
BAG” and “SEAT BELT PRE-TENSIONER”
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL R50 is as follows:
I For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steering wheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt
pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
I For a side collision
The Supplemental Restraint System consists of side air bag module (located in the outer side of front seat),
satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision), wiring harness,
warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
I To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized NISSAN dealer.
I Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, refer to RS section.
I Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified with yellow harness connector (and with
yellow harness protector or yellow insulation tape before the harness connectors).
NAEC0002
Precautions for On Board Diagnostic (OBD)
System of Engine and A/T
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
I Be sure to turn the ignition switch OFF and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc.
will cause the MIL to light up.
I Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
I Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to EL-9, “HARNESS
CONNECTOR (SLIDE-LOCKING TYPE)”.
I Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MIL to light up due to the short circuit.
I Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the fuel injection system, etc.
I Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
NAEC0003
EC-14
PRECAUTIONS
Engine Fuel & Emission Control System
Engine Fuel & Emission Control System
NAEC0004
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EC-15
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SEF952RE
IDX
Precautions
PRECAUTIONS
SEF289H
SEF908W
Precautions
NAEC0005
I Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect negative battery terminal. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if
ignition switch is turned off.
I When connecting ECM harness connector, fasten it
securely with a lever as far as it will go as shown at left.
I When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
SEF291H
MEF040D
SEF217U
I Before replacing ECM, perform “ECM Terminals and Ref-
erence Value” inspection and make sure ECM functions
properly. Refer to EC-127.
I After performing each TROUBLE DIAGNOSIS, perform
“DTC Confirmation Procedure” or “Overall Function
Check”.
The DTC should not be displayed in the “DTC Confirmation Procedure” if the repair is completed. The “Overall
Function Check” should be a good result if the repair is
completed.
EC-16
PRECAUTIONS
Precautions (Cont’d)
SEF348N
I When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
I Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than the ECM
terminals, such as the ground.
I Regarding model R50, “-B1” indicates the right bank and
“-B2” indicates the left bank as shown in the figure.
I Bank 1 includes No. 1 cylinder.
GI
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SEF099WB
Wiring Diagrams and Trouble Diagnosis
When you read Wiring diagrams, refer to the following:
I GI-11, “HOW TO READ WIRING DIAGRAMS”
I EL-12, “POWER SUPPLY ROUTING” for power distribution circuit
When you perform trouble diagnosis, refer to the following:
I GI-35, “HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES”
I GI-24, “HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT”
PD
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NAEC0006
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EC-17
EL
IDX
Special Service Tools
PREPARATION
Special Service Tools
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
KV10117100
(J36471-A)
Front heated oxygen
sensor wrench
Rear heated oxygen
sensor wrench
(J44321)
Fuel pressure adapter
and gauge kit
Description
Loosening or tightening front and rear heated oxygen sensors with 22 mm (0.87 in) hexagon nut
NT379
Checking fuel pressure with pressure gauge
SEF326Z
Commercial Service Tools
Tool name
(Kent-Moore No.)
Description
NAEC0007
NAEC0008
Leak detector
(J41416)
EVAP service port
adapter
(J41413-OBD)
Fuel filler cap adapter
Locating the EVAP leak
NT703
Applying positive pressure through EVAP service
port
NT704
Checking fuel tank vacuum relief valve opening
pressure
NT653
EC-18
PREPARATION
Commercial Service Tools (Cont’d)
Tool name
(Kent-Moore No.)
Socket wrench
Oxygen sensor thread
cleaner
(J-43897-18)
(J-43897-12)
Anti-seize lubricant (Per-
TM
matex
equivalent meeting MIL
specification MIL-A-907)
133AR or
Description
NT705
NT828
Removing and installing engine coolant temperature sensor
Reconditioning the exhaust system threads before
installing a new oxygen sensor. Use with antiseize lubricant shown below.
a: J-43897-18 18 mm diameter with pitch 1.5
mm, for Zirconia Oxygen Sensor
b: J-43897-12 12 mm diameter with pitch 1.25
mm, for Titania Oxygen Sensor
Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
GI
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NT779
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EC-19
SC
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IDX
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Engine Control Component Parts Location
Engine Control Component Parts Location
NAEC0009
EC-20
SEF952Z
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Engine Control Component Parts Location (Cont’d)
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EC-21
HA
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SEF034Z
IDX
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Engine Control Component Parts Location (Cont’d)
EC-22
SEF584Z
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Engine Control Component Parts Location (Cont’d)
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EC-23
HA
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SEF036Z
IDX
Circuit Diagram
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Circuit Diagram
MODELS WITH SMART C/U — PREVIOUS
NAEC0010
NAEC0010S01
EC-24
MEC316D
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Circuit Diagram (Cont’d)
MODELS WITH SMART C/U — NEW
NAEC0010S02
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EC-25
SC
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MEC391D
IDX
System Diagram
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
System Diagram
NAEC0011
EC-26
SEC306C
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Vacuum Hose Drawing
Vacuum Hose Drawing
Refer to “System Diagram”, EC-26 for Vacuum Control System.
NAEC0012
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EC-27
SEF953Z
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IDX
System Chart
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Input (Sensor) ECM Function Output (Actuator)
I Camshaft position sensor (PHASE)
I Crankshaft position sensor (REF)
I Mass air flow sensor
I Engine coolant temperature sensor
I Heated oxygen sensor 1 (front)
I Ignition switch
I Throttle position sensor
I Closed throttle position switch *3
I Park/neutral position (PNP) switch
I Air conditioner switch
I Knock sensor
I Intake air temperature sensor
I Absolute pressure sensor
I EVAP control system pressure sensor *1
I Battery voltage
I Power steering oil pressure switch
I Vehicle speed sensor
I Fuel tank temperature sensor *1
I Crankshaft position sensor (POS)
I Heated oxygen sensor 2 (rear)*2
I TCM (Transmission control module)
I Refrigerant pressure sensor
I Electrical load
I Fuel level sensor*1
System Chart
Fuel injection & mixture ratio control Injectors
Electronic ignition system Power transistor
Idle air control system IACV-AAC valve
Fuel pump control Fuel pump relay
On board diagnostic system MIL (On the instrument panel)
Swirl control valve control
Power valve control VIAS control solenoid valve
Heated oxygen sensor 1 heater (front) con-
trol
Heated oxygen sensor 2 heater (rear) control
EVAP canister purge flow control
Air conditioning cut control Air conditioner relay
ON BOARD DIAGNOSIS for EVAP system
Swirl control valve control solenoid
valve
Heated oxygen sensor 1 heater
(front)
Heated oxygen sensor 2 heater
(rear)
EVAP canister purge volume control solenoid valve
I EVAP canister vent control valve
I Vacuum cut valve bypass valve
NAEC0013
*1: These sensors are not used to control the engine system. They are used only for the on board diagnosis.
*2: This sensor is not used to control the engine system under normal conditions.
*3: This switch will operate in place of the throttle position sensor to control EVAP parts if the sensor malfunctions.
EC-28
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
Multiport Fuel Injection (MFI) System
Multiport Fuel Injection (MFI) System
DESCRIPTION
Input/Output Signal Chart
Sensor Input Signal to ECM
Crankshaft position sensor (POS) Engine speed (POS signal)
Crankshaft position sensor (REF) Engine speed (REF signal)
Camshaft position sensor (PHASE) Piston position
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 (front) Density of oxygen in exhaust gas
Throttle position sensor
Park/neutral position (PNP) switch Gear position
Vehicle speed sensor Vehicle speed
Ignition switch Start signal
Air conditioner switch Air conditioner operation
Knock sensor Engine knocking condition
Throttle position
Throttle valve idle position
ECM func-
tion
Fuel injection & mixture ratio
control
Injectors
Actuator
NAEC0014
NAEC0014S01
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Battery Battery voltage
Absolute pressure sensor Ambient air barometric pressure
Power steering oil pressure switch Power steering operation
Heated oxygen sensor 2 (rear)* Density of oxygen in exhaust gas
*: Under normal conditions, this sensor is not for engine control operation.
Basic Multiport Fuel Injection System
NAEC0014S02
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
Various Fuel Injection Increase/Decrease Compensation
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In addition, the amount of fuel injected is compensated to improve engine performance under various operating conditions as listed below.
<Fuel increase>
I During warm-up
I When starting the engine
I During acceleration
I Hot-engine operation
I When selector lever is changed from “N” to “D”
I High-load, high-speed operation
<Fuel decrease>
I During deceleration
I During high engine speed operation
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
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IDX
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
Multiport Fuel Injection (MFI) System (Cont’d)
Mixture Ratio Feedback Control (Closed loop control)
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SEF336WA
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control. The warm-up three way catalyst can then better reduce CO, HC and NOx emissions. This system uses
a heated oxygen sensor 1 (front) in the exhaust manifold to monitor if the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the
heated oxygen sensor 1 (front) , refer to EC-187. This maintains the mixture ratio within the range of stoichiometric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 (rear) is located downstream of the warm-up three way catalyst. Even if the switching characteristics of the heated oxygen sensor 1 (front) shift, the air-fuel ratio is controlled to stoichiometric
by the signal from the heated oxygen sensor 2 (rear).
Open Loop Control
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The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
I Deceleration and acceleration
I High-load, high-speed operation
I Malfunction of heated oxygen sensor 1 (front) or its circuit
I Insufficient activation of heated oxygen sensor 1 (front) at low engine coolant temperature
I High engine coolant temperature
I During warm-up
I After shifting from “N” to “D”
I When starting the engine
Mixture Ratio Self-learning Control
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The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxygen sensor 1 (front). This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio
as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic changes during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This
is then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from the heated oxygen sensor 1 (front) indicates whether the mixture ratio is RICH or LEAN
compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is
rich, and an increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
EC-30