ACCELERATOR CONTROL, FUEL &
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CONTENTS
PREPARATION ...............................................................2
Special Service Tool ....................................................2
Commercial Service Tools ...........................................2
ACCELERATOR CONTROL SYSTEM...........................3
Removal and Installation.............................................3
Adjusting Accelerator Wire ..........................................3
FUEL SYSTEM................................................................5
Removal and Installation.............................................5
Fuel Tank .....................................................................6
EXHAUST SYSTEMS
SECTION
REMOVAL
INSTALLATION
Fuel Pump, Fuel Level Sensor Unit and Fuel
Filter.............................................................................7
REMOVAL
INSTALLATION
EXHAUST SYSTEM ......................................................11
Removal and Installation...........................................11
.................................................................6
..........................................................6
.................................................................7
........................................................10
FE
GI
MA
EM
LC
EC
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
Special Service Tool
PREPARATION
EXIT
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Special Service Tool
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
KV10114400
(J-38365)
Heated oxygen sensor
wrench
Description
Loosening or tightening front and rear
heated oxygen sensors
a: 22 mm (0.87 in)
NT636
Commercial Service Tools
Tool number
(Kent-Moore No.)
Tool name
Description
NFFE0001
NFFE0008
(J-43897-18)
(J-43897-12)
Oxygen sensor thread
cleaner
Anti-seize lubricant
(Permatex 133AR or
equivalent meeting MIL
specification MIL-A-
907)
Reconditioning the exhaust system threads
before installing a new oxygen sensor (Use
with anti-seize lubricant shown below.)
a: J-43897-18 (18 mm dia.) for zirconia
oxygen sensor
b: J-43897-12 (12 mm dia.) for titania
oxygen sensor
AEM488
Lubricating oxygen sensor thread cleaning
tool when reconditioning exhaust system
threads
AEM489
FE-2
ACCELERATOR CONTROL SYSTEM
Removal and Installation
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Removal and Installation
CAUTION:
I When removing accelerator wire, make a mark to indicate lock nut’s initial position.
I Check that throttle valve opens fully when accelerator pedal is fully depressed. Also check that it
returns to idle position when pedal is released.
I Check accelerator control parts for improper contact with any adjacent parts.
I When connecting accelerator wire, be careful not to twist or scratch wire.
NFFE0002
GI
MA
EM
LC
EC
CL
MT
SEF793W
SFE529AA
Adjusting Accelerator Wire
CAUTION:
I Make sure the ASCD wire is not pulling the throttle drum.
I For ASCD wire adjustment, refer to EL-215, “AUTOMATIC
SPEED CONTROL DEVICE (ASCD)”.
1. Remove the vacuum hose connected to the throttle opener.
2. Connect suitable vacuum hose to vacuum pump as shown left.
3. Apply vacuum [more than −40.0 kPa (−300 mmHg, −11.81
inHg)] until the throttle drum becomes free from the rod of the
throttle opener.
Make sure that there is clearance between the throttle
NFFE0003
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
FE-3
Adjusting Accelerator Wire (Cont’d)
ACCELERATOR CONTROL SYSTEM
drum and rod.
If NG, refer to EC-113, “Basic Inspection”.
If OK, go to following step.
4. Loosen lock nut.
5. Tighten accelerator adjusting nut until throttle drum starts to
move.
6. From that position, turn back adjusting nut 1.5 to 2 turns, and
secure lock nut.
7. Release vacuum from the throttle opener.
8. Remove vacuum pump and vacuum hose from the throttle
opener.
9. Reinstall the original vacuum hose to the throttle opener
securely.
SFE248AB
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FE-4