Nilfisk-ALTO NEPTUNE 8 User Manual

NEPTUNE 5 NEPTUNE 7 NEPTUNE 8
english
deutsch Betriebsanleitung ...................................... 19-36
français Notice d’utilisation ....................................37-54
nederlands Gebruiksaanwijzing ..................................55-72
italiano Istruzioni sull’uso ......................................73-90
norsk Driftsinstruks ........................................... 91-108
svensk Bruksanvisning .....................................109-126
dansk Driftsvejledning .....................................127-144
suomi Käyttöohje ..............................................145-162
slovensći Navodilo za uporabo ...............................163-180
hrvatski Uputstvo za rad .......................................181-198
slovenský Prevádzkový návod..................................199-216
český Provozní návod ........................................217-234
polski Instrukcja obsługi ....................................235-252
magyar Kezelési utasítás .....................................253-270
русский Руководство по эксплуатации ...............271-288
español Instrucciones de manejo ......................289-306
Operating Instructions ................................1-18
português Instruções de operação ........................307-324
ελληνικά Οδηγίες λειτουργίας ..............................325-342
türkçe Ýþletme kýlavuzu .....................................343-360
301002099 - 2005-01-10
NEPTUNE 5 / 7 / 8
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psi
bar
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Contents
Symbols used to mark
instructions
1 Important safety
instructions
NEPTUNE 5 / 7 / 8
english
............................................................................................2
............................................................................................2
2 Description
3 Before starting the cleaner
4 Control / Operation
5 Applications and methods
6 After using the cleaner
2.1 Purpose ................................................................................4
2.2 Operating elements ..............................................................5
3.1 Transport and assembly .......................................................5
3.2 Set the brake ........................................................................5
3.3 Install Crank handle for high pressure hose reel/cord reel ...6
3.4 Fill up detergent tanks ..........................................................6
3.5 Fill up tank for Nilfisk-Alto AntiStone (Anti-Scale) ................6
3.6 Adjusting the Nilfisk-Alto AntiStone (Anti-Scale) device .......6
3.7 Fill up fuel tank .....................................................................7
3.8 Connecting the high pressure hose ......................................7
3.9 Connecting the water supply ................................................7
3.10 Electrical connection ............................................................8
3.11 Antifreeze - before first use ..................................................8
4.1 Connections .........................................................................8
4.2 Switching on the cleaner ......................................................9
4.3 Pressure regulation (Tornado Lance) ...................................9
4.4 Pressure regulation (VarioPress Gun)1) ..............................10
4.5 Using cleaning agents ........................................................10
5.1 Techniques .........................................................................10
5.2 Some typical cleaning tasks ...............................................11
6.1 Switching off the cleaner ....................................................13
6.2 Disconnecting supply lines .................................................13
6.3 Rolling up the electrical lead and storing accessories .......13
6.4 Storing the cleaner (below 0°C (32°F / Freezing) ...............13
7 Maintenance
8 Troubleshooting
9 Further information
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Options / model variants
7.1 Maintenance Schedule .......................................................14
7.2 Maintenance work ..............................................................14
8.1 Indications on Display ........................................................16
8.2 Indication lights on control panel ........................................17
8.3 Other Faults ........................................................................17
9.1 Recycling the cleaner .........................................................17
9.2 Warranty .............................................................................18
9.3 Technical data ....................................................................18
9.4 EU Declaration of Conformity .............................................18
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Symbols used to mark instructions
Before using the
high-pressure cleaner, be sure to also read the
enclosed operat-
ing instructions and keep them within reach at all times.
Safety instructions
in these operating
instructions which
must be observed
to prevent risks to persons are marked with this danger symbol.
This symbol is used to
mark safety instruc-
tions that must be
observed to prevent
damage to the machine
and its performance.
This indi­cates tips
and instructions
to simplify work
a n d to ensure safe opera-
tion.
Operations
marked with this symbol should only be carried
out by Nilfisk-
Alto Service
Technicians.
1 Important safety instructions
For your own safety
The high-pressure cleaner should only be used by authorized per­sons who have been instructed in its use.
Although extremely easy to operate, children should not be allowed to use the cleaner.
General
Use of the high-pressure cleaner is subject to the applicable local regulations. Besides the operating instruc­tions and the binding accident prevention regulations valid in the country of use, observe rec­ognized regulations for safety and proper use. Do not use any unsafe work techniques.
Transport
Transport of the high-pressure cleaner is easy on its large wheels.
For safe transport in and on ve­hicles we recommend preventing the equipment from sliding and tilting. Secure it with tie-downs and apply the parking brake on the castor wheel.
For transport at temperatures around or below freezing 0°C (32°F), anti-freeze should be drawn into the pump beforehand (see chapter 6).
Before starting the cleaner
If your 3-phase cleaner was supplied without a plug, have it fi tted with a suitable 3-phase plug with ground, by a qualifi ed electrician.
Before use, check that the high­pressure cleaner is safe and in proper condition.
Regularly check whether the power cord is damaged or shows signs of ageing. Use the high-pressure cleaner only when the power cord is in a safe condition. (risk of electric shock using damaged cord!).
Check the rated voltage of the high-pressure cleaner before connecting it to the mains power supply. Ensure that the voltage shown on the rating plate cor­responds to the voltage of the power supply. We strongly recommend that the power supply to the high pres­sure cleaner be connected via a residual current circuit breaker. This device stops the supply of electricity if the leakage current to the ground exceeds 30 mA for 30 ms or it has an ground tester circuit.
Please observe the regulations and provisions applicable in your area. Before putting the high­pressure cleaner into service, carry out a visual check of all the major components.
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CAUTION! High-pressure water jets can be dangerous if misused. The jet must not be directed at persons, animals, live electri­cal equipment or the cleaner itself. Wear appropriate protective clothing and eye protection.
Do not direct the jet towards yourself or towards other per­sons in order to clean clothes or footwear.
During operation of the cleaner, recoil forces are produced at the gunvalve and spray lance and, when the spray lance is held at an angle, a torque is also created. The gunvalve and spray lance­must therefore be held fi rmly in both hands.
Do not use the cleaner when other people without protective clothing are in the working area.
Check that cleaning will not result in dangerous substances (e.g. asbestos, oil) being washed off the object to be cleaned and harming the environment.
Do not clean delicate parts made of rubber, fabric, etc. with the 0° jet. Keep some distance between high pressure nozzle and surface in order to prevent the surface from damage.
Do not use the high-pressure hose for lifting loads.
NOTE! The maximum permissible work­ing pressure and temperature are printed on the high-pressure hose.
Do not use the cleaner if the power cord or high-pressure hose is damaged.
Store the cleaner where
it will not be exposed
to frost!
Never operate the cleaner with­out water. Even brief shortages of water result in severe damage to the pump seals.
Operation
Keep cabinet and service door closed during operation.
CAUTION! Unsuitable extension cords can represent a source of danger. Always unwind cord from the reels completely to prevent the power cord over­heating.
Connectors and couplings of extension cords must be water­tight.
Extension cords are not recom­mended, however if necessaray refer to the following recommen­dations:
Cord length m
up to 20 m (US: 30 ft) (US: 50 ft) (US: 75 ft)
20 to 50 m
Cross section
up to16 A up to 25 A
ø1.5mm² 14 gauge 12 gauge 10 gauge
ø2.5mm² ø4.0mm²
ø2.5mm² 12 gauge 10 gauge not recom­mended
Do not damage the power cord (e.g. by driving over it, pulling or crushing it).
Disconnect the power cord by grasping the plug only (do not pull or tug the power cord).
CAUTION!
Unsuitable fuels (e.g. gasoline) must not be used as they can explode and catch fi re.
with Bio-Diesel (DIN 51606). However, our experience has shown that the fuel quality is often outside the recognized standards. An organic product like Bio-Diesel can be affected by long-term storage (e.g. over the winter), extreme temperatures, or improper transportation. When the condition of the fuel is outside the standards, trouble may occur which cannot be covered by the Warranty.
If the machine is to be oper­ated at fuel stations or in other potentially hazardous areas, the machine may only be employed outside the hazard areas defi ned in the German „Technical Guide­lines for Infl ammable Fluids“ ap­plicable at the point of use due to the potential explosion hazard posed by the burner.
If the machine is to be operated indoors, the local building regu­lations must be observed for the discharge of the exhaust fumes into the atmosphere. Ensure an adequate supply of fresh air.
If the machine is to be con­nected to a fl ue gas stack, then local building regulations must be observed. We will be glad to pro­vide tips for connection systems, on request.
CAUTION! Do not touch or cover the ex­haust. Risk of burns and fi re.
Electrical equipment
CAUTION! Never spray electrical equip­ment with water: risk of elect­trical shock and short-circuit.
english
Ensure adequate air circulation. Do not cover the cleaner or oper­ate it in inadequately ventilated rooms!
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Options / model variants
Use clean fuel only, free of moisture and contamination. Contact your dealer for fuel source and type recommenda­tions.
This machine can be used
The cleaner may only be con­nected to a correctly installed plug socket.
Switching on the cleaner may cause voltage fl uctuations. Voltage fl uctuations should not occur if the impedance at the transfer point is less than 0.15 If in doubt ask your local electric-
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ity supplier.
Maintenance and repair
CAUTION! Always remove the plug from the power supply before clea­ning or carrying out mainte­nance work on the cleaner.
Carry out only the maintenance operations described in the op­erating instructions. Use only original Nilfi sk-Alto spare parts. Do not make any technical modifi cations to the high-pres­sure cleaner.
Ensure that the machine is regularly serviced by authorized Nilfi sk-Alto dealers in accordance with the maintenace plan. Failure to do so will void the warranty.
CAUTION! High-pressure hoses, fi ttings and couplings are important for the safety of the cleaner. Use only high-pressure parts approved by the manufactu­rer!
The power cord must not differ from the version specifi ed by the manufacturer and may only be changed by an electrician. Please contact your local au­thorized Nilfi sk-Alto equipment distributor for all other mainte­nance or repair needs!
Testing
The cleaner conforms to the Ger­man „Guidelines for Liquid Spray Jet Devices“. The high-pressure cleaner must be subjected to a safety examination in accord­ance with the „Accident Preven­tion Regulations for Working with Liquid Spray Jet Devices“ as required, but at least every 12 months, by an authorised inspector.
After all repairs or modifica­tions to electrical equipment, the protective conductor resist­ance, the insulation resistance and the leakage current must be measured. Furthermore, a visual inspection of the mains power lead, a voltage and current measurement and a function test must be carried out. Our after-
sales service technicians are at your disposal as authorised inspectors.
The complete „Accident Preven­tion Regulations for Working with Liquid Spray Jet Devices“ are available from the Carl Hey­manns Verlag KG, Luxemburger Strasse 449, 50939 Cologne or from the appropriate associa­tion of employers’ liability insur­ances.
The pressure-bearing parts of this high-pressure cleaner have been manufactured in accord­ance with § 9 of the German Pressure Vessels Ordinance and successfully subjected to a pressure test.
Unloader valve
Pump pressure is reduced by means of an "unloader valve" which returns water to the inlet side of the pump at a minimum pressure. The point at which this occurs is set and sealed at the factory and must not be adjusted.
2 Description
4
2.1 Purpose
This high-pressure cleaner has been designed for professional use in
– Agriculture – Industry – Transport industry – Automotive – Municipal Facilities – Janitorial – Construction – Food Industry
etc.
Chapter 5 describes the use of the high-pressure cleaner for various cleaning jobs.
Always use the cleaner as described in these operating instructions. Any other use may damage the cleaner or the sur­face to be cleaned or may result in severe injury to persons.
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NEPTUNE 5 / 7 / 8
2.2 Operating elements
See fold-out page at front of these operating instructions.
1 Spray lance 2 Spray lance storage 3 Control panel 4 Crank handle for High pressure hose reel
(Neptune ..X) Cord reel (Neptune ..X2) 5 Fuel level gauge 6 Tank fi ller for fuel 7 Receptacle for service
crane and lifting ring 8 Top cover release 9 Service door release
10 Crank handle for
High pressure hose reel
(Neptune ..X2) 11 High pressure hose connec-
tion for machines without
hose reel
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12 Main switch ON/OFF - cold
water/hot water
13 Display (Temperature or
Codes) 14 Temperature control 15 Low fuel indicator
16 Low Nilfi sk-Alto AntiStone
(Anti-Scale) indicator
17 Service interval due/expired 18 Pump oil low 19 Detergent metering knob 20 Pressure gauge 21 Power ON 22 Castor with parking brake 23 Water supply connection 24 Tank fi ller for anti-freeze 25 Tank fi ller for Nilfi sk-Alto
Anti-Scale 26 Canister for detergent B 27 High pressure hose reel
(Neptune ..X) 28 Power cord reel
(Neptune ..X2) 29 Tank fi ller for detergent A
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30 Grip for top cover
3 Before starting the cleaner
3.1 Transport and assembly
1. The safest way to lift the ma-
chine is to use a fork-lift truck The arrows in the illustration indicate the best places to position the fork.
2. It is also possible to lift the ma­chine by hand from the pallet. Due to the weight this work should be done by at least three persons.
CAUTION!
Do not hold the plastic tank to lift the machine as it could become detached from the frame.
The best places to hold the ma-
chine are
– on the handle – on the frame between the front
wheels and the guide rollers.
Every fuel-burning appliance, such as pressure washers, depends upon a proper mix of fuel and air (by weight) for proper combustion.
Therefore some adjustment of the air supply to the burner may be nec­essary to take account of altitude and the resulting air pressure. This is true whether your fuel is ‘Natural gas’, Propane or Diesel. Your Nilfi sk-Alto hot water pressure washer was thoroughly tested and adjusted for optimum performance before it left our factory. The factory is located at approximately 200m (650 ft) above sea level, and the combustion settings are optimal for that elevation.
If your location is higher than 1200m (3900 ft) above sea level, your burner may require re-ad­justment for proper performance and best fuel economy. Contact your Dealer or Nilfi sk-Alto for assistance.
3.2 Set the brake
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Options / model variants
1. Before using the cleaner for the fi rst time, check it carefully for any faults or damage.
2. Run the machine only when it is in perfect working condi­tion.
3. Set the brake.
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3.3 Install Crank handle for high pressure hose reel/cord reel
1. Pull cap of crank in arrow direc­tion.
2. Align tabs on crank with slot in axle.
3. Put crank on axle of high pres­sure hose reel/cord reel.
4. Fix crank by pushing the cap.
3.4 Fill up detergent tanks
3.5 Fill up tank for Nilfisk­Alto AntiStone (Anti­Scale) indicator
1. Fill up detergent tanks (A) and (B) with prediluted detergent.
Capacity see chapter 9.3 Techni-
cal Data
A
B
1. Fill up Nilfisk-Alto Anti-Stone (Anti-Scale)/water softener res­ervoir with the sample bottle provided. Nilfi sk-Alto AntiStone (Anti-Scale) prevents any depos­its of scale and acts at the same time as a corrosion inhibitor.
For compatibility reasons, use only the tested Nilfisk-Alto AntiStone (Anti-Scale) which is available as a six-pack of 1 liter bottles by ordering
part number 8466.
3.6 Adjusting the Nilfisk­Alto AntiStone (Anti­Scale) device
The Nilfi sk-Alto AntiStone device is set at the factory to a water hardness of class 2. Adjustment:
1. Open cabinet (A) and service
A
door (B).
2. Only on ..X2 models: remove
B
crank.
3. Measure the water hardness or ask your water supply company.
4. Set the adjusting knob to required position.
mg/l Grains
0-17 0-1
17-60 1,1-3,5 Slightly Hard 1 1-2
60-128 3,6-7,5 7-14 8,8-17,5 12,5-25,1 51-150
128-180 7,6-10,5 14-21 17,5-26,3 25,1-37,6 151-300 Hard 3 3-4
>180 >10,5 >21 >26,3 >37,6 >300 Very Hard 4 4
6
O
dH °e °f ppm Ca Description Setting
NEPTUNE 5 NEPTUNE 7/8
0-7 0-8,8 0-12,5 0-50
Soft 0 0
Moderately Hard
2 2-3
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Options / model variants
3.7 Fill up fuel tank
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With the machine cold, turned off and disconnected from power supply:
1. Fill fuel tank from a clean con­tainer with a fresh fuel (fuel oil EL, or Diesel oil DIN 51 603), or fuel type recommended by
your distributor. Bio-Diesel can be used, see notes in chapter 1. The fuel must be free from con­tamination. Tank capacity see chapter 9.3
3.8 Connecting the high
pressure hose
3.8.1 Machines with high
pressure hose reel
3.8.2 Machines without high
pressure hose reel
1)
Technical data. NOTE! At temperatures below 8°C (46°F), the fuel oil begins to so­lidify (paraffi n precipitation). This can lead to diffi culties in starting
B
C
A
the burner. Before the winter months it is recommended that a fuel conditioner/stabilizer be added (available from the fuel oil trade).
1. Connect the high pressure hose quick connector to the high pressure nipple (A) lo­cated at the hose reel axle.
2. Place the high pressure hose into the hose guide (B) and ritain it with the clip.
3. Release the brake (C) on the hose reel and wind up the high pressure hose.
1. Connect the high pressure hose quick connector to the high pressure nipple located at right rear of machine above chemical tank.
3.9 Connecting the water supply
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Options / model variants
1. Attach quick connect adapter found with Owners Manual to the water supply hose.
2. Rinse the water supply hose briefl y in order to prevent sand an other dirt particles entering into the machine.
3. Attach water supply hose with adapter to inlet quick connec­tor.
4. Open water supply faucet.
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A
B
C
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NOTE!
See chapter 9.3 Technical Data for required quantity of water and water pressure. In the case of poor water quality (sand, etc.), it is recommended that an inlet water fi lter be in­stalled.
Water supply hose should be a reinforced hose and have a minimum inside diameter of 3/4"
(19 mm).
3.10 Electrical connection
230V
400V
2 3 0
V
400V
400V
2 3 0
V
3.11 Antifreeze - before first use
400V
230V
CAUTION!
230 V / 400 V ?
(220 V / 440 V ?)
Some models have tha ability to be used on either 230 Volt or a 440 Volt power supply. On these models confi rm that the voltage selector switch is in the proper position to match the power supply. Otherwise damage to machines electrical components may occur.
The machine is fl ushed with anti­freeze at the factory to protect it
CAUTION!
When using a cord reel:
1. Release brake of the cord reel.
2. Unwind the cord completely.
CAUTION!
The cleaner should only be con­nected to a correctly installed electrical supply.
1. Observe safety instructions in chapter 1.
2. Insert the plug into the electri­cal socket.
against freezin; this mixture (ap­prox. 5 l) may be captured in a suitable container for reuse.
4 Control / Operation
4.1 Connections
4.1.1 Connecting the spray lance to the spray gun
NOTE!
Always remove any dirt from
the nipple before connecting the spray lance to the spray gun.
1. Pull the blue quick-release grip (A) of the spray gun for­wards and lock it by turning it to the left.
2. Insert the nipple of the spray lance (C) into the quick-re­lease connection and turn the blue quick-release grip to the right (B).
3. Pull the spray lance (or other accessory) forwards to check that it is securely attached to the spray gun.
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4.2 Switching on the cleaner
4.2.1 Cold water operation / Hot water operation (up to 100°C)
1. Turn the main switch to posi­tion
Control electronics accomplishes a self check. The Display shows for approx. 1 second „---“. The motor starts.
is ON.
2. Turn the main switch to posi­tion (hot water).
3. Select temperature.
4. Unlock the spray gun and squeeze trigger.
5. The oil burner will light.
6. Release trigger and lock the spray gun when not in use.
(cold water).
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4.2.2 Steam operation (over 100°C (212°F))
4.3 Pressure regulation
(Tornado Lance)
BAR
NOTE!
The cleaner switches off auto­matically twenty seconds after the spray gun has been closed. To start the cleaner again, squeeze the trigger and the machine will start automatically.
1. Open cabinet (and service door if desired - see chapter 3.6, Step 1+2).
2. Turn the twist grip on the safety control block all the way to the left (counter- clock wise-direction).
3. Turn the main switch to position
.
4. Select temperature (over 100°C (212°F)).
For special applications: replace the standard nozzle with the steam spray nozzle (accessory).
1. Turn the twist grip on the spray unit:
– High pressure = clockwise (+) for high pres-
sure
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Options / model variants
– Low pressure = counter-clockwise (–) for low
pressure.
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4.4 Pressure regulation (VarioPress Gun)
4.5 Using cleaning agents
1)
B
A
1%1%
3%
5%
3%
5%
ca. ca.
1. Turn the twist grip on the spray unit:
Water volume
(–) (+) min. max.
1. Select desired detergent (A) or (B) and amount by turning the knob to desired percent­age.
2. Spray the object to be cleaned.
3. Allow the cleaning agent to work, depending on the de­gree of soiling. Then rinse off with high pressure.
CAUTION! Never allow cleaning agent to dry on the surface to be cleaned. The surface may be damaged.
The percentage shown in the illustration are only approximate data. For special applications such as disinfection, the exact detergent concentration has to be deter­mined by using a graduated measuring container. For water outlet volume of the machine see chapter 9.3 technical data.
5 Applications and methods
5.1 Techniques
Effi cient high pressure cleaning is achieved by following a few guide­lines, combined with your own personal experience of specifi c clean­ing tasks. Accessories and detergents, when correctly chosen, can increase the effi ciency of your pressure washer. Here is some basic information about cleaning.
5.1.1 Soaking
10
Encrusted or thick layers of dirt can be loosened or softened up by a period of soaking. This is for example an ideal method within agricul­ture – for example, within pig sties. The ideal soaking method can be achieved by using foam or simple alkaline detergent. Let the product lie on the dirty surfaces for about 30 minutes before pressure washing. The result will be a much quicker high pressure cleaning process.
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5.1.2 Detergent and Foam
5.1.3 Temperature
5.1.4 Mechanical Effect
5.1.5 High Water Flow or High Pressure
Foam or detergent should be applied onto dry surfaces so that the chemical product is in direct contact with the dirt. Detergents are ap­plied from bottom to top, for example on a automobile bodywork, in order to avoid “super clean” areas, where the detergent may collect in higher concentrations and streams downwards. Let the detergent work for several minutes before rinsing before rinsing and never let it dry on the surface being cleaned.
Detergents are more effective at higher temperatures. Greases, oils and fats can be broken down more effectively at higher temperatures also. Proteins can be cleaned at temperatures of around 60°C (140°F). Oils and traffi c fi lm around 70°C (158°F), and grease can be cleaned at 80°-90°C (176-194°F).
In order to break down tough layers of dirt, additional mechanical effect may be required. Special lances and rotary or wash brushes offer this supplementary effect that cuts through dirt.
High pressure is not always the best solution and may also damage surfaces. The cleaning effect also depends upon water fl ow. Pres­sure levels of around 100 bar (1450 psi) may be suffi cient for vehicle cleaning (in association with hot water) and higher fl ow levels give the ability to rinse and fl ush away large amounts of dirt easily.
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5.2 Some typical cleaning tasks
5.2.1 Agriculture
Task Accessories Method
Stables Pig Pens, Sties
Cleaning of walls, floors and equip­ment
Disinfectant
Chemical Foam Injec­tors Foam lance Powerspeed lance Floor Cleaner
Detergents Universal Alkafoam
1. Soaking – apply foam to all surfaces (bottom to top) and wait for approx. 30 minutes.
2. Remove the dirt from surfaces with the high pressure lance or chosen accessory. Again, clean from bottom to top on vertical surfaces.
3. To fl ush away large quantities of dirt, change to low pressure mode and use the higher fl ow to push away the dirt.
4. Use recommended disinfectant products and methods to ensure hygiene. Apply DES 3000 disinfectant once
Disinfectant
the surfaces are perfectly clean.
DES 3000
Machinery Tractors ploughs etc.
Detergent injection Powerspeed lances Curved lances and un­derchassis washers Brushes
1. Apply detergent to vehicle or equipment surfaces in order to soften up dirt and grime. Apply from bottom to top.
2. Proceed with cleaning using the high pressure lance. Clean again from bottom to top. Use accessories to clean in diffi cult to reach places.
3. Clean fragile areas such as motors, rubber at lower pressure levels to avoid damage.
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5.2.2 Vehicle
Task Accessories Method
Vehicle bodywork Standard lance
Detergent injection Curved lances and un­derchassis washers brushes
1. Apply detergent to vehicle or equipment surfaces in order to soften up dirt and grime. Apply from bottom to top. In cases of particularly dirty vehicles, pre-spray with a product such as Allosil in order to remove traces of insects etc, then rinse at low pressure and apply normal car cleaning detergent. Let detergents settle
Detergents Aktive Shampoo Aktive Foam Sapphire Super Plus Aktive Wax Allosil RimTop
for 5 minutes before cleaning off. Metallic surfaces can be cleaned using RimTop.
2. Proceed with cleaning using the high pressure lance. Clean again from bottom to top. Use accessories to clean in diffi cult to reach places. Use brushes in order to add a mechanical cleaning effect. Short lances can help for cleaning of motors and wheel arches. Curved lances or undercarriage washers can be valuable for the cleaning of car underchassis and wheel arches.
3. Clean fragile areas such as motors, rubber at lower pressure levels to avoid damage.
4. Apply a liquid wax using the pressure washer in order to protect the bodywork from pollution.
5.2.3 Buildings and Equipment
Task Accessories Method
General surfaces
Metallic equipment
Foam injectors Stand­ard lance Curved lances Tank cleaning head
1. Apply thick foam over the surfaces to be cleaned. Apply on dry surfaces. Apply from top to bottom on vertical surfaces. Let the foam act for up to 30 minutes for the optimal effect.
2. Proceed with cleaning using the high pressure lance. Use applicable accessories. Use high pressure to
Detergents Intensive J25 Multi Combi Aktive Alkafoam
Disinfectant DES 3000
dislodge large amounts of incrusted dirt or grime. Use lower pressure and high water volume in order to rapidly fl ush away loose dirt and rinse surfaces.
3. Apply DES 3000 disinfectant once the surfaces are perfectly clean.
Areas covered by amounts of loose dirt, such as animal remains in slaughterhouses, can be removed by using high water fl ow to fl ush away the dirt to evacuation pits or drains. Tank cleaning heads can be used to clean barrels, vats, mixing tanks etc. Cleaning heads may be hydraulically or electrically powered and give the possibility for automatic cleaning without a constant user.
Rusted or dam­ages surfaces prior to treatment
Wet Sandblasting equipment
1. Connect the sandblasting lance to the pressure washer and place the suction tube in the sand.
2. Always wear protective equipment during sandblast­ing.
3. Spray the surfaces to be treated with the mix of water and sand. Rust, paint etc will be stripped off.
These are merely several examples of cleaning tasks that can be solved by a pressure washer in asso­ciation with accessories and detergents. Each cleaning task is different. Please consult your local dealer or Nilfi sk-Alto representative in order to discuss the best solution for your own cleaning tasks.
1)
12
Options / model variants
6 After using the cleaner
0
I
M
NEPTUNE 5 / 7 / 8
english
6.1 Switching off the cleaner
6.2 Disconnecting supply lines
6.3 Rolling up the electrical lead and storing accessories
1. Turn the main switch to posi-
tion „OFF“.
2. Turn off water supply at faucet.
3. Squeeze the spray gun trig­ger until the pressure has bled off.
1. Turn the main switch to posi-
tion „OFF“.
2. Turn off water supply at faucet.
3. Squeeze the spray gun trig­ger until the pressure has bled off.
4. Slide trigger lock to the locked position.
4. Slide trigger lock to the locked position.
5. Remove the water supply hose from the cleaner.
6. Remove power cord plug from the electrical supply.
Risk of tripping!
To prevent accidents, always carefully roll up the power cord.
Machines with hose and/or cord reel:
1. Wind up the power cord as il­lustrated with the plug located in the center of the cord reel.
2. Wind up the high pressure hose as illustrated.
3. Place the spray lance into the spray lance storage.
6.4 Storing the cleaner (below 0°C (32°F))
Store the cleaner in a dry heated location to protect against freez­ing or protect per below instruc­tions:
squeeze and release the trig­ger two or three times.
7. The machine is protected against freezing when anti­freeze mixture emerges from
1. Remove the water supply hose from the cleaner.
2. Remove the spray lance.
3. Switch on the cleaner with the
A
main switch in position .
4. Squeeze trigger of the spray gun.
5. Gradually pour antifreeze (ap­prox. 5 litres) into the water tank (A).
6. While the pump is pulling the mixture from the water tank,
the spray gun.
8. Lock the safety catch on the spray gun.
9. Switch off the cleaner.
10. To avoid any possible dam­age, store the cleaner tempo­rarily in a heated room before using it again.
11. When the machine is put into service again, the antifreeze solution can be collected and stored for future use.
1)
Options / model variants
13
NEPTUNE 5 / 7 / 8
english
7 Maintenance
7.1 Maintenance Schedule
7.2.1 Water fi lters
7.2.2 Oil fi lter
7.2.3 Checking the pump oil quality
7.2.4 Changing the pump oil
7.2.5 Emptying the fuel oil tank
7.2.6 Flame Sensor
7.2 Maintenance work
7.2.1 Water fi lters
Weekly
NEPTUNE 5/8 only:
After the fi rst 50 operating hours

Every six
months or
500 operating
hours
Water fi lters are fi tted at the water and pump inlets to prevent large particles of dirt from entering into the system.
1. Unscrew quick coupling.
2. Remove fi lter with tool and clean it.
As
required
3. Also clean fi lter at pump in­let.
NEPTUNE 5 NEPTUNE 7
7.2.2 Oil fi lter 1. Clean fi lter:
NEPTUNE 8
Unscrew Filter cap (1)
2. Clean/replace oil fi lter.
3. Properly dispose of fi lter and any solvents.
2
1
14
1)
Options / model variants
NEPTUNE 5 / 7 / 8
7.2.3 Checking the pump oil quality
7.2.4 Changing the pump oil
A
NEPTUNE 7
NEPTUNE 5 / 8
A
1. Check color of pump oil. If the oil has a grey or white
shade, change the oil (see chapter 7.2.4)
2. Top off oil level with fresh oil if necessary.
Oil type see chapter 9.3 Tech-
nical Data.
1. Unscrew the oil drain plug (A) and drain oil into a suitable container.
2. Check that the drain plug gasket is in place and reinstall drain plug.
3. Fill pump with proper grade and amount of oil.
Oil grade and capacity see
chapter ‘9.3 Technical Data’.
english
7.2.5 Emptying the fuel oil tank
7.2.6 Flame sensor
1. Prepare a container which is capable of containing the amount of fuel remaining in the tank.
2. Place drain channel beneath the drain plug.
3. Remove the drain plug and drain the fuel into the pre­pared container carefully not to spill fuel oil.
4. Check that the drain plug gasket is in place and reinstall drain plug.
5. Check tank and plug for leaks.
1. Remove the sensor and clean with a soft cloth.
2. Confirm that the sensor is correctly seated when rein­stalling.
1)
Options / model variants
15
NEPTUNE 5 / 7 / 8
FLF
FLO
Fue
Hop
HOS
LEA
LHE
LHL
POL
SEC
SEO
UPC
english
8 Troubleshooting
8.1 Indications on Display
Indication
on Display
FLF
FLO
Fue
Hop
HOS
LEA
LHE
LHL
POL
SEC
SEO
Cause Remedy
> Flow sensor fault
> Water supply turned off or inadequate supply
to machine
> Detergent tank empty Fill detergent tank or set detergent me-
> Pressure regulation on the safety control
block or VarioPress-lance volume
> Machine scaled
Fuel shortage Fill fuel tank
>
> Motor overheated Turn main switch in position „OFF“, let
> Machine overheated Contact Nilfi sk-Alto Service
> Leakage or inadmissible operating condition
by short-time operation
> Spray gun leaking Repair Spray gun
> High pressure hose, coupling or line system
leaking
> Detergent tank empty Fill detergent tank or set detergent me-
> Water inlet fi lter dirty Clean fi lter (see chapter 7.2.1)
> High-pressure pump drawing in air Repair leaks
> Flame sensor sooted Clean flame sensor (see chapter
> Ignition or fuel system failure
> Burner failure
> Pump oil low
> Temperature sensor damaged
> Temperature sensor damaged
1)
set to low water
Contact Nilfi sk-Alto Service Cold water operation possible
Required volume fl ow and pressure see chapter 9.3 Technical Data
tering to „OFF“
Turn the twist grip on safety control block or VarioPress-lance pressure volume (see chapter 4.4)
Contact Nilfi sk-Alto Service
Cold water operation possible
machine cool down
Remove extension cord, if being used.
Possible phase failure; have electrical connections checked
After three times of short-time ope ration the machine switches off. To reset: Turn main switch to position “OFF“, then start again. Keep trigger squeezed for longer than 3 seconds. If a leak occurs in the hose and gun and causes the machine to start and stop briefl y 3 times, then the machine will switch off.
Replace high-pressure hose, retighten screw fi ttings
tering to „OFF“
7.2.6).
Contact Nilfi sk-Alto Service Cold water operation possible
Contact Nilfi sk-Alto Service Cold water operation possible
Fill to proper level (see chapter 7.2.3)
Contact Nilfi sk-Alto Service Cold water operation possible
Contact Nilfi sk-Alto Service Cold water operation possible
1)
to higher water/
UPC
16
> Microprocessor failure Contact Nilfi sk-Alto Service
1)
Options / model variants
NEPTUNE 5 / 7 / 8
8.2 Indication lights on control panel
Indication light Cause Remedy
fl ashing
ON
fl ashing
ON
ON
>
see FLO
> Low fuel level Fill fuel tank
> Low Nilfi sk-Alto AntiStone (Anti-
Scale) level
> Service interval: Service due in 20
hours
> Service interval expired
> Pump oil low Fill to proper level
see FLO
Cold water operation possible
Fill Nilfi sk-Alto AntiStone (Anti-Scale) tank
Contact Nilfi sk-Alto Service
Contact Nilfi sk-Alto Service
8.3 Other Faults
Fault Cause Remedy
not ON
Pressure too low > High pressure nozzle worn
Machine is running with pulsating pressure and makes knocking noise
No detergents drawn in > Detergent tank empty Fill detergent tank
Burner soots > fuel contamination
> Power cord not properly
connected to power supply
out
> Pressure regulation set to low
pressure or VarioPress-lance set to low water volume.
> Pump has drawn in air due to
detergent tank being empty
> Dirt in detergent tank Clean detergent tank > Suction valve at cleaning
agent inlet soiled
Check power cord connetction
Check fuse (see chapter 9.3 Technical Data)
Replace nozzle
Turn the twist grip on safety control block clockwise (+) or set VarioPress-lance to higher water volume (see chapter 4.4)
Close detergent valve. Remove lance from gun. Operate spray gun and let machine run until air in pump is gone and the machine is running normally/calm again.
Remove suction valve and clean or replace
Contact Nilfi sk-Alto Service
english
> Burner sooted or adjustment
incorrect
9 Further information
9.1 Recycling the cleaner
9.2 Guarantee
1)
Options / model variants
Make the old cleaner unusable immediately.
1. Unplug the cleaner and cut the power cord.
Do not discard of electrical ap­pliances with household waste. As specified in European Direc-
Our general conditions of busi­ness are applicable with regard to the guarantee. Subject to change as a result of technical advances.
tive 2002/96/EC on old electrical and elec­tronic appliances, used electrical goods must be collected separately and recycled ecologically. Contact your local authorities or your near­est dealer for further information.
The guarantee is invalidated if the machine is not operated in accordance with these instructions or otherwise abused. The guar­antee is invalidated if the machine is not serviced as described.
17
NEPTUNE 5 / 7 / 8
english
US only:
This warranty is in effect from the first day of purchase by the end user. Each machine will have one (1) year coverage, from date of purchase by the end user, covering parts found defective due to faulty components, materials and/or bad workmanship. Not included in this warranty cover­age are parts found defective due to:
- Normal wear and tear (such as seals, valves, pistons, bearings, etc.)
- Machine working under abnormal conditions.
9.3 Technical data
Voltage 110 V /1~/ 50Hz Voltage 200 V / 3~/ 50Hz Voltage 200 V / 3~/ 60Hz Voltage 220 V / 1~/ 60Hz Voltage 220-440 V/ 3~/ 60Hz Voltage 230 V /1~/ 50Hz Voltage 230-400 V/ 3~/ 50Hz Voltage 400 V / 3~/ 50Hz
Fuse (slow)
Power rating
Working pressure
Permissible pressure
Volume fl ow (max)
Volume fl ow Q
Permissible temperature
Max. water inlet temperature
Max. water inlet pressure
Dimensions l x w x h
Weight
Noise level at a distance of 1 m EN 60704-1
Sound power level LW
Recoil forces
Fuel tank
Detergent tank A / B
Oil quantity
Oil type
IEC
- Machines being misused.
- Machines being repaired or tampered with by unauthor­ized person(s).
- The use of parts other than
Nilfisk-Alto Cleaning Systems, Inc. will cover labor by an authorized Nil­fisk-Alto CSI Dealer for a 12-month period after the date of purchase of the machine by the end user.
Nilfisk-Alto Cleaning Systems, Inc. original spare parts and/or accessories.
The burner coil on all Nilfisk-Alto Cleaning Systems, Inc. hot water/ steam cleaners is under warranty for five (5) years against defects,
No other costs, other than laid out in this warranty program, will be covered by the warranty.
Dated, End-User proof of purchase must be submitted with any claim for Warranty Service.
and the high pressure hose is cov­ered for an initial 30 days, under the same conditions described above.
NEPTUNE
5-27 5-28
5-28X2
(GB)
(EU) (GB) (GB)
A 16 32 (110V)
kW 3,3 3,0 5,6 6.6 6,9 6.6 7,9 3,0 6.6 8,3 9.1 13
bar/MPa 110/11 90/9 (110V)
bar/MPa 200/20 250/25 200/20 250/25
l/h 720 720 (110V)
l/h 630 660 (110V)
°C 80-140 80-150 80-140 80-150 80-140 100-140 90-150 100-140 90-150 70-140
°C 40 30 40 30 40 30 40 30 40
bar/MPa 10 / 1
mm 1190 x 702 x 987 1190 x 702 x 1020
kg 175, 182(X2) 180 184, 189(X) 217, 222(X), 224(X2) 228
dB(A) 71,8 73,8 75.8 74,1 72,5 76.6 80,2
dB(A) 86,9 88,8 90.2 89,1 87,6 91.7 95,3
A
N 26 25/28 42 44 47 53 55 25 52 61 65 103
l 35
l 15 / 10
l 1,0 2,15
13 (230V)
95/9.5 (230V)
770 (230V)
730 (230V)
5-42 5-45 5-49
(JP) (JP) (JP) (JP)
(US) (US)
(NO,BE,IT) (NO,BE,IT) (NO,BE,IT) (NO,BE,IT)
(EU) (EU) (EU) (EU) (EU)
16 (EU)
25/16 NO,BE,IT)
25 (JP)
170 / 17 (EU,NO,BE,IT) 165 / 16,5 (JP)
860 (EU,NO,BE,IT)
910 (JP, 50Hz) 860 (JP, 60Hz)
800 (EU,NO,BE,IT)
830 (JP)
30 16 (EU)
150/15 180 / 18 172/17 200 / 20 90/9 159/16 175 / 17,5 214/21 180/18
908 900 1020 1000 660 1135 1170 1135 1950
SAE 15W-40 Castrol AlphaSyn-T ISO 150 SAE
5-49X
25/16 NO,BE,IT)
970 1080 720 1260 2000
5-54 5-57
5-57X
(US) (KR) (KR) (US)
30 16 (EU)
32 (NO,BE,IT)
25 (KR)
7-25
7-58
7-25X2
7-58X
13 30 16 (EU)
7-63
7-63X2
25/16 (NO,BE,IT)
30 (JP), 25 (KR)
7-66 8-103
30 25
15W-40
9.4 EU Declaration of Conformity
Product: High Pressure Cleaner, Type: NEPTUNE, Description: 400 V 3~, 50 Hz, IP X5
The design of the unit corresponds to the following pertinent regula­tions: EC Machine Directive 98/37/EG, EC Low-voltage Directive 73/23/ EG, EC EMV Directive 89/336/EG. Applied harmonised standards: EN 12100-1, EN 12100-2, EN 60335-2-79, EN 55014-1, EN 55014-2, EN 61000-3-2.
18
Applied national standards and technical specifi cations: DIN EN 60335-2-79.
Dipl. Ing. Wolfgang Nieuwkamp Tests and approvals Bellenberg, 10.01.2005
1)
Options / model variants
http://www.nilfi sk-advance.com
HEAD QUARTER
DENMARK
Nilfi sk-Advance Group Sognevej 25 DK-2605 Brøndby Tel.: (+45) 4323 8100 E-mail: mail.com@nilfi sk-advance.com
SALES COMPANIES
ARGENTINA
Nilfi sk-Advance srl. Edifi cio Central Park Herrera 1855, Offi ce 604 Ciudad Autónoma de Buenos Aires Tel.: (+54) 11 6091 1571
AUSTRALIA
Nilfi sk-Advance 48 Egerton St. P.O. Box 6046 Silverwater, N.S.W. 2128 Tel.: +61 2 8748 5900 E-mail: info@nilfi sk-advance.com.au
AUSTRIA
Nilfi sk-Advance GmbH Metzgerstrasse 68 5101 Bergheim bei Salzburg Tel.: 0662 456 400-14 E-mail: info.at@nilfi sk-advance.com
BELGIUM
Nilfi sk-Advance n.v-s.a. Riverside Business Park Boulevard Internationalelaan 55 Bâtiment C3/C4 Gebouw Bruxelles 1070 Tel.: (+32) 2 467 60 50 E-mail: info.be@nilfi sk-advance.com
CANADA
Nilfi sk-Advance 240 Superior Boulevard Mississauga, Ontario L5T 2L2 Tel.: (+1) 905 564 1149 E-mail: info@advance.ca.com
CHILE
Nilfi sk-Advance de Chile San Alfonso 1462 Santiago Tel.:(+56) 2 684 5000 E-mail: Pablo.Noriega@nilfi sk-advance.com
CHINA
Nilfi sk-Advance (Suzhou) Building 18, Suchun Industrial Estate Suzhou Industrial Park 215021 Suzhou Tel.: (+86) 512 6265 2525
CZECH REPUBLIC
Nilfi sk-Advance VGP Park Horní Počernice Do Čertous 1/2658 193 00 Praha 9 Tel.: (+420) 24 14 08 419
DENMARK
Nilfi sk-Advance A/S Industrivej 1 9560 Hadsund Tel.: +45 7218 2100 E-mail: salg.dk@nilfi sk-advance.com
FINLAND
Nilfi sk-Advance Oy Ab Piispantilankuja 4 02240 Espoo Tel.: +358 207 890 600 E-mail: asiakaspalvelu.fi @nilfi sk.com
FRANCE
Nilfi sk-Advance 26 Avenue de la Baltique Villebon sur Yvette 91944 Courtabouef Cedex Tel.: (+33) 1 69 59 87 00 E-mail: info.fr@nilfi sk-advance.com
GERMANY
Nilfi sk-ALTO Geschäftsbereich der Nilfi sk Advance AG Guido-Oberdorfer-Strasse 10 D-89287 Bellenberg Tel.: +49 (0) 180 5 37 37 37 E-mail: info.de@nilfi sk-alto.com
GREECE
Nilfi sk-Advance SA 8, Thoukididou str. 164 52 Argiroupolis Tel.: +30 210 911 9600 E-mail: nilfi sk-advance@clean.gr
HOLLAND
Nilfi sk-Advance Versterkerstraat 5 1322 AN Almere Tel.: (+31) 36 546 07 00 E-mail: info.nl@nilfi sk-advance.com
HONG KONG
Nilfi sk-Advance Ltd. Room 2001 HK Worsted Mills Industrial Building 31-39 Wo Tong Tsui Street Kvai Chung Tel.: (+852) 24 27 59 51
HUNGARY
Nilfi sk-Advance Kereskedelmi Kft. II. Rákóczi Ferenc út 10 2310 Szigetszentmiklos-Lakihegy Tel: (+36) 24475 550 E-mail: info@nilfi sk-advance.hu
INDIA
Nilfi sk-Advance India Limited 349, Business Point, No 201,2nd fl oor, above Popular Car World, Western Express High way, Andheri ( East), Mumbai - 400 069 Tel.: (+91) 223 2174592
IRELAND
Nilfi sk-Advance 1 Stokes Place St. Stephen’s Green Dublin 2 Tel.: (+35) 3 12 94 38 38
ITALY
Nilfi sk-Advance SpA Strada Comunale della Braglia, 18 26862 Guardamiglio (LO) Tel.: +39 0377 41 40 46 E-mail: mercato.italia@nilfi sk-advance.it
JAPAN
Nilfi sk-Advance Inc. 1-6-6 Kita-shinyokohama, Kouhoku-ku Yokohama, 223-0059 Tel.: (+81) 45 548 2571
KOREA
Nilfi sk-Advance Kumwon B/D 3F, 471-4, Gunja-Dong Gwangjin-Ku Tel.: (+82) 2497 8636
MALAYSIA
Nilfi sk-Advance Sdn Bhd Sd 14, Jalan KIP 11 Taman Perindustrian KIP Sri Damansara 52200 Kuala Lumpur Tel.: (+603) 62753120
MEXICO
Nilfi sk-Advance de Mexico, S. de R.L. de C.V. Prol. Paseo de la Reforma 61, 6-A2 Col. Paseo de las Lomas 01330 Mexico, D.F. Tel: +52 55 2591 1002 (switchboard) E-mail: info@advance-mx.com
NEW ZEALAND
Nilfi sk-Advance Danish House 6 Rockridge Avenue Penrose, Auckland 1135 Tel.: (+64) 95 25 00 92
NORWAY
Nilfi sk-ALTO Division of Nilfi sk-Advance Bjørnerudveien 24 1266 Oslo Tel.: (+47) 22 75 17 70 E-mail: info.no@nilfi sk-alto.com
POLAND
Nilfi sk-Advance Sp. Z.O.O. 05-800 Pruszków ul. 3-go MAJA 8 Tel.: +48 22 738 37 50
PORTUGAL
Nilfi sk-Advance Sintra Business Park Zona Industrial Da Abrunheira Edifi cio 1, 1° A P2710-089 Sintra Tel.: +35 121 911 2670 E-mail: mkt.pt@nilfi sk-advance.com
RUSSIA
Нилфиск-Эдванс 127015 Москва
Вятская ул. 27, стр. 7 Россия
Tel.: (+7) 495 783 96 02 E-mail: info@nilfi sk.ru
SINGAPORE
Nilfi sk-Advance Pte. Ltd. 40 Loyang Drive Singapore 508961 Tel.: (+65) 6759 9100
SPAIN
Nilfi sk-Advance S.A. Torre D’Ara Paseo del Rengle, 5 Pl. 10 08302 Mataró Tel.: (+3) 4 93 741 2400 E-mail: mkt.es@nilfi sk-dvance.com
SWEDEN
Nilfi sk-ALTO Division of Nilfi sk-Advance Aminogatan 18 Box 40 29 431 04 Mölndal Tel.: (+46) 31 706 73 00 E-mail: info.se@nilfi sk-alto.com
SWITZERLAND
Nilfi sk-Advance Ringstrasse 19 Kircheberg/Industri Stelzl 9500 Wil Tel.: (+41) 719 23 84 44 E-mail: info.ch@nilfi sk-advance.com
TAIWAN
Nilfi sk-Advance Taiwan Branch 1F, No. 193, sec. 2, Xing Long Rd. Taipei Tel.: (+88) 6227 002 268
THAILAND
Nilfi sk-Advance Co. Ltd. 89 Soi Chokechai-Ruammitr Viphavadee-Rangsit Road Ladyao, Jatuchak, Bangkok 10900 Tel.: (+66) 2 275 5630
TURKEY
Nilfi sk-Advance Profesional Temizlik Ekipmanlari Tic. A/S. Necla Cad. No. 48 Yenisahra / Kadiköy Istanbul Tel.: (+90) 216 470 08 - 60 E-mail: info.tr@nilfi sk-advance.com
UNITED KINGDOM
Nilfi sk-Advance Ltd. Unit 24 Hilllside Business Park Kempson Way Bury St. Edmunds Suffolk IP32 7EA Tel.: (+49) 01284 763163 E-mail: sales.uk@nilfi sk-advance.com
UNITED ARAB EMIRATES
Nilfi sk-Advance Middle East Branch SAIF-Zone P.O. Box 122298 Sharjah Tel.: (+971) 553 2626 82
USA
Nilfi sk-Advance Inc. 14600 21st Avenue North Plymouth, MN 55447-3408 Tel.: (+1) 763 745 3500
VIETNAM
Nilfi sk-Advance Representative Offi ce No. 51 Doc Ngu Str. Ba Dinh Dist. Hanoi Tel.: (+04) 761 5642 E-mail: nilfi sk@vnn.vn
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