Nilfisk-ALTO NEPTUNE 5 FA 107400337 C, NEPTUNE 5 FA, NEPTUNE 5-47 FA, NEPTUNE 5-50 FA, NEPTUNE 5-50 FAX Operating Instructions Manual

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107400337 C
NEPTUNE 5 FA Operating Instructions
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NEPTUNE 5 FA
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NEPTUNE 5 FA
Contents
Symbols used to mark
instructions
1 Important safety
instructions
2 Description
3 Before starting the cleaner
4 Control / Operation
5 Applications and methods
6 After using the cleaner
7 Maintenance
8 Troubleshooting
9 Further information
............................................................................................2
............................................................................................2
2.1 Purpose ................................................................................4
2.2 Operating elements ..............................................................5
3.1 Transport and assembly .......................................................5
3.2 Set the brake ........................................................................5
3.3 Install Crank handle for high pressure hose reel/cord reel ...6
3.4 Fill up detergent tanks ..........................................................6
3.5 Fill up tank for Nilfisk-ALTO AntiStone (Anti-Scale) ..............6
3.6 Antiscale ...............................................................................6
3.7 Fill up fuel tank .....................................................................7
3.8 Connecting the high pressure hose ......................................7
3.9 Connecting the water supply ................................................8
3.10 Electrical connection ............................................................8
3.11 Antifreeze - before first use ..................................................8
4.1 Connections .........................................................................8
4.2 Switching on the cleaner ......................................................9
4.3 Pressure regulation (Tornado Lance) ...................................9
4.4 Pressure regulation (VarioPress Gun) ..................................9
4.5 Using cleaning agents ........................................................10
5.1 Techniques .........................................................................11
5.2 Some typical cleaning tasks ...............................................12
6.1 Switching off the cleaner ....................................................14
6.2 Disconnecting supply lines .................................................14
6.3 Rolling up the electrical lead and storing accessories .......14
6.4 Storing the cleaner (below 0°C (32°F / Freezing) ...............14
7.1 Maintenance Schedule .......................................................15
7.2 Maintenance work ..............................................................15
8.1 Indications on Display ........................................................17
8.2 Indication lights on control panel ........................................18
8.3 Other Faults ........................................................................18
9.1 Recycling the cleaner .........................................................19
9.2 Guarantee ..........................................................................19
9.3 EU Declaration of Conformity .............................................20
9.4 Technical data ..................................................................522
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NEPTUNE 5 FA
1 Important safety instructions
Symbols used to mark instructions
Before using the high-pressure cleaner, be sure to also read the en­closed operating in­structions and keep
them within reach at all times.
For your own safety
The appliance must
• only be used by persons, who have been instructed in its correct usage and ex­plicitly commisioned with the task of operating it.
only be operated under su­pervision.
not be used by children.
• not be used by mentally or physically disabled persons
Warning
• Ensure that any exhaust emissions are not in the vi­cinity of air intakes.
• This machine shall only be used with cleaning chemicals supplied or recommended by Nilfi sk-ALTO. The use of other cleaning chemicals may adversely affect the safety of the machine.
• Risk of explosion – Do not use the cleaner to spray with fl ammable liquids.
General
Use of the high-pressure cleaner is subject to the applicable local
regulations.
Besides the operating instruc­tions and the binding accident prevention regulations valid in the country of use, observe recog­nized regulations for safety and proper use.
Do not use any unsafe work techniques.
Do not tie the trigger handle open.
Transport
Transport of the high-pressure cleaner is easy on its large wheels.
For safe transport in and on ve­hicles we recommend preventing the equipment from sliding and tilting. Secure it with tie-downs and apply the parking brake on the castor wheel.
For transport at temperatures around or below freezing 0°C (32°F), anti-freeze should be drawn into the pump beforehand (see chapter 6).
Before starting the cleaner
If your 3-phase cleaner was sup­plied without a plug, have it fi tted
with a suitable 3-phase plug with ground, by a qualifi ed electrician. Before use, check that the high­pressure cleaner is safe and in proper condition.
Regularly check whether the power cord is damaged or shows signs of ageing.
Use the high-pressure cleaner only when the power cord is in a safe condition. (risk of electric shock using damaged cord!).
Check the rated voltage of the high-pressure cleaner before connecting it to the mains power supply. Ensure that the voltage shown on the rating plate cor­responds to the voltage of the power supply.
We strongly recommend that the power supply to the high pres­sure cleaner be connected via a residual current circuit breaker. This device stops the supply of electricity if the leakage current to the ground exceeds 30 mA for 30 ms or it has an ground tester circuit.
Please observe the regulations and provisions applicable in your area. Before putting the high­pressure cleaner into service, carry out a visual check of all the
Safety instruc­tions in these op­erating instruc­tions which must be observed to
prevent risks to persons are marked with this danger symbol.
This symbol is used to mark safety in­structions that must be observed to pre­vent damage to the machine and its per-
formance.
This indicates tips and instruc­tions to simplify work and to en-
sure safe operation.
Operations marked with this symbol should only be carried out by Nilfi sk­ALTO Service Technicians.
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major components.
CAUTION! High-pressure water jets can be dangerous if misused. The jet must not be directed at persons, animals, live electri­cal equipment or the cleaner itself.
Wear appropriate protective clothing and eye protection.
Do not direct the jet towards yourself or towards other per­sons in order to clean clothes or footwear.
During operation of the cleaner, recoil forces are produced at the gunvalve and spray lance and, when the spray lance is held at an angle, a torque is also cre­ated. The gunvalve and spray lancemust therefore be held fi rmly in both hands.
Do not use the cleaner when other people without protec­tive clothing are in the working area.
Check that cleaning will not result in dangerous substances (e.g. asbestos, oil) being washed off the object to be cleaned and harming the environment.
Do not clean delicate parts made of rubber, fabric, etc. with the 0° jet. Keep some distance between high pressure nozzle and surface in order to prevent the surface from damage. Do not use the high-pressure hose for lifting loads.
NOTE! The maximum permissible work­ing pressure and temperature are printed on the high-pressure hose.
Do not use the cleaner if the power cord or high-pressure hose is damaged.
Ensure adequate air circulation. Do not cover the cleaner or oper­ate it in inadequately ventilated rooms!
Store the cleaner where it will not be exposed to frost or use antifreeze
liquid!
Never operate the cleaner with­out water. Even brief shortages of water result in severe damage to the pump seals.
Water connection
This high pressure washer/cleaner is only allowed to be connected with the
drinking water mains, when an appropriate backflow preventer has been in­stalled, Type BA according to EN
1717. If the back flow preventer hasn’t been supplied, one can be purchased from your dealer. The length of the hose between the backflow preventer and the high pressure washer must be at least 12 metres (min diam­eter 3/4 inch) to absorb possi­ble pressure peaks. Operation by suction (for example from a rainwater vessel) is carried out without backflow preventer. Contact your dealer for suction set recommendations. As soon as water has flown through the BA valve, this water is not considered to be drinking water any more.
Operation
Keep cabinet and service door closed during operation.
CAUTION! Unsuitable extension cords can represent a source of danger. Always unwind cord from the reels completely to prevent the power cord over­heating.
Connectors and couplings of extension cords must be water­tight.
Extension cords are not recom­mended, however if necessaray refer to the following recommen­dations:
Cord length m
Cross section
up to16 A up to 25 A
up to 20 m (US: 30 ft) (US: 50 ft) (US: 75 ft)
ø1.5mm² 14 gauge 12 gauge 10 gauge
ø2.5mm² 12 gauge 10 gauge not recom­mended
20 to 50 m
ø2.5mm² ø4.0mm²
Do not damage the power cord (e.g. by driving over it, pulling or crushing it). Disconnect the power cord by grasping the plug only (do not pull or tug the power cord).
CAUTION!
Unsuitable fuels (e.g. gasoline) must not be used as they can explode and catch fi re.
Use clean fuel only, free of mois­ture and contamination. Contact your dealer for fuel source and type recommendations.
If the machine is to be operated at fuel stations or in other potentially hazardous areas, the machine may only be employed outside the hazard areas defi ned in the German „Technical Guidelines for Infl ammable Fluids“ applica­ble at the point of use due to the potential explosion hazard posed by the burner.
If the machine is to be operated indoors, the local building regu­lations must be observed for the discharge of the exhaust fumes into the atmosphere. Ensure an adequate supply of fresh air.
If the machine is to be con­nected to a fl ue gas stack, then local building regulations must be observed. We will be glad to pro­vide tips for connection systems, on request.
CAUTION!
Beware of hot water and steam discharge up to 1500C when operating in steam stage.
CAUTION!
Do not touch or cover the exhaust. Risk of burns and fi re.
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Do not touch, cover or place hose or cord over the chimney. Danger for persons, risk of overheating and fi re.
Electrical equipment
CAUTION! Never spray electrical equip­ment with water: risk of elect­trical shock and short-circuit.
The cleaner may only be con­nected to a correctly installed plug socket.
Switching on the cleaner may cause voltage fl uctuations. Voltage fl uctuations should not occur if the impedance at the transfer point is less than 0.15 If in doubt ask your local electric­ity supplier.
Maintenance and repair
Warning The cleaner must be discon­nected from its power source during cleaning of the machi­ne, maintenance, when repla­cing parts or converting the machine to another function.
Carry out only the maintenance operations described in the oper­ating instructions. Use only origi­nal Nilfi sk-ALTO spare parts.
Do not make any technical modi­fications to the high-pressure cleaner.
Ensure that the machine is regu­larly serviced by authorized Nil­fi sk-ALTO dealers in accordance with the maintenace plan. Failure to do so will void the warranty.
CAUTION! High-pressure hoses, fi ttings and couplings are important for the safety of the cleaner. Use only high-pressure parts approved by the manufac­turer!
The power cord must not differ from the version specifi ed by the manufacturer and may only be changed by an electrician. Please contact your local author­ized Nilfi sk-ALTO equipment dis­tributor for all other maintenance or repair needs!
Testing
The cleaner conforms to the Ger­man „Guidelines for Liquid Spray Jet Devices“. The high-pressure cleaner must be subjected to a safety examination in accord­ance with the „Accident Preven­tion Regulations for Working with Liquid Spray Jet Devices“ as required, but at least every 12 months, by an authorised inspector.
After all repairs or modifica­tions to electrical equipment, the protective conductor resist­ance, the insulation resistance and the leakage current must be measured. Furthermore, a visual inspection of the mains power cord, a voltage and current measurement and a function test must be carried out. Our after­sales service technicians are at your disposal as authorised inspectors.
The complete „Accident Preven­tion Regulations for Working with Liquid Spray Jet Devices“ are available from the Carl Hey­manns Verlag KG, Luxemburger Strasse 449, 50939 Cologne or from the appropriate associa­tion of employers’ liability insur­ances.
The pressure-bearing parts of this high-pressure cleaner have been manufactured in accord­ance with § 9 of the German Pressure Vessels Ordinance and successfully subjected to a pressure test.
Bypass valve
The pressure is reduced by means of a "bypass valve" which returns water to the inlet side of the pump at a minimum pressure. The point at which this occurs is set and sealed at the factory and must not be adjusted.
2 Description
2.1 Purpose
This high-pressure cleaner has been designed for professional use. It can be used for cleaning agricultural and construction equipment, stables, vehicles, rusty surfaces, etc.
The cleaner has not been ap­proved for cleaning surfaces which comes into contact with food.
Chapter 5 describes the use of the high-pressure cleaner for various cleaning jobs.
Always use the cleaner as de­scribed in these operating in­structions. Any other use may damage the cleaner or the sur­face to be cleaned or may result in severe injury to persons.
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2.2 Operating elements
See fold-out page at front of these operating instructions.
1 Spray lance 2 Spray lance storage 3 Control panel 4 Crank handle for High pressure hose reel
(Neptune ..X)
1)
Cord reel (Neptune ..X2)
1)
5 Fuel level gauge 6 Tank fi ller for fuel 7 Receptacle for service
crane and lifting ring
1)
8 Top cover release 9 Service door release
10 Crank handle for
High pressure hose reel
(Neptune ..X2)
1)
11 High pressure hose connec-
tion for machines without hose reel
12 Main switch ON/OFF - cold
water/hot water
13 Display (Temperature or
Codes) 14 Temperature control 15 Low fuel indicator
16 Low Nilfi sk-ALTO AntiStone
(Anti-Scale) indicator
17 Service interval due/expired 18 Pump oil low 19 Detergent metering knob 20 Pressure gauge 21 Power ON 22 Castor with parking brake 23 Water supply connection 24 Tank fi ller for anti-freeze 25 Tank fi ller for Nilfi sk-ALTO
Anti-Scale 26 Canister for detergent B
1)
27 High pressure hose reel
(Neptune ..X)
1)
28 Power cord reel
(Neptune ..X2)
1)
29 Tank fi ller for detergent A 30 Grip for top cover
3 Before starting the cleaner
3.1 Transport and assembly
chine by hand from the pallet. Due to the weight this work should be done by at least three persons.
CAUTION!
Do not hold the plastic tank to lift the machine as it could become detached from the frame. The best places to hold the ma-
chine are – on the handle – on the frame between the front
wheels and the guide rollers.
Every fuel-burning appliance, such as pressure washers, depends upon a proper mix of fuel and air (by weight) for proper combustion. Therefore some adjustment of the
air supply to the burner may be nec­essary to take account of altitude and the resulting air pressure. This is true whether your fuel is ‘Natural gas’, Propane or Diesel. Your Nilfi sk-ALTO hot water pres­sure washer was thoroughly tested and adjusted for optimum perform­ance before it left our factory. The factory is located at approximately
120m (390 ft) above sea level, and the combustion settings are optimal
for that elevation.
If your location is higher than 1200m (3900 ft) above sea level, your burner may require re-ad­justment for proper performance and best fuel economy. Contact your Dealer or Nilfi sk-ALTO for assistance.
3.2 Set the brake
1. Before using the cleaner for the fi rst time, check it careful­ly for any faults or damage.
2. Run the machine only when it is in perfect working condi­tion.
3. Set the brake.
4. The slope on which the high pressure cleaner is placed must not exceed more than 100 in any direction.
1. The safest way to lift the ma-
chine is to use a fork-lift truck The arrows in the illustration indicate the best places to po­sition the fork.
2. It is also possible to lift the ma-
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3.5 Fill up tank for Nilfisk-
ALTO AntiStone (Anti­Scale)
1. Fill up Nilfi sk-ALTO Anti-Stone (Anti-Scale)/water softener reservoir with the sample bottle provided. Nilfi sk-ALTO AntiStone (Anti-Scale) pre­vents any deposits of scale and acts at the same time as a corrosion inhibitor.
For compatibility reasons, use only the tested Nilfisk-ALTO AntiStone (Anti-Scale) which is available as a six-pack of 1 liter bottles by ordering part number
8466.
3.4 Fill up detergent tanks
1. Fill up detergent tanks (A) and (B) with prediluted detergent.
Capacity see chapter 9.4
Technical Data
3.3 Install Crank handle for high pressure hose reel/cord reel
1. Pull cap of crank in arrow direction.
2. Align tabs on crank with slot in axle.
3. Put crank on axle of high pres­sure hose reel/cord reel.
4. Fix crank by pushing the cap.
A
B
3.6 Antiscale
The Nilfisk Alto Antiscale dosing system is set by the factory. To adjust the water hardness we recommend that the inlet water is tested accordingly.
Use the schematic to find the right dosage of No Scale/anti stone and water, and add the mixture to the antiscale tank.
Machine flow L/h Pump size ml/h ˚dH ˚f ˚e Dosage
900 35 0-12 0-21,5 0 - 15 1:1 = 17ml/h
900 35 12-30 21,5 - 53,7 15 - 37,5 Pure = 35ml/h
1000 35 0-12 0-21,5 0 - 15 1:1 = 17ml/h
1000 35 12-30 21,5 - 53,7 15 - 37,5 Pure = 35ml/h
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3.7 Fill up fuel tank
With the machine cold, turned off and disconnected from power supply:
1. Fill fuel tank from a clean con­tainer with a fresh fuel (fuel oil EL, or Diesel oil DIN 51 603), or fuel type recommended by your distributor.
The fuel must be free from con­tamination.
Tank capacity see chapter 9.4 Technical data.
months it is recommended that a fuel conditioner/stabilizer be added (available from the fuel oil trade).
3.8 Connecting the high pressure hose
3.8.1 Machines with high pressure hose reel
1)
1. Connect the high pressure hose quick connector to the high pressure nipple (A) lo­cated at the hose reel axle.
2. Place the high pressure hose into the hose guide (B) and ritain it with the clip.
3. Release the brake (C) on the hose reel and wind up the high pressure hose.
3.8.2 Machines without high pressure hose reel
1. Connect the high pressure hose quick connector to the high pressure nipple located at right rear of machine above chemical tank.
A
B
C
NOTE!
At temperatures below 8°C (46°F), the fuel oil begins to so­lidify (paraffi n precipitation). This can lead to diffi culties in starting the burner. Before the winter
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4 Control / Operation
4.1 Connections
4.1.1 Connecting the spray lance to the spray gun
1. Pull the blue quick-release grip (A) of the spray gun back­wards.
2. Insert the nipple of the spray lance (B) into the quick-re­lease connection and release it.
3. Pull the spray lance (or other accessory) forwards to check that it is securely attached to the spray gun.
NOTE!
Always remove any dirt from the nipple before connecting the spray lance to the spray gun.
3.11 Antifreeze - before first use
The machine is fl ushed with anti­freeze at the factory to protect it against freezin; this mixture (ap-
prox. 5 l) may be captured in a suitable container for reuse.
A
C
B
3.10 Electrical connection CAUTION!
230 V / 400 V ?
(220 V / 440 V ?)
Some models have tha ability to be used on either 230 Volt or a 440 Volt power supply. On these models confi rm that the voltage selector switch is in the proper position to match the power supply. Otherwise damage to machines electrical components may occur.
CAUTION!
When using a cord reel:
1. Release brake of the cord reel.
2. Unwind the cord completely.
CAUTION!
The cleaner should only be con­nected to a correctly installed electrical supply.
1. Observe safety instructions in chapter 1.
2. Insert the plug into the electri­cal socket.
400V
400V
230V
230V
400V
400V
2 3 0 V
2 3 0
V
3.9 Connecting the water supply
1. Attach quick connect adapter found with Owners Manual to the water supply hose.
2. Rinse the water supply hose briefl y in order to prevent sand an other dirt particles entering into the machine.
3. Attach water supply hose with adapter to inlet quick connec­tor.
4. Open water supply faucet.
NOTE!
See chapter 9.4 Technical Data for required quantity of water and water pressure. In the case of poor water quality (sand, etc.), it is recommended that an inlet water fi lter be in­stalled.
Water supply hose should be a reinforced hose and have a minimum inside diameter of 3/4"
(19 mm).
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1. Open cabinet (and service door if desired - see chapter 3.6, Step 1+2).
2. Turn the twist grip on the safety control block all the way to the left (counter- clock wise-direction).
3. Turn the main switch to position
.
4. Select temperature (over 100°C (212°F)).
For special applications: replace the standard nozzle with the steam spray nozzle (accessory).
4.2 Switching on the cleaner
4.2.1 Cold water operation / Hot water operation (up to 100°C)
1. Turn the main switch to posi­tion
(cold water).
Control electronics accomplishes a self check. The Display shows for approx. 1 second „---“. The motor starts.
is ON.
2. Turn the main switch to posi­tion (hot water).
3. Select temperature.
4. Unlock the spray gun and squeeze trigger.
5. The oil burner will light.
6. Release trigger and lock the spray gun when not in use.
4.3 Pressure regulation (Tornado Lance)
1. Turn the twist grip on the spray unit:
– High pressure = clockwise (+) for high pres-
sure
– Low pressure = counter-clockwise (–) for low
pressure.
4.2.2 Steam operation (over 100°C (212°F))
Beware of hot water and steam discharge up to 150°C when operating in steam stage.
NOTE! The cleaner switches off automatically twenty seconds after the spray gun has been closed. To start the cleaner again, squeeze the trigger and the machine will start automatically.
4.4 Pressure regulation (VarioPress Gun)
1)
For safety reasons, never tie back or wedge open the trigger of the spray gun in open
position during operation. The trigger must be free to close when released, thus
interrupting the fl ow of the water.
1. Turn the twist grip on the spray unit:
Water volume
(–) (+) min. max.
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4.5 Using cleaning agents
1. Select desired detergent (A) or (B) and amount by turning the knob to desired percent­age.
2. Spray the object to be cleaned.
3. Allow the cleaning agent to work, depending on the de­gree of soiling. Then rinse off with high pressure.
The percentage shown in the illustration are only approximate data.
For special applications such as disinfection, the exact detergent concentration has to be deter­mined by using a graduated measuring container. For water outlet volume of the machine see chapter 9.4 technical data.
The use of cleaning agents while using the steam device will show a lower percentage and will result in a lower concentration.
CAUTION! Never allow cleaning agent to dry on the surface to be cleaned. The surface may be damaged.
5%
ca. ca.
3%
5%
3%
1%1%
0
1
2
3
4
A
B
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5.1.2 Detergent and Foam
Foam or detergent should be applied onto dry surfaces so that the chemical product is in direct contact with the dirt. Detergents are ap­plied from bottom to top, for example on a automobile bodywork, in order to avoid “super clean” areas, where the detergent may collect in higher concentrations and streams downwards. Let the detergent work for several minutes before rinsing before rinsing and never let it dry on the surface being cleaned.
5.1.3 Temperature
Detergents are more effective at higher temperatures. Greases, oils and fats can be broken down more effectively at higher temperatures also. Proteins can be cleaned at temperatures of around 60°C (140°F). Oils and traffi c fi lm around 70°C (158°F), and grease can be cleaned at 80°-90°C (176-194°F).
5.1.4 Mechanical Effect
In order to break down tough layers of dirt, additional mechanical effect may be required. Special lances and rotary or wash brushes offer this supplementary effect that cuts through dirt.
5.1.5 High Water Flow or High Pressure
High pressure is not always the best solution and may also damage surfaces. The cleaning effect also depends upon water fl ow. Pres­sure levels of around 100 bar (1450 psi) may be suffi cient for vehicle cleaning (in association with hot water) and higher fl ow levels give the ability to rinse and fl ush away large amounts of dirt easily.
5 Applications and methods
Effi cient high pressure cleaning is achieved by following a few guide­lines, combined with your own personal experience of specifi c clean­ing tasks. Accessories and detergents, when correctly chosen, can increase the effi ciency of your pressure washer. Here is some basic information about cleaning.
5.1.1 Soaking
Encrusted or thick layers of dirt can be loosened or softened up by a period of soaking. This is for example an ideal method within agricul­ture – for example, within pig sties. The ideal soaking method can be achieved by using foam or simple alkaline detergent. Let the product lie on the dirty surfaces for about 30 minutes before pressure wash­ing. The result will be a much quicker high pressure cleaning process.
5.1 Techniques
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5.2 Some typical cleaning tasks
5.2.1 Agriculture
Task Accessories Method
Stables Pig Pens, Sties
Cleaning of walls, floors and equip­ment
Disinfectant
Chemical Foam Injec­tors Foam lance Powerspeed lance Floor Cleaner
Detergents Universal Alkafoam
Disinfectant DES 3000
1. Soaking – apply foam to all surfaces (bottom to top) and wait for approx. 30 minutes.
2. Remove the dirt from surfaces with the high pressure lance or chosen accessory. Again, clean from bottom to top on vertical surfaces.
3. To fl ush away large quantities of dirt, change to low pressure mode and use the higher fl ow to push away the dirt.
4. Use recommended disinfectant products and methods to ensure hygiene. Apply DES 3000 disinfectant once the surfaces are perfectly clean.
Machinery Tractors ploughs etc.
Detergent injection Powerspeed lances Curved lances and un­derchassis washers Brushes
1. Apply detergent to vehicle or equipment surfaces in order to soften up dirt and grime. Apply from bottom to top.
2. Proceed with cleaning using the high pressure lance. Clean again from bottom to top. Use accessories to clean in diffi cult to reach places.
3. Clean fragile areas such as motors, rubber at lower pressure levels to avoid damage.
5.2.2 Vehicle
Task Accessories Method
Vehicle bodywork Standard lance
Detergent injection Curved lances and un­derchassis washers brushes
Detergents Active Shampoo Active Foam Sapphire Super Plus Aktive Wax Allosil RimTop
1. Apply detergent to vehicle or equipment surfaces in order to soften up dirt and grime. Apply from bottom to top. In cases of particularly dirty vehicles, pre-spray with a product such as Allosil in order to remove traces of insects etc, then rinse at low pressure and apply normal car cleaning detergent. Let detergents settle for 5 minutes before cleaning off. Metallic surfaces can be cleaned using RimTop.
2. Proceed with cleaning using the high pressure lance. Clean again from bottom to top. Use accessories to clean in diffi cult to reach places. Use brushes in order to add a mechanical cleaning effect. Short lances can help for cleaning of motors and wheel arches. Curved lances or undercarriage washers can be valuable for the cleaning of car underchassis and wheel arches.
3. Clean fragile areas such as motors, rubber at lower pressure levels to avoid damage.
4. Apply a liquid wax using the pressure washer in order to protect the bodywork from pollution.
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5.2.3 Buildings and Equipment
These are merely several examples of cleaning tasks that can be solved by a pressure washer in asso­ciation with accessories and detergents. Each cleaning task is different. Please consult your local dealer or Nilfi sk-ALTO representative in order to discuss the best solution for your own cleaning tasks.
Task Accessories Method
General surfaces
Metallic equipment
Foam injectors Stand­ard lance Curved lances Tank cleaning head
Detergents Intensive J25 Multi Combi Active Alkafoam
Disinfectant DES 3000
1. Apply thick foam over the surfaces to be cleaned. Apply on dry surfaces. Apply from top to bottom on vertical surfaces. Let the foam act for up to 30 minutes for the optimal effect.
2. Proceed with cleaning using the high pressure lance. Use applicable accessories. Use high pressure to dislodge large amounts of incrusted dirt or grime. Use lower pressure and high water volume in order to rapidly fl ush away loose dirt and rinse surfaces.
3. Apply DES 3000 disinfectant once the surfaces are perfectly clean.
Areas covered by amounts of loose dirt, such as animal remains in slaughterhouses, can be removed by using high water fl ow to fl ush away the dirt to evacuation pits or drains. Tank cleaning heads can be used to clean barrels, vats, mixing tanks etc. Cleaning heads may be hydraulically or electrically powered and give the possibility for automatic cleaning without a constant user.
Rusted or dam­ages surfaces prior to treatment
Wet Sandblasting equipment
1. Connect the sandblasting lance to the pressure washer and place the suction tube in the sand.
2. Always wear protective equipment during sandblast­ing.
3. Spray the surfaces to be treated with the mix of water and sand. Rust, paint etc will be stripped off.
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6 After using the cleaner
6.1 Switching off the cleaner
1. Turn the main switch to posi-
tion „OFF“.
2. Turn off water supply at faucet.
3. Squeeze the spray gun trigger until the pressure has bled off.
4. Slide trigger lock to the locked position.
6.2 Disconnecting supply lines
1. Turn the main switch to posi-
tion „OFF“.
2. Turn off water supply at faucet.
3. Squeeze the spray gun trigger until the pressure has bled off.
6.3 Rolling up the electrical cord and storing accessories
Risk of tripping!
To prevent accidents, always carefully roll up the power cord.
Machines with hose and/or cord reel:
1. Wind up the power cord as il­lustrated with the plug located in the center of the cord reel.
2. Wind up the high pressure hose as illustrated.
3. Place the spray lance into the spray lance storage.
4. Slide trigger lock to the locked position.
5. Remove the water supply hose from the cleaner.
6. Remove power cord plug from the electrical supply.
6.4 Storing the cleaner (below 0°C (32°F))
Store the cleaner in a dry heated location to protect against freez­ing or protect per below instruc­tions:
1. Remove the water supply hose from the cleaner.
2. Remove the spray lance.
3. Switch on the cleaner with the main switch in position
.
4. Squeeze trigger of the spray gun.
5. Gradually pour antifreeze (ap­prox. 5 litres) into the water tank (A).
6. While the pump is pulling the mixture from the water tank,
squeeze and release the trig­ger two or three times.
7. The machine is protected against freezing when anti­freeze mixture emerges from the spray gun.
8. Lock the safety catch on the spray gun.
9. Switch off the cleaner.
10. To avoid any possible dam­age, store the cleaner tempo­rarily in a heated room before using it again.
11. When the machine is put into service again, the antifreeze solution can be collected and stored for future use.
A
15
1)
Options / model variants
Original instructions
NEPTUNE 5 FA
7 Maintenance
7.1 Maintenance Schedule
7.2 Maintenance work
7.2.1 Water fi lters
Water fi lters are fi tted at the water and pump inlets to prevent large particles of dirt from entering into the system.
1. Unscrew quick coupling.
2. Remove fi lter with tool and clean it.
Weekly
After the fi rst 50 operating hours
Every six
months or
500 operating
hours
As
required
7.2.1 Water fi lters
7.2.2 Oil fi lter
7.2.3 Checking the pump oil quality
7.2.4 Changing the pump oil

7.2.5 Emptying the fuel oil tank
7.2.6 Flame Sensor
7.2.2 Maintenance of fuel fi lter
1. Open hose clips
2. Replace fuel fi lter
3. Close hose clips
4. Dispose the cleaning solu­tion/damaged filter in ac­cordance with the disposal regulations.
16
1)
Options / model variants
Original instructions
NEPTUNE 5 FA
7.2.4 Changing the pump oil
1. Unscrew the oil drain plug
and drain oil into a suitable container.
2. Check that the drain plug
gasket is in place and reinstall drain plug.
3. Fill pump with proper grade
and amount of oil.
Oil grade and capacity see
chapter ‘9.4 Technical Data’.
7.2.3 Checking the pump oil quality
1. Check color of pump oil. If the oil has a grey or white
shade, change the oil (see chapter 7.2.4)
2. Top off oil level with fresh oil if necessary.
Oil type see chapter 9.4 Tech-
nical Data.
7.2.6 Flame sensor
1. Remove the sensor and clean with a soft cloth.
2. Confirm that the sensor is correctly seated when rein­stalling.
7.2.5 Emptying the fuel oil tank
1. Prepare a container which is capable of containing the amount of fuel remaining in the tank.
2. Place drain channel beneath the drain plug.
3. Remove the drain plug and drain the fuel into the pre­pared container carefully not to spill fuel oil.
4. Check that the drain plug gasket is in place and reinstall drain plug.
5. Check tank and plug for leaks.
17
1)
Options / model variants
Original instructions
NEPTUNE 5 FA
Indication
on Display
Cause Remedy
FLF
FLF
> Flow sensor fault
Contact Nilfi sk-ALTO Service Cold water operation possible
FLO
FLO
> Water supply turned off or inadequate supply
to machine
Required volume fl ow and pressure see chapter 9.4 Technical Data
> Detergent tank empty Fill detergent tank or set detergent me-
tering to „OFF“
>
Pressure regulation on the safety control block set to low water volume
Turn the twist grip on safety control block
to higher water pressure/volume
> Machine scaled Contact Nilfi sk-ALTO Service
Fue
Fue
>
Fuel shortage Fill fuel tank
Cold water operation possible
Hop
Hop
> Motor overheated Turn main switch in position „OFF“, let
machine cool down
Remove extension cord, if being used.
Possible phase failure; have electrical connections checked
HOS
HOS
> Machine overheated Contact Nilfi sk-ALTO Service
LEA
LEA
> Leakage or inadmissible operating condition
by short-time operation
After three times of short-time ope ration the machine switches off. To reset: Turn main switch to position “OFF“, then start again. Keep trigger squeezed for longer than 3 seconds. If a leak occurs in the hose and gun and causes the machine to start and stop briefl y 3 times, then the machine will switch off.
> Spray gun leaking Repair Spray gun
> High pressure hose, coupling or line system
leaking
Replace high-pressure hose, retighten screw fi ttings
> Detergent tank empty Fill detergent tank or set detergent me-
tering to „OFF“
> Water inlet fi lter dirty Clean fi lter (see chapter 7.2.1)
> High-pressure pump drawing in air Repair leaks
LHE
LHE
> Flame sensor sooted Clean flame sensor (see chapter
7.2.6).
> Ignition or fuel system failure
Contact Nilfi sk-ALTO Service Cold water operation possible
LHL
LHL
> Burner failure
Contact Nilfi sk-ALTO Service Cold water operation possible
POL
POL
> Pump oil low
Fill to proper level (see chapter 7.2.3)
SEC
SEC
> Temperature sensor damaged
Contact Nilfi sk-ALTO Service Cold water operation possible
SEO
SEO
> Temperature sensor damaged
Contact Nilfi sk-ALTO Service Cold water operation possible
UPC
UPC
> Microprocessor failure Contact Nilfi sk-ALTO Service
8 Troubleshooting
8.1 Indications on Display
18
1)
Options / model variants
Original instructions
NEPTUNE 5 FA
8.2 Indication lights on control panel
8.3 Other Faults
Indication light Cause Remedy
fl ashing
>
see FLO
see FLO
ON
> Low fuel level Fill fuel tank
Cold water operation possible
> Low Nilfi sk-ALTO AntiStone
(Anti-Scale) level
Fill Nilfi sk-ALTO AntiStone (Anti­Scale) tank
fl ashing
> Service interval: Service due
in 20 hours
Contact Nilfi sk-ALTO Service
ON
> Service interval expired
Contact Nilfi sk-ALTO Service
ON
> Pump oil low Fill to proper level
Fault Cause Remedy
not ON
> Power cord not properly
connected to power supply
Check power cord connetction
Check fuse (see chapter 9.4 Technical Data)
Pressure too low > High pressure nozzle worn
out
Replace nozzle
>
Pressure regulation set to low pressure
Turn the twist grip on safety control block clockwise (+)
Machine is running with pulsating pressure and makes knocking noise
> Pump has drawn in air due to
detergent tank being empty
Close detergent valve. Remove lance from gun. Operate spray gun and let machine run until air in pump is gone and the machine is running normally/ calm again.
No detergents drawn in > Detergent tank empty • Fill detergent tank
> Dirt in detergent tank Clean detergent tank > Suction valve at cleaning
agent inlet soiled
Remove suction valve and clean or replace
Burner soots > fuel contamination
Contact Nilfi sk-ALTO Service
> Burner sooted or adjustment
incorrect
19
1)
Options / model variants
Original instructions
NEPTUNE 5 FA
9 Further information
9.1 Recycling the cleaner
Make the old cleaner unusable immediately.
1. Unplug the cleaner and cut the power cord.
Do not discard of electrical ap­pliances with household waste. As specified in European Direc­tive 2002/96/EC on old electrical
and electronic appliances, used electrical goods must be col­lected separately and recycled ecologically. Contact your local authorities or your nearest dealer for further information.
9.2 Guarantee
Our general conditions of busi­ness are applicable with regard to the guarantee. Subject to change as a result of technical advances.
The guarantee is invalidated if the machine is not operated in ac­cordance with these instructions or otherwise abused. The guaran­tee is invalidated if the machine is not serviced as described.
US only:
This warranty is in effect from the first day of purchase by the end user.
Each machine will have one (1) year coverage, from date of pur­chase by the end user, covering parts found defective due to faulty components, materials and/or bad workmanship. Not included in this warranty coverage are parts found defective due to:
- Normal wear and tear (such as seals, valves, pistons, bear­ings, etc.)
- Machine working under abnor­mal conditions.
- Machines being misused.
- Machines being repaired or tampered with by unauthor­ized person(s).
- The use of parts other than Nilfisk-ALTO Cleaning Sys­tems, Inc. original spare parts and/or accessories.
The burner coil on all Nilfisk-ALTO Cleaning Systems, Inc. hot water/ steam cleaners is under warranty for five (5) years against defects, and the high pressure hose is cov­ered for an initial 30 days, under the same conditions described above.
Nilfisk-ALTO Cleaning Systems, Inc. will cover labor by an author­ized Nilfisk-ALTO CSI Dealer for a 12-month period after the date of purchase of the machine by the end user.
No other costs, other than laid out in this warranty program, will be covered by the warranty.
Dated, End-User proof of pur­chase must be submitted with any claim for Warranty Service.
20
1)
Options / model variants
Original instructions
NEPTUNE 5 FA
9.3 EU Declaration of Conformity
EU Declaration of Conformity
Product:
High Pressure Cleaner
Type:
NEPTUNE 5
Description:
400 V 3~ 50 Hz IPX5 400/230 V 3~ 50Hz IPX5 230-240 V 1~ 50Hz IPX5
The design of the unit corresponds to the following pertinent regulations:
EC Machine Directive 2006/42/EC EC Low-voltage Directive 2006/95/EC EC EMC Directive 2004/108/EC
Applied harmonised standards:
EN ISO 12100-1, EN ISO 12100-2, EN 60335-2-79 EN 55014-1, EN 55014-2, EN 61000-3-2
Applied national standards and technical specifi cations:
DIN EN 60335-2-79
Nilfi sk-Advance A/S Industrivej 1 DK-9560 Hadsund
Dipl. Ing. Wolfgang Nieuwkamp Tests and approvals Hadsund, 01.06.2009
524
1)
Options / model variants
NEPTUNE 5 FA
Technical Data
NEPTUNE 5
5-47 FA 5-47 FA
5-50 FA / 5-50 FAX
5-61 FA / 5-61 FAX
5-61 FA 5-61 FAX 5-61 FA 5-50 FAX
Voltage 200 V / 3~ / 50Hz JP
Voltage 200 V / 3~ / 60Hz JP
Voltage 230 V / 1~/ 60Hz US
Voltage 400 V / 3~ / 50Hz EU EU / AU
Voltage 400/230 V / 3~ / 50Hz NO NO
Voltage 220/440 V / 3~ / 60Hz EXPT
Fuse
A 20 20 13 16 25 / 16 25 / 16 15 / 25 30
Power rating
kW 5.4 5.1 6 / 6.1 7.6 / 7.8 7.6 / 7.4 7.8 / 7.6 7.5 / 7 8
Power consumption
A 18.7 16.6 12.2 / 12.3 15.4 / 15.8 25 / 15.6 25 / 15.8 12.3 / 21.3 28
Type of protection
IP X5
Working pressure
bar
(Mpa)
170(17) 170(17) 190(19) 210(21) 210(21) 210(21) 210(21) 145(15)
Permissible pressure P
max
bar
(Mpa)
250 250 250 250 250 250 250 220
Volume fl ow (max)
l/h 910 910 960 1110 1110 1110 1110 1040
Volume fl ow Q
IEC
l/h 850 850 900 1050 1050 1050 1050 1020
High pressure nozzle
0500 0500 0500 0550 0550 0550 0550 0450
Temperature t
max
, hotwater
°C 90
Temperature t
max
, steam
°C 150
Max. water inlet temperature
°C 40
Max. water inlet pressure
bar
(Mpa)
10(1)
Dimensions l x w x h
mm 1190 x 702 x 98
Weight
kg 160 160 160 / 165 160 / 165 161 166 161 158
Calculated sound pressure at a distance of 1 m EN 60704-1 L
pA
+/- K
pA
*
dB(A)
76
+/- 1,576+/- 1,577+/- 1,578+/- 1,578+/- 1,578+/- 1,578+/- 1,580+/- 1,5
Sound power level L
wA MAX
including KwA = 1,5dB *
dB(A) 92 92 93 96 96 96 96 94
Vibration ISO 5349
m/s² < 2.5
Recoil forces
N 36 35 37/38 48 47 49 47 41
Heating capacity
kW 67 67 78 85 85 85 85 78
Fuel tank
l35
Detergent tank A / B
l 15/10
Oil quantity
l 0.75
Oil type
BP Energol GR-XP 220
* Noise emission acc. to EN 60335-2-79 ZAA.2.7
http://www.nilfi sk-alto.com
FINLAND
Nilfi sk-Advance Oy Ab Piispantilankuja 4 02240 Espoo Tel.: +358 207 890 600 Fax: +358 207 890 601 E-mail: asiakaspalvelu.fi @nilfi sk.com
FRANCE
Nilfi sk-ALTO ALTO France SAS Aéroparc 1 19 rue Icare 67960 Entzheim Tel.: (+33) 3 88 28 84 00 Fax: (+33) 3 88 30 05 00 E-mail: info.fr@nilfi sk-alto.com
GERMANY
Nilfi sk-ALTO Division of Nilfi sk Advance Guido-Oberdorfer-Str. 10 89287 Bellenberg Tel.: (+49) (0) 180 5 37 37 37 E-mail: info.de@nilfi sk-alto.com
GREECE
Nilfi sk-Advance SA 8, Thoukididou str. 164 52 Argiroupolis Tel.: +30 210 96 33443 Fax: +30 210 96 52187 E-mail: nilfi sk-advance@clean.gr
HOLLAND
Nilfi sk-ALTO Division of Nilfi sk-Advance BV Camerastraat 9 3322 BB Almere Tel.: (+31) 36 5460 760 Fax: (+31) 36 5460 761 E-mail: info.nl@nilfi sk-alto.com
HONG KONG
Nilfi sk-Advance Ltd. 2001 HK Worsted Mills Ind’l Bldg. 31-39 Wo Tong Tsui St. Kwai Chung Tel.: (+852) 2427 5951 Fax: (+852) 2487 5828
HUNGARY
Nilfi sk-Advance Kereskedelmi Kft. II. Rákóczi Ferenc út 10 2310 Szigetszentmiklos-Lakihegy Tel: (+36) 24475 550 Fax: (+36) 24475 551 E-mail: info@nilfi sk-advance.hu
INDIA
Nilfi sk-Advance India Limited 349, Business Point, No 201,2nd fl oor, above Popular Car World, Western Express Highway, Andheri ( East), Mumbai - 400 069 Tel: (+91) 22 321 74592
ITALY
Nilfi sk-ALTO Divisione di Nilfi sk-Advance A/S Località Novella Terza 26862 Guardamiglio (LO) E-mail: d.puglia@nilfi sk-advance.it
JAPAN
Nilfi sk-Advance Inc. 1-6-6 Kita-shinyokohama, Kouhoku-ku Yokohama, 223-0059 Tel.: (+81) 45 548 2571 Fax: (+81) 45 548 2541
MALAYSIA
Nillfi sk-Advance Sdn Bhd Sd 14, Jalan KIP 11 Taman Perindustrian KIP Sri Damansara 52200 Kuala Lumpur Tel.: (+60) 3 603 6275 3120 Fax: (+60) 3 603 6274 6318
MEXICO
Nilfi sk-Advance de Mexico, S. de R.L. de C.V. Prol. Paseo de la Reforma 61, 6-A2 Col. Paseo de las Lomas 01330 Mexico, D.F. Tel: +52 55 2591 1002 (switchboard) Fax: +52 55 2591 1002 ext. 229 E-mail: info@advance-mx.com
NORWAY
Nilfi sk-Advance AS Bjørnerudveien 24 1266 Oslo Tel.: (+47) 22 75 17 70 Fax: (+47) 22 75 17 71 E-mail: info.no@nilfi sk-alto.com
POLAND
Nilfi sk-Advance Sp. Z.O.O. 05-800 Pruszków ul. 3-go MAJA 8 Tel.: +48 22 738 37 50 Fax: +48 22 738 37 51 E-mail: info@nilfi sk-alto.pl
PORTUGAL
Nilfi sk-ALTO Division of Nilfi sk-Advance Lda. Sintra Business Park Zona Industrial Da Abrunheira Edifi cio 1, 1° A P2710-089 Sintra Tel.: +35 808 200 537 Fax: +35 121 911 2679 E-mail: mkt@nilfi sk-advance.es
RUSSIA
Нилфиск-Эдванс 127015 Москва
Вятская ул. 27, стр. 7 Россия
Tel.: (+7) 495 783 96 02 Fax: (+7) 495 783 96 03 E-mail: info@nilfi sk.ru
SINGAPORE
Nilfi sk-Advance Pte. Ltd. Nilfi sk-ALTO Division 40 Loyang Drive Singapore 508961 Tel.: (+65) 6 759 9100 Fax: (+65) 6 759 9133 E-mail: sales@nilfi sk-advance.com.sg
SPAIN
Nilfi sk-ALTO Division of Nilfi sk-Advance S.A. Torre D’Ara Paseo del Rengle, 5 Pl. 10 08302 Mataró Tel.: (+3) 4 902 200 201 Fax: (+3) 4 93 757 8020 E-mail: mkt.es@nilfi sk-alto.com
SWEDEN
ALTO Sverige AB Member of Nilfi sk-Advance Group Aminogatan 18, Box 4029 431 04 Mölndal Tel.: (+46) 31 706 73 00 Fax: (+46) 31 706 73 40 E-mail: info.se@nilfi sk-alto.com
TAIWAN
Nilfi sk-Advance Taiwan Branch No. 5, Wan Fang Road Taipei Tel.: (+886) 227 002 268 Fax: (+886) 227 840 843
THAILAND
Nilfi sk-Advance Co. Ltd. 89 Soi Chokechai-Ruammitr Viphavadee-Rangsit Road Ladyao, Jatuchak, Bangkok 10900 Tel.: (+66) 2 275 5630 Fax: (+66) 2 691 4079
TURKEY
Nilfi sk-Advance Profesional Temizlik Ekipmanlari Tic. A/S. Necla Cad. NI.: 48 Yenisahra / Kadiköy Istanbul Tel.: (+90) 216 470 08 - 60 E-mail: info.tr@nilfi sk-advance.com
UNITED KINGDOM
Nilfi sk-ALTO Division of Nilfi sk-Advance Ltd. Bowerbank Way Gilwilly Industrial Estate, Penrith Cumbria CA11 9BQ Tel.: (+44) 1 768 86 89 95 Fax: (+44) 1 768 86 47 13 E-mail: sales.uk@nilfi sk-alto.com
USA
Nilfi sk-Advance Inc. 14600 21st Avenue North Plymouth, MN 55447-3408 Tel.: (+1) 763 745 3500 Fax: (+1) 763 745 3718 E-mail: info@advance-us.com
VIETNAM
Nilfi sk-Advance Representative Offi ce No. 51 Doc Ngu Str. Ba Dinh Dist. Hanoi Tel.: (+84) 4 761 5642 Fax: (+84) 4 761 5643 E-mail: nilfi sk@vnn.vn
HEAD QUARTER
DENMARK
Nilfi sk-Advance Group Sognevej 25 DK-2605 Brøndby Tel.: (+45) 4323 8100 Fax: (+45) 4343 7700 E-mail: mail.com@nilfi sk-advance.com
SALES COMPANIES
ARGENTINA
Nilfi sk-Advance srl. Edifi cio Central Park Herrera 1855, Offi ce 604 Ciudad Autónoma de Buenos Aires Tel.: (+54) 11 6091 1571 Fax:(+54) 11 6091 1575
AUSTRALIA
Nilfi sk-ALTO 48 Egerton St. P.O. Box 6046 Silverwater, N.S.W. 2128 Tel.: +61 2 8748 5966 Fax: +61 2 8748 5960 E-mail: info@nilfi skalto.com.au
AUSTRIA
Nilfi sk-Advance GmbH Metzgerstrasse 68 5101 Bergheim bei Salzburg Tel.: 0662 456 400-0 Fax: 0662 456 400-34 E-mail: info.at@nilfi sk-advance.com
BELGIUM
Nilfi sk-ALTO a division of Nilfi sk-Advance n.v-s.a. Riverside Business Park Boulevard Internationalelaan 55 Bâtiment C3/C4 Gebouw Bruxelles 1070 Brussel Tel.: (+32) 2 467 60 40 Fax: (+32) 02 466 61 50 E-mail: info.be@nilfi sk-alto.com
CANADA
Clarke Canada Part of the Nilfi sk-Advance Group 4080-B Sladeview Crescent, Unit 1 Mississauga, Ontario L5L 5Y5 Tel.: (+1) 905 569 0266 Fax: (+1) 905 569 8586
CHILE
Nilfi sk-Advance S.A. San Alfonso 1462 Santiago Tel.:(+56) 2 684 50 00 E-mail: Pablo.noriega@nilfi sk.com
CHINA
Nilfi sk-Advance (Shenzhen) Ltd. Blok 3, Unit 130 1001 Honghua Road Int. Commercial & Trade Center Fuitian Free Trade Zone 518038 Shenzhen Tel.: (+86) 755 8359 7937 Fax: (+86) 755 8359 1063
CZECH REPUBLIC
ALTO Ceská Republika s.r.o. Do Čertous 2658/1 193 00 Praha 9 Tel.: (+420) 24 14 08 419 Fax: (+420) 24 14 08 439 E-mail: info@alto-cz.com
DENMARK
Nilfi sk-Advance A/S Industrivej 1 9560 Hadsund Tel.: +45 7218 2100 Fax: +45 7218 2105 E-mail: salg.dk@nilfi sk-alto.com
Nilfi sk-ALTO Food division Division of Nilfi sk-Advance A/S Blytækkervej 2 9000 Aalborg Tel.: +45 7218 2100 Fax: +45 7218 2099 E-mail: food.division@nilfi sk-alto.dk
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