Motorola EP450 User Manual

MOTOROLA, The Stylized M logo are trademarks of Motorola, Inc. All other product or service names are the property of their respective owners. © 2003 Motorola, Inc. All rights reserved. Printed in U.S.A.
HKLN4215A
HKLN4215A
EP450
Portable Radio Basic Service Manual
EP450 Portable Radio
Basic Service Manual
VHF 146-174 MHz
UHF 403-440 MHz UHF 438-470 MHz UHF 465-495 MHz
Motorola, Inc. 1301 E. Algonquin Road Schaumburg, IL 60196
HKLN4215A
ii
!
C
n
Foreword
This manual is intended for use by service technicians familiar with similar types of equipment. It contains service information required for the e quipment described a nd is current as of the printing dat e. Changes which occur after the printing date may be incorporated by a complet e Manual revision or alternatively as additions.
Note:
Before operating or testing these units, please read the Product Safety and RF Exposure Compliance section.
Product Safety and RF Exposure Compliance
Note:
Before using this product, read the operating instructions for safe usage contained in the Product Safety and RF Exposure booklet enclosed with your radio.
a u t i o
ATTENTION!
This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements.
Before using this product, read the RF energy awareness information and operating instructions in the Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number 68P81095C98) to ensure compliance with RF energy exposure limits.
For a list of Motorola-approved antennas, batteries, and other accessories, visit the following web site which lists approved accessories: http://www.motorola.com/cgiss/index.shtml.
Computer Software Copyrights
The Motorola products described in th is manual may include cop yrighted Moto rola computer pr ograms stored in semiconductor memories or other media. La ws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products de scribed in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, th e purchase of Motorola products sh all not be deemed to gr ant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal no n-exclu sive license to use that arises by opera tion of law in the sale of a product.
Document Copyrights
No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.
Disclaimer
The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product or circuit descr ibed herein; nor does it cover any license under its patent rights nor the rights of others.
MOTOROLA, and the Stylized M logo are trademarks of Motorola, Inc. All other product or service names are the property of their respective owners. © 2003 Motorola, Inc. All rights reserved. Printed in U.S.A.
Table of Contents iii
Table of Contents
Foreword .....................................................................................................................................................ii
Product Safety and RF Exposure Compliance............................................................................................ii
Computer Software Copyrights .................. ... ... ... ....................................... ... .... ... .......................................ii
Document Copyrights..................................................................................................................................ii
Disclaimer....................................................................................................................................................ii
List of Figures ...............................................................................................vi
List of Tables ...............................................................................................viii
Chapter 1 Model Charts and Test Specifications.............................. 1-1
1.1 Radio Model Information................................................................................................................1-1
1.2 Model Chart for VHF 146-174 MHz ...............................................................................................1-2
1.3 Non-Display Model ........................................................................................................................1-3
1.4 Model Chart for UHF 403-440 MHz............................................................................................... 1-4
1.5 Model Chart for UHF 438-470 MHz............................................................................................... 1-5
1.6 Model Chart for UHF 465-495 MHz............................................................................................... 1-6
1.7 Display Model ................................................................................................................................1-7
1.8 MIL Standards ...............................................................................................................................1-8
Chapter 2 Theory Of Operation........................................................... 2-1
2.1 Introduction....................................................................................................................................2-1
2.2 Major Assemblies ................... ... .... ... ... ... ....................................... ... ... .... ......................................2-1
2.2.1 Receiver............................................................................................................................2-1
2.2.2 Transmitter........................................................................................................................2-2
Chapter 3 Test Equipment, Service Aids, and Service Tools........... 3-1
3.1 Test Equipment.............................................................................................................................. 3-1
3.2 Service Aids...................................................... ... ... ....................................... ... ............................. 3-2
Chapter 4 Performance Checks ..........................................................4-1
4.1 General..........................................................................................................................................4-1
4.2 Power-Up Self Test.... ....................................... ... ....................................... ... ... ............................. 4-1
4.3 RF Test Mode................................................................................................................................ 4-2
Chapter 5 Radio Alignment Procedures............................................. 5-1
5.1 Introduction....................................................................................................................................5-1
5.2 CPS Programming Setup .......... .... ... ... ... ... ....................................... ... .... ... ................................... 5-1
5.3 Radio Tuning Setup....................................................................................................................... 5-2
5.3.1 Initial Test Equipment Control Settings............................................................................. 5-3
5.4 Transmitter Alignment Options...................................................................................................... 5-3
5.4.1 R eferenc e Os cillat or Warp................... ... ... .... ... .......................................... ... ................... 5-3
5.4.2 Modulation Balance Attenuation ....................................................................................... 5-4
HKLN4215A December 3, 2003
iv Table of Contents
5.4.3 Transmit Power Tuning.....................................................................................................5-5
5.4.3.1 To Perform Transmit High Power Tuning, do the following: ..............................5-6
5.4.3.2 To Perform Transmit Low Power Tuning, do the following: ..............................5-6
5.4.4 VCO Attenuation................... ... ....................................... ... ... ... ... ......................................5-7
5.4.4.1 VCO Attenuation 25 kHz....................................................................................5-7
5.4.4.2 VCO Attenuation 12.5 kHz.................................................................................5-8
5.4.4.3 VCO Attenuation 20 kHz....................................................................................5-8
5.4.5 DTMF Deviation Tuning....................................................................................................5-9
5.4.6 MDC-1200 Deviation Tuning.............................................................. ... ... .... ...................5-10
5.5 Receiver Tuning.......... ....................................... ... ....................................... ... ... ..........................5-10
5.5.1 Rated Volume Tuning .....................................................................................................5-11
5.5.2 Squelch Tuning...............................................................................................................5-12
5.5.2.1 Manual Squelch Tuning...................................................................................5-12
5.5.2.2 Auto Tune ........................................................................................................5-13
5.5.3 RSSI System Level Tuning.............................................................................................5-13
5.5.4 RSSI Display Tuning.......................................................................................................5-14
5.6 Utilities .........................................................................................................................................5-14
5.6.1 Program Serial No. .........................................................................................................5-14
5.6.2 Temp Comp Data Read..................................................................................................5-14
5.6.3 Temp Comp Data Write ..................................................................................................5-14
5.7 Radio-to-Radio Cloning............................... ... .... ... ....................................... ... .............................5-14
Chapter 6 Display Model Disassembly and Re-assembly ................ 6-1
6.1 Introduction ....................................................................................................................................6-1
6.2 Preventive Maintenance ................................................................................................................6-1
6.2.1 Inspection..........................................................................................................................6-1
6.2.2 Cleaning Procedures ........................................................................................................6-1
6.3 Safe Handling of CMOS and LDMOS Devices..............................................................................6-2
6.4 Disassembling and Re-assembling the Radi o — Gen eral........................... ... ... ... .... .....................6-3
6.4.1 Radio Disassembly — Detailed ........................................................................................6-3
6.4.1.1 Front Cover From Chassis Disassembly ...........................................................6-3
6.4.1.2 Dust Cover Disassembly....................................................................................6-6
6.4.1.3 Speaker and Microphone Disassembly .............................................................6-6
6.4.1.4 Keyboard Removal ................................................................... .... .....................6-7
6.4.1.5 PTT Disassembly................................ ... ....................................... ... ... ... ... .........6-7
6.4.1.6 Chassis Disassembly.........................................................................................6-8
6.4.2 Radio Re-assembly - Detailed .................................... ....................................... ... ... .... ... ..6- 9
6.4.2.1 Dust Cover Re-assembly...................................................................................6-9
6.4.2.2 Microphone and Speaker Re-assembly.............................................................6-9
6.4.2.3 Keypad and LCD/Keyboard Re-assembly ............................................. ... .... ...6-1 1
6.4.2.4 Keyboard Retainer Re-assembly..................... ... ... ....................................... ...6-1 2
6.4.2.5 Chassis Assembly/Re-assembly......................................................................6-12
6.4.2.6 Chassis and Front Cover Re-assembly...........................................................6-13
6.4.2.7 PTT Re-assembly..... ... ... ... ....................................... ... ....................................6-15
6.5 Mechanical View and Parts List...................................................................................................6-16
6.5.1 EP450 Display Model Exploded View and Parts List......................................................6-16
Chapter 7 Non-Display Model Disassembly and Re-assembly........ 7-1
7.1 Introduction ....................................................................................................................................7-1
7.2 Preventive Maintenance ................................................................................................................7-1
7.2.1 Inspection..........................................................................................................................7-1
December 3, 2003 HKLN4215A
Table of Contents v
7.2.2 Cleaning Procedures ..................................... ... ... ... .... ...................................... ... .............7-1
7.3 Safe Handling of CMOS and LDMOS Devices.............................................................................. 7-2
7.4 Disassembling and Re-assembling the Radio — General............................................................. 7-3
7.4.1 Radio Disassembly — Detailed .................................. ... ... ... ... .... ...................................... 7-3
7.4.1.1 Front Cover From Chassis Disassembly...........................................................7-3
7.4.1.2 Dust Cover Disassembly ................................................................................... 7-5
7.4.1.3 Speaker and Microphone Disassembly.............................................................7-6
7.4.1.4 PTT Disassembly............................................................................................... 7-6
7.4.2 Chassis Disassembly..................................................................... ... ... .... .........................7-7
7.4.3 Radio Re-assembly - Detailed .......................................................................................... 7-8
7.4.3.1 Dust Cover Re-assembly................................................................................... 7-8
7.4.3.2 Microphone and Speaker Re-assembly ... ....................................... ... ... .... .........7-8
7.4.3.3 Chassis Assembly/Re-assembly ....................................................................... 7-9
7.4.3.4 Chassis and Front Cover Re-assembly........................................................... 7-10
7.4.3.5 PTT Re-assembly............................................................................................ 7-11
7.5 Mechanical View and Parts List................................................................................................... 7-13
7.5.1 EP450 Non-Display Exploded View and Parts List......................................................... 7-13
Chapter 8 Troubleshooting Tables .....................................................8-1
8.1 Power-Up Error Codes ........... ... .... ... ....................................... ... ...................................... ... ..........8-1
8.2 Operational Error Codes................................................................................................................8-1
8.3 Troubleshooting Table for Receiver..................... ....................................... ... ................................ 8-2
8.4 Troubleshooting Table for Transmitter........................................................ ... ... .... ......................... 8-3
Appendix A Accessories.........................................................................A-1
Appendix B Warranty, Service Support, and Replacement Parts .......B-1
1.1 Scope of Manual............................................................................................................................1-1
1.2 Warranty ........................................................................................................................................1-1
1.2.1 Warranty Period and Return Instructions.......................................................................... 1-1
1.2.2 After Warranty Period ....................................................................................................... 1-1
1.3 Replacement Parts Ordering ...................................... ... ... ... ....................................... ... ... .... .........1-1
1.3.1 Basic Ordering Information.. ... ... ....................................... ... ... ....................................... ... 1-1
1.3.2 Motorola Online ................................................................................................................ 1-2
1.3.3 Mail Orders .................................................................................... ... ................................ 1-2
1.3.4 Telephone Orders............................................................................................................. 1-2
1.3.5 Fax Orders........................................................................................................................1-2
1.3.6 Parts Identification ............................................................................................................1-2
1.4 Technical Support..........................................................................................................................1-3
Glossary......................................................................................................G-1
HKLN4215A December 3, 2003
vi Table of Contents
List of Figures
Figure 2-1. Major Assemblies Block Diagram..... .... ... ... ... .... ... ....................................... ... ... ... ... .... .....2-1
Figure 2-2. Transceiver Block Diagram ..............................................................................................2-2
Figure 3-1. Programming/Test Cable .. .... ... ....................................... ... ... ... .........................................3-4
Figure 3-2. Wiring of the Connectors..................................................................................................3-4
Figure 4-1. Radio Tuning Setup..........................................................................................................4-1
Figure 4-2. Side Button Locations.......................................................................................................4-2
Figure 5-1. CPS Programming Setup ..................................................... ....................................... .....5-1
Figure 5-2. Radio Tuning Setup..........................................................................................................5-2
Figure 5-3. Reference Oscillator Warp Window..................................................................................5-3
Figure 5-4. Modulation Balance Window ............................................................................................5-4
Figure 5-5. Transmit Power Window (High Power).............................................................................5-5
Figure 5-6. VCO Attenuation Window (12.5 kHz)...............................................................................5-7
Figure 5-7. DTMF Deviation Tuning Window............. ... ... .... ... ... ... .... ..................................................5-9
Figure 5-8. MDC-1200 Deviation Tuning Window ............................................................................5-10
Figure 5-9. Rated Volume Tuning Window................ ... ... .... ... ... ... ....................................... ... ... .... ...5 -11
Figure 5-10. Squelch Tuning Window............. ... ... .... ... ....................................... ... ... ... .......................5-12
Figure 5-11. RSSI Tuning..... ... .... ... ....................................... ... ... ... .... ..................................... ...........5-13
Figure 5-12. Side Button Locations.....................................................................................................5-15
Figure 6-1. Battery Removal............................ ... ....................................... ... .... ... ...............................6-3
Figure 6-2. Antenna and Knob Removal. ... ... ....................................... ... ... ... ......................................6-4
Figure 6-3. Chassis Removal........... ... ....................................... ... .... ... ...............................................6-4
Figure 6-4. Keyboard Flex Connection ...............................................................................................6-5
Figure 6-5. Microphone and Speaker Connection s .......................................... ... ...............................6-5
Figure 6-6. Dust Cover Disassembly ................................................... ... ... ... .... ... ...............................6-6
Figure 6-7. Removal Speaker-Microphone Assembly .. ... .... ... ... ....................................... ... ... ... .... ... ..6- 6
Figure 6-8. Keypad Removal ........................................................ .... ... ... ... .........................................6-7
Figure 6-9. PTT Removal.................... .... ... ... ... ....................................... ... ... .... ... ... ............................6-8
Figure 6-10. Removal of Main Board from Chassis.................................................. ... .... ... ... ...............6-8
Figure 6-11. Dust Cap Re-assembly.. ... .... ... ....................................... ... ...................................... .........6-9
Figure 6-12. Microphone Re-assembly..... ...................................... .... ...................................... ... .... ...6-10
Figure 6-13. Speaker Re-assembly ............................................. ... .... ... ... ...................................... ....6-10
Figure 6-14. Keypad Re-assembly ................. ... ... ....................................... ... ....................................6-11
Figure 6-15. LCD/Keypad Board Re-assembly............................... ....................................... ... ... .... ...6 -1 1
Figure 6-16. Keyboard Retainer Re-assembly....................................................................................6-12
Figure 6-17. Main Board onto Chassis Re-assembly .........................................................................6-13
Figure 6-18. Microphone and Speaker Wires Re-assembly ...............................................................6-14
Figure 6-19. Keyboard Flex Cable Connection...................................................................................6-14
Figure 6-20. Fastening the Chassis................... ....................................... ... ... ....................................6-15
Figure 6-21. PTT Re-assembly....................... ....................................... ... ... ... .... ... .............................6-15
Figure 6-22. EP450 Full Keypad Radio Exploded View......................................................................6-16
Figure 7-1. Battery Removal............................ ... ....................................... ... .... ... ...............................7-3
Figure 7-2. Antenna and Knob Removal. ... ... ....................................... ... ... ... ......................................7-4
Figure 7-3. Chassis Removal........... ... ....................................... ... .... ... ...............................................7-4
Figure 7-4. Microphone and Speaker Connection s .......................................... ... ...............................7-5
Figure 7-5. Dust Cover Disassembly ................................................... ... ... ... .... ... ...............................7-5
Figure 7-6. Removal Speaker-Microphone Assembly .. ... .... ... ... ....................................... ... ... ... .... ... ..7- 6
Figure 7-7. PTT Removal.................... .... ... ... ... ....................................... ... ... .... ... ... ............................7-7
Figure 7-8. Removal of Main Board from Chassis............... ... ... ... ....................................... ... ... .... .....7-7
Figure 7-9. Dust Cap Re-assembly..... .... ...................................... .... ... ... ... .........................................7-8
Figure 7-10. Microphone Re-assembly..... ...................................... .... ...................................... ... .... .....7-8
December 3, 2003 HKLN4215A
Table of Contents vii
Figure 7-11. Speaker Re-assembly...................................................................................................... 7-9
Figure 7-12. Installation of Main Board onto Chassis.........................................................................7-10
Figure 7-13. Microphone and Speaker Wires Re-assembly...............................................................7-11
Figure 7-14. Fastening the Chassis.................................................................................................... 7-11
Figure 7-15. PTT Re-assembly........................................................................................................... 7-12
Figure 7-16. EP450 Non-Display Radio Exploded View.....................................................................7-13
HKLN4215A December 3, 2003
viii Table of Contents
List of Tables
Table 1-1. Radio Model Number (Example: LAH65KDC9AA2AN)....................................................1-1
Table 1-2. MIL STDS 810 C, D, E, and F: Applicable to UHF and VHF Specifications.....................1-8
Table 3-1. Recommended Test Equipment.......................................................................................3-1
Table 3-2. Service Aids......................................................................................................................3-2
Table 3-3. Recommended Service Tools ..........................................................................................3-2
Table 4-1. Initial Equipment Control Settings ....................................................................................4-2
Table 4-2. Test Environments............................................................................................................4-3
Table 4-3. Test Channel Spacing ......................................................................................................4-3
Table 4-4. Test Frequencies..............................................................................................................4-4
Table 4-5. Receiver Performance Checks.........................................................................................4-4
Table 4-6. Transmitter Performance Checks.....................................................................................4-5
Table 5-1. Initial Equipment Control Settings ....................................................................................5-3
Table 5-2. Reference Oscillator Specifications..................................................................................5-4
Table 5-3. Transmit High/Low Power Level.......................................................................................5-6
Table 5-4. Deviation Specifications ..................................................................................................5-8
Table 5-5. Squelch Deviation Values...............................................................................................5-12
Table 8-1. Power-Up Error Code Display ..........................................................................................8-1
Table 8-2. Operational Error Code Display........................................................................................8-1
Table 8-3. Receiver Troubleshooting Table.......................................................................................8-2
Table 8-4. Transmitter Troubleshooting Table...................................................................................8-3
Related Publications
E-Series Detailed Service Manual........................................................................HKLN4216
E-Series Interactive User CD ............... ... ... ... .... ...................................... .... ... ... ...HKLN4212
December 3, 2003 HKLN4215A
Chapter 1 Model Charts and Test Specifications
H = Portable
1.1 Radio Model Information
The model number and serial number are locate d on a label attached to the back of your radio. You can determine the RF output power , frequency ban d, protocols , and ph ysica l pac kages . The example below shows one portable radio model number and its specific characteristics.
Table 1-1. Radio Model Number (Example: LAH65KDC9AA2AN)
Type of
Unit
LA H 65 K
LA = Motorola Internal Use
Model Series
Freq. Band
VHF
(146-174
MHz)
(403-440
MHz)
UHF
(438-470
MHz)
UHF
(465-495
MHz)
Power
Level
4 W or
5 W
Q
R
S
D
Physical
Packages
C
Non
Display
H
Full
Display
Channel Spacing
9
Pro-
gramma-
ble
Protocol
AA
Conven-
tional
Feature
Level
2
16 CH
4
64 CH
Model
Revision
AN
Model
Package
1-2 Model Charts and Test Specifications: Model Chart for VHF 146-174 MHz
1.2 Model Chart for VHF 146-174 MHz EP450, VHF, 146-174 MHz
Model Description
LAH65KDC9AA2AN EP450, 146-174 MHz, 5 W, 16 Ch. Non-Display Model
LAH65KDH9AA4AN EP450, 146-174 MHz, 5 W, 64 Ch. Display Model
Item Description
X PMUD1857_ EP450, 146-174 MHz, 5 W, 16 Ch. Non-Display Model
X PMUD1859_ EP450, 146-174 MHz, 5 W, 64 Ch. Display Model X X PMLD4222_ EP450, Back Cover Kit. 146-174 MHz X PMLN4601_ Non-Display, Front Housing Kit, 16 Ch.
X PMLN4603_ Full Display, Front Housing Kit, 64 Ch. X X NNTN4496_R Ni-Cd Battery, 1100 mAH X X NNTN4497_R Li-Ion Battery, 1800 mAH X X NNTN4851_ NiMH Battery, 1400 mAH X X NNTN4970 Slim Li-Ion Battery, 1600 mAH X X WPLN4138_R Rapid 90-Min. Desktop Charger w/US Plug X X WPLN4139_R Rapid 90-Min. Desktop Charger w/Euro Plug X X WPLN4142_R Rapid 90-Min. Desktop Charger w/Argentina Plug X X WPLN4140_R Rapid 90-Min. Desktop Charger w/UK Plug X X RLN5644
X X NAD6502_R Antenna, 146-174 MHz, 14cm X X HKLN4212 E-Series Interactive User CD X = Indicates compatibility with model(s)
" Belt Clip
2.5
December 3, 2003 HKLN4215A
VHF Test Specifications 1-3
1.3 VHF Test Specifications
General
VHF
Channel Capacity: 16 or 64 Channels Power Supply: 7.5 Volts ±20% Dimensions (HxWxD)
with Battery: High Capacity Li-Ion
Weight: with Battery:
High Capacity Li-Ion 397g (14.0 oz.)
Average Battery Life @ (5-5-90* Duty Cycle): High Capacity Li-Ion
Model Number: LAH65KDC9AA2_N,
Frequency Range: 146-174 MHz Channel Spacing: 12.5/20/25 kHz Temper at ur e Ran g e: -30° to 60°C Frequency Stability: ±2.5 ppm
130.5mm x 62mm x 45mm
" x 2.44" x 1.77")
(5.12
17 hr low power/ 12 hr high power
LAH65KDH9AA4_N
T ransmitter
VHF
RF Output Li-Ion @ 7.5 V:
Frequency: 146-174 MHz Channel Spacing: 12.5/20/25 kHz Spurious/Harmonics: -36 dBm < 1 GHz
FM Noise: -40 dB (12.5 kHz)
Modulation Limitation: ±2.5 kHz @ 12.5 kHz/
Audio Response: (from 6 dB/oct. Pre-emphasis, 300 to 3000 Hz)
Audio Distortion: @ 1000 Hz, 60% Rated Max. Dev.
Low 1 W
-30 dBm > 1 GHz
-45 dB (25 kHz)
±5 kHz @ 25 kHz +1 to -3 dB
3%
High 5 W
FCC ABZ99FT3045
*5% receive; 5% transmit; 90% standby.
Receiver
VHF
12.5 kHz
Channel Spacing: 12.5/20/25 kHz Sensitivity
12 dB EIA SINAD: Adjacent Channel
Selectivity: Intermodulation: -70 dB Freq. Stability
(-30° C to +60° C): Spur Rejection: -75 dB Image and 1/2 I-F
Rejection: Audio Output
@ <5% Distortion:
0.25 µV (typical)
-60 dB -70 dB
0.00025%
-70 dB
500 mW into 24
VHF
25kHz
Specifications subject to change without notice. All electrical specifications and methods refer to EIA/TIA 603 standards.
1-4 Model Charts and Test Specifications: Model Chart for UHF 403-440 MHz
1.4 Model Chart for UHF 403-440 MHz EP450, UHF, 403-440 MHz
Model Description
LAH65QDC9AA2AN EP450, 403-440 MHz, 4 W, 16 Ch. Non-Display Model
LAH65QDH9AA4AN EP450, 403-440 MHz, 4 W, 64 Ch. Display Model
Item Description
X PMUE1972_ EP450, 403-440 MHz, 4 W, 16 Ch. Non-Display Model
X PMUE1974_ EP450, 403-440 MHz, 4 W, 64 Ch. Display Model X X PMLE4288_ EP450, Back Cover Kit. 403-440 MHz X PMLN4601_ Non-Keypad, Front Housing Kit, 16 Ch.
X PMLN4603_ Full Keypad, Front Housing Kit, 64 Ch. X X NNTN4496_R Ni-Cd Battery, 1100 mAH X X NNTN4497_R Li-Ion Battery, 1800 mAH X X NNTN4851_ NiMH Battery, 1400 mAH X X NNTN4970 Slim Li-Ion Battery, 1600 mAH X X WPLN4138_R Rapid 90-Min. Desktop Charger w/US Plug X X WPLN4139_R Rapid 90-Min. Desktop Charger w/Euro Plug X X WPLN4142_R Rapid 90-Min. Desktop Charger w/Argentina Plug X X WPLN4140_R Rapid 90-Min. Desktop Charger w/UK Plug X X RLN5644 2.5” Belt Clip X X NAE6483_R Antenna, 403-520 MHz, Whip X X HKLN4212 E-Series Interactive User CD X = Indicates compatibility with model(s)
December 3, 2003 HKLN4215A
Model Charts and Test Specifications: Model Chart for UHF 438-470 MHz 1-5
1.5 Model Chart for UHF 438-470 MHz
EP450, UHF, 438-470 MHz
Model Description
LAH65RDC9AA2AN EP450, 438-470 MHz, 4 W, 16 Ch. Non-Display Model
LAH65RDH9AA4AN EP450, 438-470 MHz, 4 W, 64 Ch. Display Model
Item Description
X PMUE1966_ EP450, 438-470 MHz, 4 W, 16 Ch. Non-Display Model
X PMUE1968_ EP450, 438-470 MHz, 4 W, 64 Ch. Display Model X X PMLE4283_ EP450, Back Cover Kit. 438-470 MHz X PMLN4601_ Non-Display, Front Housing Kit, 16 Ch.
X PMLN4603_ Display, Front Housing Kit, 64 Ch. X X NNTN4496_R Ni-Cd Battery, 1100 mAH X X NNTN4497_R Li-Ion Battery, 1800 mAH X X NNTN4851_ NiMH Battery, 1400 mAH X X NNTN4970 Slim Li-Ion Battery, 1600 mAH X X WP LN4 1 38 _ R Rapid 90-Min. Deskto p Char ge r w/US Plug X X WPLN4139_R Rapid 90-Min. Desktop Charger w/Eur o Pl ug X X WP LN4 1 42 _ R Rapid 90-Min. Desktop Charge r w/Ar g en tin a Plug X X WPLN4140_R Rapid 90-Min. Desktop Charger w/UK Plug X X RLN5644
X X NAE6483_R Antenna, 403-520 MHz, Whip X X HKLN4212 E-Series Interactive User CD X = Indicates compatibility with model(s)
" Belt Clip
2.5
HKLN4215A December 3, 2003
1-6 Model Charts and Test Specifications: Model Chart for UHF 465-495 MHz
1.6 Model Chart for UHF 465-495 MHz EP450, UHF, 465-495 MHz
Model Description
LAH65SDC9AA2AN EP450, 465-495 MHz, 4 W, 16 Ch. Non-Display Model
LAH65SDH9AA4AN EP450, 465-495 MHz, 4 W, 64 Ch. Display Model
Item Description
X PMUE1978_ EP450, 465-495 MHz, 4 W, 16 Ch. Non-Display Model
X PMUE1980_ EP450, 465-495 MHz, 4 W, 64 Ch. Display Model X X PMLE4284_ EP450, Back Cover Kit. 465-495 MHz (1/4W) X PMLN4601_ Non-Display, Front Housing Kit, 16 Ch.
X PMLN4603_ Display, Front Housing Kit, 64 Ch. X X NNTN4496_R Ni-Cd Battery, 1100 mAH X X NNTN4497_R Li-Ion Battery, 1800 mAH X X NNTN4851_ NiMH Battery, 1400 mAH X X NNTN4970 Slim Li-Ion Battery, 1600 mAH X X WPLN4138_R Rapid 90-Min. Desktop Charger w/US Plug X X WPLN4139_R Rapid 90-Min. Desktop Charger w/Euro Plug X X WPLN4142_R Rapid 90-Min. Desktop Charger w/Argentina Plug X X WPLN4140_R Rapid 90-Min. Desktop Charger w/UK Plug X X RLN5644 2.5” Belt Clip X X NAE6483_R Antenna, 403-520 MHz, Whip X X HKLN4212 E-Series Interactive User CD X = Indicates compatibility with model(s)
December 3, 2003 HKLN4215A
UHF Test Specifications 1-7
1.7 UHF Test Specifications
General
UHF
Channel Capacity: 16 or 64 Channels Power Supply: 7.5 Volts ±20% Dimensions (HxWxD)
with Battery: High Capacity Li-Ion
Weight: with Battery:
High Capacity Li-Ion 397g (14.0 oz.)
Average Battery Life @ (5-5-90* Duty Cycle): High Capacity Li-Ion
Model Numbers: LAH65QDC9AA2_N
Modulation Limitation: ±2.5 kHz @ 12.5 kHz/
Channel Spacing: 12.5/20/25 kHz Temperature Range: -30° to 60°C Frequency Stability: ±2.5 ppm FCC ABZ99FT4057 403-440MHz
*5% receive; 5% transmit; 90% standby.
130.5mm x 62mm x 45mm
" x 2.44" x 1.77")
(5.12
17 hr low power/ 12 hr high power
LAH65QDH9AA4_N LAH65RDC9AA2_N LAH65RDH9AA4_N LAH65SDC9AA2_N LAH65SDH9AA4_N
±5 kHz @ 25 kHz
ABZ99FT4056 438-470MHz ABZ99FT4058 465-495MHz
T ransmitter
UHF
RF Output Li-Ion @ 7.5 V:
Frequency: 403-440 MHz
Channel Spacing: 12.5/20/25 kHz Freq. Stability:
(-30° C to +60° C) Spurious/Harmonics: -36 dBm < 1 GHz
FM Noise: -40 dB (12.5 kHz)
Audio Response: (from 6 dB/oct. Pre­emphasis, 300 to 3000 Hz)
Audio Distortion: @ 1000 Hz, 60% Rated Max. Dev.
Low 1 W
438-470 MHz 465-495 MHz
0.00025%
-30 dBm > 1 GHz
-45 dB (25 kHz) +1 to -3 dB
<3%
High 4 W
Receiver
UHF
12.5 kHz
Channel Spacing: 12.5/20/25 kHz Frequency: 403-440 MHz
438-470 MHz 465-495 MHz
UHF
25kHz
Sensitivity 12 dB EIA SINAD:
Adjacent Channel Selectivity:
Intermodulation: -70 dB Freq. Stability
(-30° C to +60° C): Spur Rejection: -75 dB Image and 1/2 I-F
Rejection: Audio Output
@ <5% Distortion:
Specifications subject to change without notice. All electrical specifications and methods refer to EIA/TIA 603 standards.
0.25 µV (typical)
-60 dB -70 dB
0.00025%
-70 dB
500 mW into 24
1-8 Model Charts and Test Specifications: MIL Standards
1.8 MIL Standards
Table 1-2. MIL STDS 810 C, D, E, and F: Applicable to UHF and VHF Specifications (8.2 and 8.4)
Military S tandards 810 C, D, E, & F: Parameters/Methods/Procedures
810C 810D 810E 810F
Applicable
MIL-STD
Low Pressure
High Temper­ature
Low Temperature
Temperature Shock
Solar Radia­tion
Rain 506.1 1,2 506.2 1,2 506.3 1,2 506.4 1 Humidity 507.1 2 507.2 2,3 507.3 2,3 507.4 3 Salt Fog 509.1 1 509.2 1 509.3 1 509.4 1 Dust 510.1 1 510.2 1 510.3 1 510.4 1 Vibration 514.2 8,10 514.3 1 514.4 1 514.5 1 Shock 516.2 1,2,5 516.3 1,4 516.4 1,4 516.5 1
Methods Procedures Methods Procedures Methods Procedures Methods Procedures
500.1 1 500.2 2 500.3 2 500.4 1
501.1 1,2 501.2 1,2 501.3 1,2 501.4 1,2
502.1 1 502.2 1,2 502.3 1,2 502.4 1,2
503.1 1 503.2 1 503.3 1 503.4 1
505.1 1 505.2 1 505.3 1 505.4 1
December 3, 2003 HKLN4215A
Chapter 2 Theory Of Operation
A
2.1 Introduction
This chapter provides a basic theory of operation for the radio components.
2.2 Major Assemblies
• Transceiver Board – contains all transmit, receive, and audio circuitry.
• Display (Display models only) – 8 characters (14 segments star burst) and 10 icons with back­lighting, liquid-crystal display (LCD).
Keypad Board (Display models only) – Display model: a 2-button menu keypad with 2-way navigation button, and a 3 x 4 alphan umeric keypad.
Transceiver Board (Figure 2-1).
ntenna
Battery
Spkr
M140
Transceiver
Board
3
J301
2
J491
Figure 2-1. Major Assemblies Block Diagram
J460
J470
2
Mic
28
Keypad
Board
J2
J1
Display
2.2.1 Receiver
Incoming RF signals from the antenna are first routed through the harmonic filter and antenna switch, part of the transmitter circuitry, before being applied to the receiver front end. The receiver front end consists of a preselector filter, RF amplifier, interstage filter, and a double-balanced first mixer (Figure 2-2).
The mixer output is applied to a diplexer network which matches the 44.85 MHz IF signal to the crystal filter, and terminates the mixer into 50 ohms at all other frequencies.
The receiver back-end is a dual conversion design. High IF selectivity is provided by a 4-pole fundamental mode 44.85 MHz crystal filter. The output is matched to an IF amplifier stage. The output of the IF amplifier is applied to the input of the receiver IFIC.
2-2 Theory Of Operation: Major Assemblies
R
c
The IFIC is a low-voltage monolithic FM IF system incorporating a mixer/oscillator, two limiting IF amplifiers, quadrature detector, logarithmic received signal strength indicator (RSSI), voltage regulator and audio , and RSSI O p Amps. The secon d LO frequency, 44.395 MHz, is determined by a crystal oscillator. The second mixer converts the 44.85 MHz high IF frequency to 455 kHz.
Additional IF selectivity is provided by two ceramic filters. The first ceramic filter is a 4-pole filter used between the second mixer and IF amp. The second ceramic filter is a 6-pole filter and is used between the IF amp and the limiter input. F or the second cer amic filter, a wider filter is used for 20/25 kHz channel spacing, and a narrower filter is used for 12.5 kHz channels.
A ceramic resonator provides ph ases vs. frequency characteristic required by the quadrature detector , with 90 degree phase shift occurring at 455 kHz. The output of the IFIC is the recovered audio signal which is fed to the audio IC for amplification and signal conditioning. The outpu t of the audio IC is injecting into the audio PA which drives the 24 Ohm speaker.
2.2.2 Transmitter
• When the radio is transmitting, microphone audio is passed through the audio IC, where pre­emphasis and low-pass (splatter) filtering are done. The output of the aud io IC is used to modu­late the TX VCO, which creates the modulated carr ie r. The modulated carrier is then amplified by the pre-driver and power amplifier circuit, which transmits the signal under dynamic power control
Audio PA
Spkr
Mic
Recovered Audio
Ceramic
Resonator
SSI
Ref. Osc.
Frac N
Mod
Audio IC
Demodulator
BW_SEL
6G
Switching
IF IC
Loop Filter
6E
Cer Fltr
4E
Tx VCO
Circuit
Rx VCO
Circuit
VCOBIC
IF Amp
Tx Out
Rx Out
Crystal
Filter
Tx
Predriver
Mixer
PA
Module
Power
Cntr
Image
Filter
T/R
Switch
Filter
Preselector
Rx
LNA
Harmoni
Filter
Figure 2-2. Transceiver Block Diagram
December 3, 2003 HKLN4215A
Chapter 3 Test Equipment, Service Aids, and
Service Tools
3.1 Test Equipment
Table 3-1 lists test equipment required to service the EP450 Radios.
Table 3-1. Recommended Test Equipment
Motorola Part No. Description Characteristics Application
R2600 series System analyzer This item will substitute for
items with an asterisk (*)
*R1074 Fluke 87 digital multi-
meter
Fluke 85 RF probe 500 MHz, 30 VAC max Use with Fluke 87 digital multi-
*R1377 AC voltmeter 1 mV to 300 mV, 10 mega-
R1611 Dual channel
100 MHz oscillo­scope (Agillent)
S1339 RF millivolt meter 100 µV to 3V RF, 10 kHz to
*R1013 or *R1370
SINAD meter or SINAD meter with
RMS
True RMS metering, 200 kHz frequency counter, 32-segment bar graph with backlit display
ohm input impedance Two-channel, 100 MHz
bandwidth, 200 M sample rate/sec, 2 MB memory/ channel
1 GHz frequency range Without RMS audio volt-
meter or With RMS audio voltmeter
Frequency/deviation meter and signal generator for wide-range troubleshooting and alignment
Digital voltmeter is recom­mended for AC/DC voltage and current measurements
meter for RF voltage measure­ments.
Audio voltage measurements
Waveform measurements
RF level measurements
Receiver sensitivity measure­ments
3-2 Test Equipment, Service Aids, and Service Tools: Service Aids
3.2 Service Aids
Table 3-2 lists service aids recommended for working on the EP450 Radios. While all of these items
are available from Motorola, most are standard shop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed.
Table 3-2. Service Aids
Motorola Part
No.
RLN4460 Portable Test Set Enables connection to the audio/accessory jack.
RLN4510 Battery Interface Regulates DC current and voltage between radio and
RVN4195 Customer Programming Soft-
ware and Tuner Software on
CD ROM AAPMKN4004 Programming Test Cable Connects radio to RIB (RLN4008). AAPMKN4003 Radio to Radio Cloning Cable
RLN4008 Radio Interface Box Enables communications between the radio and the
5886564Z01 RF Adaptor Adapts radio’s antenna port to BNC cabling of test
0180305K08 Shop Battery Eliminator Interconnects radio to power supply. HSN9412 Wall-Mounted Power Supply Used to supply power to the RIB (120 VAC).
Description Application
Allows switching for radio testing.
power supply. Program customer option and channel data.
Allows a radio to be duplicated from a master radio by transferring programmed data from the master radio to the other.
computer’s serial communications adapter.
equipment.
3080369B71 or 3080369B72
6686533Z01 Knob Remover/Chassis Opener Used to remove the front cover assembly. HKN9216 IBM Computer Interface Cable Connection from computer to RIB. 8180384N65 Housing Eliminator Allows testing of the radio outside of the housing. RLN5583 Flashing Adapter Flashing/CPS cable for authorized service centers.
Motorola Part
No.
RSX4043 TORX screwdriver Tighten and remove chassis screws 6680387A70 T6 TORX bit Removable TORX screwdriver bit R1453 Digital readout solder station Digitally controlled soldering iron RLN4062 Hot air workstation, 120 V Tool for hot air soldering/desoldering of surface
Computer Interface Cable Use B72 for the IBM PC AT or newer (9-pin serial
port). Use B71 for older models (25-pin serial port) . Connects the computer’s serial communications adapter to the RIB (PLN4008).
Table 3-3. Recommended Service Tool s
Description Application
mounted integrated circuits
December 3, 2003 HKLN4215A
Test Equipment, Service Aids, and Service Tools: Service Aids 3-3
Table 3-3. Recommended Service Tools (Continued)
Motorola Part
No.
Description Application
0180386A78 Illuminated magnifying glass with
lens attachment
Illumination and magnification of components
0180302E51 Master lens system 0180386A82 Anti-static grounding kit Used during all radio assembly and disassembly pro-
cedures 6684253C72 Straight prober 6680384A98 Brush 1010041A86 Solder (RMA type), 63/67,
0.5mm diameter, 1 lb. spool
0180303E45 SMD tool kit (included with
R1319A) R1319 ChipMaster (110 V) Surface mount removal and assembly of surface R1321 ChipMaster (220 V)
mounted integrated circuits and/or rework station
shields. Includes 5 nozzles. ChipMaster Nozzles: 6680332E83 PLCC-28* nozzle 6680332E82 PLCC-44* nozzle 6680332E94 PLCC-52 nozzle 6680332E96 PLCC-84 nozzle 6680334E67 QFP-160 nozzle 6680333E46 SOL-18 nozzle 6680332E84 SOIC-20 nozzle 6680332E87 SOL-20J nozzle 6680333E45 SOL-24 nozzle 6680333E55 TSOP-64 nozzle
* Included with ChipMaster packages
Soldering and Un-soldering IC’s
HKLN4215A December 3, 2003
3-4 Test Equipment, Service Aids, and Service Tools: Service Aids
Programming/Test Cable
3.5mm mono
2.5mm stereo
Figure 3-1. Programming/Test Cable
P1
2.5mm stereo and
3.5mm
3.5mm Tip (Speaker +)
3.5mm Sleeve
2.5mm Tip (Microphone)
2.5mm
2.5mm Center
1
2
5
3
4
25 POSITION
MALE CONNECTOR
P2 P3
36.0”
CABLE
P1
Orange
1
Blue
2
White
25 POSITION
FEMALE CONNECTOR
36.0”
CABLE
ohm
5
1UF,16V 5%
Spiral
3
Yellow
4
25 pin Male D Connector
P2
Components molded inside
1 5
47
24 7
33K
20 8
+
15 16 9
P3
25 pin Female
D Connector
1 15
4 11
To Test Box
To Test Box
Figure 3-2. Wiring of the Connectors
December 3, 2003 HKLN4215A
Chapter 4 Performance Checks
4.1 General
These radios meet published specifications through their manufacturing process by utilizing high­accuracy laboratory-quality test equipment. The recom mended field service equipment is as accur ate as the manufacturing equipment with few exceptions. This accuracy must be maintained in compliance with the manufacture r’s recommended calibration schedule.
Power Supply
Power Cable
RLN5410
Battery Eliminator
Radio
RF Adaptor 5886564Z01
Program/
Test Cable
AAPMKN4004
BNC
Test Box
RLN4460
RIB
RLN4008
30 dB Pad
Transmit
30 dB Pad
RF Generator
Receive
Audio In
Computer Interface Cable
Tx Data
Rx Data
Gnd
Service Monitor or
Counter
Wattmeter
Tx
Audio Gener ator
Rx
Sinad Meter
AC Voltmeter
4.2 Power-Up Self Test
Applying power to the r a dio by using the on/off v olume cont rol, starts a self-test routine which checks the RAM, EEPROM hardware and EEPROM checksum. Pressing and holding SB1 while turning on the radio causes the self-test routine to check for the ROM checksum as well. If these checks are successfully completed, the radio will generate the Self-Test Pass Tone. If the self-test is not successful, a Self-Test Fail Tone is heard.
RIB Power Supply
Figure 4-1. Radio Tuning Setup
4-2 Performance Checks: RF Test Mode
Supply voltage can be connected from the battery eliminator. The equipment required for alignment procedures is connected as shown in the Radio Performance Checks Setup diagram (Figure 4-1).
Initial equipment control settings should be as indicated in Table 4-1 and should be the same for all performance checks and tuner alignment procedures.
Table 4-1. Initial Equipment Control Settings
Service Monitor Test Set Power Supply
Monitor Mode: Power Monitor Spkr set: C Voltage: 7.5 Vdc RF Attenuation: -70 Spkr/load:
AM, CW, FM: FM PTT: OFF Volt Range: 10 V Oscilloscope Source: Mod
Oscilloscope Horiz: 1 0 mSec/Div Oscilloscope Vert: 2.5kHz/Div Oscilloscope Trig: Auto Monitor Image: Hi Monitor BW: Nar Monitor Squelch: mid CW Monitor Vol: 1/4 CW
4.3 RF Test Mode
When the EP450 radio is operating in its normal environment, the radio's microcomputer controls the RF channel selection, transmitter key-up, and receiver muting, according to the customer code plug configuration. However, when the unit is on the bench for testing, alignment, or repair, it must be removed from its normal environment using a special routine, called RF TEST MODE. This mode allows bench testing of the radio at various test frequencies across the entire band, at both high and low transmit power (if applicable), at various channel spacings, and with different coded or carrier squelch types. Any customer specific programming in the radio will not be changed or affected by use of the RF Test Mode.
Load
DC on/standby: Standby
Current: 2.5 A
Side Button 1
P2
P1
3
2
Side Button 2
6
1
5
9
4
8
#
7
0
*
Figure 4-2. Side Button Locations
December 3, 2003 HKLN4215A
Performance Checks: RF Test Mode 4-3
To enter test mode:
1. Turn the radio on . Within ten seconds after the self test is complete (self test tone is heard), press SB2 (Side Button 2 in
Figure 4-2) five times in succession. If the self test complete tone is not heard, see Error Codes
information in Chapter 8. Entry into the test mode is indicated by a positive indicator tone followed by a good key chirp (GKC). Upon entering test mode, the radio is in the carrier squelch mode.
2. Press SB1 (Side Button 1) and scroll through and access test environments as shown in
Table 4-2.
3. Press SB2 and scroll through the channel spacin g available as shown in Table 4-3.
4. T urn the channel selector knob to change the test chan nel f or that en vironment as sho wn in Table 4-4.
5. Press the PTT on a test channel to cause the radio to transmit at the test frequency for t he channel.
Table 4-2. Test Environments
No. of
Beeps
1 GKC*
1 BKC*
2 BKC
3 BKC
5 BKC
9 BKC
Description Function
Carrier Squelch RX: unsquelch if carrier detected
TX: mic audio
Tone Private-Line RX: unsquelch if carrier and tone (192.8 Hz) detected
TX: mic audio + tone (192.8 Hz)
Digital Private-Line RX: unsquelch if carrier and digital code (131) detected
TX: mic audio + digital code (131)
Dual-Tone Multiple Frequency
RX: unsquelch if carrier detected TX: selected DTMF tone pair
Unsquelch Open RX: constant unsquelch
TX: mic audio
High-Speed Signal­ing
RX: unsquelch if carrier detected TX: 1500 Hz tone
* “BKC” means Bad Key Chirp (low-pitched tone), “GKC” means Good Key Chir p (high-pitched only).
Table 4-3. Test Channel Spacing
No. of BKC Channel Spacing
1 25 kHz 2 12.5 kHz 3 20 kHz
HKLN4215A December 3, 2003
4-4 Performance Checks: RF Test Mode
Table 4-4. Test Frequencies
Channel Selector
Switch Position
1 Low Power 8 High Power
2 Low Power 9 High Power
3 Low Power 10 High Power
4 Low Power 11 High Power
5 Low Power 12 High Power
6 Low Power 13 High Power
7 Low Power 14 High Power
Test Channel
TX#1 or #8 RX#1 or #8
TX#2 or #9 RX#2 or #9
TX#3 or #10 RX#3 or #10
TX#4 or #11 RX#4 or #11
TX#5 or #12 RX#5 or #12
TX#6 or #13 RX#6 or #13
TX#7 or #14 RX#7 or #14
VHF R2
(MHz)
UHF R1
(MHz)
UHF R2
(MHz)
UHF R3
(MHz)
146.625 403.625 438.625 465.625
150.775 409.775 443.775 470.775
155.275 415.275 448.275 475.275
160.125 421.125 454.125 480.125
164.475 427.475 459.475 485.475
169.475 433.475 464.475 490.475
173.875 439.875 469.875 494.875
Table 4-5. Receiver Performance Checks
Test Name Communications Analyzer Radio Test Set Comments
Reference Frequency
Mode: PWR MON 4th channel test frequency
Monitor: Frequency error Input at RF In/Out
TEST MODE,
*
T est Channel 4 carrier squelch output at
PTT to continu­ous (during the performance check)
Frequency error to be ±200 Hz VHF ±500 Hz UHF
antenna
Rated Audio Mode: GEN
Output level: 1.0m V RF 4th channel test frequency
Mod: 1 kHz tone at
TEST MODE T est Channel 4
*
carrier squelch
PTT to OFF (center), meter selector to Audio PA
Set volume control to
3.24Vrms
3 kHz deviation
Monitor: DVM: AC Volts Distortion As above, except to distortion As above As above Distortion <5.0% Sensitivity
(SINAD)
As above, except SINAD,
lower the RF level for 12 dB
As above PTT to OFF
(center)
RF input to be <0.30 µV (0.25 µV typical).
SINAD. Noise
Squelch Threshold (only radios with conven­tional system need to be tested)
RF level set to 1 mV RF As above PTT to OFF
(center), meter selection to Audio PA, spkr/ load to speaker
As above, except change fre-
quency to a conventional sys-
tem. Raise RF level from zero
until radio unsquelches.
out of TEST MODE; select a conventional system
As above Unsquelch to occur at
Set volume control to
3.24 Vrms
<0.25 µV. Preferred SINAD = 6-9 dB
*. See Table 4-4
December 3, 2003 HKLN4215A
Performance Checks: RF Test Mode 4-5
Table 4-6. Transmitter Performance Checks
Test Name Communications Analyzer Radio Test Set Comments
Reference Frequency
Power RF As above As above As above Refer to Maintenance
Voice Modulation
Voice Modulation (internal)
Mode: PWR MON 4th channel test frequency
Monitor: Frequency error Input at RF In/Out
Mode: PWR MON 4th channel test frequency
atten to -70, input to RF In/ Out Monitor: DVM, AC Volts Set 1 kHz Mod Out level for
0.025 Vrms at test set, 80m Vrms at AC/DC test set jack
Mode: PWR MON 4th channel test frequency
atten to -70, input to RF In/ Out
*
*
*
TEST MODE, T est Channel 4 carrier squelch Output at antenna
As above As above, meter
TEST MODE, T est Channel 4 carrier squelch Output at antenna
PTT to continu­ous (during the performance check)
selector to mic
Remove modula­tion input
Frequency error to be ±200 Hz VHF ±500 Hz UHF
Specifications Deviation:
VHF, UHF
4.0 kHz but 5.0 kHz
(25 kHz Ch Sp).
Press PTT switch on radio. Say “four” loudly into the radio mic. Measure deviation: VHF, UHF
4.0 kHz but 5.0 kHz
(25 kHz Ch Sp)
DTMF Modulation
PL/DPL Modulation
*. See Table 4-4
As above, 4th channel test frequency
As above 4th channel test frequency
BW to narrow
TEST MODE,
*
T est Channel 4 DTMF Output at antenna
TEST MODE,
*
Test Channel 4 TPL DPL
As above Deviation:
VHF, UHF but
3.45 kHz
(25 kHz Ch Sp)
As above Deviation:
VHF, UHF but
1000 Hz
(25 kHz Ch Sp).
3.05 kHz
500Hz
HKLN4215A December 3, 2003
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