Mitsubishi WS-73909, WS-65909, WS-65869, WS-55909, WS-55859 Service Manual

MITSUBISHI ELECTRIC



Service Manual

PROJECTION TELEVISION V19 / V19+ CHASSIS

V19

MODELS

WS-55859 WS-65869

V19+

MODELS

WS-55909 WS-65909 WS-73909

WS-65869

CAUTION:

Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and "PRODUCT SAFETY NOTICE" contained in this manual.

SPECIFICATIONS

 Power Input : AC 120V, 60Hz  Power Usage : 300W

 Frequency : VHF 54 ~ 470MHz

Range UHF 470 ~ 806MHz

 Antenna Input : VHF/UHF 75Ω unbalanced

2 - NTSC 1 - ATV/QAM

 CRT Size : [7 inches]

: [9 inches] WS-73909 only

 High Voltage : 32.0kV (at 0A)

 Speaker : [WS-55859]]

5" round type, full range 2 pcs. (8Ω 10W)

: [WS-65869]

6" round type, full range 2 pcs. (8Ω 10W)

: [WS-55909 / WS-65909 / WS-739090]

5" round type, full range 2 pcs. (8Ω 10W) 2" round type, tweeter 2 pcs. (8Ω 10W)

 Weight : [WS-55859 250 lbs

: [WS-55909] 256 lbs : [WS-65869] 326 lbs : [WS-65909] 348 lbs : [WS-73909] 405 lbs

 Weight and dimensions shown are approximate.  Design specifications are subject to change without notice.

 Cabinet : [Model] (H)x(W)x(D)

Dimensions : [WS-55859] 50.3"x50.6"x27.8"

: [WS-55909] 51.4"x46.9"x28.1" : [WS-65869] 61.9"x59"x28.1" : [WS-65909] 61.5"x58.2"x28.3" : [WS-73909] 65.7"x65.2"x29.8"

 Input Level : VIDEO IN JACK (RCA Type)

1.0Vp-p 75Ω unbalanced : AUDIO IN JACK (RCA Type)

-4.7dBm 43kΩ unbalanced : S-VIDEO IN JACK

(Y/C separate type) Y:1.0 Vp-p C:0.286Vp-p(BURST) 75Ω unbalanced

: COMP / Y, Cr, Cb (RCA Type)

Y: 1.0 Vp-p Cr, Cb: 700mVp-p

: ATV / Y(G), Pr(R), Pb(B), H, V

Y: 1.0Vp-p with sync 75Ω (BNC) Pr, Pb: 700mV 75Ω H, V: 3.0Vp-p 75Ω

: VGA / R,G,B,V,H (15 pin D)

 Output Level : VIDEO OUT JACK (RCA Type)

1.0Vp-p 75Ω unbalanced

: AUDIO OUT JACK (RCA Type)

-4.7dBm 4.7kΩ unbalanced

 Digital Interface

: IEEE-1394 I/O Jacks :AC-3 Digtal Audio Output

MITSUBISHI DIGITAL ELECTRONICS AMERICA, INC.

9351 Jeronimo Road, Irvine, CA 92618-1904

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

CONTENTS

INTRODUCTION ................................................................................................................................5

PRODUCT SAFETY NOTICE ............................................................................................................. 5

SAFETY PRECAUTIONS ................................................................................................................... 6

DISASSEMBLY

Cabinet Disassembly (Front View) .............................................................................................. 7

WS-55859.............................................................................................................................. 7

WS-65869.............................................................................................................................. 8

WS-55909 / WS-65909 / WS-73909 ...................................................................................... 9

Cabinet Disassembly (Rear View) ............................................................................................. 10

WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909 ............................................. 10

SERVICING THE LENTICULAR SCREEN AND FRESNEL LENS

Lenticular Screen and Fresnel Lens Removal......................................................................... 11

WS-55859............................................................................................................................ 11

WS-55909 / WS-65869 / WS-65909 / WS-73909 ................................................................. 12

Lenticular Screen and Fresnel Lens Installation .................................................................... 13

SERVICING THE DIAMONDSHIELDS

DiamondShield TM Removal & Installation ...................................................................................... 14

SERVICING PCBs

Chassis Removal .......................................................................................................................... 15

PCB Locations .............................................................................................................................. 16

Main Components Location........................................................................................................... 16

DM Module Main Components Location........................................................................................ 17

CRT REPLACEMENT

CRT Removal ................................................................................................................................18

CRT Installation ............................................................................................................................ 19

ELECTRICAL ADJUSTMENTS

Test Equipment ............................................................................................................................. 21

Initial Setup ................................................................................................................................... 22

LED Indicator Diagnostics............................................................................................................. 23

Remote Control Operational Mode ................................................................................................ 23

Circuit Adjustment Mode............................................................................................................... 24

On Screen Display Position Mode ................................................................................................ 25

Convergence Adjustment Mode ..................................................................................................... 25

E2PROM Replacement ................................................................................................................. 27

Adjustment Items List ................................................................................................................... 27

Adjustment Test Points................................................................................................................. 30

Adjustment Procedures ................................................................................................................ 31

Audio Circuit ........................................................................................................................ 31

High Voltage Regulation ....................................................................................................... 32

Main/Sub Y Level ................................................................................................................. 32

Side by Side Sub Picture Tint .............................................................................................. 33

Side by Side Sub Picture Color ............................................................................................ 33

CRT Cutoff ........................................................................................................................... 34

White Balance (NTSC) ......................................................................................................... 34

White Balance (HD) ............................................................................................................. 35

Cb, Cr Offset ........................................................................................................................ 35

Page 3

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

Black Level .......................................................................................................................... 36

Sub Contrast ....................................................................................................................... 36

Dynamic Focus Preset ........................................................................................................ 37

Lens Focus .......................................................................................................................... 37

Electrostatic Focus & Alignment Magnet Adjustment .......................................................... 38

On Screen Display Character Position ................................................................................. 38

Deflection/Convergence Geometry Presets .......................................................................... 39

Deflection Circuit Geometry Adjustments ............................................................................. 40

Convergence Circuit Geometry Adjustments ........................................................................ 41

Centering and Static Convergence ....................................................................................... 42

Coarse Convergence Adjustments ....................................................................................... 43

Fine Convergence Adjustments ............................................................................................ 44

CHIP PARTS REPLACEMENT ......................................................................................................... 45

REPLACEMENT PARTS

Parts Ordering .............................................................................................................................. 46

Critical and Warranty Parts Designation........................................................................................ 46

Parts Tolerance Codes .................................................................................................................. 46

Quick Reference List .................................................................................................................... 47

Service Parts List.......................................................................................................................... 48

Screen Parts List .......................................................................................................................... 59

CIRCUITRY BLOCK DIAGRAMS

Standby Supplies Regulator .......................................................................................................... 61

Switched Supplies Regulator ........................................................................................................ 62

DM Power Supply ......................................................................................................................... 63

Video / Color A/V Switch Circuit ................................................................................................... 64

Video / Color Signal Path .............................................................................................................. 65

Sync Signal Path .......................................................................................................................... 66

Deflection / HV.............................................................................................................................. 67

X-Ray Protect ............................................................................................................................... 67

Sound Circuit ................................................................................................................................68

Convergence ................................................................................................................................. 69

Control Circuitry ............................................................................................................................ 70

Section 2 .... Schematic Diagrams

SCHEMATIC DIAGRAMS

Overall Block Diagram ................................................................................................................... 1

PCB-MAIN ..................................................................................................................................... 2

PCB-POWER................................................................................................................................. 3

PCB-TERMINAL ............................................................................................................................ 4

PCB-SIGNAL-1 (MICRO)................................................................................................................. 5

PCB-SIGNAL-2 (AV I/O) ..................................................................................................................6

PCB-SIGNAL-3 (VIDEO / CHROMA) ............................................................................................... 7

PCB-3DYC ..................................................................................................................................... 8

PCBs-CONV GEN / JUNGLE ..........................................................................................................9

PCBs - CRT / CONTROL / SVM / DBF / DM POWER .................................................................. 10

PCB-2HDW-1 ............................................................................................................................... 11

PCB-2HDW-2) .............................................................................................................................. 12

PCB-2HDW-3 ............................................................................................................................... 13

PCB LAYOUT DIAGRAMS ............................................................................................................... 14

Page 4

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

INTRODUCTION

This service manual provides service instructions for PTV Models WS-55859 and WS-65869 which use the V19 chassis, and PTV Models WS-55909, WS-65909 and WS-73909 which use the V19+ chassis. Service personnel should read this manual thoroughly before servicing these chassis.

This service manual includes:

1. Assembly and disassembly instructions for the front and rear cabinet components.

2. Servicing of the Lenticular Screen and Fresnel Lens.

3. Servicing printed circuit boards (PCBs).

4. CRT replacement procedure.

5. Electrical adjustments.

6. Chip parts replacement procedures.

7. Circuit path diagrams.

The parts list section of this service manual includes:

1. Cabinet and screen parts.

2. Electrical parts.

Schematic and block diagrams of the above listed models are included in this service manual for better understanding of the circuitry. PCB drawings are also included for easy location of parts and test points.

PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in television receivers have special safety related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc.

Replacement parts which have special safety characteristics are identified in this service manual.

Electrical components having such features are identified by shading on the schematic diagram and by bold

type in the parts list of this service manual. The replacement for any safety part should be identical in value and characteristics.

Page 5

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

SAFETY PRECAUTIONS

NOTICE: Observe all cautions and safety related notes located inside the receiver cabinet and on the

receiver chassis.

WARNING:

1. Operation of this receiver outside the cabinet or with the cover removed presents a shock hazard from the receiver's power supplies. Work on the receiver should not be attempted by anyone who is not thoroughly familiar with the precautions necessary when working on high voltage equipment.

2. Do not install, remove or handle the picture tubes in any manner unless shatterproof goggles are worn. People not so equipped should be kept away while the picture tube is being handled. Keep the picture tube away from the body while handling.

3. When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage area. Where a short-circuit has occurred, replace those components that indicate evidence of overheating.

X-Radiation warning

The surface of the cathode ray tubes (CRTs) may generate X-Radiation, so take proper precautions when servicing. It is recommended that a lead apron be used for shielding while handling the CRT. Use this method if possible.

When replacing the CRTs, use only the designated replacement part since it is a critical component with regard to X-Radiation. High voltage must be set as prescribed under the section titled Electrical Adjustments.

Leakage current check

Before returning the receiver to the customer, it is recommended that leakage current be measured according to the following methods.

1. Cold Check

With the alternating current (AC) plug removed from the AC source, place a jumper across the two AC plug

prongs. Connect one lead of an ohm meter to the AC plug and touch the other lead to each exposed metal part (i.e. antennas, handle bracket, metal cabinet, screw heads, metal overlay, control shafts, etc.), particularly any exposed metal part that has a return path to the chassis. The resistance of the exposed metal parts having a return path to the chassis should be a minimum of 1Mega Ohm. Any resistance below this value indicates an abnormal condition and requires corrective action.

2. Hot Check ...Use the circuit shown below to perform the hot check test.

1. Keep switch S1 open and connect the receiver to the measuring circuit. Immediately after

connection, and with the switching devices of the receiver in their operating positions, measure the leakage current for both positions of switch S2.

2. Close switch S1, energizing the receiver. Immediately after closing switch S1, and with the

switching devices of the receiver in their operating positions, measure the leakage current for both positions of switch S2. Repeat the current measurements of items 1 and 2 after the receiver has reached thermal stabilization. The leakage current must not exceed 0.5 milliampere (mA).

Page 6

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

CABINET DISASSEMBLY (FRONT VIEW)

WS-55859

*Refer to the Parts List for Part Numbers

1a. Front Cabinet Disassembly

1. Remove the Speaker Grille by pulling forward.

2. Remove the Board Front by removing 4 screws (a).

3. Remove the 4 screws (b) holding the Screen Assembly.

4. Lift the Screen Assembly up and away from the cabinet.

Page 7

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

CABINET DISASSEMBLY (FRONT VIEW)

WS-65869

*Refer to the Parts List for Part Numbers

1b. Front Cabinet Disassembly

1. Remove the Speaker Grille by pulling forward.

2. Remove the Board Front by removing screws (b)

3. Remove the Control Panel by removing two screws (a).

4. Remove the four screws (b) holding the Screen Assembly.

5. Lift the Screen Assembly up and away from the cabinet.

Page 8

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

CABINET DISASSEMBLY (FRONT VIEW)

WS-55909 / WS-65909 / WS-73909

*Refer to the Parts List for Part Numbers

1c. Front Cabinet Disassembly

1. Remove the Speaker Grille by pulling forward.

2. Remove 2 screws (a) to remove the Control Panel.

3. Remove the Board Front by removing 4 screws (b).

4. Remove the 4 screws (c) holding the Screen Assembly.

5. Lift the Screen Assembly up and away from the cabinet.

Page 9

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

CABINET DISASSEMBLY (REAR VIEW)

WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

*Refer to the Parts List for Part Numbers

2b. Rear Cabinet Disassembly

1. Remove screws (a) holding the Back Board.

2. Remove the 4 screws (b) holding each Board Shelf.

3. Remove the 4 screws (c) securing the Light Box Assembly.

4. Slide the Light Box out the rear of the Cabinet.

Page 10

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

SERVICING THE LENTICULAR SCREEN AND FRESNEL LENS

CAUTION: Wear gloves when handling the Lenticular Screen and Fresnel Lens.

This prevents cuts and finger prints. Do not place Fresnel Lens in the sun. This may cause fire and heat related injuries.

WS-55859 1a. Lenticular Screen and Fresnel Lens Removal

1. Remove the screen assembly shown in the Cabinet Disassembly procedure.

2. Remove the screws (a) securing the Screen Holder.

3. Slide the Lenticular Screen and Fresnel Lens from the Screen Frame.

Note: When separating the Lenticular Screen from the Fresnel Lens, use caution

while prying the Screen and Lens apart. Use a slot type screw drive, and remove the pressure sensitive double sided tape.

Page 11

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

SERVICING THE LENTICULAR SCREEN AND FRESNEL LENS

CAUTION: Wear gloves when handling the Lenticular Screen and Fresnel Lens.

This prevents cuts and finger prints. Do not place Fresnel Lens in the sun. This may cause fire and heat related injuries.

WS-55909 / WS-65869 / WS-65909 / WS-73909 1b. Lenticular Screen and Fresnel Lens Removal

1. Remove the screen assembly shown in the Cabinet Disassembly procedure.

2. Remove the Screen Frame top section by removing 4 screws (a).

3. Carefully grasp the Lenticular Screen and Fresnel Lens combination and pull upward and out of the Screen Frame Assembly.

Note: When separating the Lenticular Screen from the Fresnel Lens, use caution

while prying the Screen and Lens apart. Use a slot type screw drive, and remove the pressure sensitive double sided tape.

Page 12

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

SERVICING THE LENTICULAR SCREEN AND FRESNEL LENS

2. Lenticular Screen and Fresnel Lens Installation.

Note: Store the Lenticular Screen and Fresnel Lens in a cool dry place. High humidity may

deform the Lenticular Screen and Fresnel Lens.

1. Apply double coated tape (Part # LENS-TAPE) along the top front edge of the Fresnel Lens as shown below. Refer to the Table below for proper tape length.

2. Place the Fresnel Lens on top of the Lenticular Screen and apply pressure at the top edge to bond them together as shown below.

Model

WS-55859 55" 47.8" WS-55909 55" 47.8" WS-65869 65" 56.5" WS-65909 65" 56.5" WS-73909 73" 63.5"

Screen

Size

Page 13

Tape

Length

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

SERVICING THE DIAMONDSHIELD

1. DiamondShield Removal Procedure

The location of the DiamondShieldTM molding clips varies between models, top and bottom, or sides. Use the appropriate disassembly procedure given below.

Note: Wear gloves when handling the DiamondShield to prevent finger prints.

Top & Bottom Molding Clips

1. Gently insert a small screwdriver between the DiamondShield and one end of the clip to pry the clip loose.

Side Molding Clips

1. Gently insert a small screwdriver between the DiamondShield and one end of the clip to pry the clip loose.

2. Remove both clips by pulling them toward you.

3. Carefully insert a small screwdriver into the gap at the top/center point of the Shield and pull the Shield slightly away from the unit. Place your hands at the points shown and gently bow the Shield toward you and remove from the unit. Then re-install the two clips.

2. DiamondShield Installation Procedure

*(See the Parts List for DiamondShield part numbers)

To install the DiamondShieldTM, reverse the above Removal Procedure.

2. Remove both clips by pulling them toward you.

3. Carefully insert a small screwdriver into the gap at the side/center point of the Shield and pull the Shield slightly away from the unit. Place your hands at the points shown and gently bow the Shield toward you and remove from the unit. Then re-install the two clips.

Page 14

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

Main Chassis Removal

Chassis and DM Module Removal

The chassis and DM Module can be removed as a single unit.

1. Undo the cable wire ties to the Front Panel, Speakers, CRTs, etc.

2. Remove 3 screws (a) securing the Main Chassis.

3. Unlatch the two chassis locks on the front of the chassis.

4. Slide the Chassis and DM Module out the rear of the unit.

5. Tilt upward to access the bottom of the main chassis.

NOTE: If the chassis cannot be removed with the DM Module, due to insufficient cable length:

1. Perform Step 1 through 3 above.

2. Remove 3 screws (b).

3. Slide the chassis only out the rear of the unit.

Page 15

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

PCB Locations

Main Components Location

Page 16

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

DM Module Main Components Location

E2P

MODULE

POWER

SUPPLY

DE-

MODULATOR

ATV

TUNER

FLASH CARD SLOT

COVER

Page 17

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

CRT REPLACEMENT

1. Removal of the CRT

Caution! High voltage should be completely discharged prior to CRT removal.

Since The CRTs receive high voltage from the HV Block, discharge by shorting the open end of the respective high voltage cable to chassis ground.

Note: Refer to the Cabinet Disassembly Procedures when performing steps 1 through 4.

1. Remove the Speaker Grille, Front Board, and Screen Assy.

2. Remove the Back Board.

3. Remove the Anode Lead Wire from the CR Block.

4. Remove the PCB-CRT.

5. Remove 4 hex-screws "a" retaining the Optical Unit. [Figure 5-1]

6. Remove 4 screws "b" retaining the Lens.

Note: DO NOT loosen the RED screws. Doing so will break the seal between the

C-Element and the # 6 Lens, causing leakage of the CRT Coolant.

7. Remove 4 screws "c" retaining the CRT. [Figure 5-2]

8. Remove the Deflection Yoke from the neck of the CRT. [Figure 5-7]

Figure 5-1

Figure 5-2

Note: The 4 spring-loaded screws shown

in Fig 5-2 and labeled as "DO NOT REMOVE", should not be loosened under any circumstance. Doing so will break the seal between the CRT and the CRT-Spacer, causing leakage of the CRT Coolant.

Page 18

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

2. Installation of the CRT

Note: The replacement CRT is supplied as an assembly comprised of the CRT and the

Inner Lens with the space between them filled with ethylene glycol. Care should be taken during handling and installation to prevent shock from disrupting the seal or alignment between the CRT and Inner Lens. [Figure 5-3]

Figure 5-3

Note: The CRT fixing screws should not be loosened nor should they be removed. [Figure 5-4]

Figure 5-4

1. Carefully position the replacement CRT and fasten in place using 4 screws "d". [Figure 5-6]

Figure 5-6

Figure 5-5

Page 19

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

2. Install the Deflection Yoke on the CRT neck. [Figure 5-7]

3. Install the Lens that was removed in steps 8 and 9 of Removal Of The CRT. [ Figures 5-1 and 5-2 ] a) Position the Lens so that the Label faces the direction shown in Figure 5-8. b) Install the mounting screws. [Figure 5-1]

4. Connect the PCB-CRT.

5. Insert the Optical Unit into the Light Box Assembly.

6. Insert the Anode Lead Wire into the Flyback Transformer.

7. Re-clamp the Lead Wire in its original position.

Figure 5-7

Figure 5-8

Adjustment procedures after replacing the CRT(s)

 CRT Cut Off / White Balance Adjustment  Static Convergence Adjustment  Dynamic Convergence Adjustment

Page 20

MODELS: WS-55859 / WS-55909 / WS-65869 / WS-65909 / WS-73909

ELECTRICAL ADJUSTMENTS

Note: Perform only the adjustments required.

Do not attempt an alignment if proper equipment is not available.

Test Equipment

 Oscilloscope (Unless otherwise specified, use 10:1 probes)  Signal Generator (both SD and HD capable)  Frequency Counter  Direct Current Voltmeter  Direct Current Power Supply  Multiplex Audio Signal Generator  Direct Current Ampere Meter

Test Signal

A. Monoscope Signal

Note: If you do not have

a monoscope signal source, connect the unit to a VCR and play a Monoscope *alignment tape. (* Part Number: 859C568060)

B. Color Bar Signal

Use the color bar signal shown below, unless otherwise specified in this manual.

100%

75%

40%

Monoscope Signal

Split-Field Color Bars (100% window)

Page 21

+ 49 hidden pages