Mitsubishi MS-GA60VB-E1, MU-GA60VB-E1 user guide manual

SERVICE MANUAL
SPLIT-TYPE, AIR CONDITIONERS
Wireless type Models
E1
MS-GA50VB ­MS-GA60VB ­MS-GA80VB -
(WH)
E1
(WH)
E1
(WH)
CONTENTS
No. OB369
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················2
3. SPECIFICATION·················································4
4. NOISE CRITERIA CURVES·······························5
5. OUTLINES AND DIMENSIONS·························6
6. WIRING DIAGRAM ············································7
7. REFRIGERANT SYSTEM DIAGRAM················8
8. SERVICE FUNCTIONS ······································9
Indication of model name
MS-GA50VB ­MS-GA60VB ­MS-GA80VB -
NOTE:
This service manual describes technical data of the indoor units. As for outdoor units MU-GA50VB - , MU-GA60VB - and MU-GA80VB - , refer to service manual OB370.
E1
E1
E1
10. DISASSEMBLY INSTRUCTIONS·····················19
11. PARTS LIST······················································21
12. OPTIONAL PARTS ···········································23
E1E1E1
1
Grille
(When the grille is opened)
Remote controller
Operation section
Display section
Emergency operation switch
Operation indicator lamp
Air inlet
To Breaker Power supply cord
Remote control
receiving section
Air cleaning filter (option) (White bellows type)
Horizontal vane
Vertical vanes
Catechin air filter
Remote control
receiving section
Catechin air filter
Front panel
1 2 3 4 5 6 7
Installation plate Installation plate fixing screw 4 o 25 mm Remote controller holder Fixing screw for 3 o 3.5 o 1.6 mm (Black) Battery (AAA) for remote controller Wireless remote controller Felt tape (Used for left or left-rear piping)
1 7 1 2 2 1 1
MS-GA50VB ­MS-GA60VB ­MS-GA80VB -
E1 E1 E1
TECHNICAL CHANGES
MS-A18WV - MS-GA50VB ­MS-A24WV - MS-GA60VB ­MS-A30WV - MS-GA80VB -
1. Model name has been changed. Indication of capacity has been changed. (BTU➔kW)
2. Grille design has been changed.
3. Unit size has been changed.(W 1,100aoH 325aoD 227a ➔ W1,100aoH 325aoD 258a)
2
PART NAMES AND FUNCTIONS
E1E1
E1E1
E1E1
INDOOR UNIT
MS-GA50VB ­MS-GA60VB ­MS-GA80VB -
E1
E1
E1
ACCESSORIES
Indoor unit
2
REMOTE CONTROLLER
ON/OFF
TOO
COOL
PM
AM
TOO
WARM
ON/OFF
FAN
TOO
WARM
TOO
COOL
VANE
MODE
ECONO COOL
STOP
START
HR.
MIN.
WIDE VANE
LONG
I FEEL
COOL
DRY
PM
CLOCK
AM
RESET CLOCK
FAN
Open the front lid.
Signal transmitting section
Operation display section
OPERATE/ STOP
(ON/ OFF)button
TEMPERATURE buttons
OPERATION SELECT button
FAN SPEED CONTROL button
OFF-TIMER button
HR. button
MIN. button
(TIME SET button)
ON-TIMER button
RESET button
ECONO COOL button
VANE button
(Horizontal vane button)
CLOCK SET button
LONG button
WIDE VANE button
(Vertical vane button)
Indication of remote controller model is on back.
MS-GA50VB ­MS-GA60VB ­MS-GA80VB -
E1
E1
E1
3
3
Indoor model
Function
Power supply
Air flow
(High/Med. /Low ) Power outlet Running current Power input Auxiliary heater Power factor Fan motor current Model Winding resistance(at 20:) Dimensions WOHOD Weight Air direction Sound level(High/Med. /Low ) Fan speed(High/Med. /Low ) Fan speed regulator Thermistor RT11(at 25:) Thermistor RT12(at 25:) Remote controller model
K /h
A A
W
A(kW)
%
A
"
mm
kg
dB
rpm
k" k"
MS-GA50VB -
E1
Cooling
Single phase
230V, 50Hz
768/642 /528
10
0.30 60 — 87
0.30
RC4V32-AA WHT-BLK 293 BLK-RED 146
1,100O325O258
16
5
42/38 /34
1,070/920 /780
3 10 10
KM04B
MS-GA60VB -
E1
Cooling
Single phase
230V, 50Hz
768/672 /588
10
0.30 60 — 87
0.30
RC4V32-AA WHT-BLK 293 BLK-RED 146
1,100O325O258
16
5
45/41 /37
1,070/960 /850
3 10 10
KM04B
Electrical
data
Fan
motor
Special
remarks
Capacity
ww
ww
w
w
ww
w
w
w
w
w
w
w
w
ww
Indoor model
Function
Power supply
Air flow
(High/Med. /Low ) Power outlet Running current Power input Auxiliary heater Power factor Fan motor current Model Winding resistance(at 20:) Dimensions WOHOD Weight Air direction Sound level(High/Med. /Low ) Fan speed(High/Med. /Low ) Fan speed regulator Thermistor RT11(at 25:) Thermistor RT12(at 25:) Thermistor RT13(at 25:) Remote controller model
K /h
A A
W
A(kW)
%
A
"
mm
kg
dB
rpm
k" k" k"
MS-GA80VB -
E1
Cooling
Single phase
230V, 50Hz
960/822 /684
10
0.34 69 — 88
0.34
RC4V40-AA WHT-BLK 138.2 BLK-RED 159.0 1,100O325O258
16
5
47/42 /37
1,280/1,130 /970
3 10 10 10
KM04B
Electrical
data
Fan
motor
Special
remarks
Capacity
ww
w
w
ww
w
w
w
w
w
w
SPECIFICATION
NOTE: Test conditions are based on ISO 5151.
Cooling : Indoor DB27°C WB19°C
Indoor-Outdoor piping length : 5m w Reference value
Outdoor DB35°C WB(24°C)
4
4
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
47
SPL(dB(A)) LINE
High
FAN SPEED
NOISE CRITERIA CURVES
MS-GA50VB -
E1
FAN SPEED
High
SPL(dB(A)) LINE
42
Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
90
80
70
60
50
40
30
MS-GA60VB -
Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
90
80
NC-70
NC-60
NC-50
NC-40
NC-30
70
60
50
40
30
E1
FAN SPEED
High
SPL(dB(A)) LINE
45
NC-70
NC-60
NC-50
NC-40
NC-30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
MS-GA80VB -
E1
NC-20
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
INDOORUNIT
WALL
1m
0.8m
MICROPHONE
NC-20
5
5
258
162
19
58
47
7.5
315
255.547
2.5
98
173
98 173414.5 414.5
5
253
791
56
1068
1100
325
Air out
Air in
Insulation [28
Drain hose [16 (Connected part O.D)
Installation plate
Wall hole [75
Wireless remote controller
Installation plate
Indoor unit
{
Liquid line [ 6.35-0.5m Gas line [ 12-0.43m Insulation [ 50 O.D
[ 32 I.D
{
Liquid line [ 9.52-0.5m Gas line [ 12-0.43m Insulation [ 50 O.D
[ 32 I.D
for MS-GA50VB
for MS-GA60/GA80VB
Power supply cord Lead to right 2.0m Lead to left 1.0m
OUTLINES AND DIMENSIONS
MS-GA50VB ­MS-GA60VB ­MS-GA80VB -
INDOOR UNIT
E1
E1
E1
Unit: mm
6
6
WIRING DIAGRAM
MS-GA50VB ­MS-GA60VB -
INDOOR UNIT
TO OUTDOOR UNIT CONNECTING
12V
POWER SUPPLY CORD ~/N 230V 50Hz
PE
CIRCUIT BREAKER
SYMBOL
C11 F11
HIC1
NOTES:
INDOOR FAN CAPACITOR FUSE (3.15A) DC/DC CONVERTER
MF
INDOOR FAN MOTOR (INNER FUSE)
1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2.Use copper conductors only. (For field wiring)
3.Symbols below indicate. : Terminal block
TB
1 2 N
L
BRN BLU
E1
E1
BLK WHT
BLU
BRN
GRN/YLW
NAME
MV2
: Connector
MODELS WIRING DIAGRAM
CN202
1 2
CN201
3 2 1
TAB12
ELECTRONIC CONTROL
CN
151
15
MV2
SYMBOL
MV1
MV1 MV2
NR11
RT11
CN
102
DISPLAY P. C. BOARD
VANE MOTOR (HORIZONTAL) VANE MOTOR (VERTICAL) VARISTOR ROOM TEMPERATURE THERMISTOR
CN 101
P. C. BOARD
33
RECEIVER P. C. BOARD
NAME
HIC1
F11
REMOTE CONTROLLER
NR11
C11
SR141
SYMBOL
RT12
SR141
TB
2 1
CN112
CN
121
1 3 4
3
RT12
BLK GRY YLW BRN WHT RED
1 2 3
MF
4 5 6
CN211
CN 111
RT11
NAME INDOOR COIL THERMISTOR SOLID STATE RELAY TERMINAL BLOCK
MS-GA80VB -
E1
MODEL WIRING DIAGRAM
INDOOR UNIT
TO OUTDOOR UNIT CONNECTING
12V
POWER SUPPLY CORD ~/N 230V 50Hz
PE
CIRCUIT BREAKER
SYMBOL
C11 F11
HIC1
MF
MV1
NOTES:
INDOOR FAN CAPACITOR FUSE(3.15A) DC/DC CONVERTER INDOOR FAN MOTOR(INNER PROTECTOR) VANE MOTOR(HORIZONTAL)
1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2.Use copper conductors only. (For field wiring)
3.Symbols below indicate. : Terminal block
TB
3 N L
BRN BLU
RED BLU BRN
GRN/YLW
NAME
MV2
: Connector
CN
151
15
MV2
SYMBOL
MV2
NR11
RT11 RT12 RT13
MV1
CN201
3 2 1
TAB12
CN
102
DISPLAY P. C. BOARD
CN 101
NAME NAME VANE MOTOR(VERTICAL) VARISTOR ROOM TEMPERATURE THERMIST OR INDOOR COIL THERMISTOR (MAIN) INDOOR COIL THERMISTOR (SUB)
7
HIC1
NR11
F11
SR141
ELECTRONIC CONTROL P. C. BOARD
33
RECEIVER P. C. BOARD
REMOTE CONTROLLER
SYMBOL
SR141
TB
4 3 2 1
CN112
3
CN 121
1
C11
3 4
CN211
CN 111
SOLID STATE RELAY TERMINAL BLOCK
RT13 RT12
BLK GRY YLW BRN WHT RED
RT11
MF
7
REFRIGERANT SYSTEM DIAGRAM
MS-GA50VB -
INDOOR UNIT
Indoor heat exchanger
Room temperature thermistor RT11
E1
Indoor coil thermistor RT12
Distributor
Refrigerant pipe [12.7 (with heat insulator)
Flared connection
Flared connection
MS-GA60VB -
INDOOR UNIT
Indoor heat exchanger
Room temperature thermistor RT11
E1
Indoor coil thermistor RT12
Distributor
Unit:mm
Refrigerant pipe [15.88 (with heat insulator)
Flared connection
Flared connection
MS-GA80VB -
INDOOR UNIT
Indoor heat exchanger
Indoor coil thermistor RT13(sub)
Room temperature thermistor RT11
Strainer
#50
E1
Indoor coil thermistor RT12(main)
Refrigerant pipe [6.35 (with heat insulator)
Refrigerant pipe [15.88 (with heat insulator)
Flared connection
Flared connection
Refrigerant pipe [6.35 (with heat insulator)
Refrigerant pipe [9.52 (with heat insulator)
Refrigerant flow in cooling
8
8
No. 1 unit No. 2 unit No. 3 unit No. 4 unit
1 unit operation No modification
– – –
2 units operation
Same as at left
Solder J1
– –
3 units operation
Same as at left Same as at left
Solder J2
4 units operation
Same as at left Same as at left Same as at left
Solder both J1 and J2
SERVICE FUNCTIONS
MS-GA50VB ­MS-GA60VB ­MS-GA80VB -
E1 E1 E1
8-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows.
Set time : 1 minute 1-second Set time : 3 minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short circuit of JPG and JPS.)
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below :
Remote controller model : KM04B
NOTE : For remodelling, take out the bat-
teries and press the OPERATE/STOP(ON/OFF)button twice or 3 times at first. After finish remodelling, put back the batteries then press the RESET button.
J1
J2
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1.
After modification, press the RESET button.
Table 1
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down. Please conduct the above setting once again after the power has restored.
9
JR07
IC152
CN151
CN112
CN111
CN121
SW1
IC101
RA102
C11
CN201
CN211
TAB12
8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan speed are memorized by the indoor electronic control P.C.board. The “AUTO RESTART FUNCTION” sets to work the moment power has restored after power failure.Then, the unit will restart automatically. However if the unit is operated in “I FEELCON­TROL” mode before power failure, the operation is not memorized. In “I FEEL CONTROL” mode, the operation is decided by the initial room temperature.
How to release “AUTO RESTART FUNCTION”
1Turn off the main power for the unit. 2Pull out the electronic control P.C. board, the receiver P.C.
board and the display P.C. board. (Refer to page 19.)
3Solder jumper wire to JR07 on the indoor electronic control
P.C. board. (Refer to page 18.)
Operation
1If the main power has been cut, the operation settings remain. 2After the power is restored, the unit restarts automatically according to the memory.(However, it takes at least 3 minutes
for the compressor to start running.)
NOTE
The operation settings are memorized when 10 seconds have passed after the remote controller was operated with the
remote controller.
If main power is turned off or a power failure occurs while AUTO START/STOP timer is active ,the timer setting is
cancelled.
If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is off.
To prevent breaker off due to the rush of starting current, systematize other home appliances not to turn on at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart. Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one.
10
9
Lead wiring
Housing point
TROUBLESHOOTING
MS-GA50VB ­MS-GA60VB ­MS-GA80VB -
E1 E1 E1
9-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
(1) Check the power supply voltage. (2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care the following during servicing.
(1) Before servicing the air conditioner, be sure to first turn off the remote controller to stop the main unit, and then after
confirming the horizontal vane is closed, turn off the breaker and / or disconnect the power plug.
(2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic
control P.C. board.
(3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the com-
ponents.
(4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
(1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work. (2) Before servicing check that the connector and terminal are connected properly. (3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the
components for bursting and discolouration. (4) When troubleshooting, refer to 9-2. and 9-3..
4. How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally. 1 Remove the front lid and insert batteries.
Then reattach the front lid.
2 Press the RESET button with tip end of ball point
pen or the like, and then use the remote controller.
FAN
Insert the negative pole of the batteries first. Check if the polarity of the batteries are correct.
RESET button
NOTE : If the RESET button is not pressed, the remote controller may not operate correctly.
FAN
11
Start
Indoor unit operates. Outdoor unit doesn't operate.
Indoor unit doesn't receive the signal from remote controller.
Indoor unit operates. Outdoor unit doesn't operate normally.
OPERATION INDICATOR lamp on the indoor unit is flashing on and off.
Outdoor unit operates in only Test Run operation.
Outdoor unit doesn't operate even in Test Run operation.
Indoor unit operates, when the EMERGENCY OPERATION switch is pressed.
Indoor unit doesn't operate, when the EMERGENCY OPERATION switch is pressed.
Check room temperature thermistor. Refer to 9-6. "Test point diagram and voltage".
Refer to "Check of outdoor unit".
Refer to 9-5. B "Check of remote controller and receiver P.C. board".
MS-GA80VB
Flash on and off at 0.5­second intervals Cause: Indoor/ Outdoor unit
• Mis-wiring
2-time flash Cause: Indoor unit
• Trouble of room temp­ erature/ indoor coil thermistor
3-time flash Cause: Indoor unit
• Trouble of indoor fan motor
MU-GA80VB
6-time flash Cause: Outdoor unit
• Trouble of thermistor in outdoor unit
MU-GA80VB
7-time flash Cause: Outdoor unit
• Trouble of outdoor control system
Refer to 9-5. D "How to check mis-wiring (When outdoor unit doesn't work)".
Check room temperature thermistor and indoor coil thermis­tor. Refer to 9-6. "Test point diagram and voltage".
Refer to 9-5. A "Check of indoor fan motor".
Refer to "Check of outdoor thermistor".
Replace the deicer P.C. board.
MU-GA80VB
10-time flash Cause: Outdoor unit
• Trouble of low discharge temperature protection
Refer to "Check of LEV".
4-time flash Cause: Indoor unit
• Trouble of indoor unit control system
Replace the indoor electronic control P.C. board.
As for outdoor unit, refer to service manual OB370.
1. Check indoor / outdoor connecting wire.
2. Refer to 9-5. C "Check of indoor electronic control P.C. board".
Outdoor unit doesn't stop even if indoor unit stops.
Refer to "Check of outdoor unit".
9-2. Instruction of troubleshooting
12
9-3. Troubleshooting check table
Operation Indicator
Lighted Not lighted
No.
1
2
4
5
6
SymptomOperation indicator lamp Detection method
Checkpoint
0.5-second ON
0.5-second OFF
MS-GA80VB
Mis-Wiring
MU-GA80VB
Outdoor thermistor
MU-GA80VB
Outdoor control system
Indoor coil thermistor
3 minutes after power supply turns ON, when serial signal is not received.
<Thermistor short> Thermistors are abnormal when they short after compressor start-up. <Thermistor open> Thermistors are abnormal when they open after compressor start-up. However, discharge temperature thermistor is abnormal when open circuit is detected more than 10 minutes after compressor start-up.
When it cannot properly read data in the nonvolatile memory of the deicer P.C. board, outdoor unit stops.
• Check the deicer P.C. board.
• Reconnect the connector. Refer to "Check of outdoor thermistor". Refer to service
manual OB370.
• Check the deicer P.C. board. Refer to service manual OB370.
• Refer to 9-5. D "How to check mis-wiring ".
3
Indoor fan motor
7
MU-GA80VB
Low discharge tempera­ture protection
When discharge temperature has been 50: or less on cool operation.
Abnormal
point
Outdoor unit does not operate.
Room temperature thermistor
2-time flash
2.5-second OFF
Detect Indoor coil/room temperature thermistor short or open circuit every 8 seconds during operation.
• Refer to the characteristics of main indoor coil thermistor, sub indoor coil thermistor, and room temperature on page 18.
3-time flash
2.5-second OFF
Indoor fan repeats 12 seconds ON and 3minutes OFF. When the indoor fan breaks, the fan keeps stopping.
When rotational frequency feedback signal is not emitting during 12-second indoor fan operation.
• Refer to 9-5. A "Check of indoor fan motor".
4-time flash
2.5-second OFF
Indoor control system
When it cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
Outdoor unit does not operate.
Outdoor unit does not operate.
• Check the indoor electronic
control P.C. board.
6-time flash
2.5-second OFF
• Refer to "Check of LEV".
• Check refrigerant circuit and refrigerant amount.
Refer to service manual OB370.
Outdoor unit does not operate.
Outdoor unit does not operate.
Outdoor unit does not operate.
7-time flash
2.5-second OFF
10-time flash
2.5-second OFF
• The following indication applies regardless of shape of the indicator.
· Flashing of the OPERATION INDICATOR lamp (on the left-hand side) indicates possible abnormalities.
· The OPERATION INDICATOR lamp (on the left-hand side) is lighted during normal operation.
Before taking measures, make sure that the symptom reappears, for accurate troubleshooting. Self check table
NOTE : When the indoor unit has started operation and the above detection method has detected an abnormality (the first
detection after the power ON), the indoor electronic control P.C. board turns OFF the indoor fan motor with the OPERATION INDICATOR lamp flashing.
13
Part name
Figure
Check method and criterion
Indoor fan motor(MF)
MS-GA50/GA60VB
INNER FUSE 145: CUT OFF
MS-GA80VB
INNER PROTECTOR 135i 5: OPEN
Color of
lead wire WHT – BLK BLK – RED
Abnormal
Open or
short-circuit
MS-GA50/GA60VB
282 " ~ 305 " 141 " ~ 152 "
Measure the resistance with a tester. (Part temperature 10˚C ~ 30˚C)
Normal
8 k" ~ 20 k"
Abnormal
Open or short-circuit
Room temperature thermistor(RT11)
Indoor coil thermistor (RT12(main), RT13(sub))
Horizontal vane motor(MV1) Vertical vane motor(MV2)
Motor part
Sensor part
Measure the resistance between the terminals with a tester. (Part temperature 10˚C ~ 30˚C)
Color of lead wire
BRN – YLW YLW – GRY
Abnormal
Remain 0V or 5V
Normal
4.5 ~ 5.5V
Measure the voltage power ON.
(When fan revolved one time)
0V5V0V
(Approx.)
Normal
282 " ~ 306 "
Abnormal
Open or short-circuit
Measure the resistance between the terminal with a tester. (Part temperature 10°C ~ 30°C)
BLK
RED
WHT
GRY
YLW
BRN
MAIN
AUX
FUSE
BLK
RED
WHT
GRY
YLW
BRN
MS-GA80VB 133 " ~ 144 " 152 " ~ 165 "
Normal
MS-GA50/GA60VB
MS-GA80VB
YLW
GRNORN
BRN
RED
ROTOR
MAIN
AUX.
P
:INNER PROTECTOR
P
9-4. Trouble criterion of main parts
MS-GA50VB ­MS-GA60VB ­MS-GA80VB -
E1
E1
E1
14
9-5. Troubleshoot flow
When OPERATION INDICATOR lamp flashes 3-time. Indoor fan motor doesn’t operate.
A
Check of indoor fan motor
Turn OFF the power supply. Check connector CN211 visually.
No
Reconnect the lead wires.
Disconnect lead wires from connector CN211 on the indoor electronic control P.C. board. Measure resistance between lead wires No.1 and No.4 and then No.3 and No.4.
Are lead wires connected?
Is resistance 0 (short circuit) or (open circuit)?
Repair or replace the indoor fan motor.
Yes
Yes ( 0 or ∞ )
Is soldered point of the connector correctly soldered?
Yes
Turn ON the power supply. Stop it if the unit operate. Insert screwdriver into air outlet to rotate indoor fan motor slowly for 1 revolution or over, and measure
No
(others)
voltage between No.2(+) and No.3(-) on CN121.
No
Does voltage repeat 0V DC and 5V DC?
Replace the indoor electronic control P.C. board.
No
Resolder it.
Yes
Indoor unit operates by pressing the EMERGENCY OPERATION switch, but doesn’t operate with the remote controller.
Check of remote controller and receiver P.C. board
B
w Check if the remote controller is exclusive for this air conditioner.
Switch on the remote controller.
Is LCD display on the the remote controller visible?
Yes
Remove the batteries, then set them back and press the RESET button. Check if the unit operates with the remote controller.
Does the unit operate with the remote controller?
Yes
OK
No (not clear)
No
Replace the batteries.(Refer to page 11.)
Turn on a radio to AM and press switch on
the remote controller.
Is noise heard from radio?
Yes
Are there any fluorescent lights of
inverter or rapid-start type within the range of 1m?
No
Measure the voltage between receiver P.C. board connector CN301 No.2(+) and No.1(-) when the remote controller button is pressed.
Is the voltage approx. 4V DC?
No(5V or 0V DC)
No
Yes
Yes
Replace the remote controller.
Reinstall the unit away from lights.
Attach a filter on receiving part.
Replace the indoor electronic control P.C. board.
Replace the receiver P.C. board.
15
The unit doesn’t operate with the remote controller. Also, the OPERATION INDICATOR lamp doesn’t light up by press­ing the EMERGENCY OPERATION switch.
Check of indoor electronic control P.C. board
C
Check the both “parts side” and “pattern side” of indoor electronic control P.C. board visually.
Turn OFF the power supply. Remove indoor fan motor connector CN211 and vane motor connector CN151 from the indoor electronic control P.C. board and turn ON the power supply.
Does the unit operate with the remote controller? Does the OPERATION INDICATOR lamp light up by pressing the EMERGENCY OPERATION switch?
Yes
Turn OFF the power supply.
Replace the vane motor.
Yes
Is winding resistance of vane motor 0 "?
No
Is winding resistance of fan motor 0 "?
Yes
Replace the fan motor.
Turn OFF the power supply.
No
No
Replace the fuse.
Yes
Is fuse(F11) blown?
No
Is varistor(NR11) burnt?
Yes
Replace the varistor.
Fuse (F11)
Indoor electronic control P.C. board
No
Varistor (NR11)
Replace the indoor electronic control P.C. board.
16
1. Turn OFF the power supply (indoor/ outdoor unit) and disconnect indoor and outdoor connecting wire at the terminal block 3 of the indoor unit.
2. Short-circuit terminal block N-3 of indoor unit by lead wire.
3. Turn ON the power supply (indoor unit) and press once EMERGENCY OPERATION switch.
During EMERGENCY OPERATION, is there 10V DC between both ends of R601 on the deicer P.C. board? (By tester, the stylus is between 5 ~10V.)
As for outdoor unit, refer to service manual OB370.
Start
No
No
Is there 20V DC between both ends of R132 on the indoor electronic control P.C. board ? ( By tester, the stylus is between 0 ~ 20V. )
• Turn ON the power supply. (indoor/ outdoor unit)
• Press once EMERGENCY OPERATION switch.
Is this mis-wiring, poor contact, or wire disconnection?
Make them sure.
Replace the indoor electronic control P.C. board.
Is there 230V AC between L-N on the outdoor terminal block?
No
Check the outdoor power supply and connection of wiring.
Yes
No
Replace the deicer P.C. board.
Yes
No
Make the wiring between CN730 on the deicer P.C. board and outdoor terminal block correct.
Replace the deicer P.C. board.
Yes
Is there 5V DC between J101 + -J401 - (MU-GA80VB) on the deicer P.C. board?
Yes
Yes
After 3 minutes, mis-wiring is indicated (0.5-second ON, 0.5-second OFF) on OPERATION INDICATOR lamp on indoor unit.w
w Short circuit of JPG and JPS on the indoor electronic control P.C. board enables self -check to be displayed in 3 seconds.
• Turn OFF the power supply.
(indoor unit)
• Disconnect the lead wire that terminal block N-3 of the indoor unit is short-circuited.
• Connect ON indoor/ outdoor connecting wire.
Turn ON the power supply. (outdoor unit)
When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second. Outdoor unit doesn’t operate.
How to check mis-wiring
D
MS-GA80VB
17
9-6. Test point diagram and voltage
Indoor coil thermistor(RT12(main), RT13(sub))
Room temperature thermistor (RT11)
Resistance(k")
MS-GA50VB - MS-GA60VB - MS-GA80VB ­Indoor electronic control P.C. board
Fuse (F11) 250V AC 3.15A
R132
E1E1E1
Fan motor power supply
Power supply input
}
230V AC
5V DC
}
+
Room temperature ther­mistor(RT11)
Indoor coil thermistor(RT12(main))
Receiver P.C. board
Release of “Auto restart function” Solder jumper wire to JR07. (Refer to page 10.)
+
}
12V DC
MS-GA80VB
Indoor coil thermistor(RT13(sub))
Emergency operation switch
Timer short mode point (JPS, JPG) (Refer to page 9.)
18
10
DISASSEMBLY INSTRUCTIONS
<"Terminal with lock mechanism" Detaching points>
In case of terminal with lock mechanism, detach the terminal as shown below. There are two types ( Refer to (1) and (2)) of the terminal with lock mechanism. The terminal with no lock mechanism can be removed by pulling it out. Check the shape of the terminal and work.
(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector is a terminal
Sleeve
with lock mechanism
1Slide the sleeve. 2Pull the terminal while
Locking lever
pushing the locking lever.
MS-GA50VB - MS-GA60VB - MS-GA80VB ­INDOOR UNIT
OPERATING PROCEDURE PHOTOS
1. Removing the front panel
(1) Remove the screw caps of the front panel.
Remove the screws.
(2) Pull the panel down to your side slightly and unhook the
catches at the top.
1Hold the sleeve, and pull out the terminal slowly.
Connector
E1E1E1
Photo 1
Front panel
Screws
2. Removing the electronic control P.C. board, the receiver P.C. board and the display P.C. board
(1) Remove the front panel. (Refer to 1.) (2) Remove the screw of the electrical cover.
Remove the electrical cover.
(3) Remove the screws of the V.A. clamp.
Remove the V.A. clamp. (4) Remove the screw of the terminal block. (5) Remove the screws of the ground wire. (6) Disconnect all the connectors and all the lead wires on the
electronic control P.C. board. (7) Remove the R.L holder. (8) Remove the electronic control P.C. board. (9) Open the R.L holder, remove the receiver P.C. board and
the display P.C. board.
19
Photo 2
R.L holder
Screws of the ground wire
Screw of the termi­nal block
Receiver P.C. board
Fan motor connectors
Vane motor connector
Indoor electronic control P.C. board
Screw of the electri-
cal cover
Screw of the V.A. clamp
OPERATING PROCEDURE
PHOTOS
3. Removing the electrical box
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical cover. (Refer to 2.) (3) Disconnect the connector of the indoor coil thermistor. (4) Disconnect the motor connector (CN211 and CN121) and
the vane motor connector (CN151) on the electronic
control P.C. board. (5) Remove the screws of ground wire. (6) Remove the fan motor lead wire and indoor coil thermistor
from the electrical box. (7) Remove the lead wire of vane motor from the bottom of
electrical box. (8) Remove the screw fixing the electrical box and remove the
electrical box.
4. Removing the vane motor
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical cover. (Refer to 2.) (3) Remove the lead wire of vane motor. (Refer to 3.) (4) Remove the R.L. holder. (5) Pull out the drain hose from the nozzle assembly and
remove the nozzle assembly.
(6) Remove the screws of the vane motor and disconnect the
connector.
(7) Remove the vane motor.
Photo 5
Screws of the vane motor
Photo 3
Photo 4
Screws of the ground wire
Vane motors
Screw of the electrical cover
Screw of the electrical box
Screws of the vane motor
Vane motor
5. Removing the line flow fan and the indoor fan motor
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical box. (Refer to 3.) (3) Pull out the drain hose from the nozzle assembly and
remove the nozzle assembly. (4) Remove the water cut. (5) Slide the hole cover and remove the hole cover. (6) Remove the hexagon socket set screw from the line flow
fan. (7) Remove the screws fixing the fan motor and remove the
fan motor. (Be careful not to drop the fan motor because it
is heavy.) (8) Remove the screws fixing the left side of the heat
exchanger. (9) Lift the left side of the heat exchanger. (
10
) Remove the line flow fan.
Photo 8
Hole cover
Photo 6
Screws fix­ing the left side of the heat exchanger
Photo 7
Indoor coil thermistor
Water cut
20
Screws fixing the fan motor
11
E02 891 620 E02 893 620 E02 179 667 E02 138 666 E02 151 667 E02 527 667
INDOOR HEAT EXCHANGER INDOOR HEAT EXCHANGER UNION (GAS) UNION (GAS) UNION (LIQUID) UNION (LIQUID)
{12.7 {15.88 {6.35
{9.52
10
11
12
1
1 1
1
1
1
1
1
1
PARTS LIST
MS-GA50VB - (WH) MS-GA60VB - (WH) MS-GA80VB - (WH)
E1
E1
E1
11-1. INDOOR UNIT STRUCTURAL PARTS
1 2
3
4
CATCH
5
SCREW CAP
6
7
11-2. INDOOR UNIT HEAT EXCHANGER
10
8 Optional
parts (See page
23.)
11
12
11-1. INDOOR UNIT STRUCTURAL PARTS
Part number that is circled is not shown in the illustration.
No.
E02 527 970
1
E02 685 234
2
E02 888 000
3
E02 408 142
4
E02 685 067
5
E02 888 010
6
E02 534 100
7
E02 685 975
8
E02 891 007
9
INSTALLATION PLATE BOX (WH) FRONT PANEL ASSEMBLY(WH) CATCH SCREW CAP (WH) GRILLE (WH) CATECHIN AIR FIL TER CORNER BOX RIGHT LAMP PANEL
Part Name
11-2. INDOOR UNIT HEAT EXCHANGER
Symbol
in Wiring
VB -
Diagram
MS-GA50
E1
(WH)
1 1 1 4 3 1 2 1 1
Q'ty/unit
MS-GA60
VB -
E1
(WH)
1 1 1 4 3 1 2 1 1
MS-GA80
VB -
E1
(WH)
1 1 1 4 3 1 2 1 1
RemarksPart No.
Including No.4,5,6
4PCS/ SET 3PCS/ SET
21
E02 527 302 E02 408 509 E02 001 504 E02 408 702 E02 527 235 E02 685 040 E02 685 041 E02 127 382 E02 817 385 E02 527 034 E02 817 300 E02 527 300 E02 448 303 E02 408 303 E02 817 333 E02 527 333 E02 528 329 E02 527 468 E02 894 452 E02 895 452 E02 896 452 E02 527 308 E02 817 375 E02 819 375 E02 749 307 E02 527 307 E02 528 034 E02 529 034
1 2 3 4 5 6 7 8 9
10 11 12
13 14 15
16
17
18 19
20 21
22
LINE FLOW FAN BEARING MOUNT SLEEVE BEARING DRAIN HOSE NOZZLE (WH) VANE UPPER (WH) VANE LOWER (WH) FUSE VARISTOR VANE CRANK SET INDOOR FAN MOTOR ASSEMBLY INDOOR FAN MOTOR ASSEMBLY VANE MOTOR (VERTICAL) VANE MOTOR (HORIZONTAL) MOTOR BAND MOTOR BAND DISPLAY P.C. BOARD RECEIVER P.C. BOARD ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD ROOM TEMPERATURE THERMISTOR TERMINAL BLOCK TERMINAL BLOCK INDOOR COIL THERMISTOR INDOOR COIL THERMISTOR VANE MOTOR SUPPORT SET(RIGHT) VANE MOTOR SUPPORT SET(LEFT)
Symbol
in Wiring
Diagram
Q'ty/unit
3.15A
RIGHT & LEFT UP & DOWN
RemarksPart No.
No.
Part Name
F11
NR11
MF
MF MV2 MV1
RT11
TB
TB
RT12
RT12, RT13
1 1 1 1 1 1 1 1 1 1 1
2 1 1
1 1
1
1 1
1
1 1
1 1 1 1 1 1 1 1 1 1
1 2 1
1 1 1
1 1
1
1 1 1
1 1 1 1 1 1 1 1 1 1 1
2 1 1
1 1 1
1 1
1
1 1
MS-GA50
VB -
(WH)
E1
MS-GA60
VB -
(WH)
E1
MS-GA80
VB -
(WH)
E1
RC4V32 ­Including RUBBER MOUNT
AUTO RESTART Including No.16 AUTO RESTART Including No.16 AUTO RESTART Including No.16
RC4V40 ­Including RUBBER MOUNT
MS-GA50VB - (WH)
23 24
E02 527 426 E02 527 083
REMOTE CONTROLLER REMOTE CONTROLLER HOLDER
1 1
1 1
1 1
KM04B
MS-GA60VB - (WH) MS-GA80VB - (WH)
E1
E1
E1
11-3. INDOOR UNIT FUNCTIONAL PARTS AND
ELECTRICAL PARTS
11-4. ACCESSORY AND
REMOTE CONTROLLER
1
20
19
23 24
2
3
SLEEVE BEARING
4
12
11
ROOM
18
TEMPERATURE THERMISTOR
5 6
14
13
10
7
FUSE
8
VARISTOR
9
15
16
17
11-3. INDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
Part numbers that are circled are not shown in the illustration.
11-4. ACCESSORY AND REMOTE CONTROLLER
22
12
Air cleanig filter (White bellows type)
Model Part No.
MAC-1700FT
MS-GA50VB -
E1
MS-GA60VB -
E1
MS-GA80VB -
E1
OPTIONAL PARTS
AIR CLEANING FILTER
AIR CLEANING FILTER removes fine dust of 0.01 micron from air by means of static electricity.
Normal life of AIR CLEANING FILTER is 4 months. However, when it becomes dirty, replace it as soon as possible.
Clogged AIR CLEANING FILTER may reduce the air conditioner capacity or cause frost on the air outlet.
DO NOT reuse AIR CLEANING FILTER even if it is washed.
DO NOT remove or attach AIR CLEANING FILTER during unit operation.
23
HEAD OFFICE: MITSUBISHI DENKI BLDG.,2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN
CC
Copyright 2004 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Oct. 2004. No.OB369 6 Made in Japan
New publication, effective Oct. 2004 Specifications subject to change without notice.
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