Mitsubishi 6P-7PF, MGS2500B, 6S-7PF User Manual

MITSUBISHI MGS SERIES
Overall dimensions
L : Length
mm
5775
W : Width
mm
2395
Total Weight (Dry)
kg
13500
Total Weight (Wet)
kg
14200
MMGGSS22550000BB
DIESEL GENERATOR SET 60Hz/1800 rpm/480V

POWER RATING (0.8 P.F.) MODEL CODE

STAND-BY 2012 kW 6S-7PF PRIME 1820 kW 6P-7PF
MGS2500B with typical options
Standard Voltage 3Phase 4 Wires 480V
Volt ages A vailable 3Phase 4 Wires 480, 460, 450, 440 and 416V
Note: Outputs for optional voltages may differ from standard output mentioned above.

CONDITIONS & DEFINITIONS

Stand-by: Code: S
Applicable for supplying emergency power at varying load in the event of the normal utility power interruption. Fuel stop power in accordance with ISO15550, IS O3046/1, JISB8002-1, DIN6271 and BS5514. Overload: not allowed
Prime: Code: P
Applicable for supply ing em erg ency p ower at varying load in t he ev ent of normal utility power inter r upt ion. + 10% overload in accordance with ISO3046/1. Overload power in accordance with ISO15550, ISO3046/1, JIS8002-1, DIN6271 and BS5514.
Conditions:
Engine ratings are based on SAE J1349 standard conditions and also apply at ISO3046/1, DIN6271 & BS5514 standard conditions. Fuel rates: based on A ST M D975, BS2869 and on fuel oil of 35° API (16°C or 60° F) grav ity hav ing a LHV of 4 2,78 0 kJ /kg (18,390 Btu/lb.) when used at 29°C (85° F) and weighing 838.9 g/liter (7.001lbs./U.S. gal.).
Note: * For conditions of pri me power (P.R.P.) and additional ra ting requirements, please con sult your nearest Mitsubish i
MGS dealer.

DIMENSION (Reference Data)

H : Height mm 3460
MITSUBISHI MGS SERIES
Bore
mm
170
Stroke
mm
180
Displacement L 65.4
Piston speed
m/sec.
10.8
Compression ratio 13.5
Lubricating oil capacity L 230
Coolant capacity without radiator
L
170
Coolant pump external resistance
m water
5.0
Coolant pump flow rate
L/min
1850
Cooling fan airflow rate
m3/min
2500
Cooling fan air flow restriction
kPa
0.1
Allowable exhaust back pressure
kPa
6.0
Exhaust flange size (internal diameter)
mm
350
Gross Engine Power*
kWm
2105
1895
Brake mean effective pressure
MPa
2.2
2.0
Regenerative absorption
kW
192
192
Noise Level at 1 m
dB(A)
114
113
(excluding: intake, exhaust & fan)
Fuel consumption load 100%*
L/hr.
539
482
Fuel consumption load 75%*
L/hr.
402
368
Combustion air inlet flow rate
m3/min
185
165
Exhaust gas flow rate
m3/min
487
436
Heat rejection to coolant
kW
698
624
Heat rejection to exhaust
kW
1720
1514
Heat rejection to atmosphere from engine
kW
161
144
Heat rejection to atmosphere from generator
kW
90
80

STAND-BY

2012 kW

PRIME

1820 kW

MGS SERIES DIESEL ENGINE: MITSUBISHI S16R-PTAA2
DIESEL GENERATOR SET MGS2500B

V-16, 4 stroke-cycle water-cooled, turbocharged and air-to-air cooling system

ENGINE SPECIFICATIONS & TECHNICAL DATA

Ambient air temperature

ENGINE OPERATING DATA

Exhaust gas temperature
* WITH FAN basis. Deration for engine Note: Please consult with your nearest Mitsubishi MGS dealer

ENGINE STANDARD EQUIPMENT

Aftercooler Turbocharger filter Structure ste el bas e Crankcase breather Charging alternator Lubricating oil cooler Fuel filters, full flow paper element Fuel transfer pump, gear driven, plunger type Electronic type governor Jacket water heater Jacket water pump, gear driven Lubricating oil filter, full flow paper element Lubricating oil pump, gear driven Exhaust dry manifold Radiator, blower fan, fan drive Manual shutoff 24V DC electric starting mot or
40
530 530
MITSUBISHI MGS SERIES
Generator volts L1-N, L2-N, L3-N
Engine cooling water temperature (°C & °F)
Generator volts L1-L2, L2-L3, L3-L1
Battery volts
Generator amps L1, L2, L3
Engine hours run
Generator Earth Current
Generator Load kW, kVA, kVar
Generator Frequency Hz
Generator Load kWh, kVAh, kVarh
Engine speed RPM
Power Factor
Engine oil pressure (PSI & Bar)
Generator Phase Sequence
Shutdown alarm
Generator high current
Warning alarm
Over voltage (AC)
High coolant temperature
Under voltage (AC)
Low oil pressure
Over voltage (DC)
Charge fail
Under voltage (DC)
Over-speed
Auxiliary indication
Under-speed
Auxiliary alarm (warning or shutdown)
Electrical trip
Common alarm
Fail to stop
Over frequency
Under frequency
High engine temperature
Over frequency
Low oil pressure
Under frequency
Fail to start
Oil pressure sender open circuit
Over-speed
Loss of speed signal
High voltage
High Crankcase internal pressure (MGS-C Continuous only)
Low voltage
Emergency Stop
Remote start present
Lubrication oil filter clogged
Generator ready
Electrical trip
MGS SERIES 7310 GENERATOR CONTROL PANEL
DIESEL GENERATOR SET MGS2500B

T ype & Design

MGS standard 7310 programmable microprocessor control-automatic start/stop panel, generator breaker control, indicating the operational status and fault conditions; automatically shutting down the engine and indicating the engine failure by means of LCD display and LEDs on the front panel.
Controls & Monitori ng
Mode selection & start engine button with interlock key switch system
Menu navigation button
LCD display for: AC amperage-each phase and earth current, AC voltage-each phase and neutral, Frequency Hz,
Operation hours run, Lub. Oil pressure, Cooling water temperature, Generator Load kW/kVA/kVar, Generator Load kWh/kVAh/kVarh
Operation status LED indicators
CB control buttons
Mute/Lamp test button
Voltage adjuster
Speed adjuster
Emergency stop pushbutton
Provided 5 outputs for status as standard equipment (Programmable 8 outputs available as option)
Safety Shutdown Protection and LED Indicat or s
High engine temperature, Low oil pressure, Fail to start, Generator Over Speed/Frequency, Generator Under Speed/Frequency Generator High Voltage, Generator Low Voltage, Oil pressure sender circuit, Loss of Speed signal , Emergency stop,
Mounting
Fabricated cubicle mounted on individual bracket with anti-vibration isolator
Electrical Design
In accordance with BS EN 60950 Low Voltage Directive, BS EN 61006-2 and 61006-4 EMC Directive. The optional interface can provide real time diagnostic facilities.

Generator Control Panel Description

3 position operation mode control key switch (ACTIVE, PANEL LOCK, STOP/RESET)
Manual button Stop/Reset button (Manual only)
Auto button Mute/Lamp test button (Manual only )
CB open button (Manual only) ■ Voltage adjusting trimmer
CB close button (Manual only) Speed adj ust ing tr im mer
Start engine button (Manual only) ■ Emergency stop pushbutton
LCD display accessed by scroll pushbutton
Visual indicators on LCD display
Visual indication alarm and automatically shutdown
Operation status ind icat ed by LED
Pre-Programmed St artin g U nit
Automatic start/stop sequen ce timing and delay sy stems configured via MS-Windows based software.
MITSUBISHI MGS SERIES
MGS SERIES AC GENERATOR MODEL: MG-7PF
DIESEL GENERATOR SET MGS2500B

T ype & Design

MGS original design, single bearing, 4 pole, screen protected, selfexciting, self regulating and brushless with fully connected damper windings, salient pole rotors, A.C. exciter and rotating rectifier unit. Direct coupled to engine and regreaseable bearing, direct driv e centrifu gal blower.

Winding Sy s t e m

Standar d 6 wire winding provides 3 p ha se v ol t ag e. All windings are i mpre gnat ed in vacuum pressure i mpre gnat ed with a special polyester resin.

Voltage Regulator

Fully sealed, 3 phase RMS sensing AVR with built-in protection against sustained over-excitation. This de-excites the generator after a minimum of 5 seconds.

Permanent Magnet Generator (PMG)

Electrically isolated from the main alternator stator windings powers AVR - sustaining approx. 250300% of short circuit current at the AC generator output terminals for not more than 10 seconds by means of excitation voltage via AVR

Electrical Design

In accordance with BS5000 Part 3, VDE0530, UTE51100, NEMA MG1-22, CEMA, IEC34-1, CSA22.2, AS1359 and JEC2100.

Gen Set Option Features

ENGINE
FUEL
LUBRICATION
EXHAUST
GENERATOR
CONTROL PANEL
SWITCHGEAR
Enclosure: Drip-proof IP23
Overspeed capability: 125% for 2 minutes Insulation: Class 'H' of IEC Temperature rise: Class 'H'
Voltage regulation: Less than +/- 0.5% from no load to full load at any power factor between 0.8 lagging and 1.0
allowing for a 4% engine speed variation Volta ge adjustment: +/- 6% Wave form: Less than 5% deviation
Telephone Influence Factor (TIF): Less than 50 Telephone Harmonic factor (THF): Less than 2% Radio interference: Suppression is in line with the provision of BS800 and VDE Class G and N
Air Cleaner, paper element dry type Battery Kit Battery Charger Anchor Bolts
Fuel Day Service Tank
Lub. Oil Priming Pump
Exhaust Silencer Exhaust Flexible Pipe
Space Heater 3 phase Sensing Auto Voltage Regulator Power Factor Regulator
Diesel Generator Integrated Communication Synthesizer (DGICS-MII) Auxiliary Control Panel Remote Monitor Interface
Circuit Breaker MCCB & ACB Reverse Power Relay

Power Systems Engine Section, Engine Sales Department

16-5, KONAN 2-CHOME, MINATO-KU, TOKY O 108-8215 JAPAN TEL: 81-3-6716-4771 FAX: 81-3-6716-5854
Mitsubishi Heavy Industries, Ltd. serves for the customers with improved products continually. Therefore specification and some materials will be ch ang ed with out notice. The International System of units (SI) is used in this publication.
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