®
DIESEL GENERATOR SET
FEATURES
STANDBY
400 ekW 500 kVA
60 Hz 1800 rpm 480 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not
reflect actual package.
FUEL/EMISSIONS STRATEGY
• EPA Tier 3 and Low Emissions
DESIGN CRITERIA
• The generator set accepts 100% rated load in one
step per NFPA 110 and meets ISO 8528-5 transient
response.
UL 2200
• UL 2200 listed packages available. Certain
restrictions may apply. Consult with your
Caterpillar Dealer.
FULL RANGE OF ATTACHMENTS
• Wide range of bolt-on system expansion
attachments, factory designed and tested
• Flexible packaging options for easy and cost
effective installation
SINGLE-SOURCE SUPPLIER
• Fully prototype tested with certified torsional
vibration analysis available
WORLDWIDE PRODUCT SUPPORT
• Caterpillar® dealers provide extensive post sale
support including maintenance and repair
agreements
• Caterpillar dealers have over 1,600 dealer branch
stores operating in 200 countries
• The Cat® S•O•SSMprogram cost effectively detects
internal engine component condition, even the
presence of unwanted fluids and combustion
by-products
CAT® C15 ATAAC DIESEL ENGINE
• Utilizes ACERT™ Technology
• Reliable, rugged, durable design
• Field-proven in thousands of applications
worldwide
• Four-stroke diesel engine combines consistent
performance and excellent fuel economy with
minimum weight
• Electronic engine control
CAT GENERATOR
• Matched to the performance and output
characteristics of Caterpillar engines
• Load adjustment module provides engine relief
upon load impact and improves load acceptance
and recovery time
• UL 1446 Recognized Class H insulation
CAT EMCP 3 SERIES CONTROL PANELS
• Simple user friendly interface and navigation
• Scalable system to meet a wide range of
customer needs
• Integrated Control System and Communications
Gateway
®
STANDBY 400 ekW 500 kVA
60 Hz 1800 rpm 480 Volts
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System Standard Optional
Air Inlet • Light Duty Air filter • Canister Style Air Cleaners
• Air Cleaner - single stage
• Dual element
• Heavy duty
Cooling • Radiator package mounted(50ºC)
• Coolant drain line with valve terminated at edge of
base
• Fan and belt guards
• Coolant level sight gauge
• Caterpillar Extended Life Coolant
Exhaust • Dry exhaust manifold
• Flanged faced outlets
• Stainless Steel Flex with split-cuff connection
Fuel • Primary fuel filter with integral water separator
• Secondary fuel filters
• Fuel priming pump
• Engine fuel transfer pump
• Flex fuel lines
• Fuel cooler*
*Not included with packages without radiators
Generator • Class H insulation
• R448 voltage regulator with load adjustment module
• IP23 Protection
Power Termination • Power Terminator Strips Mounted inside Power
Center
• Segregated low voltage wiring panel
Governor • ADEM™A4 • Load share module
• Radiator removal
• Radiator duct flange & guard
• Mufflers
• Manifold & Turbocharger guards
• Elbows
• Integral UL listed fuel tank base
• Manual transfer pump
• Fuel level switch
• CDVR with KVAR/PF control
• Oversize and premium generators
• Bearing/Stator temperature detection (premium
generator)
• 3 phase sensing
• Anti-condensation space heaters
• Cable access box
• Reactive droop
• Circuit breakers, UL listed, 3 pole
• Circuit breakers, IEC compliant, 3 pole
• Circuit breaker Shunt trip
• Circuit breaker Auxillary contact
• Top & bottom power cable entry
• Floor standing UL breakers
Control Panels • EMCP 3.1 (rear mounted)
• Speed adjust
• Emergency stop pushbutton
• Voltage adjust
Lube • Lubricating oil and filter
• Oil drain line with valves
• Fumes disposal
• Gear type lube oil pump
Starting/Charging • 24 volt starting motor
• Battery with rack and cables (dry)
• 45 amp charging alternator
General • Paint - Caterpillar yellow except rails and radiators
gloss black
• Flywheel and flywheel housing - SAE No.1
2
• EMCP 3.2 & EMCP 3.3 (can be RH mounted)
• Local annuniciator modules (NFPA 99/110)
• Remote annunicator modules (NFPA 99/110)
• Discrete I/O module
• Manual sump pump
• Jacket water heater with shut off valves
• Block heater
• Ether starting aids
• Battery disconnect switch
• Battery chargers ( 5 & 10 amp)
• Oversized batteries
May 04 2009 13:40 PM
®
STANDBY 400 ekW 500 kVA
60 Hz 1800 rpm 480 Volts
SPECIFICATIONS
CAT GENERATOR
Frame size................................................................ LC6114B
Excitation........................................................ Self Excitation
Pitch..............................................................................0.6667
Number of poles................................................................... 4
Number of bearings...................................... Single Bearing
Number of Leads................................................................ 12
Insulation....................... UL 1446 Recognized Class H with
tropicalization and antiabrasion
- Consult your Caterpillar dealer for available voltages
IP Rating........................................................................... IP23
Alignment.............................................................. Pilot Shaft
Overspeed capability...................................... 125% of rated
Wave form Deviation (Line to Line)................................. 2%
Voltage regulator...................... Single phase sensing with
selectible volts/Hz
Voltage regulation............Less than +/- 1/2% (steady state)
Less than +/- ½% (w/ 3% speed change)
Telephone influence factor............................... Less than 50
Harmonic Distortion.........................................Less than 5%
CAT DIESEL ENGINE
C15 ATAAC, L-6, 4-stroke water-cooled diesel
Bore.......................................................... 137.20 mm (5.4 in)
Stroke..................................................... 171.40 mm (6.75 in)
Displacement...........................................15.20 L (927.56 in3)
Compression Ratio....................................................... 16.1:1
Aspiration................................................................... ATAAC
Fuel System................................................................... MEUI
Governor Type................ Caterpillar ADEM control system
CAT EMCP 3 CONTROL PANELS
• EMCP 3.1 (Standard)
• EMCP 3.2 / EMCP 3.3 (Option)
• Single location customer connector point
• True RMS metering, 3-phase
• Controls
- Run / Auto / Stop control
- Speed Adjust
- Voltage Adjust
- Emergency Stop Pushbutton
- Engine cycle crank
• Digital Indication for:
- RPM
- Operating hours
- Oil Pressure
- Coolant temperature
- System DC volts
- L-L volts, L-N volts, phase amps, Hz
- ekW, kVA, kVAR, kW-hr, %kW, PF (EMCP 3.2 / 3.3 )
• Shutdowns with common indicating light for:
- Low oil pressure
- High coolant temperature
- Low coolant level
- Overspeed
- Emergency stop
- Failure to start (overcrank)
• Programmable protective relaying functions: (EMCP 3.2
& 3.3)
- Under and over voltage
- Under and over frequency
- Overcurrent (time and inverse time)
- Reverse power (EMCP 3.3)
• MODBUS isolated data link, RS-485 half-duplex (EMCP
3.2 & 3.3)
• Options
- Vandal door
- Local annunciator module
- Remote annunciator module
- Input / Output module
- RTD / Thermocouple Modules
- Monitoring software
3
May 04 2009 13:40 PM
®
STANDBY 400 ekW 500 kVA
60 Hz 1800 rpm 480 Volts
TECHNICAL DATA
Open Generator Set - - 1800 rpm/60 Hz/480 Volts DM8151
Tier 3 and Low Emissions
Generator Set Package Performance
Genset Power rating @ 0.8 pf
Genset Power rating with fan
Fuel Consumption
100% load with fan
75% load with fan
50% load with fan
Cooling System
1
Air flow restriction (system)
Air flow (max @ rated speed for radiator arrangement)
Engine Coolant capacity with radiator/exp. tank
Engine coolant capacity
Radiator coolant capacity
Inlet Air
Combustion air inlet flow rate 38.5 m³/min 1359.6 cfm
Exhaust System
Exhaust stack gas temperature
Exhaust gas flow rate
Exhaust flange size (internal diameter)
Exhaust system backpressure (maximum allowable)
Heat Rejection
Heat rejection to coolant (total)
Heat rejection to exhaust (total)
Heat rejection to atmosphere from engine
Heat rejection to atmosphere from generator
Alternator
2
Motor starting capability @ 30% voltage dip
Frame
Temperature Rise
Emissions (Nominal)
3
NOx g/hp-hr
CO g/hp-hr
HC g/hp-hr
PM g/hp-hr
1
For ambient and altitude capabilities consult your Caterpillar dealer. Air flow restriction (system) is added to existing restriction from
factory.
2
Generator temperature rise is based on a 40º C (104º F) ambient per NEMA MG1-32.
3
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel
with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine
to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values
based on a weighted cycle.
500 kVA
400 ekW
120.6 L/hr 31.9 Gal/hr
97.5 L/hr 25.8 Gal/hr
72.0 L/hr 19.0 Gal/hr
0.12 kPa 0.48 in. water
720 m³/min 25427 cfm
57.8 L 15.3 gal
20.8 L 5.5 gal
37.0 L 9.8 gal
487.7 º C 909.9 º F
103.5 m³/min 3655.1 cfm
152.4 mm 6.0 in
6.8 kPa 27.3 in. water
165 kW 9384 Btu/min
445 kW 25307 Btu/min
105 kW 5971 Btu/min
29.2 kW 1660.6 Btu/min
880 skVA
LC6114B
150 º C 270 º F
3.49 g/hp-hr
.35 g/hp-hr
.04 g/hp-hr
.034 g/hp-hr
4
May 04 2009 13:40 PM
®
STANDBY 400 ekW 500 kVA
60 Hz 1800 rpm 480 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359,
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22,
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC,
2004/108/EC
Standby - Output available with varying load for the
duration of the interruption of the normal source power.
Average power output is 70% of the standby power
rating. Typical operation is 200 hours per year, with
maximum expected usage of 500 hours per year.
Standby power in accordance with ISO8528. Fuel stop
power in accordance with ISO3046. Standby ambients
shown indicate ambient temperature at 100% load which
results in a coolant top tank temperature just below the
shutdown temperature.
Ratings are based on SAE J1349 standard conditions.
These ratings also apply at ISO3046 standard conditions.
Fuel rates are based on fuel oil of 35º API [16º C (60º F)]
gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
when used at 29º C (85º F) and weighing 838.9 g/liter
(7.001 lbs/U.S. gal.). Additional ratings may be available
for specific customer requirements, contact your
Caterpillar representative for details. For information
regarding Low Sulfur fuel and Biodiesel capability,
please consult your Caterpillar dealer.
5
May 04 2009 13:40 PM
®
STANDBY 400 ekW 500 kVA
60 Hz 1800 rpm 480 Volts
DIMENSIONS
Package Dimensions
Length 3775.1 mm 148.63 in
Width 1110.0 mm 43.7 in
Height 2091.0 mm 82.32 in
Weight 3615 kg 7,970 lb
NOTE: For reference only - do not use for
installation design. Please contact
your local dealer for exact weight
and dimensions. (General
Dimension Drawing #2781050).
Performance No.: DM8151
Feature Code: C15DE7A
Gen. Arr. Number: 2351203
Source: U.S. Sourced
May 04 2009
www.CAT-ElectricPower.com
© 2009 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, SAFETY.CAT.COM their respective logos, "Caterpillar
Yellow," and the POWER EDGE trade dress, as well as corporate and
product identity used herein, are trademarks of Caterpillar and may not
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be used without permission.
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