®
AP600D
Asphalt Paver
Cat®C6.6 Engine with ACERT™ Technology
Gross Power (SAE J1995) at 2200 rpm 129.5 kW/176 hp
Net Power (ISO 9249) at 2200 rpm 121.9 kW/165.8 hp
Operating Weight with
AS4251C Screed 18 200 kg
Hopper Capacity 6.5 m3(14.1 tonne)
Standard Paving Range
AS4251C Screed 2550-5000 mm
Maximum Paving Width
AS4251C Screed (Electric Heat) 7000 mm
AS4251C Screed (LPG Heat) 7000 mm
High Performance and Operator Comfort Make the AP600D the Perfect Choice
The AP600D sets the standard in performance, operator comfort, ease of use, ride quality
and reliability.
C6.6 Engine with ACERT™ Technology
ACERT Technology works at the point
of combustion to optimize engine
performance. ACERT Technology
incorporates an electronic controller to
precisely deliver multiple injections of
fuel. These multiple injections are
combined with a refined air
management system in order to generate
fewer emissions and optimize fuel
combustion while meeting European
EU Stage IIIA engine emission
requirements. pg. 4
High Capacity Cooling System and
Ventilation System
The high-capacity top-mounted cooling
system performs efficiently in high
ambient temperatures. The variable
speed fan draws air across the engine
compartment and exhausts it toward the
hopper in order to provide a cooler
working environment for the crew.
Augers fumes extraction efficiently
keeps asphalt fumes away from screed
crew and operator. pg. 4
Dual Operator’s Station
The AP600D utilizes dual swing-out
operator’s station with sliding control
console. The stations can be rotated
into five different positions and the
sliding control console provides
operator comfort. The operator’s
stations can be positioned beyond the
machine frame for greater visibility to
the steering guide when matching a
joint or paving near curbs, where
precise paving control is required. pg. 5
Screed
The AP600D is available with the
AS4251C double width hydraulic power
extendible asphalt screed, available with
variable frequency tamper and vibrators
and with LPG or electric heating
system. The AS4251C lays material to
the desired width and depth while
providing a smooth finish with initial
compaction. pg. 8
Advisor Monitoring System
The LCD Advisor located on the sliding
control console provides an interactive
interface to assist the operator. The
system includes project planning
calculators, start-up checklists, engine
operating parameters and many other
features to assist the operator.
pg. 5
Caterpillar®Asphalt Pavers continue
to lead the industry and meet your
demanding job requirements.
Many easy-to-use features and
technologies have been developed
in order to guide your crew
in producing high quality mats
time and time again. Contact your
Caterpillar Dealer today for
more information.
2
Versatility Defines the AP600D
The AP600D excels in a wide range of applications from routine commercial jobs to
demanding highway operations.
Undercarriage
The wheel undercarriage utilizes four,
front solid rubber steering tyres that are
mounted on pairs of oscillating bogies
for maximum ground contact and
smooth operation. The front wheel
assist and all-wheel assist options
increase mobility in tough operating
conditions. pg. 6
Maneuverability
Caterpillar asphalt pavers provide
maneuverability that is unmatched in
the industry. The AP600D utilizes three
steering modes including PAVE,
TRAVEL and MANEUVER. The
MANEUVER mode is unique to
Caterpillar. This mode provides a 1.4 m
turning radius that allows quick
maneuverability when moving to a new
starting position. pg. 6
Independent Material Handling System
The material handling system provides
precise mix delivery through the most
proven system in the industry. The
independent operation of the augers and
conveyors reduces component wear and
minimizes the potential for mix
segregation.
Reversible augers and conveyors assist
the crew by reducing handwork and
clean-up. The reversible auger feature
pulls asphalt back into the main screed
area when retracting the extenders while
the reversible conveyor feature pulls
asphalt back into the tunnels, resulting
in limited spillage. pg. 7
Generator and Auxiliary Power Panel
The optional high capacity generator
quietly powers the standard electric
screed heat system for fast heat-up and
uniform screed plate temperatures.
The optional auxiliary power panel
provides power for lighting and job site
work tools. pg. 8
3
Cat®C6.6 Engine with ACERT Technology
ACERT Technology manages combustion using a combination of air management,
precise fuel delivery and careful timing in order to lower emissions and meet European
EU Stage IIIA engine emissions requirements.
Cat C6.6 Engine with ACERT Technology. The C6.6 engine
provides a full-rated gross power (SAE J1995) of 129.5 kW
(176 hp) at 2200 rpm. Meets European EU Stage IIIA engine
emission requirements.
Turbocharged and Air-To-Air Aftercooling (ATAAC).
The turbocharged air-to-air aftercooling system provides high
horsepower with increased response time while keeping
exhaust temperatures low for long hours of continuous
operation. Air-to-air aftercooling keeps air intake temperatures
down, maximizing fuel efficiency and minimizing emissions.
Sound Reduction features. The C6.6 engine sound reduction
features include composite valve covers with a fully isolated
base, a steel oil pan and a cast iron front cover. A common rail
fuel system also provides control of sound and vibration
levels.
Service, Maintenance and Repair. Easier service, maintenance
and repair is accomplished by monitoring key functions and
logging critical indicators. Advanced electronic diagnostic
capabilities are possible using Cat Electronic Technician.
High Capacity Cooling System and Optional Ventilation System
The deck-mounted cooling system provides a cool environment by exhausting hot air toward
the hopper, away from operators and ground personnel. The ventilation system promotes a
significant reduction of asphalt fumes for operator and crew comfort.
High Ambient Temperature Cooling System. The standard,
high-capacity cooling system provides efficient operation in
high ambient temperatures. The system design provides quiet
operation that benefits the operator and the surrounding
environment.
Efficient Airflow design. The airflow design draws ambient air
across the engine compartment and through the coolers. This
design allows the exhaust air to exit toward the hopper in
order to provide a cooler engine compartment and cooler
operating environment.
Variable Speed Fan. The variable speed fan is electronically
controlled and hydraulically driven to provide on-demand
cooling. This on-demand operation reduces engine power
demand, lowers sound levels, and increases fuel efficiency.
Ventilation System. A suction system efficiently removes
asphalt fumes from the auger chamber area assuring the best
operating conditions and comfort for the crew. Asphalt fumes
extraction with hydraulically driven fan is combined with
engine exhaust into a single outlet stack.
4
Operator Comforts for a Productive Environment
The dual operator’s station offers the best-in-class comfort, visibility and ease of use.
Dual Operator’s Station. The ergonomic dual operator’s station
incorporates a sliding control console, ground speed indicators,
adjustable suspension seats, armrests and retractable seat belts.
Operator Visibility. The dual swing-out operator’s station can
be positioned in one of five different locations to provide
optimum visibility. The stations can extend beyond the
machine frame for good visibility when paving applications
require precise control.
Sliding Control Console. The sliding control console is fully
equipped with comprehensive controls allowing the operator to
conveniently monitor all machine functions. A lockable vandal
cover protects console controls.
Canopy option. The optional folding canopy provides full
width with two side extending wings for optimum comfort and
protection. The canopy can be lowered manually for easy
transportation.
Advisor Monitoring System Simplifies Operation
The sliding control console includes the Advisor Display that provides many unique features
to assist the operator.
Advisor Display
Advisor Monitoring System (AMS). The LCD Advisor
provides access to a start-up checklist, operator preferences,
engine and machine operating parameters and “Paving
Calculator”.
The AMS display also allows the operator to:
n
Calibrate the machine components
n
Set the automatic engine speed control
n
Monitor engine rpm’s and operating temperatures
n
Determine the required paving speed and tonnage
requirements for a particular job
n
Determine performance parameters such as distance traveled,
operating hours, paving distance, paving hours, and engine
fuel consumption
5
Wheel Undercarriage System
The wheel undercarriage system provides excellent mobility and maneuverability along
with a smooth ride for optimum performance.
Excellent Mobility. The sharp turning radius and high propel
speeds allow the paver to move quickly around the job site.
Three Propel Modes. Pave, travel and maneuver modes provide
1
2
good control and versatility. The new maneuver mode provides
a 1.4 m turning radius for excellent maneuverability in tight
quarters.
Speed Control. A speed control dial located on the operating
control console allows the operator to set a maximum propel
speed. When the propel lever is moved to the full forward
position, the paver returns to the preset speed.
Steering Assist. A position sensor located in the left steering
cylinder provides good maneuverability by adjusting the drive
speed of the propel motors according to the steering angle of
the front wheels. This feature allows the machine to turn while
maintaining a consistent travel speed, leading to better mat
quality and less wear on the drive system.
Large Drive Tyres. The 16.00 x 25 radial tyres provide good
tractive effort and a smooth ride.
Turning radius
of 1.4 m
Large Steering Tyres. The 559 mm x 330 mm, solid rubber
steering tyres provide maximum ground contact, leading to
good turning capability.
Front Suspension. Four, front solid rubber steering wheels are
mounted on pairs of oscillating bogies, providing a smooth
ride.
Long Wheel Base. The long wheel base provides good tractive
effort and stability on soft base materials.
Front Wheel Assist (Optional). The front wheel assist feature
provides power to the front bogie wheels for additional tractive
effort.
All-Wheel Assist (Optional). The all-wheel assist feature
provides power to the front and rear bogie wheels, maximizing
tractive effort.
1 Steering Assist Sensor
2 Front Wheel Assist and All-Wheel Assist (Options)
6
Independent Material Handling System Promotes Hands-Free Operation
The material handling system promotes hands-free operation by providing features such as
independent control of each auger and each conveyor.
Precise Mix Delivery. The material delivery system provides
precise mix delivery with minimal operator monitoring. The
2
1
3
4
left and right conveyors in addition to the left and right augers
are controlled independently.
Outboard-Mounted Conveyor Drives. The conveyors have
outboard-mounted motors, reducers and drive chains that
maximize the tunnel area and reduce segregation.
Independent Auger Drive. The auger drive assembly is
independent of the tractor, which allows the distance between
the two conveyors to be significantly reduced. Keeping the
conveyors close together allows the material to flow together
more easily as it discharges into the auger cavity. The tunnel
and auger design eliminates voids under the chain case in order
to minimize segregation.
Adjustable Auger Range. The auger assembly is hydraulically
adjustable with a range up to 215 mm. The ability to adjust
the auger assembly simplifies loading and unloading from a
transport vehicle. Also, when working with larger stone
mixes, the augers can be adjusted to allow the mix to flow
unrestricted under the auger assembly.
Power Folding Front Apron (Optional). The front hopper apron
folds rearward providing good material flow. It reduces clean
out effort and time, a feature the crew will really appreciate.
A switch located on the operating control console provides
power to the hydraulic folding apron.
5
6
7
Note: The front hopper apron is standard without the power
control and folding wings. Manual operation is required.
Adjustable Push Rollers. The four position adjustable push
rollers provide a contact point between the paver and the truck
to center the load and assist steering while unloading.
1 Curved Hopper Design
2 Independently Controlled
Conveyors
8
3 Narrow Chain Guard
4 Folding Front Apron
5 Independent Auger Drives
6 406 mm Auger Diameter
7 Foldable Wings
8 Power Folding Front Apron
7
Optional Generator System Provides Quiet Power
The high capacity generator provides power for the electric screed heat, auxiliary lights
and job site tools.
Industrial, Single-Phase A.C. Generator. The tractor-mounted
gener
ator provides 25 kW of power at 60 Hz for the electric
screed heat and the auxiliary power panel. Circuit breaker
protection, internal electronic voltage regulation and a dual
bearing design provide reliability.
Choices Available (Belt or Hydraulic Driven). The belt-driven
generator provides full power with a variable frequency when
Generator
the engine speed increases above 1275 rpm.
The hydraulic-driven generator provides full power with a
fixed frequency of 60 Hz when the engine speed increases above
1275 rpm.
Optional Auxiliary Power Panel. The power panel provides
4 kW of power for auxiliary lighting and job site work tools.
The panel includes choice of two 240 V or two 120 V
receptacles, protected for ground fault circuit interrupt (GFCI).
Activating the “Tool Mode” switch provides power at 50 Hz for
frequency sensitive tools.
Auxiliary Power Panel
Screed That Delivers Quality
AS4251C double width hydraulic power extendible asphalt screed provides even material
flow and unparalleled stability that result in smooth, high quality mats.
AS4251C Screed. The screed is available with variable frequency
tamper and vibrators and with LPG or electric heating system.
The screed control panels include material feeding controls for
easy ground crew usage.
Tamper and Vibrator. Automatically operated when the AP600D
advances following a preset ramp. Tamper starting and stopping
ramps are adjustable in order to maintain an optimum mat
finish. The AS4251C screed is equipped with electronic
ignition, automatic and independent adjustment of the
smoothing plate temperature for central and each mobil plate.
LPG Heating System. The system provides high efficiency
burners and optimum thermostatic temperature control.
Electric Heating System. The system provides a tractor-mounted
generator, replaceable heating elements and operator friendly
controls providing a cleaner environment. Feature & benefits
The AS4251C screed paves from 2550 mm to 5000 mm.
With mechanical extensions added to both sides, maximum
paving width is 7000 mm (electric heat and LPG heat
screeds).
include simple operation, fast heat-up time, multi-zone heating
elements and thermostatic control of all screed plates. Heavyduty, user-friendly screed heating control unit with selfdiagnostic control is positioned at the rear of the machine for
easy ground crew usage.
8
Serviceability Features That You’ve Come to Expect
Simplified service means more time spent paving and less time spent on maintenance.
Advisor Monitoring System (AMS). The Advisor display lists
diagnostic fault codes for machine functions making
troubleshooting quick and easy.
Manual Overrides. The hydraulic pump solenoids incorporate
manual overrides to assist troubleshooting procedures.
Large Access Doors and Panels. Preventative maintenance
points can be accessed through the large swing open access
doors and panels.
Remote Lubrication Points. Lubrication points are grouped
in order to make routine service quick and easy.
Color-Coded and Numbered Electrical Wiring. Troubleshooting
is
efficient and simplified with the color-coded and numbered
wiring.
Optional Equipment
Caterpillar offers many options that allow the paver and screed to be configured to your
specific application. Contact your dealer for more details.
Tractor Options
n
All-Wheel Assist
n
Auger and Mainframe Extensions
n
Auxiliary Power Panel
n
CE Certificate
n
Decelerator Pedal
n
Ecological Washdown System
n
Folding Operator’s Station Canopy
n
Front-Wheel Assist
n
Generator (Belt or Hydraulic Driven)
n
Italian/German Road Homologation
n
Lights (High Intensity Discharge and
Halogen)
n
Power Folding Hopper Apron
n
Paddle Feeder Sensor (Proportional)
n
Sonic Feeder Sensor (Proportional)
n
Steering Guide
n
Uptime Kit
n
Ventilation System
n
Warning Beacon
Controls and Grade References
n
Automatic Grade and Slope Control
n
Non-Contacting Sonic Grade Sensor
n
Contacting Grade Sensor
n
Outboard Leveler, 9.15 m and 12.2 m
n
Inboard Leveler
n
Sonic Averaging Beam
n
Rigid Ski, 9.15 m and 12.2 m
Screed Options
n
Extensions for: 5.5 m – 6.5 m – 7 m
n
Foldable End Gates
n
Power Crown Adjuster
n
Tamper, Vibrator and Counterbalance
Display Control
AP600D Asphalt Paver specifications
9
Engine
Transmission
Steering
Six cylinder Caterpillar C6.6 with
ACERT Technology, turbocharged
air-to-air after-cooled diesel engine.
Meets European EU Stage IIIA engine
emission regulations.
Gross Power 2200 rpm
SAE J1995 129.5 kW/176 hp
Net Power 2200 rpm
ISO 9249 121.9 kW/165.8 hp
EEC 80/1269 121.9 kW/165.8 hp
Bore 105 mm
Stroke 127 mm
Displacement 6.6 liters
n
All engine horsepowers are metric
including front cover.
n
Net power ratings are tested at the
reference conditions for the specified
standard.
n
Net power advertised is the power
available at the flywheel when the
engine is equipped with alternator,
air cleaner, muffler and fan.
n
Derating is not required up to an
altitude of 3000 m.
The drive system utilizes two dual path
hydrostatic pumps and two fixed
displacement motors. The pumps are
infinitely variable with electronic
displacement controls (EDC) for
steering and speed. Single speed motors
drive two speed planetary gear boxes to
provide two propel ranges. The drive
system is equipped with two switches
located at the operator’s station control
console. The two switches are used as
manual overrides and are directly linked
to EDC’s.
Features
n
The optional front wheel assist
provides power to the front bogie
wheels for additional tractive effort.
n
The optional all-wheel assist provides
power to the front and rear bogie
wheels, maximizing tractive effort.
Two Speed Ranges
(forward and reverse)
Paving 0-25 mpm
Travel 0-18 km/h
Hydraulic power-assist steering system
provides smooth, low effort steering by
means of a steering wheel on the
control console panel. Electric over
hydraulic dual path differential steering
assures precise machine control.
Steering commands are independent of
propel speed.
Features
n
Three propel modes including pave,
travel and maneuver are selectable at
the operator’s control console.
n
When in the pave or travel mode, the
steering range is electrically reduced
to provide smooth steering
movements.
n
When in the maneuver mode, steering
is at full range, allowing the operator
to pivot-turn by preventing the inside
drive wheel from turning.
Turning Radius
Minimum 1400 mm
Suspension
Four front steering bogie wheels, two
per side, are mounted in tandem on
bogie axles, equalizing ground pressure.
Drive Tyres
(radial) two, 16.00 x 25
Steering Wheels
(solid rubber) four, 559 mm x 330 mm
Wheel base 2360 mm
10
AP600D Asphalt Paver specifications
Brakes
Primary Brake Features
n
A closed-loop hydrostatic system
provides dynamic braking during
normal operation.
Parking Brake Features
n
Safety and parking brakes system
includes a spring applied,
hydraulically released brake which is
actuated by a switch on the operator’s
station control console.
Electrical System
The 24-volt DC electrical system is
designed for improved durability,
reliability and ease of service. Two
12-volt batteries with 1400 cranking
amps each and a 80-amp alternator are
used in the system. Wires are loomed
with vinyl-coated nylon braid to
improve the overall integrity of the
electrical system and to protect against
abrasion.
Dimensions
F
H
K
L
J
G
A
B
I
E
C
D
mm
A Tractor length with push roller 4950
B Length with push roller and screed 6160
C Transport width with screed end gates
(hopper raised) 2720
Transport width without screed end gates
(hopper raised) 2500
D Tractor operating width (hopper lowered) 3306
E Track gauge width 2200
F Operating height with canopy 3840
G Transport height with canopy, fumes stack
and seat lowered 3019
Service Refill Capacities
Liters
Fuel tank 291
Cooling system (total) 30
Engine oil w/filter 14
Hydraulic oil tank 218
Washdown spray system 38
mm
H Truck dump height (at hoppers) 520
I Truck entry width (at hoppers) 3200
J Hopper length 1960
K Push roller height 533
L Clearance 260
Hopper capacity (with conveyor tunnels) – m
Discharge height at center 566
Augers diameter 406
3
6.5
Weights
Operating Weights* kg
AP600D with AS4251C 18 200
Shipping Weights**
Tractor only 14 000
Tractor with screed 17 900
Weights shown are approximate and include:
* 75 kg operator, with canopy, fuel tank 50%, leveling system, standard
width screed (2.55-5 m).
** base machine, canopy lowered, fuel tank 10%, manual apron, standard
screed end gates.
AP600D Asphalt Paver specifications
11
®
AP600D Asphalt Paver
HEHG3844-01 (05/2009) hr
For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at
Materials and specifications are subject to change without notice. Featured machines in photos
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
may include additional equipment. See your Caterpillar dealer for available options.
© 2009 Caterpillar – All rights reserved
www.cat.com
Loading...