Milton CAT AP600D User Manual

®
AP600D
Asphalt Paver
Cat®C6.6 Engine with ACERT™ Technology
Gross Power (SAE J1995) at 2200 rpm 129.5 kW/176 hp Net Power (ISO 9249) at 2200 rpm 121.9 kW/165.8 hp
Operating Weight with
AS4251C Screed 18 200 kg
Hopper Capacity 6.5 m3(14.1 tonne) Standard Paving Range
AS4251C Screed 2550-5000 mm
Maximum Paving Width
AS4251C Screed (Electric Heat) 7000 mm AS4251C Screed (LPG Heat) 7000 mm
High Performance and Operator Comfort Make the AP600D the Perfect Choice
The AP600D sets the standard in performance, operator comfort, ease of use, ride quality and reliability.
C6.6 Engine with ACERT™ Technology
ACERT Technology works at the point of combustion to optimize engine performance. ACERT Technology incorporates an electronic controller to precisely deliver multiple injections of fuel. These multiple injections are combined with a refined air management system in order to generate fewer emissions and optimize fuel combustion while meeting European EU Stage IIIA engine emission requirements. pg. 4
High Capacity Cooling System and Ventilation System
The high-capacity top-mounted cooling system performs efficiently in high ambient temperatures. The variable speed fan draws air across the engine compartment and exhausts it toward the hopper in order to provide a cooler working environment for the crew. Augers fumes extraction efficiently keeps asphalt fumes away from screed crew and operator. pg. 4
Dual Operator’s Station
The AP600D utilizes dual swing-out operator’s station with sliding control console. The stations can be rotated into five different positions and the sliding control console provides operator comfort. The operator’s stations can be positioned beyond the machine frame for greater visibility to the steering guide when matching a joint or paving near curbs, where precise paving control is required. pg. 5
Screed
The AP600D is available with the AS4251C double width hydraulic power extendible asphalt screed, available with variable frequency tamper and vibrators and with LPG or electric heating system. The AS4251C lays material to the desired width and depth while providing a smooth finish with initial compaction. pg. 8
Advisor Monitoring System
The LCD Advisor located on the sliding control console provides an interactive interface to assist the operator. The system includes project planning calculators, start-up checklists, engine operating parameters and many other features to assist the operator.
pg. 5
Caterpillar®Asphalt Pavers continue to lead the industry and meet your demanding job requirements.
Many easy-to-use features and technologies have been developed in order to guide your crew in producing high quality mats time and time again. Contact your Caterpillar Dealer today for more information.
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Versatility Defines the AP600D
The AP600D excels in a wide range of applications from routine commercial jobs to demanding highway operations.
Undercarriage
The wheel undercarriage utilizes four, front solid rubber steering tyres that are mounted on pairs of oscillating bogies for maximum ground contact and smooth operation. The front wheel assist and all-wheel assist options increase mobility in tough operating conditions. pg. 6
Maneuverability
Caterpillar asphalt pavers provide maneuverability that is unmatched in the industry. The AP600D utilizes three steering modes including PAVE, TRAVEL and MANEUVER. The MANEUVER mode is unique to Caterpillar. This mode provides a 1.4 m turning radius that allows quick maneuverability when moving to a new starting position. pg. 6
Independent Material Handling System
The material handling system provides precise mix delivery through the most proven system in the industry. The independent operation of the augers and conveyors reduces component wear and minimizes the potential for mix segregation.
Reversible augers and conveyors assist the crew by reducing handwork and clean-up. The reversible auger feature pulls asphalt back into the main screed area when retracting the extenders while the reversible conveyor feature pulls asphalt back into the tunnels, resulting in limited spillage. pg. 7
Generator and Auxiliary Power Panel
The optional high capacity generator quietly powers the standard electric screed heat system for fast heat-up and uniform screed plate temperatures. The optional auxiliary power panel provides power for lighting and job site work tools. pg. 8
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Cat®C6.6 Engine with ACERT Technology
ACERT Technology manages combustion using a combination of air management, precise fuel delivery and careful timing in order to lower emissions and meet European EU Stage IIIA engine emissions requirements.
Cat C6.6 Engine with ACERT Technology. The C6.6 engine provides a full-rated gross power (SAE J1995) of 129.5 kW (176 hp) at 2200 rpm. Meets European EU Stage IIIA engine emission requirements.
Turbocharged and Air-To-Air Aftercooling (ATAAC). The turbocharged air-to-air aftercooling system provides high horsepower with increased response time while keeping exhaust temperatures low for long hours of continuous operation. Air-to-air aftercooling keeps air intake temperatures down, maximizing fuel efficiency and minimizing emissions.
Sound Reduction features. The C6.6 engine sound reduction features include composite valve covers with a fully isolated base, a steel oil pan and a cast iron front cover. A common rail fuel system also provides control of sound and vibration levels.
Service, Maintenance and Repair. Easier service, maintenance and repair is accomplished by monitoring key functions and logging critical indicators. Advanced electronic diagnostic capabilities are possible using Cat Electronic Technician.
High Capacity Cooling System and Optional Ventilation System
The deck-mounted cooling system provides a cool environment by exhausting hot air toward the hopper, away from operators and ground personnel. The ventilation system promotes a significant reduction of asphalt fumes for operator and crew comfort.
High Ambient Temperature Cooling System. The standard, high-capacity cooling system provides efficient operation in high ambient temperatures. The system design provides quiet operation that benefits the operator and the surrounding environment.
Efficient Airflow design. The airflow design draws ambient air across the engine compartment and through the coolers. This design allows the exhaust air to exit toward the hopper in order to provide a cooler engine compartment and cooler operating environment.
Variable Speed Fan. The variable speed fan is electronically controlled and hydraulically driven to provide on-demand cooling. This on-demand operation reduces engine power demand, lowers sound levels, and increases fuel efficiency.
Ventilation System. A suction system efficiently removes asphalt fumes from the auger chamber area assuring the best operating conditions and comfort for the crew. Asphalt fumes extraction with hydraulically driven fan is combined with engine exhaust into a single outlet stack.
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