Powerful, responsive and rugged, the 994F sets the standard for high productivity
and durability.
Designed for maximum productivity, the
994F builds on its productive tradition
with innovations that enhance performance,
reliability, durability and operator comfort,
to lower your cost-per-ton.
Customer Support
Your Cat dealer offers a wide range
of services that can be set up under a
customer support agreement when you
purchase your equipment. To help you
get the best return on your investment,
the dealer will help you choose a plan
that can cover everything from machine
and work tool selection to replacement.
pg. 15
Serviceability
The 994F is designed for quick and
easy service. Most routine service can
be accomplished from ground level and
diagnostic ports have been clustered
to improve efficiency. pg. 14
Hydraulics
Powerful Cat hydraulics deliver the
power and control needed to keep
material moving. Technologically
advanced system provides precise,
low-effort control and trouble-free
operation. Unique filtration system
prevents cross contamination. pg. 8
Structures
Structural components are the backbone
of the 994F’s durability. The heavy
duty box-section loader frame creates
a durable, rugged machine. Solid steel
lift arms resist twisting for maximum
durability and reliability. pg. 6
Power Train
The Cat®3516B HD EUI engine
delivers high horsepower to maximize
productivity. Field proven for reliable
performance in the most demanding
applications, the 3516B HD EUI
offers superior fuel efficiency, lower
emissions, reduced engine noise and
lower operating costs. pg. 4
3
Safety
Caterpillar has been and continues
to be proactive in developing mining
machines that meet or exceed safety
standards. Safety is an integral part
of all machine and systems designs.
pg. 17
Matched Systems
An efficient loading/hauling system
starts with a perfect match. Your Cat
dealer can help you build an optimum
system to maximize truck payloads,
minimize loading time, and lower your
cost-per-ton. pg. 16
VIMS®Vital Information
Management System
Intelligent Caterpillar®designed machine
monitoring system, provides critical
machine health and payload data to keep
the 994F performing at top production
levels. pg. 12
Operator’s Station
The ergonomically designed cab
promotes a new level of operator
spaciousness and comfort, while
making it easier for the operator to
achieve maximum productivity over
extended shifts. Controls are positioned
within easy reach for superior control
and reduced fatigue. pg. 10
Buckets and Ground Engaging Tools
Aggressive Cat buckets are designed
for optimal loadability and structural
reliability. A wide selection of buckets
and ground engaging tools provide
a match for every application and
material condition to maximize
productivity. pg. 9
Engine. Field-proven Cat®3516B HD
EUI (High Displacement) turbocharged
and aftercooled diesel engine delivers
high power and reliability in the world’s
most demanding mining applications.
The 3516B is a 16-cylinder, four-stroke
design and uses long, effective power
strokes for more complete fuel
combustion and optimum efficiency.
Engine Features.
•Three-ring, two-piece pistons with
high strength forged steel crowns
and lightweight aluminum skirts.
•Steel-backed, copper-bonded
aluminum bearings.
•Uniflow cylinder head design with
four alloy steel valves per cylinder.
•High carbon steel alloy crankshafts
with hardened journals.
•Pressure lubrication with full-flow
filtered oil and heat exchanger
oil cooler.
•Direct-electric 24-volt charging
system.
High Torque Rise. With 32% torque
rise, the 3516B HD EUI delivers high
lugging forces during digging and
acceleration in high rimpull conditions
for maximum efficiency and fast cycle
times.
Enhanced Life. High displacement, low
rpm rating and conservative horsepower
ratings mean more time in the field and
less time in the shop.
Electronic Control Module (ECM).
The ECM is the electronic “brains” of
the power system. Computerized system
senses operating conditions and power
requirements and adjusts engine for
most efficient operation at all times.
Electronic Unit Injection (EUI).
The electronically controlled unit
injection fuel system senses operating
conditions and regulates fuel delivery
for optimum fuel efficiency.
High Displacement (HD). The high
displacement engine has a longer
stroke, high power range and better
fuel efficiency.
4
Cat®power train delivers smooth, responsive performance and reliability in tough
conditions.
Power Train
Advanced Diesel Engine Management.
ADEM™ system controls fuel injector
solenoids to start and stop fuel injection
for superior performance, greater
reliability, cold start protection, automatic
altitude compensation and air filter
restriction indication.
Separate Circuit Aftercooler.
Allows aftercooler circuit to operate
cooler than jacket water temperature
for a denser air charge and greater
combustion.
Cat Planetary Power Shift
Transmission. Features heavy duty
components to handle the toughest
jobs. Electronic controls allow smooth
shifting for greater productivity,
durability and longer component life.
Impeller Clutch Torque Converter (ICTC).
Electronically controlled impeller clutch
torque converter provides maximum
flexibility in regulating optimum rimpull
in all conditions for smoother operation.
Inching Capability. Left brake pedal
operation allows the operator to reduce
rimpull to 25% then brake for more
precise inching when approaching a
truck or making directional changes.
Rimpull Control. Allows operator to
adjust maximum rimpull from 100%
down to 90, 85, 75 and 65% using a
four-position dial while in first gear.
Matching rimpull to job conditions
provides greater traction in slippery or
rough conditions for better performance
and longer tire life.
Stable Design. Low mounted heavyduty power train components ensure
a stable machine.
Proven Reliability. The 994F power
train has proven itself with the most
reliable and durable components in
the industry for the lowest operating
cost-per-ton.
Torque. Torque is developed at the
wheel, generating less stress and wear
on the axle shafts.
Axles. The front axle is fixed, and the
rear axle oscillates ±10°, which allows
either rear wheel to rise or fall 677 mm
(26.7 in) while all wheels remain on the
ground for maximum stability, greater
traction and a more comfortable ride.
Differentials. Standard conventional
differentials allow one tire to spin faster
than the other, keeping developed
torque out of the axles.
Axle Shafts. Free-floating axle shafts
can be removed independently of the
wheels and planetaries for quick and
easy servicing.
U-Joints. Permanently lubricated for
greater durability and long service life.
Only the slipjoint requires manual
lubrication.
Oil-Cooled Disc Brakes. Four-wheel,
fully hydraulic oil-cooled multiple
disc brakes are completely sealed and
adjustment free. Two brake pedals
allow standard braking with right pedal
plus rimpull modulation braking with
left pedal.
Brake Cooling. The brake oil cooler
provides additional cooling to the brake
discs for greater durability.
Filtration. Screens on the brake circuit
minimize the risk of contamination.
Parking/Secondary Brake. Manual,
spring-applied, multiple dry-disc brake
is located on the front driveline for
protection from contamination.
Monitoring system alerts operator if
transmission is engaged while parking
brake is applied, and if the pressure
drops, the parking brake is
automatically applied.
Engine Cooling. New Generation
Modular Core Radiator (NGMR)
significantly improves heat rejection
through the use of copper cooling cores
and improved flow characteristics.
Final Drives. The all-wheel drive design
features four planet carrier gears with
planetary double reduction in each wheel
for superior reliability. Planetaries can
be removed independently of the wheels
and brakes for quick and easy servicing.
Duo-Cone®Seals. Seals out dirt and
contamination to extend component life.
5
Robust Structures. The 994F front
loader frame features robust structural
components for outstanding durability
in the toughest loading conditions.
The frame is the backbone of the 994F’s
durability and is specifically designed
and manufactured to withstand the higher
forces required by the machine’s
increased payload rating.
Frame. The box-section rear frame,
articulation hitch and four-plate loader
tower are designed to resist torsional
shocks, twisting forces and stresses
generated during the loading cycle
while protecting driveline and hydraulic
system components.
1) Axle Mounting Area. Thicker axle
pad castings joined by a box-boom
structure provides added strength and
stiffness in the axle mounting area.
2) Pivot Mount Castings. Castings in the
lift arm pivot mounting area have been
redesigned to better disperse stress
loads for increased structural integrity.
3) Steering Cylinder Mounts. Steering
cylinder mounts are thicker to more
efficiently transmit steering loads into
the frame.
Hitch Plate. The lower articulation
hitch plate is larger for greater structural
durability.
Z-bar Loader Linkage. Proven Z-bar
loader linkage geometry delivers
maximum productivity. Fewer pivot
point and moving parts are designed
to reduce maintenance costs.
Tilt Links. The pin joints at both ends
of the tilt links have been changed to a
greased pin designed that is connected
to autolube system. This will increase
the reliability of these joints.
Breakout Force. Increased breakout
force allows the loader to aggressively
penetrate the bank.
Rackback. High rackback angle ensures
greater material retention and less
spillage.
Dump Speed. Controlled dumping
speed protects the front linkage from
excessive wear.
6
Designed for maximum strength and durability in the harshest operating environments.
Structures
2
3
1
Lift Arms. The 994F’s solid steel lift
arms absorb high stresses generated
during loading without sacrificing
strength or durability. The linkage
design provides an excellent view of
the bucket edges, corners, and work
area, allowing the operator to focus on
productivity. The cross sectional area
of the lift arms has been increased in
several areas to improve durability.
1) Lift Arm Cross Member. A heat-treated
lift arm cross member and improved
weld procedures provide greater
reliability and durability.
2) Lift Arm Mounting. Lift arm to front
frame area has been redesigned to permit
the use of a larger pin. The casting in
this area of the front frame has been
optimized to reduce stresses. The bolted
joint at the lift arm to bucket pin location
has been removed to improve reliability.
3) Stress-Relieved Lift Arms. Lift arms
are stress relieved to eliminate residual
stresses created during manufacturing
and increase durability.
4) Auto Lube. Bucket to lift arm joint
(B-pin) is automatically lubricated
to increase reliability and reduce
daily servicing.
7
Hydraulic System. Completely enclosed
hydraulic system uses separate circuits
for lift and tilt, steering and brake
control. Separate circuits provide
increased cooling and elimination of
cross-contamination, resulting in less
downtime and greater productivity.
Lift and Tilt System. Three dedicated
fixed displacement piston pumps and a
fourth electronically controlled variable
displacement piston pump deliver high
reliability, efficiency and performance
to the lift and tilt system. The variable
displacement pump is only activated
when additional hydraulic speed
is needed.
Pilot Controls. Low-effort, pilot-operated
finger-tip controls provide smooth,
precise control of lift and tilt functions.
Automatic lift kickout and return to
dig detents deliver fast cycle times.
Steering System. The 994F features a
load-sensing steering system with variable
displacement piston pump for smooth,
precise control. The revolutionary
steering system integrates steering and
transmission control functions into a
single controller. Simple side-to-side
movement of the STIC steer lever turns
the machine right or left. Center point
frame articulation allows the machine
to articulate 40° to the left or right,
permitting precise positioning in
tight areas.
Filtration System. Advanced filtration
system consists of additional screens
and filters throughout the lift/tilt, steering
and brake systems to maintain cleanliness,
and prevent downstream contamination.
All are monitored electronically through
VIMS™ system to simplify diagnostic
troubleshooting and reduce downtime.
•Lift/tilt high pressure screens
•Steering high pressure screens
•Lift/tilt case drain filters
•Steering case drain filters
•Hydraulic case drain filters
•Front pump drive lube filter
•Front and rear brake oil screens
8
Hydraulics
Cat hydraulics deliver the power and control needed to keep material moving.
High Productivity. Aggressive Cat
bucket designs deliver unmatched
productivity in the most demanding
applications. 994F buckets have been
redesigned for optimal loadability and
structural reliability.
Rugged Design. Cat buckets are
manufactured using shell-tine
construction to resist twisting and
distortion. A more aggressive spade
edge increases bucket penetration and
fill factors and provides better retention
of loose material. An integral rock
guard helps retain big loads for greater
fill factors and optimum truck loading.
Spade Edge Rock Buckets. Spade edge
rock buckets with bolt-on segments are
designed to penetrate through the pile
while leaving a smooth work floor.
Shouldered, double-strap adapters allow
easy change-out and bolt-on segments
extend base edge life.
Serrated Edge Coal Bucket.
Serrated edge bucket is recommended
for low abrasion material loading
where greater penetration is required.
It does not use GET, thus eliminating
the risk of iron falling into crushers.
Replaceable serrated or straight edge
is available if needed. Serrated edge
is standard for the 36 m3(47 yd3) coal
bucket, but can be added to the smaller
buckets upon request.
Bucket Protection. Cat Ground Engaging
Tools (G.E.T.) provide superior bucket
protection for long life in the most
punishing conditions. Built to absorb
shock, impact, and abrasion, G.E.T.
work and wear as a system to boost
productivity and lower costs.
Tips. Tips extend bucket life in high
wear applications.
Sidebar Protectors. Protects bucket
corner and sides from wear in abrasive
materials. Pin-on sidebars are reversible
to extend wear life.
Edge Protectors. Protects bucket edge
from wear in materials with high wear
rates. Independently pinned for easy
replacement without removing tips
or adapters.
Wear Plates. Replaceable wear plates
protect the bucket bottom. Bolt-on and
weld-on wear plates protect the rear
base edge from damage.
Tips. Tips extend bucket life in high
wear applications.
Sidebar Protectors. Protects bucket
corner and sides from wear in abrasive
materials. Pin-on sidebars are reversible
to extend wear life.
Edge Protectors. Protects bucket edge
from wear in materials with high wear
rates. Independently pinned for easy
replacement without removing tips
or adapters.
Wear Plates. Replaceable wear plates
protect the bucket bottom. Bolt-on and
weld-on wear plates protect the rear
base edge from damage.
9
Buckets and Ground Engaging Tools
Cat buckets provide the flexibility to match the machine to the material and conditions.
10
Ergonomically designed for operator comfort, superior control and high productivity.
Operator’s Station
Spacious Cab Design. The 994F sets the
standard for productivity with advanced
controls and greater operator comfort.
Features include outstanding visibility,
excellent cab ventilation, interior sound
levels below 75 dBA, trainer seat, cup
holder, storage bin, radio ready and
more. Improvements made for increased
operator maneuverability and productivity.
Steering and Transmission Integrated
Control System (STIC). Combines
directional selection, gear selection and
steering into a single lever for maximum
responsiveness. Simple side-to-side
motion turns machine right or left.
Transmission shifting (forward/neutral/
reverse) is controlled by the operator’s
fingers, and gear selection is controlled
by the thumb. The integrated control
system delivers low effort controls for
smoother, faster cycles with less
operator fatigue.
Left Brake Pedal. Allows the impeller
clutch torque converter to modulate
rimpull from 100% to 25%. After 25%
is achieved, the brakes are engaged
for improved control and smoother
directional shifts. This improves speed
control when approaching the truck.
Cat Comfort Series Seat. With air
suspension and retractable seat belt
is designed for comfort and support.
Seat cushions reduce pressure on the
lower back and thighs while allowing
unrestricted arm and leg movement.
The seat is six-way adjustable and the
retractable seat belt remains off the
floor and is easy to reach for the operator.
Armrests are height and tilt adjustable.
Trainer seat. The trainer seat consists
of a padded seat and back with lap style
seat belt. When the trainer seat is not in
use, the back can be folded down and
used as a drink tray and there is a storage
compartment (room for a large lunch
cooler) under the seat.
Seat Mounted Pilot Hydraulic Controls
and Armrests. Provide low effort, control
for enhanced comfort and stability.
Controls and arm rests are fore, aft
and height adjustable to accommodate
operators of any size in a comfortable
operating position. The levers are
ergonomically designed for improved
operator comfort.
Vital Information Management System.
VIMS™ system is the standard display
system that provides information on
the machine’s major components and
systems. Gauge displays fuel tank level
and temperatures for engine coolant,
power train and hydraulic oil. Tachometer
is an analog gauge with digital readout
for gear selection. The Payload Control
System is included in VIMS system.
Automatic Kickouts. Lift, lower and
bucket tilt automatic kickouts are
adjustable electronically from the cab.
Throttle Lock. Allows the operator
to preset the engine speed, resulting
in faster cycle times and increased
productivity.
Rimpull Control System (RCS). Allows
operator to match rimpull settings to
job conditions with four-position dial.
Operator can adjust maximum rimpull
from 100% down to 90, 85, 75 and 65%
while in first gear. Matching rimpull to
job conditions provides greater traction
in slippery or rough conditions for
better performance and longer tire life.
Rimpull Control System Switch.
Turns RCS on and off.
Other Features.
•outstanding viewing area
•excellent cab ventilation
•interior sound levels below 75 dB(A)
•standard coat hook
•intermittent wet-arm wipers
(front and rear)
•radio-ready
•CAES ready
•rear vision camera ready
•Product Link ready
•VIMS wireless ready
11
For the operator. VIMS system
establishes a two-way communication
between the operator and the machine.
Real-time machine information allows
the operator to make informed decisions
that directly affect their safety, machine
availability, and ultimately the
productivity of the mine.
Maintenance. VIMS system provides
maintenance personnel an overview
of operator and machine performance.
This allows maintenance managers and
technicians the information necessary
to maximize component life, reduce
catastrophic failures, minimize
unscheduled downtime and improve
a mine’s asset management.
Production. VIMS system collects the
information a manager needs to
determine equipment usage, future
machine requirements, personnel
performance, and productivity levels.
Payload information can also be used
as an accounting tool, an indicator of
cycle time efficiency and truck over
loading or under loading.
Integrated System Monitoring. Sensors
located throughout the machine systems
enable VIMS system to quickly exchange
and monitor information from all machine
systems for efficient, high performance
operation.
Advanced Diagnostics. VIMS system
simplifies troubleshooting, reduces
downtime and lowers operating costs
by identifying abnormal conditions
before they cause extensive damage.
Data Access. Monitoring and diagnostic
information is stored on-board until
it can be downloaded for analysis.
Data can be accessed through the
message center, transmitted via
optional radio and downloaded onto
a computer for detailed analysis.
Machine Management. Maintenance
and Production personnel can download
data and generate reports for better
machine management. Data can be used
to improve effectiveness of scheduled
maintenance programs, maximize
component life, improve machine
availability, increase production and
lower operating costs.
12
Vital machine information at your fingertips.
VIMS™ Vital Information Management System
VIMS
PC
9
ET
1 Gauge Cluster
2 Message Center and Keypad
3 ADEM III Engine Control Module
21
108
4 CAT Data Link
5 Action Alarm
6 Action Lamp
7 Radio System (optional)
8 Data Port (VIMS-PC)
VIMS
7
6
5
4
3
12
9 Service Lamp
10 Diagnostic Connector (ET)
11
11 Transmission ECM
12 Implement
Gauge Cluster. Conveniently located
gauge cluster maintains a constant display
of vital machine functions, including:
•engine coolant temperature
•transmission oil temperature
•hydraulic oil temperature
•fuel level
Speedometer/Tachometer Module.
Monitors three systems: engine speed,
ground speed and actual gear.
Keypad. Provides operator or service
technician immediate access to current
machine information, gauge values
and stored data through the message
center display.
Message Center. Displays payload
bucket weights and messages requested
by operator and advises operator of
abnormal machine conditions.
Alert System. Three-category warning
system alerts operator of abnormal
machine health conditions.
Categories.
•Category I – Machine or system
needs attention.
•Category II – Requires operator to
evaluate and correct situation before
continuing work.
•Category III – Immediate shutdown
required to prevent serious damage
to machine or system.
Production Management. The Wheel
Loader payload system displays the
current bucket weights along with
the target of the truck is being loaded
resulting in the ability to manage
payloads. Also has the ability to track
material and trucks for production
analysis.
Data Storage. VIMS system stores up
to 1200 cycles that would include: Date,
Time, Truck ID, Operator ID, Material
Description, Load Site Description,
Blast #, Fuel Used, Bucket Weight,
Bucket Status, Machine Status.
VIMS PC Software. VIMS PC software,
the off-board reporting software program,
allows service personnel to download a
complete record of machine health and
productivity data to a laptop computer
for diagnosis and analysis. Easy-to-use
software enables service technicians
and mine management to generate
health and payload reports for more
effective machine management.
VIMS Supervisor. On sites with multiple
VIMS machines and where VIMS PC
software is used to download all data,
the use of VIMS Supervisor can aid
in quick analysis of VIMS data.
VIMS Supervisor can generate Health
and Production report summaries for
a single machine or an entire fleet.
VIMS Supervisor is the drill down
tool for fleet analysis using an existing
“VIMS.mdb” database.
13
Easy Servicing. The 994F is designed
for quick, easy servicing. Simplified
access to service areas allows for quick
servicing and ensures routine maintenance
procedures are performed on time.
Ground-Level Access. Ground-level
access to centralized lubrication points
makes lube service quick and easy.
Air Cleaners. Dry-type air cleaners
with primary and secondary elements,
automatic dust ejector, and service
indicator are positioned above the
hood for easy access.
Pressure Test Ports. Hydraulic pressure
test ports enable fast troubleshooting
of major hydraulic circuits.
Next Generation Modular Radiator
(NGMR). Modular design with removable
cores for easy replacement and
maintenance.
On-Board Diagnostics. Diagnostic
connector allows quick troubleshooting
of starting and charging functions.
Monitoring System. VIMS system
notifies operator and service technicians
of problems before failure and identifies
location to minimize troubleshooting
and reduce downtime. Features:
•Three-level warning system
•Data recording system
•Payload Control System
•Off-board analysis system
Autolube. Standard automatic lubrication
system reduces maintenance time by
automatically lubricating bearings in:
•lift and tilt cylinders
•upper and middle bucket tilt levers
•bucket pins
•steering cylinders
•rear axle trunnions
•fan drive and belt tightening pulleys
•upper and lower articulation hitch
Lubrication timing and duration can
be easily set using the VIMS keypad.
14
Serviceability
Less time spent on maintenance means more time on the job.
Machine Selection. Make detailed
comparisons of the machines you
are considering before you buy.
Purchase. Look past initial price.
Consider the financing options
available, as well as day-to-day
operating costs. This is also the time
to look at dealer services that can be
included in the cost of the machine
to lower equipment owning and
operating costs over the long run.
Financing. Your dealer is expert at
arranging affordable financing options
for all Caterpillar products.
Customer Support Agreements.
Cat dealers offer a variety of product
support agreements, and work with
customers to develop a plan that meets
specific needs. These plans can cover
the entire machine, including work
tools, to help protect your investments.
Product Support. You will find nearly
all parts at your dealer parts counter.
Cat dealers use a worldwide computer
network to find in-stock parts to minimize
machine downtime. Cat reman parts
offer the same warranty and reliability
as new products at cost savings of 40
to 70 percent.
Operation. Improving operating
techniques can boost your profits.
Your Cat dealer has training videotapes,
literature, and equipment training
courses to help you increase productivity.
Maintenance Services. Choose from
your dealer’s range of maintenance
services when you purchase your
machine. Repair option programs
guarantee the cost of repairs up front.
Diagnostic programs such as S•O•S
SM
coolant sampling and technical analysis
help you avoid unscheduled repairs.
Replacement. Repair, rebuild or replace?
Your Cat dealer can help you evaluate
the cost involved so you can make the
right choice.
www.cat.com. For more complete
information on Cat products, dealer
services, and industry solutions,
visit us on the web at www.cat.com.
15
Customer Support
Caterpillar®dealers have what it takes to keep mining machines productive.
Application Match. The standard 994F
is sized to load the 150-ton 785C in
four passes. The 994F high-lift loads
the 195-ton 789C in six passes and
the 240-ton 793C in seven passes.
The 994F Super High-Lift loads the
195 ton 789C coal body in six passes
and the 240 ton 793C coal body in
seven passes.
Efficient Combination. For full truck
payloads with minimum loading time,
an efficient loading/hauling system
starts with a perfect match. Cat Wheel
Loaders are matched with Cat C-Series
Mining Trucks to maximize volume of
material moved at the lowest operating
cost-per-ton.
Bucket Selection. Selection of the right
bucket width depends on penetration
requirements and the loading target.
Bucket sizes are matched to truck bed
capacities for optimum loading efficiency
and greater productivity.
Narrow Bucket. The narrower 5650 mm
(222 in) buckets are optimally matched
to load the Cat 785C, and are also sized
for the 789C.
Wide Bucket. The wider 6220 mm
(244 in) buckets are optimally matched
to load the larger Cat 789C, and are also
sized for the 793C.
16
Matched Systems
An efficient loading/hauling system starts with a perfect match.
994F Standard Lift
Pass Match
785C4
994F High Lift
Pass Match
789C6
994F Super-High Lift
Pass Match
789C Coal body6
789C5793C7793C Coal body7
Product Safety. Caterpillar has been and
continues to be proactive in developing
mining machines that meet or exceed
safety standards. Safety is an integral
part of all machine and systems designs.
SAE and ISO Standards. The 994F is
designed to national and international
standards, and has been tested and
self certified to comply with applicable
SAE and ISO safety standards.
Integral ROPS/FOPS Cab. Mounted to
the main frame to provide rollover and
falling object protection. ROPS structure
is designed as an extension of the
loader frame.
Ladder/Secondary Egress. Two wide,
stationary stairways with handrails on
both sides allow three-point contact
access to and from the machine.
Brake Systems. Four corner oil-cooled
braking system provides excellent control
in slippery conditions. The service brakes
are actuated by modulated hydraulic
pressure, while secondary and parking
brake functions are spring applied and
hydraulic released. This system assures
braking in the event of complete
hydraulic failure.
Steering System. A twin double-acting
cylinder steering system is designed to
deliver precise control under all loading
and underfoot conditions. The steering
hydraulic system is separate from the
main hydraulic system to prevent crosscontamination and overheating from
other sources.
Supplemental Steering System.
Provided using a ground driven pump is
standard on the 994F. Backup steering
system allows the operator to maintain
control of the loader in the event of a
failure in the main steering system.
Rear Vision Camera (optional). Located
on top of the radiator in the center.
Provides the operator 115° of field
vision via a colored monitor located in
the cab. Enables operator to see directly
behind the loader.
Trainer Seat. The trainer seat makes
training new operators in the correct
operation of the loader easier. In addition
observing operational issues is easier.
Lock-out Panel. The panel is conveniently
located on the left-hand side bumper in
front of the ladder allowing the operator/
serviceman to reach the switches from
ground level. In addition to the shutoff
and lockout switches described below,
this panel contains a VIMS port, stairway
lights and hood lights switches.
Engine Shutoff Switch. An engine
shutoff switch is located in the rear
ground level lockout panel for
immediate shutdown.
Transmission Lockout. A transmission
lockout switch is located in the rear
ground level lockout panel. Enables to
lockout machine transmission to prevent
gear engagement while the operator is
not in the cab.
Starter Lockout. A starter lockout
switch, when enabled, prevents the
starter from being activated while
service is being performed.
Toe Kicks. Toe kicks have been added
to the rear platform. Prevents tools from
falling off while servicing the machine.
Electrical System Disconnect. A battery
disconnect switch, which is conveniently
located near the left stairs, provides
lockout of the electrical system for
service work.
Service Center. Located at ground level
allowing easy access for filling and
draining machine fluid compartments.
Payload Policy. Safety is integral to
maintaining the highest productivity in
mining machine operation. Caterpillar’s
10/10 Payload Policy assures that
steering and braking systems have
sufficient capacity to perform at a
10% overload. VIMS, which is standard
on the 994F, includes a payload indicator
system. VIMS notifies the operator
when the bucket is overloaded.
Standard Safety Features.
•Slip resistant surfaces
•Retractable, 75 mm (3 in) wide
seat belts
•Wide-angle mirrors
•Hand rails
•Low interior sound level
•Trainer seat
SAFETY.CAT.COM™.
17
Safety
Caterpillar mining machines and systems are designed with safety as their first priority.
18
994F Wheel Loader specifications
Transmission
Transmission TypeCat planetary power shift
Forward 17.7 km/h4.8 mph
Forward 213.4 km/h8.3 mph
Forward 322.5 km/h14 mph
Reverse 18.5 km/h5.3 mph
Reverse 213.2 km/h8.2 mph
Reverse 324.8 km/h15.4 mph
Direct Drive – Forward 1Lock-up disabled
Direct Drive – Forward 213.7 km/h8.5 mph
Direct Drive – Forward 324 km/h14.9 mph
Direct Drive – Reverse 18.5 km/h5.3 mph
Direct Drive – Reverse 213.5 km/h8.4 mph
Direct Drive – Reverse 325.6 km/h16 mph
• Travel speeds based on two percent rolling resistance and
53.5/85-57 tires in converter drive.
Hydraulic System – Lift/Tilt
Lift/Tilt System – CircuitOpen
Lift/Tilt System – Pump3x Piston, fixed
displacement
Lift/Tilt – Pump1x Variable, Piston
Max Flow at 1,710 rpm (3x)1370 L/min362 gal/min
Relief Valve Setting – Lift/Tilt32 800 kPa4,750 psi
Cylinders – Lift/TiltDouble-acting
Lift Cylinder – Bore318 mm13 in
Lift Cylinder – Stroke1660 mm65.4 in
Tilt Cylinder – Bore267 mm10.5 in
Tilt Cylinder – Stroke1140 mm44.9 in
Number of Lift/Tilt Pumps4
Number of Lift Cylinders2
Number of Tilt Cylinders2
Hydraulic System – Pilot
Pilot System – CircuitClosed
Pilot System – PumpGear
Max Flow at 1,710 rpm154 L/min40.7 gal/min
Relief Valve Setting – Pilot2400 kPa348 psi
Number of Pilot Pumps1
Engine
Engine ModelCat®3516B HD EUI
Rated Speed1,600 rpm
Gross Power – SAE J19951176 kW1,577 hp
Net Power – EEC 80/12691092 kW1,463 hp
Net Power – ISO 92491092 kW1,463 hp
Net Power – SAE J13491180 kW1,447 hp
Bore170 mm6.7 in
Stroke215 mm8.5 in
Displacement78 L4,875 in
3
Peak Torque @ 1,100 rpm8499 N•m6,289 lb ft
Torque Rise32%
• Net power advertised is the power available at the flywheel
when the engine is equipped with fan, air cleaner, muffler,
and alternator.
• Net torque rise meets SAE J139.
• No engine derating required up to 3050 m (10,000 ft) altitude.
Operating Specifications
Operating Weight195 434 kg430,858 lb
Rated Payload – Standard35 tonnes38 tons
Rated Payload – High-Lift32 tonnes35 tons
Rated Payload – Super High Lift32 tonnes35 tons
Bucket Capacity Range14-36 m
3
18.5-47 yd
3
Cat Truck Match – Standard785C, 789C
Cat Truck Match – High-Lift789C, 793C
Cat Truck Match – Super High Lift789C, 793C
Articulation Angle40º
q
ft-lbN•m
7000
6000
5000
4000
3000
Engine Torque
2000
1000
100012001400
1100130015001600
Engine Speed
hpBkw
1800
1600
1400
1200
1000
800
600
Engine Power
400
200
1000120014001600
110013001500
Engine Speed
Net
Gross
1700
1700
9490
8134
6779
5423
4067
2711
1355
rpm
1342
1193
1043
rpm
894
745
596
447
298
149
ue
Engine Tor
Engine Power
19
994F Wheel Loader specifications
Brakes
BrakesSAE J1473 OCT 90,
ISO 3450:1992
Cab
Air ConditioningStandard air conditioning
system contains
environmentally friendly
R134a refrigerant
Cab – ROPS/FOPSSAE J1394, SAE J11040
APR88, ISO 3471-1:1986,
ISO 3471:1994
Caterpillar cab with separate Rollover Protective Structure/
Falling Object Protective Structure (ROPS/FOPS) is standard
in North America, Europe and Japan.
• ROPS meets SAE J394, SAE J1040 APR 88, ISO 3471-01:1986
and ISO 3471:1994 criteria.
• FOPS meets SAE J231 JAN 81 and ISO 3449:1992 Level II
criteria.
Sound PerformanceISO 6394:1998
The operator sound exposure Leq (equivalent sound pressure
level) measured according to the work cycle procedures
specified in ANSI/SAE J1166 OCT98 is 75 dB(A), for the cab
offered by Caterpillar, when properly installed, maintained
and tested with the doors and windows closed.
• Hearing protection may be needed when operating with an
open operator station and cab (when not properly maintained
or doors/windows open) for extended periods or in noisy
environment.
• The exterior sound pressure level for the standard machine
measured at a distance of 15 m (49.2 ft) according to the test
procedures specified in SAE J88 JUN86, mid-gear-moving
operation, is 87 dB(A).
• The sound power level is 115 dB(A) measured according
to the dynamic test procedure and conditions specified
in ISO 6395:1988/Amd. 1:1996 for a standard machine
configuration.
VibrationEC 89/392 EEC
Hydraulic System – Steering
Steering System – CircuitClosed
Steering System – PumpPiston, variable
displacement
Max Flow @ 1,710 rpm (6900 kPa)884 L/min234 gal/min
(2x)
Relief Valve Setting – Steering3100 kPa4,500 psi
Number of Steering Pumps2
Hydraulic Cycle Time
Rackback5.5 Seconds
Raise11.3 Seconds
Dump3.1 Seconds
Lower Float Down (Empty)3.5 Seconds
Power Down6.7 Seconds
Service Refill Capacities
Fuel Tank3833 L1,013 gal
Cooling System490 L129 gal
Crankcase286 L75.5 gal
Transmission350 L92 gal
Differentials and 621 L164 gal
Final Drives – Front
Differentials and 621 L164 gal
Final Drives – Rear
Differential/Final Drives (each)621 L164 gal
Hydraulics – Lift/Tilt390 L103 gal
Hydraulics – Brake Cooling36 L9 gal
Hydraulics – Steering/Brake208 L55 gal
Pump Drive – Front7 L2 gal
Hydraulic System (including tank)893 L235.91 gal
Dimensions
Hinge Pin Height at Full Lift – Std8157 mm26 ft 10 in
• Standard machine with 53.5/85-57 tires and 19 m3(24.5 yd3)
5639 mm (222 in) spade edge rock bucket with teeth and
segments.
• High-Lift machine with 53.5/85-57 tires and 18 m3(23.5 yd3)
6223 mm (245 in) spade edge rock bucket with teeth and
segments.
Buckets
Bucket Capacities14 – 36 m318.5 – 47 yd
3
Axles
Maximum Single-Wheel Rise 677 mm26.65 in
and Fall
FrontFixed
RearTrunnion
Oscillation Angle±10°
20
994F Wheel Loader specifications
21
994F Wheel Loader specifications
Bucket Capacity/Material Density Selection Guide
t
Rock Mining Applications only, for Coal Mining contact your Cat representative.
The following table provides a guideline for bucket selection based on various material densities and estimated fill factors.
Based on the new ratings, fill factors are expected to be 110-120% in cohesive materials with easy digging, 100-110% in
ypical shot rock loading, and 90-100% in poorly shot rock with large rocks and difficult penetration. For many mining
applications, the 994F standard lift is matched with the 19 m3(24.5 yd3) rock bucket and the high lift is matched with the
17 m3(22.5 yd3) rock bucket.
Bucket CapacityBucket Fill Factor
3
m
19
17
yd
24.5
22.5
3
115%95%
Standard
Changes in bucket weight, including field installed
15
19.5
1.41.61.82.02.22.42.6
2.42.62.83.03.23.43.63.84.04.24.4
Material Density
(Thousands)
kg/m
lb/yd
wear iron, can impact rated payload. Consult your
Caterpillar dealer for assistance in selecting and
3
configuring the proper bucket for the application.
3
The Caterpillar Large Wheel Loader Payload Policy
is a guideline intended to maximize wheel loader
structural and component life.
115%95%
High-Lift
22
994F Wheel Loader specifications
Operating Specifications – Standard Lift
For machines equipped with 53.5/85-57, 76 PR L-5 tires – see additional tables for other tire sizes
(§) Specifications rating conform to all applicable standards recommended by the Society of Automotive Engineers. SAE standard J732c governs loader ratings
and is denoted in the chart by (§).
* Dimensions are measured to the tip of the bucket teeth to provide accurate clearance data. SAE standard specifies the cutting edge.
** Static tipping load and operating weight shown are based on standard machine configuration with 53.5/85-57 tires, full fuel tank, coolant and lubricants.
*** Measured 102 mm (4 in) behind tip of cutting edge with the bucket hinge pin as pivot point in accordance with SAE J732c.
23
994F Wheel Loader specifications
Changes in Standard Lift Specifications due to Tire Size
W
Dimensional changes
50/80-5752/80-5755/80R5753.5/85-5758/85-57
Dump clearance at full lift mm–136–143–890+17
and 45° dischargein–5–6–40+0.7
Reach at full lift and mm+118+143+680–15
45° dischargein+5+6+30–0.6
Reach with lift arms mm+118+143+680–15
horizontal and bucket levelin+5+6+30–0.6
Digging depthmm+136+143+890–17
in+5+6+40–0.7
Overall lengthmm+105+111+700–12
in+4+4+30–0.5
Overall height with bucket mm–136–143–890+17
at full raisein–5–6–40+0.67
Total width over tires mm53055302550954605524
in209209217214217
eight changes
50/80-5752/80-5755/80R5753.5/85-5758/85-57
Static tipping load straightkg–4234–3339+500+327
lb–9,334–7,361+1100+721
Static tipping load kg–3738–2953+440+285
at full 40° turnlb–8,241–6,510+970+628
Operating weightkg–5388–4256+640+416
lb–11,878–9,383+1410+917
24
994F Wheel Loader specifications
Operating Specifications – High Lift
For machines equipped with 53.5/85-57, 76 PR L-5 tires – see additional tables for other tire sizes
(§) Specifications rating conform to all applicable standards recommended by the Society of Automotive Engineers. SAE standard J732c governs loader ratings
and is denoted in the chart by (§).
* Dimensions are measured to the tip of the bucket teeth to provide accurate clearance data. SAE standard specifies the cutting edge.
** Static tipping load and operating weight shown are based on standard machine configuration with 53.5/85-57 tires, full fuel tank, coolant and lubricants.
*** Measured 102 mm (4 in) behind tip of cutting edge with the bucket hinge pin as pivot point in accordance with SAE J732c.
25
994F Wheel Loader specifications
Changes in High Lift Specifications due to Tire Size
W
Dimensional changes
50/80-5752/80-5755/80R5753.5/85-5758/85-57
Dump clearance at full lift mm–136–143–890+17
and 45° dischargein–5–6–3.50+0.7
Reach at full lift and mm+118+143+680–15
45° dischargein+5+6+30–0.6
Reach with lift arms mm+118+143+680–15
horizontal and bucket levelin+5+6+30–0.6
Digging depthmm+136+143+890–17
in+5+6+40–0.7
Overall lengthmm+90+94+590–12
in+4+4+20–0.5
Overall height with bucket mm–136–143–890+17
at full raisein–5–6–40+0.7
Total width over tires mm53055302550954605524
in209209217214217
eight changes
50/80-5752/80-5755/80R5753.5/85-5758/85-57
Static tipping load straightkg–3643–2878+430+281
lb–8,031–6,344+950+620
Static tipping load kg–3217–2541+380+248
at full 40° turnlb–7,092–5,602+840+548
Operating weightkg–5388–4256+640+416
lb–11,878–9,383+1410+917
26
994F Wheel Loader specifications
Operating Specifications – Super High Lift
Machines only equipped with 58/85-57 tires & Coal Bucket
Coal Bucket
(6500 mm/256 in)
Serrated Edge
Coal Bucket
yd
yd
3
3
3
36
47
39.2
ft/in1' 0"
ft/in63' 1"
lb183,962
lb155,925
lb467,313
Rated capacity (§)m
Struck capacity (§)m330
Dump clearance at full lift mm7336
and 45° discharge (§)ft/in24' 0"
Reach at full liftmm3386
and 45° discharge (§)ft/in11' 1"
Reach with lift arms mm7543
horizontal and bucket levelft/in24' 9"
Digging depth (§)mm299
Overall length (§)mm19 504
Overall height with bucket mm14 412
at full raise (§)ft/in47' 3"
Loader clearance circle with mm14 262
bucket in carry position (§)ft/in46' 10"
Static tipping load straight** (§)kg83 444
Static tipping load kg69 748
at full 40° turn** (§)lb153,768
Breakout force*** (§)kN693
Operating weight** (§)kg211 970
Width over tiresmm5524
58/85-57in217
(§) Specifications rating conform to all applicable standards recommended by the Society of Automotive Engineers. SAE standard J732c governs loader ratings
and is denoted in the chart by (§).
* Dimensions are measured to the tip of the bucket teeth to provide accurate clearance data. SAE standard specifies the cutting edge.
** Static tipping load and operating weight shown are based on standard machine configuration with 53.5/85-57 tires, full fuel tank, coolant and lubricants.
*** Measured 102 mm (4 in) behind tip of cutting edge with the bucket hinge pin as pivot point in accordance with SAE J732c.
27
994F Wheel Loader specifications
Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for details.
turbocharged/aftercooled
Fuel priming pump (electric)
Ground level engine shutoff
Precleaner, engine air intake (above hood)
Radiator, Next Generation Modular (NGMR)
Power train oil coolers (2) air to oil, (2) water to oil
Starting aid, ether, automatic
Throttle lock, electronic
Torque converter, Impeller Clutch (ICTC)
with LUC, Rimpull Control System
Transmission, planetary powershift, 3F/3R electronic control
OTHER
Air tank, ECC compliant (EN286)
Air line dryer
Automatic bucket lift kickout/positioner
Automatic lubrication system
Base machine price includes a rim allowance
Blower fan
Couplings, Caterpillar O-ring face seals
Doors, service access (locking)
Ecology drains for engine, radiator, hydraulic tank, steering
and brake tank, and brake cooling tank
Engine oil change system, high speed, Wiggins
Fast fill fuel system (Shaw-Aero)
Fuel tank, 4641 L (1,226 gal)
Hitch, drawbar with pin
Hoses, Caterpillar XT™
Hydraulic, steering and brake filtration/screening system
Improved Service Center
Mufflers (4)
Oil sampling valves
Premixed 50% concentration of extended life coolant with
freeze protection to –34° C (–29° F)
Rear access to cab and service platform
Steering, load sensing
Supplemental steering system
Vandalism protection caplocks
ELECTRICAL
Alarm, back-up
Alternator, dual 80 amp
Batteries, dry
Converter, 10/15 amp, 24V to 12V
Lighting system, (halogen, working lights, access and
service platform lighting)
Starting and charging system, 24V
Starter lockout in bumper
Transmission lockout in bumper
OPERATOR ENVIRONMENT
Air conditioner
Cab, sound suppressed and pressurized, separate external
rollover protective structure (ROPS/FOPS) Radio ready
for (entertainment) includes antenna, speakers and
converter (12-volt 5-amp) and power port
Cab, cleanout hose
Cigar lighter, ashtray
Coat hook
Controls, lift and tilt function
Heater, defroster
Horn, air
Instrumentation, gauges
Coolant temperature
Engine hour meter
Hydraulic oil temperature
Power Train oil temperature
Light, cab, dome
Lunchbox, beverage holders
Mirrors, rearview (externally mounted)
Rimpull Control System
Seat, Cat Comfort (cloth), air suspension, six-way adjustable
Seat belt, retractable, 76 mm (3 in) wide
STIC Control System
Tinted glass
Trainer seat with lap belt
Transmission gear indicator
Vital Information Management System (VIMS)
External data port, Integral Payload Control System
Message center, universal gauge
VIMS Keypad
Wet-Arm Wipers/Washers (front and rear)
Intermittent front and rear wipers
28
994F Wheel Loader specifications
Optional Equipment
With approximate changes in operating weights.
Optional equipment may vary. Consult your Caterpillar dealer for specifics.
kglb
BUCKETS
Spade Edge
NARROW – 5650 mm (222 in)
Rock – 14 m3(18.5 yd3) (J800)18 33840,429
Rock – 15 m3(19.5 yd3) (J800)18 48140,744
Rock – 17 m3(22.5 yd3) (J800)18 21740,162
Rock – 19 m3(25 yd3) (J800)20 19744,526
WIDE – 6220 mm (245 in)
Rock – 18 m3(23.5 yd3) (J800)20 16744,460
Rock – 19 m3(25 yd3) (J800)20 44445,072
Straight Edge
Coal – 32 m3(42 yd3) (J700)20 16744,460
Serrated Edge
Coal – 36 m3(47 yd3) (none)20 44445,072
GROUND ENGAGING TOOLS
BUCKET TIPS*
Heavy duty – long – rock (J800)88193
Heavy duty – abrasion – rock (J800)105232
Heavy duty – penetration – rock (J800)97214
Penetration – rock (J800)54120
Heavy duty – long – coal (J700)51113
Heavy duty – abrasion – coal (J700)66145
BUCKET WINGS
Low profile350 772
kglb
POWER TRAIN
Crankcase guard300662
Engine prelube13
Engine oil renewal system66145
Sy-Klone turbine precleaner1125
RIMS
914 mm (36") wide18133,996
1118 mm (44") wide
with 126 mm (6") flange19254,245
1194 mm (47") wide
with 126 mm (6") flange19304,255
ELECTRICAL
CAES, attachment ready2350
VIMS, wireless II00
Camera, rear vision24
OTHER
Cab precleaner25
Product Link**13
** Requires multiple quantities.
** Available mid-2005.
Mandatory Attachments (select one from each group)
Mandatory and optional equipment may vary. Consult your Caterpillar dealer for specifics.
kglb
LIFT ARRANGEMENTS
Standard00
High Lift31867,024
Super High Lift17 72939,085
FUEL LINES
No heater00
With heater613
Cold weather starting3271
RIMS
914 mm (36") wide00
1118 mm (44") wide
with 126 mm (6") flange428944
1194 mm (47") wide
with 126 mm (6") flange4591,012
STARTERS
Air start, turbine, Ingersoll0 0
Air start, turbine, TDI0 0
Electric- not recommended in ambient
temperatures below 0° C (32° F)00
kglb
994F Wheel Loader specifications
29
Notes
994F Wheel Loader specifications
30
Notes
994F Wheel Loader specifications
31
Notes
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com