Milton CAT 988H User Manual

Page 1
Engine
Engine Model Cat®C18 ACERT
®
Gross Power 414 kW 555 hp Flywheel Power 373 kW 501 hp
Operating Specifications
Buckets
Bucket Capacities 6.3 m3–7.0 m
3
8.2 yd3–9.2 yd
3
988H

Wheel Loader

®
®
Page 2
2
988H Wheel Loader
Improved performance and rugged durability combine with operator comfort for maximum productivity.
Revolutionary design, Caterpillar
®
quality. Electro-hydraulic controls, increased power and torque rise, front linkage and unmatched operator comfort work together for increased performance and added durability to make the 988H an innovative, 21st Century large wheel loader geared for maximum production in the toughest conditions.
Maintenance and Serviceability
Most daily maintenance checks are performed from the machine’s left side, facilitating quick start up. Case drain filters for main hydraulic, steering and fan pumps protect against contamination, and remote pressure taps contribute to improved serviceability. Easy access to major components enhance serviceability and increase uptime. pg. 15
Application Truck Match
Increased performance and good pass matching make the 988H a versatile performer. pg. 14
Hydraulics and Electronic Monitoring
Innovative electro-hydraulics play a key role in performance of the 988H and provide lower operator effort. Increased hydraulic efficiency improves lift and tilt cycle time for reduced overall cycle time. The tradition of reliable, high-performance Cat hydraulics continues. pg. 8
Power Train
The Cat C18 engine with ACERT
®
Technology is U.S. EPA Tier 3/EU Stage III compliant. The Cat transmission and impeller clutch torque converter offer smooth, consistent shifting with fingertip control. Electronic controls help increase productivity. pg. 6
Structures and Fabricated Box Boom
The articulated frame design features a high-torsion, compact, load-absorbing, front frame and a large, box-section, engine-end frame. Fabricated boom and linkage geometry increase dump clearance, provide improved breakout and lift forces and increase the viewing area to the bucket corners. pg. 4
Page 3
New Feature
3
Customer Support
Your Cat dealer offers a wide range of
services that help you operate longer
with lower costs. pg. 16
Bucket Match
Improve machine performance and increase stability by selecting the right bucket for your application and material density. pg. 13
Buckets and Ground Engaging Tools
(GET)
Choose between 6.3 m3(8.2 yd3) and
7.0 m3(9.2 yd3) capacity buckets, spade
edge and straight edge buckets and
various GET to match job conditions.
Cat buckets retain the proven shell-tine
construction design for unmatched
durability. pg. 12
Operator Station
Experience a high level of efficiency, comfort and productivity with one-hand STIC operation, a large cab, low-effort fingertip lift and tilt controls, improved operator visibility, reduced sound levels, improved ventilation and easier entry and exit. pg. 10
Page 4
Structures. Combine the use of robotic welding and castings in critical high­stress areas. More than 90 percent of the 988H structure is robotically welded to provide highly consistent welds and increased strength. Castings are also used in several areas to increase strength by helping to spread the loads and reduce the number of parts.
1 Full Box-Section Frame. Has been improved for maximum strength and minimum weight. The frame rail is now extended further forward, improving rail to hitch strength.
2 Box-Shaped Tower. Is designed for improved resistance to twisting for maximum strength. The tilt cylinder tower’s high-strength steel plates direct stress down to the lift cylinder case mounting tube, absorbing impact and loading forces. This design results in a narrower tower which gives a better operator viewing area.
4
Superior design of structures, along with the bold, box-section front linkage provide superior strength.

Structures and Fabricated Box Boom

Page 5
3 Upper and Lower Hitch Pins. Pivot on
double-tapered roller bearings. The hitch plates are shaped to direct stress away from the end of the weld, resulting in a smoother transition of stress loads into the frame.
4 Spread-Hitch Design. Increases the spread 26 percent to help square-up the frame and provide increased clearance for access to the hitch and hydraulic lines.
5 Steering Cylinder Mounts. Are located on the axle pads to provide efficient transfer of steering loads to the axle.
6 Fabricated Box Boom. Replaces the traditional steel plate lift arms found on wheel loaders. This design features forked ends for easier service, faster assembly and increased reliability. Castings in high stress areas smooth the transition of stress distribution for excellent service life. The boom and dual bucket links work together for increased breakout force, better torsional resistance and higher lift capacity.
Fabricated Boom Box-Section Design.
Has more torsional stiffness than a Z-bar
design. With the parallel lift arm design,
corner loading the bucket sends stresses
up the lift arm, through the cross tube
welding and up the other lift arm.
The box-section design spreads stresses
over the full length and perimeter of the
boom, allowing stress transfer through
parent material. This resists twisting
and prevents stress paths that can
lead to cracking.
Weld Joint
Load Path
Load Path
(Full Length)
5
Page 6
1 Cat C18 Engine with ACERT
®
Technology. Is U.S. EPA Tier 3 and EU Stage III compliant. It features increased horsepower and efficient fuel management for quick response, high productivity and exceptional service life. A new, sculptured cylinder block provides greater strength and lighter weight.
988H Fuel Management System.
The Cat 988H Wheel Loader Fuel Management System delivers solid productivity and fuel savings of as much as 15 percent in truck loading and more in load in carry operations. By lowering engine speed during all but the digging portion of each cycle, the proprietary system minimizes impact on productivity while gaining significant fuel savings. For maximum flexibility, the system offers three different operating modes: full power, balanced and maximum fuel savings. The system allows the operator to quickly adjust to changing production demands by moving a single switch mounted in the cab.
The Fuel Management System can be retrofitted to 988H Wheel Loaders already working in the field.
Mechanically Actuated, Electronic Unit Injection (MEUI). Proven high-pressure,
direct injection fuel system electronically monitors operator demands and sensor inputs to optimize engine performance.
Air Cleaners. Are dry-type radial seal with primary and secondary elements and precleaner.
ADEM IV. Controls the fuel injector solenoids to monitor fuel injection. This system provides automatic altitude compensation, air filter restriction indication and it will not allow the engine to fire until it has oil pressure, acting as cold start protection and a form of pre-lube.
Air-to-Air Aftercooler (ATAAC).
Provides a separate cooling system for the intake manifold air. The ATAAC system routes hot, compressed air from the turbo and cools it with a single pass, air-to-air aluminum heat exchanger. The cooled compressed air greatly reduces the emissions produced, meeting the EPA Tier 3/EU Stage III requirements.
2 Separate Engine Cooling System.
Isolates the radiator and fan from the engine compartment for more efficient cooling and allows for a sloped hood for an increased viewing area.
6
The Cat power train delivers top performance and durability in tough applications. Changes to the aftercooler, injectors, bearings and pistons help improve startability, response, power, emissions and fuel consumption.

Power Train

1
Page 7
Next Generation Modular Radiator (NGMR). Improves cooling capabilities
by using a parallel flow system with six cores. Serviceability is improved with NGMR since there is no top tank to remove.
3 Electronically Controlled Cat Planetary Power Shift Transmission.
Features perimeter-mounted, large diameter clutch packs that control inertia for smooth shifting and increased component life.
Demand Fan. The Cat C18 electronic engine continuously gathers information to control the demand fan speed and provides constant net horsepower regardless of operating conditions. This compensates for varying fan loads and enables the machine to maintain normal system temperatures and reduce fuel consumption.
4 Impeller Clutch Torque Converter
(ICTC). Combined with the Rimpull
Control System (RCS) allows the
operator maximum flexibility in
modulating rimpull.
Calibration procedure improved.
Left pedal modulation improved.
Wear compensated for by providing the ability to recalibrate for optimum left pedal modulation regardless of torque converter wear.
Left brake pedal modulates rimpull from 100 to 25 percent for reduced tire slippage and wear. After 25 percent is achieved, further pedal travel applies the brake.
RCS allows operator to select from four preset maximum rimpull settings, other than 100 percent, that are available in first gear (90, 80, 70 and 60 percent).
A lock-up clutch torque converter provides direct drive efficiency. Translates into improved fuel efficiency in certain applications.
Final Drives. Feature planetary reduction at each wheel. Torque is developed at the wheel, which offers less stress at the axle shafts. The planetary units can be removed independently from the wheels and brakes.
5 Heavy-Duty Axles. Feature optional axle oil coolers, permanently lubed universal joints and stronger axle components in both the differentials and final drives for increased performance, serviceability and durability. Conventional differential is standard.
Free-Floating Axle Shafts. Can be removed independent of the wheels and planetaries for quick and easy serviceability.
Optional Axle Oil Cooling System.
Features two circuits that circulate oil from the differentials through an oil­to-air cooler and filter and back to the brakes. This system provides increased oil life and improves component performance and durability. The system automatically turns on and off at a preset oil temperature.
6 Axle-Shaft, Oil Disc Brakes.
Are adjustment-free, fully hydraulic and completely sealed. Disc face grooves provide cooling even when brakes are applied for long, fade­resistant service life.
Location of the brakes improves serviceability. The axle shaft brake design allows brake service while leaving the final drive intact.
Axle-shaft brakes require less force by operating on the low torque side of the axle. Combined with improved axle oil circulation for increased cooling, the oil-enclosed, multiple­disc brake design improves durability.
Parking brake is spring-applied, oil­released and dry disc. It is mounted on the transfer gear output shaft. Manual override is possible to allow movement of the machine.
Secondary Brakes. Are fully modulated and the front and rear service brake circuits are isolated so one circuit can operate if pressure drops in the other circuit.
Service Brakes. Are four-wheel, hydraulic, oil-dipped, multiple disc brakes that are adjustment-free, completely enclosed and allow modulated engagement without slack adjusters.
B
r
a
k
e
s
(
2
0
%
R
i
m
p
u
l
l
)
100% Rimpull
Selected
Left Pedal
20% Rimpull
Selected
7
Page 8
1 Electro-Hydraulic Control System.
Increases hydraulic efficiency and enhances operator comfort through low-effort, fingertip controls. XT-3™ and XT-5™ hose along with reliable components reduce the risk of leaks and blown lines, helping protect the environment.
2 Lift and Tilt System. Consists of larger bore lift and tilt cylinders and a two position main hydraulic pump, contributing to increased performance and serviceability.
Two Position Main Hydraulic Pump.
Is controlled by the Electronic Control Module (ECM). A solenoid valve controls the pump displacement, allowing the ECM to adjust hydraulic flow during the loader cycle. This strategy results in fast hydraulics and greater lift forces, leading to optimized performance.
3 Load Sensing Steering. The STIC control system integrates the steering and transmission into a single controller. A STIC operated, pilot valve controls the flow to steering cylinders. The steering system utilizes a variable displacement pump for maximum machine performance by directing power through the steering system only when needed.
4 Case Drain Filtration. A total of three filters for the main hydraulic, steering and fan pumps protect against contamination with easy access for service.
8
Efficient, well-balanced hydraulics and low-effort electronic controls mean high performance and exceptional durability.

Hydraulics and Electronic Monitoring

1
Page 9
5 Demand Fan. A speed controlled,
hydraulic fan provides maximum cooling efficiency by directing the appropriate amount of power through the fan system based on the system’s temperature.
Advanced Electronics. Play a major role in the operation of the 988H. Productivity improvements, enhanced serviceability, increased operator efficiency and lower costs are direct benefits of the 988H advanced electronics.
6 Caterpillar Monitoring System (EMS-III).
Continually monitors various machine systems through three instrument clusters and provides a three-level warning system to alert the operator of immediate or pending problems. It shares information with the engine, hydraulic and transmission controls that can be used during servicing to simply service and troubleshooting. The Caterpillar Monitoring System also allows for new software to be uploaded directly into the cab.
Optional Payload Control System.
Tracks data regarding the load in the bucket. It also features a numeric keypad and easy to view display. An available printer makes onboard ticket printing possible.
Optional Ride Control. Provides a boom suspension system by placing two accumulators in the boom circuit, reducing fore and aft pitch over rough terrain. This results in a smoother, more comfortable ride, allowing higher load and carry speeds, increased load retention and component life.
Loose Material Mode. Provides maximum hydraulic speed and efficiency for loading in easily penetrated loose material.
9
6
Page 10
World Class Cab. Over 3.18 m3(112 ft3)
of volume incorporates innovations for operator comfort, maneuverability and productivity. Features include outstanding
viewing area, excellent cab ventilation, interior sound levels below 77 dB(A), standard coat hook, cup holder, storage bin, intermittent wet-arm wipers, room
for a large lunch cooler and radio and Cat Product Link ready.
10
An industry standard for comfort and efficiency.

Operator Station

15
5
8
16
6
4
3
2
1
Page 11
1 STIC Control System. Combines gear
selection and steering into one control lever that requires less effort and provides smooth shifting. Side-to-side motions for steering, finger operator direction control and thumb operator buttons for gear selection combine to provide a fluid motion that reduces effort and allows the operator to work the machine for long periods of time with little or no fatigue.
2 Left Pedal. Operates the impeller clutch torque converter/braking while the right pedal operates standard braking.
3 Cat Comfort Seat. An ergonomic design with thick foam in key parts of the seat back, thick seat cushions and an automotive-style lumbar support translates into great operator comfort, reduced fatigue and consistent productivity throughout the work shift. The six-way adjustable, air suspension seat has a retractable seatbelt, headrest and adjustable armrests for optimum comfort.
4 Electro-Hydraulic Controls and Armrests. Provide low effort, fingertip
control for enhanced comfort and stability.
Floor-mounted controls and armrests are fore, aft and height adjustable to accommodate operators of any size in a comfortable operating position.
5 Caterpillar Monitoring System (EMS-III). Provides information on
machine’s major components and systems.
Gauge displays fuel tank level and temperatures for engine coolant, torque converter and hydraulic oil. Tachometer is an analog gauge with digital readout for gear selection and ground speed.
Alerts operator if transmission is engaged while parking brake is applied. If pressure drops, the parking brake applies automatically.
Main module consists of 10 fault indicators and one display panel. If any critical engine condition is detected, the engine will derate power.
6 Throttle Lock. Allows operator to pre-set the engine speed for a variety of applications, resulting in faster cycle times and increased productivity.
7 Rimpull Control System (RCS).
Has four factory preset, reduced rimpull settings (90, 80, 70 and 60 percent of rimpull). Reduced rimpull settings can be modified by your Cat dealer to better match ground conditions.
8 Rimpull Control System (RCS) Switch.
Turns RCS on and off.
9 Kickout Positioner Control. Allows the operator to set customized upper, lower and bucket dig angle kickouts for maximum operating efficiency.
10 Optional Ride Control Switch.
Turns ride control to off or automatic position.
11 Autoshift. Allows the operator to set the maximum gear into which the transmission will be allowed to shift. This feature contributes to additional comfort and focus on the job. The switch also offers a manual position for operator controlled shifting.
12 Optional Lock-up Clutch Torque Converter Switch. Activates the lock-up
clutch for direct drive efficiency.
13 Loose Material Operating Mode.
Tailors hydraulics to provide maximum loose material loading efficiency.
14 Front and Rear Window Wiper/Washer. Are within easy reach to
help maintain a clear field of vision.
15 Viewing Area. Bonded front windshield eliminates distracting metal frames for excellent bucket and work site operator visibility. An internal ROPS improves peripheral viewing by eliminating the large structure outside the cab.
16 Electro-Hydraulic Lock-out Switch.
Disables hydraulic controls.
17 Optional Reversible Fan.
18 Optional Hazard Lights.
19 Optional Rotary Beacon.
20 Optional Autolube.
11
Upper Left Console
Upper Right Console
7
9
20 17
19
18
11
121014
14
13
Page 12
Buckets. Ranging from 6.3 m3(8.2 yd3)
to 7.6 m3(10 yd3) may be configured for a variety of impact and abrasive conditions. All buckets are built with shell-tine construction (1) that resist twisting and distortion and feature replaceable, weld-on wear plates to protect the bottom of the bucket. The integral rock guard (2) helps retain large loads while heavy-duty pins and retainers (3) provide durability.
Spade Edge Rock Buckets. With bolt-on segments, are available in 6.4 m
3
(8.33 yd3), 6.9 m3(9.0 yd3) and 7.6 m
3
(10 yd3). Each accepts up to two sets of sidebar protectors (4), feature shouldered, double-strap adapters, easily changed bolt-on segments and several tip options.
Straight Edge Buckets. Are available in 6.3 m
3
(8.2 yd3) Straight Edge Rock
as well as 7.0 m3(9.2 yd3) and 7.6 m
3
(10 yd3) General Purpose configurations. The Straight Edge Rock bucket features double strap adapters and accepts two sets of sidebar protectors, bolt-on segments and tips. The General Purpose bucket is available with bolt-on cutting edge, bolt-on adapters or bolt-on adapters with segments.
High Abrasion Bucket. Is available with 6.4 m3(8.33 yd3) capacity and is recommended for use in face loading where high abrasion and moderate impact is encountered. This bucket features additional wear protection items including independently attached edge and adapter covers, additional liners and wear plates, one set of sidebar protectors and a thicker base edge.
Heavy Duty Quarry Bucket. Is available as a 6.4 m3(8.33 yd3) capacity bucket and is recommended for use in face loading where moderate abrasion and high impact is encountered. It features additional wear protection items including four sidebar protectors (4), thicker base edge and adapters (5), additional liners and wear plates (6) and bolt-on half arrow segments (7).
Bucket Controls. Feature electro­hydraulic lift and tilt circuits for lower lever effort.
Lift Circuit. Has four positions: raise, hold, lower and float and can adjust automatic upper and lower kickouts from the cab.
Tilt Circuit. Features three positions: tilt back, hold and dump. It can adjust automatic bucket positioner to desired loading angle from the cab and does not require visual spotting.
Mechanically Attached Wear Plates (MAWP). Are available as a Custom
attachment.
12

Buckets and Ground Engaging Tools (GET)

Cat buckets and GET provide the flexibility to match the machine to your application.
Page 13
Buckets and GET. The 988H offers a variety of bucket types and available GET configurations to properly configure the machine based on material density, impact and abrasion.
Depending on your material densities, the 988H has available a 6.4 m3(8.33 yd3) Spade Nose bucket with teeth and bolt­on segments for improved performance and edge protection.
Increased full turn static tipping load, horsepower and hydraulic capabilities allow the 988H to effectively utilize the
6.6 m3(8.7 yd3) and 6.9 m3(9.0 yd3)
bucket size in lighter materials such as limestone.
To better match your 988H to material conditions, contact your Cat dealer for specialty bucket needs.
13

Bucket Match

Proper bucket and application match deliver increased stability and peak performance.
Bucket Selection Guide and Matrix
3
3
yd
m
9.06.9
6.6
8.7
Bucket Size
6.4
8.33
2200
1300 1500 1700 1900
Changes in bucket weight, including field installed wear iron, can impact rated payload. Consult your Caterpillar dealer for assistance in selecting and configuring the proper bucket for the application. The Caterpillar Large Wheel Loader Payload Policy is a guideline intended to maximize wheel loader structural and component life.
3.88 and 4.25 Meter Linkage
110% 90%
2400 2600 2800 3000 3200 3400 lb/LCY
Material Density
NOTE: Percentages shown represent bucket fill factor
- Center point at 100% fill
100%
110% 90%100%
110%
100%
90%
2000
kg/LCM
Page 14
Performance. The 988H is an aggressive first gear loader for face and bank excavation. With increased dump clearance, the 988H can easily load 37-63 tonnes (40-70 ton) off-highway trucks. Increased performance and good pass match make the 988H a versatile performer with a cost per ton that will help your bottom line.
The versatility of a material handler is designed into this wheel loader. With balanced rimpull and hydraulics, the 988H is an aggressive loader and gets the job done quickly and efficiently in loose or stock-pile material and in load and carry work.
14

Application Truck Match

Matched payloads and matched buckets ensure optimum performance.
Large Wheel Loader/Truck Application Match
988H Rated Payload: 11.4 metric ton (12.5 short ton)
4 pass
3 pass
988H Dump Clearance & Reach
3.4 m (11 ft 2 in) & 2.0 m (6 ft 10 in)
35 40 45 50 55 60
35
Truck Payload
769D = 36 Metric Tons (40 Short Ton) nominal payload 771D = 41 Metric Tons (45 Short Ton) nominal payload 773E = 54 Metric Tons (60 Short Ton) nominal payload 775E = 63 Metric Tons (70 Short Ton) nominal payload
5 pass
65 7040 45 50 55 60
Metric Tons
Short Tons
Page 15
15
Maintenance and Repair. Is easier through monitoring key functions and logging critical indicators. Electronic diagnostic access is possible with a single tool, the Cat Electronic Technician (ET). In addition to the servicing features built into the engine, the 988H includes:
Daily Maintenance Checks. Most can
be performed from the left side of the machine, making it part of an easy pre-start routine. Routine maintenance promotes long service life and durability.
Next Generation Modular Radiator
(NGMR). Allows service technicians to
replace individual cores for enhanced serviceability. Maintenance is also simplified since NGMR is isolated from the engine compartment.
U-joints and Slipshaft. Are permanently
lubricated.
Lube Points. Are centralized in
accessible locations. Fuel fill is located on the left side. Both lube points and fuel fill are accessible from ground level, making lube and fuel service quicker and easier.
Swing-out Doors. On both sides of
the engine compartment provide easy access to the engine oil dipstick and filler spout, S·O·SSMport, fuel filters, air conditioner compressor, engine oil filters, alternator, starting receptacle, air filter service indicator, coolant fill and ether starting aid. The disconnect switch and diagnostic connectors are located on the rear platform.
Hinged Doors. In the platform provide
access to the hydraulic tank fill, lift and tilt and steering filters. The transmission sight glass and filler spout are serviced from the hitch area.
Case Drain Filters. Protect the hydraulic system from contamination and are conveniently located behind the cab in the service platform.
Batteries (1,000 CCA). Sit in a built-in battery box and are accessible through tread plates on the right platform.
Shock Resistant Lights.
Are replaceable by hand, not requiring the use of any tools.
Caterpillar Monitoring System (EMS-III). Provides operators and
service technicians with diagnostic information on the machines major components and systems. It also allows for a flashable software using a laptop and Cat ET instead of replacing a chip that contains the new software.
Remote Mounted ECPC Pressure Taps.
Are easily accessible behind the cab under the platform.
500 Hour Oil Change Interval.
Uptime and production are increased with a longer time between engine oil changes.
Easier maintenance and enhanced serviceability give you more time in the pile.

Maintenance and Serviceability

Page 16
16
Machine Selection. Make detailed comparisons of the machines under consideration before purchase. Cat dealers can estimate component life, preventive maintenance cost and the true cost of lost production.
Purchase. Look past initial price. Consider the financing options available as well as the day-to-day operating costs. Look at dealer services that can be included in the cost of the machine to yield lower equipment owning and operating costs over the long run.
Customer Support Agreements.
Cat dealers offer a variety of product support agreements and work with customers to develop a plan that best meets specific needs. These plans can cover the entire machine, including work tools, to help protect the customers investment.
Product Support. You will find nearly all parts at our dealer parts counter. Cat dealers use a world-wide computer network to find in-stock parts to minimize machine down time. Save money with genuine Cat Remanufactured parts. You receive the same warranty and reliability as new products but at a cost savings of 40-70 percent.
Operation. Improving operator techniques can boost your profits. Your Cat dealer has training videotapes, literature, classes and other ideas to help you increase productivity.
Maintenance Services. More and more equipment buyers are planning for effective maintenance before buying equipment. Choose from your dealer’s wide range of maintenance services at the time you purchase your machine. Repair option programs guarantee the cost of repairs up front. Diagnostic programs such as S·O·SSMand Coolant Sampling and Technical Analysis help you avoid unscheduled repairs.
Replacement. Repair, rebuild or replace? Your Cat dealer can help you evaluate the cost involved so you can make the right choice.
SAFETY.CAT.COM™.

Customer Support

Cat dealer services help you operate longer with lower costs.
Page 17
17
988H Wheel Loader specifications
Operating Specifications
Rated Payload 11.4 tonnes 12.5 tons Operating Weight 49 546 kg 109,249 lb Rated Payload – Standard 11.4 tonnes 12.5 tons
Transmission
Converter Drive – Forward 1 6.7 kph 4.2 mph Converter Drive – Forward 2 11.8 kph 7.3 mph Converter Drive – Forward 3 20.8 kph 12.9 mph Converter Drive – Forward 4 36 kph 22.3 mph Converter Drive – Reverse 1 7.6 kph 4.7 mph Converter Drive – Reverse 2 13.5 kph 8.4 mph Converter Drive – Reverse 3 23.7 kph 14.7 mph Direct Drive – Forward 1 Lock-up disabled Direct Drive – Forward 2 12.3 kph 7.7 mph Direct Drive – Forward 3 21.9 kph 13.6 mph Direct Drive – Forward 4 38.6 kph 24 mph Direct Drive – Reverse 1 7.9 kph 4.9 mph Direct Drive – Reverse 2 14.1 kph 8.8 mph Direct Drive – Reverse 3 25.1 kph 15.6 mph
• Travel speeds based on two percent rolling resistance and 35/65-33 tires.
Hydraulic Cycle Time
Raise 9.4 Seconds Dump 2.4 Seconds Lower Float Down (Empty) 3.8 Seconds Total Hydraulic Cycle Time 15.6 Seconds
Service Refill Capacities
Fuel Tank 712 L 188 gal Cooling System 103 L 27.2 gal Crankcase 60 L 15.9 gal Transmission 70 L 18.5 gal Differentials and Final Drives 186 L 49 gal
– Front Differentials and Final Drives 186 L 49 gal
– Rear Hydraulic System (factory fill) 470 L 124.2 gal Hydraulic System (tank only) 267 L 70.5 gal
Buckets
Bucket Capacities 6.3 m3–7.0 m38.2 yd3–9.2 yd
3
Max. Bucket Capacity 7 m
3
9.2 yd
3
Engine
Engine Model Cat C18 ACERT
®
Gross Power 414 kW 555 hp Flywheel Power 373 kW 501 hp Net Power – EEC 80/1269 373 kW 501 hp Net Power – ISO 9249 373 kW 501 hp Gross Power – ISO 3046-2 388 kW 520 hp Bore 145 mm 5.7 in Stroke 183 mm 7.2 in Displacement 18.1 L 1,104.5 in
3
• These ratings apply at 1,800 rpm when tested under the specific standard conditions for the specified standard.
• Power rating conditions based on standard air conditions of 25° C (77° F) and 99 kPa (29.32 in Hg) dry barometer, using 35° API gravity fuel having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 30° C (86° F) [reference a fuel density of 838.9 g/L (7.001 lb/gal)].
• Net power advertised is the power available when the engine is equipped with alternator, air cleaner, muffler and hydraulic fan drive.
• No derating required up to 3048 m (10,000 ft) altitude.
• Direct-electric, 24-volt starting system with 100 amp alternator and four high performance maintenance-free batteries with 1,000 cold cranking amps.
3000 2213
2800
m)Engine Power (kW)
2600
2400
2200
2000
Engine Torque (N
1800
450
400
350
300
250
200
235
230
225
220
215
BSFC (gm/kW-hr)
210
205
Engine Speed (RPM)
Gross Net
1600 1800 200014001000 1200
2066
1919
1771
1624
1476
1328
603
536
469
402
335
Engine Power (Bhp) Engine Torque (ftlb)
268
0.385
0.377
0.369
0.361
0.353
BSFC (lb/Bhp-hr)
0.344
0.336
Page 18
18
988H Wheel Loader specifications
Steering
Steering Meets SAE and
ISO standards
Total Steering Angle 86°
• Full hydraulic, load-sensing steering system meets SAE J1511 FEB94 and ISO 5010:1992 specified standards.
• Center point frame articulation.
• Front and rear wheels track.
Loader Hydraulic System
Main Hydraulic System Output 492 L/min 130 gal/min at 2,010 rpm and 6900 kPa (1,000 psi)
Relief Valve Setting 31 000 kPa 4,500 psi Cylinders, Double Acting: 220 × 8.7 ×
Lift, Bore and Stroke 911 mm 35.9 in Cylinder, Double Acting: 220 × 8.7 ×
Tilt, Bore and Stroke 1770 mm 69.7 in Pilot System, Gear-Type Pump 76 L/min 20.1 gal/min
Output at 2,010 rpm and 2500 kPa (363 psi)
Relief Valve Setting (low idle) 2400 kPa 348.1 psi
• With SAE 10W oil at 66° C (150° F).
Axles
Maximum Single-Wheel Rise 568 mm 22.4 in and Fall
Front Fixed Rear Oscillating ±13°
Brakes
Brakes Meet SAE ISO 3450:1996
Cab
Cab – ROPS/FOPS Meets SAE and
ISO standards
• Cat cab with integrated Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) is standard.
• ROPS meets SAE J1040 APR99 and ISO 3471:1994 criteria.
• FOPS meets SAE J231 JAN 81 and ISO 3449:1992 Level II criteria.
Sound Performance
Meets ANSI, SAE and ISO standards
• The operator sound exposure Leq (equivalent sound pressure level) measured according to the work cycle procedures specified in ANSI/SAE J1166 OCT 98 is 76 dB(A), for the cab offered by Caterpillar, when properly installed, maintained and tested with the doors and windows closed.
• Hearing protection may be needed when operating with an open operator station and cab (when not properly maintained or doors/windows open) for extended periods or in noisy environment.
• The exterior sound pressure level for the standard machine measured at a distance of 15 m (49.2 ft) according to the test procedures specified in SAE J88 JUN 86 mid-gear-moving operation is 81 dB(A).
• The sound power level is 115 dB(A) measured according to the dynamic test procedure and conditions specified in ISO 6395:1998/AMD. 1:1996 for a standard machine configuration.
• For “CE” marked configurations, the labeled sound power level is 110 dB(A) measured according to the test procedures and conditions specified in 2000/14/EC.
• For “CE” marked configurations, the operator sound pressure level is 73 dB(A) measured according to the test procedures and conditions specified in 2000/14/EC Directive and ISO 6396:1992.
Page 19
19
988H Wheel Loader specifications

Dimensions

All dimensions are approximate.
1 Height to Top of Cab 4128 mm 13.54 ft 2 Height to Top of 4112 mm 13.49 ft
Exhaust Stacks
3 Height to Top of Air Cleaner 3382 mm 11.1 ft 4 Height to Top of Hood 3156 mm 10.35 ft 5 Center Line of Rear Axle 3132 mm 10.28 ft
to Edge of Rear Bumper
6 Center Line of Front Axle 2275 mm 7.46 ft
to Hitch
7 Wheel Base Length 4550 mm 14.93 ft 8 Length with Bucket on Ground
♦♦
9 Ground Clearance 549 mm 1.8 ft 10 Height to Center of Wheel 978 mm 3.21 ft 11 C-Pin Height 1009 mm 3.31 ft
899 mm* 2.95 ft*
12 Dig Depth 226 mm 0.74 ft
195 mm* 0.64 ft*
13 Rack Back Angle at Ground 47.8°
45.7°*
14 Rack Back Angle at Carry 56.5°
54°*
15 Clearance at Maximum 3879 mm 12.73 ft
Lift/Dump 3466 mm* 11.37 ft*
16 Height to Spillguard 5432 mm 17.82 ft
5019 mm* 16.47 ft*
17 B-Pin Height 5853 mm 19.2 ft
5440 mm* 17.85 ft*
18 Overall Height with
♦♦
Bucket Raised
*
*
19 Rack Back Angle 65°
at Maximum Lift 73°*
20 Dump Angle at Maximum Lift 45°
45°*
21 Reach
♦♦
*3.88 Meter Linkage
19
1
2
3
4
910
57
8
4.25 Meter Linkage
Dimensions vary with bucket. Refer to Operation/Bucket Specifications.
6
20
17
21
14
13
11
12
15
16
18
Page 20

Operation/Bucket Specifications

20
988H Wheel Loader specifications
3.88 Meter Linkage
Bucket Type Spade Wide
GET Teeth & Segments Teeth & Segments BOCE
Rated Capacity m3(yd3) 6.4 (8.33) 6.9 (9.0) 6.9 (9.0)
Struck Capacity m3(yd3) 5.3 (6.9) 5.7 (7.5) 5.7 (7.5)
Heaped Capacity m3(yd3) 6.4 (8.33) 6.9 (9.0) 6.9 (9.0)
Bucket Width mm (ft/in) 3810 (12'6") 3980 (13'1") 3964 (13'0")
Overall Height mm (ft/in) 7699 (25'3") 7772 (25'6") 7772 (25'6")
Dump Clearance at 45° dump
Bare mm (ft/in) 3742 (12'3") 3682 (12'1") 3638 (11'11")
Teeth mm (ft/in) 3466 (11'4") 3410 (11'2")
Reach at 45° dump
Bare mm (ft/in) 1494 (4'11") 1554 (5'1") 1881 (6'2")
Teeth mm (ft/in) 2028 (6'8") 2084 (6'10")
Overall Length
Bare mm (ft/in) 11 877 (39'0") 11 962 (39'3") 11 982 (39'4")
Teeth mm (ft/in) 12 215 (40'1") 12 294 (40'4")
Turning Radius at SAE Carry
Bare mm (ft/in) 8543 (28'0") 8641 (28'4") 8644 (28'4")
Teeth mm (ft/in) 8597 (28'2") 8689 (28'6")
Reach at 45° dump and 2.13 m (7'0") HGT
Bare mm (ft/in) 2389 (7'10") 2427 (8'0") 2840 (9'4")
Teeth mm (ft/in) 2924 (9'7") 2957 (9'8")
Reach with level boom level bucket
Bare mm (ft/in) 3435 (11'3") 3520 (11'7") 3972 (13'0")
Teeth mm (ft/in) 4198 (13'9") 4277 (14'0")
Digging Depth – Bucket Level mm (in) 195 (7.7") 195 (7.7") 185 (7.3")
Full Dump at Maximum Lift degrees 51.4 51.4 51.4
Tipping Load
Straight kg (lb) 34 825 (76,776) 34 355 (75,740) 34 635 (76,357)
Articulated 43° kg (lb) 29 368 (64,745) 28 923 (63,764) 29 182 (64,335)
Breakout Force kN (lb-f) 378.4 (85,068) 360.6 (81,066) 383.9 (86,304)
Operating Weight kg (lb) 49 546 (109,230) 49 816 (109,825) 49 716 (109,605)
Weight Distribution at SAE Carry
Front kg (lb) 25 265 (55,700) 25 746 (56,760) 25 540 (56,306)
Rear kg (lb) 24 281 (53,530) 24 070 (53,065) 24 176 (53,299)
Rock Spade Spade
(Standard Bucket) Rock Rock
Page 21
21
988H Wheel Loader specifications
3.88 Meter Linkage
Straight Duty High General
Rock Quarry Abrasion Purpose
Teeth & Segments Teeth & Segments Teeth & Segments BOCE
Heavy
6.3 (8.2) 6.4 (8.33) 6.4 (8.33) 7.0 (9.2)
5.2 (6.8) 5.3 (6.9) 5.3 (6.9) 5.88 (7.7)
6.3 (8.2) 6.4 (8.33) 6.4 (8.33) 7.0 (9.2)
3800 (12'6") 3862 (12'8") 3926 (12'11") 3695 (11'2")
7699 (25'3") 7698 (25'3") 7699 (25'3") 7698 (25'3")
4011 (13'2") 3728 (12'3") 3811 (12'6") 3790 (12'5")
3735 (12'3") 3376 (11'1") 3447 (11'4")
1526 (5'0") 1543 (5'1") 1577 (5'2") 1720 (5'8")
1765 (5'9") 2076 (6'10") 2047 (6'9")
11 497 (37'9") 11 917 (39'1") 11 779 (38'8") 11 765 (38'7")
11 839 (38'10") 12 333 (40'6") 12 242 (40'2")
8550 (28'0") 8605 (28'3") 8625 (28'4") 8573 (28'2")
8634 (28'4") 8678 (28'6") 8682 (28'6")
2518 (8'3") 2401 (7'11") 2464 (8'1") 2729 (8'11")
2757 (9'1") 2934 (9'8") 2935 (9'8")
3480 (11'5") 3535 (11'7") 3552 (11'8") 3751 (12'0")
3822 (12'6") 4295 (14'1") 4225 (13'10")
195 (7.7") 225 (8.9") 195 (7.7") 191 (7.5")
51.4 51.4 51.4 51.4
35 257 (77,728) 32 650 (71,981) 33 833 (74,589) 35 026 (77,219)
29 816 (65,733) 27 239 (60,052) 28 383 (62,574) 29 568 (65,186)
467.4 (105,076) 360.7 (81,089) 389.2 (87,496) 433.1 (97,365)
49 261 (108,602) 51 181 (112,835) 51 016 (112,471) 49 401 (108,910)
24 616 (54,269) 28 161 (62,084) 27 367 (60,334) 24 988 (55,089)
24 645 (54,333) 23 020 (50,750) 23 649 (52,137) 24 413 (53,821)
Page 22
Operation/Bucket Specifications
22
988H Wheel Loader specifications
4.25 Meter Linkage
Bucket Type Spade Wide
GET Teeth & Segments Teeth & Segments BOCE
Rated Capacity m3(yd3) 6.4 (8.33) 6.9 (9.0) 6.9 (9.0)
Struck Capacity m3(yd3) 5.3 (6.9) 5.7 (7.5) 5.7 (7.5)
Heaped Capacity m3(yd3) 6.4 (8.33) 6 .9 (9.0) 6.9 (9.0)
Bucket Width mm (ft/in) 3810 (12'6") 3980 (13'1") 3964 (13'0")
Overall Height mm (ft/in) 8112 (26'7") 8186 (26'10") 8186 (26'10")
Dump Clearance at 45° dump
Bare mm (ft/in) 4155 (13'8") 4095 (13'5") 4051 (13'3")
Teeth mm (ft/in) 3879 (12'9") 3823 (12'7")
Reach at 45° dump
Bare mm (ft/in) 1591 (5'3") 1652 (5'5") 1699 (5'7")
Teeth mm (ft/in) 2126 (7'0") 2182 (7'2")
Overall Length
Bare mm (ft/in) 12 321 (40'5") 12 406 (40'8") 12 426 (40'9")
Teeth mm (ft/in) 12 658 (41'6") 12 738 (41'9")
Turning Radius at SAE Carry
Bare mm (ft/in) 8731 (28'8") 8828 (29'0") 8803 (28'11")
Teeth mm (ft/in) 8787 (28'10") 8879 (29'2")
Reach at 45° dump and 2.13 m (7'0") HGT
Bare mm (ft/in) 2785 (9'2") 2825 (9'3") 2951 (9'8")
Teeth mm (ft/in) 3320 (10'11") 3355 (11'0")
Reach with level boom level bucket
Bare mm (ft/in) 3805 (12'6") 3890 (12'9") 3947 (12'11")
Teeth mm (ft/in) 4568 (15'0") 4647 (15'3")
Digging Depth – Bucket Level mm (in) 226 (8.9") 226 (8.9") 216 (8.5")
Full Dump at Maximum Lift degrees 48.5 48.5 48.5
Tipping Load
Straight kg (lb) 32 445 (71,529) 32 014 (70,579) 32 264 (71,130)
Articulated 43° kg (lb) 27 191 (59,946) 26 780 (59,040) 27 012 (59,551)
Breakout Force kN (lb-f) 409.2 (91,992) 390.1 (87,698) 415.3 (93,363)
Operating Weight kg (lb) 50 574 (111,497) 50 844 (112,092) 50 744 (111,871)
Weight Distribution at SAE Carry
Front kg (lb) 25 583 (56,401) 26 088 (57,514) 25 874 (57,042)
Rear kg (lb) 24 991 (55,096) 24 756 (54,578) 24 870 (54,829)
Rock Spade Spade
(Standard Bucket) Rock Rock
Page 23
23
988H Wheel Loader specifications
4.25 Meter Linkage
Straight Duty High General
Rock Quarry Abrasion Purpose
Teeth & Segments Teeth & Segments Teeth & Segments BOCE
Heavy
6.3 (8.2) 6.4 (8.33) 6.4 (8.33) 7.0 (9.2)
5.2 (6.8) 5.3 (6.9) 5.3 (6.9) 5.88 (7.7)
6.3 (8.2) 6.4 (8.33) 6.4 (8.33) 7.0 (9.2)
3800 (12'6") 3862 (12'8") 3926 (12'11") 3695 (11'2")
8112 (26'7") 8112 (26'7") 8112 (26'7") 8111 (26'7")
4424 (14'6") 4141 (13'7") 4225 (13'10") 4203 (13'9")
4148 (13'7") 3790 (12'5") 3860 (12'8")
1623 (5'4") 1641 (5'5") 1674 (5'6") 1818 (6'0")
1863 (6'1") 2173 (7'2") 2145 (7'0")
11 941 (39'2") 12 358 (40'7") 12 223 (40'1") 12 209 (40'1")
12 283 (40'4") 12 774 (41'11") 12 686 (41'7")
8738 (28'8") 8795 (28'10") 8812 (28'11") 8763 (28'9")
8824 (28'11") 8871 (29'1") 8873 (29'1")
2904 (9'6") 2801 (9'2") 2861 (9'5") 3114 (10'3")
3144 (10'4") 3334 (10'11") 3332 (10'11")
3850 (12'8") 3905 (12'10") 3922 (12'10") 4121 (13'6")
4192 (13'9") 4665 (15'4") 4595 (15'1")
226 (8.9") 256 (10.1") 226 (8.9") 222 (8.7")
48.5 48.5 48.5 48.5
32 867 (72,459) 30 346 (66,901) 31 421 (69,271) 32 650 (71,981)
27 628 (60,909) 25 130 (55,402) 26 172 (57,699) 27 394 (60,393)
505.1 (113,551) 390.5 (87,788) 421.6 (94,779) 468.3 (105,278)
50 289 (110,868) 52 209 (115,101) 52 044 (114,737) 50 429 (111,177)
24 907 (54,910) 28 634 (63,127) 27 811 (61,313) 25 293 (55,761)
25 382 (55,958) 23 575 (51,974) 24 233 (53,425) 25 136 (55,415)
Page 24

Tire Dimensions/Specifications

24
988H Wheel Loader specifications
Change in
Ground
Width over tires
mm inches mm inches mm inches kg lb kg lb
clearance
vertical
dimensions
Change in
operating
weight
Change
in full
turn static
tipping load
35/65R33 (L-4) Michelin XLDD1 3579 140.9 445 17.5 — — —— ——
35/65-33 42 PR (L-5) Bridgestone D-Lug 3541 139.4 544 21.4 –99 –3.9 2259 4980 1310 2888
35/65R33 (L-4) Bridgestone
V-Steel N Traction VSNT 3566 140.4 483 19.0 –38 –1.5 664 1464 385 849
35/65R33 (L-5) Bridgestone
V-Steel D-Lug VSDL 3566 140.4 498 19.6 –53 –2.1 1257 2772 729 1608
35/65-33 42PR (L-5) General LD 250 Belted 3487 137.3 506 19.9 –61 –2.4 1510 3328 876 1930
875/65R33 (L-4) Goodyear RL-4K Hi Stability 3487 137.3 506 19.9 –61 –2.4 552 1217 320 705
35/65R33 (L-5) Goodyear RL-5K 20 20 6S 3574 140.7 508 20.0 –64 –2.5 974 2148 565 1246
35/65-33 42PR (L-5) Goodyear NRL D/L 5A 3574 140.7 508 20.0 –64 –2.5 1646 3628 954 2104
875/65R33 (L-5) Goodyear RL-5K Hi Stability 3574 140.7 508 20.0 –64 –2.5 1486 3276 862 1900
35/65R33 (L-5) Michelin XLDD2 3579 140.9 463 18.2 –18 –0.7 648 1428 376 828
35/65R33 (L-5) Michelin XMINED2 3579 140.9 478 18.8 –33 –1.3 1404 3096 815 1796
NOTE: In certain applications (such as load-and-carry work), the loader’s productive capabilities might exceed the tires tonnes-km/f (ton-mph)
capabilities. Caterpillar recommends that you consult a tire supplier to evaluate all conditions before selecting a tire model. Other special tires are available on request.
Page 25
25
988H Wheel Loader specifications

Standard Equipment

Standard equipment may vary. Consult your Caterpillar dealer for details.
Tilt and lift control system lock Tinted glass Transmission gear (indicator) Wet-arm wiper/washers (front and rear)
Intermittent front wiper
Power Train
Brakes, full hydraulic, enclosed, wet multiple disc
service brakes Case drain filtration Demand fan Electric fuel priming aid Engine, Cat C18 MEUI Direct Injected Diesel with
ACERT®Technology and ADEMIV controller Guard, three piece transmission Parking brake Precleaner, engine air intake Radiator, Next Generation Modular Radiator (NGMR) Remote Electronic Clutch Pressure Control (ECPC)
pressure taps Separated cooling system Starting aid (ether)/automatic Throttle lock Torque converter, impeller clutch with rimpull control system Transmission, planetary, auto shift with 4F/3R speed
range control
Other Standard Equipment
Automatic bucket tilt/lift kickouts, electronically adjustable
from cab Cab tilt support Counterweight Doors, service access (locking) Engine, crankcase, 500 hour interval with CH4 oil Ground level fuel fill Hitch, drawbar with pin Hydraulic oil cooler Lower cab cover Muffler (under hood) Oil sampling valves Stairway, left side rear access Vandalism protection caplocks Venturi stack
Tires, Rims and Wheels
An allowance for tires is included in the base machine price.
Tire selections are shown in the Tire/Supplemental
Specifications list.
Antifreeze
Premixed 50 percent concentration of extended life coolant
with freeze protection to –34° C (–29° F)
Electrical
Alarm, back-up Alternator (100-amp) Batteries, maintenance-free (four 1,000 CCA) Deutsch terminal connectors Diagnostic connector
Starting and charging system Electrical converter, 12-volt Electrical system, 24-volt Lighting system, Halogen
(Front and Rear) Starter, electric (heavy-duty) Starter receptacle for emergency start
Operator Environment
Air Conditioner Cab, sound-suppressed, pressurized
Internal four-post rollover protective structure
(ROPS/FOPS)
Radio ready for (entertainment) includes antenna,
speakers and converter (12-volt 15-amp) 12V cigar lighter, 12V power port and ashtray Coat hook Electro-hydraulic tilt and lift controls Heater and defroster Horn, electric Lights, (interior cab) Lunchbox and beverage holders Loose Material Mode Monitoring system (Caterpillar Monitoring System [EMS-III])
Action alert system, three category Instrumentation, Gauges:
Engine coolant temperature
Fuel level
Hydraulic oil temperature
Transmission temperature
Speedometer/tachometer
Instrumentation, Warning Indicators:
Axle oil temperature (front/rear)
Brake oil pressure
Engine intake/combustion air temperature
Electrical system, low voltage
Engine oil pressure
Engine overspeed
Fuel pressure
Hydraulic oil filter status
Parking brake status
Transmission filter status Mirrors, rearview (exterior mounted) Seat (cloth), Cat Comfort, air suspension Seat belt, retractable, 76 mm (3 in) wide STIC control system with steering lock
Page 26
26
988H Wheel Loader specifications

Optional Equipment

Optional equipment may vary. Consult your Caterpillar dealer for details.
Lights, HID Linkage, 4.25 meter Lock-up clutch Mid-ambient cooling No-SPIN differential, rear only Oil change, high-speed Payload Control System (PCS) Product Link QuickLube Rear intermittent wiper Rear chain clearance Ride control Right-hand stairway Roading fenders, front and rear Roof, extended Secondary steering Sound suppression, exterior Steel mill configuration (Custom) Tires
Auto Lube Auxiliary lights Axle oil-coolers Block handler configuration (Custom) Buckets Bulk loader configuration (Custom) Computer Aided Earthmoving System (CAES) ready Directional lights Engine Brake Extended Life Coolant –50° C (–58° F) Forestry configuration (Custom) Fuel, fast fill Fuel, heater Fuel, fast fill and heater Guards
Crankcase
Steering cylinders Heater, engine coolant, 120-volt Heater, engine coolant, 220-volt High ambient cooling Hydraulic, three valve
Page 27
988H Wheel Loader specifications
27

Notes

Page 28
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com
© 2007 Caterpillar
All Rights Reserved
Printed in U.S.A.
Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
See your Caterpillar dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, Caterpillar Yellow
and the POWER EDGE trade dress, as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
AEHQ5618-02 (10-07)
Replaces AEHQ5618-01
988H Wheel Loader
R
Loading...