Miele G 7782 Operating instructions
Operating Instructions
G 7782
Washer/Disinfector
To prevent accidents
and reduce the risk of
damaging the machine,
read the Operating Instructions before
installing or using the machine. M.-Nr. 04 666 543
U
Contents
Guide to the machine
Indications for use
High-level disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning without disinfection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
WARNINGS AND SAFETY INSTRUCTIONS
Installation
Electrical connection
Plumbing
Help to protect our environment
Adjusting the water softener
Opening and closing the door
Loading the washer/disinfector
Loading accessory baskets/inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Loading the washer/disinfector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Loading examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Adjustable upper basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
WARNINGS AND SAFETY INSTRUCTIONS
Loading instructions for MIS injector mobile unit E-450
Adding Neutral pH Detergent
Priming the neutralizer dispensing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Adding detergent
Adding liquid detergent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Priming the liquid dispensing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cycle selection
Washer/Disinfector operation
Cycle Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Cycle phase indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Selecting an additional cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Interrupting a cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2
Contents
Unloading the washer/disinfector
Programming special functions
Reactivating the water softener
Cleaning and care
Maintaining the filter assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Maintaining the dispensing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Correcting minor problems
3
Guide to the machine
1 CHECK WATER INLET/DRAIN
indicator light
2 REACTIVATE WATER SOFTENER
indicator light
3 ADD LIQUID
indicator light
4 ADD NEUTRALIZING AGENT
indicator light
DETERGENT
5 Cycle phase indicator lights
6 Indicator display field
7 Door release button
8 On-Off button
9 Cycle selector touch pads
4
Guide to the machine
10 Filter combination
11 Salt container socket
(water softener)
12 Dispenser for liquid surfactant
with dosage selector
13 Level indicator
5
Indications for use
High-level disinfection
The G 7782 Washer/Disinfector is suit
able for automatic treatment of medical
instruments and accessories. It cleans
and, when using the disinfection cycles
simultaneously, thermally disinfects at
200°F (93°C) instruments and accesso
ries.
Areas of effectiveness are physical re
moval or thermal inactivation of vegeta
tive bacteria including mycobacteria,
fungi, fungal spores, and viruses.
These categories include the Mycobac
terium tuberculosis and the
Enterococcus faecium.
IMPORTANT: Only the cycles labeled
‘DISINFECTION’ disinfect! Only use
these cycles when handling contaminated items. All other cycles are designed to clean items without disinfecting them!
The G 7782 Washer/Disinfector
achieves high-level disinfection as
defined by the Spaulding categoriza
tion.
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IMPORTANT:
for Handwashing and Hospital Environ
mental Control, 1985,
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Instruments Suitable for Processing
in the Washer/disinfector
-
All instruments, accessories, and other
items to be cleaned and disinfected in
the G 7782 Washer/Disinfector must
have the following properties:
^ Heat resistance to temperatures of at
least 200°F (93°C)
^ Corrosion resistance in the presence
of heat, alkalinity and water.
Certain items and materials are not
suitable for processing in the
Washer/disinfector.
Do not process:
Guideline
-
^
carbon steel devices as they may
corrode;
^
flexible endoscopes, light cables, fi
ber optics, rotating devices, motors
or other electrical equipment unless
the processing is approved by the
device manufacurer.
6
-
Indications for use
NOTE:
Aluminium devices can only be
processed using the DISINFECTION
VARIO 93°C - 10 MIN cycle with Neutral
PH Detergent as they may discolor oth
-
erwise.
NOTE:
ufacturer to confirm processing com
Always contact the device man
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patibility if you have any concerns
about the suitability of a specific item.
The G 7782 Washer/Disinfector is an ef
fective processor for many medical in
struments and accessories. It is an effi
cient washer and, when a disinfection
cycle has been selected, it thermally
disinfects at 200°F (93°C).
WARNING - POTENTIAL
BIOHAZARD: Always use DISINFECTION cycles when processing medical instruments and accessories.
Only DISINFECTION cycles provide
high levels of disinfection.
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Cleaning without disinfection
All other cycles are designed to clean
goods without disinfecting them. These
programs are:
RINSE
^
WASH 93°C
^
Please refer to "Cycle selection" for de
tailed information.
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7
WARNINGS AND SAFETY INSTRUCTIONS
The following is a summary of the safety precautions which must be observed
when operating and servicing this equipment. These precautions are repeated (in
whole or in part), where applicable throughout the manual.
All relevant safety procedures must be obeyed. Relevant safety procedures
include, but are not limited to, the Centers for Disease Control’s Recom
mended Infection Control Practices and the OSHA Bloodborne Pathogens
Standard.
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READ ALL INSTRUCTIONS BEFORE
USING THE APPLIANCE
WARNING -
The manufacturer cannot accept responsibility for damage caused when the
appliance is not used according to the instructions, or for uses other than
those for which it was intended.
The manufacturer cannot be held responsible for problems or injuries resulting from improper installation, use or operation of this equipment.
8
WARNINGS AND SAFETY INSTRUCTIONS
WARNING - PERSONAL INJURY
HAZARD: Do not allow small chil
dren or unauthorized personnel access
to the washer/disinfector or its controls.
WARNING - EXPLOSION
HAZARD: Do not install the
washer/disinfector in areas where flam
mable compounds/vapors are
present.
WARNING - PERSONAL INJURY/
EQUIPMENT DAMAGE HAZARD:
Repair work must be carried out only by
a qualified and competent service tech
nician. Repairs by unqualified persons
or installation of unauthorized parts
could cause personal injury, result in
costly equipment damage or void the
washer/disinfector warranty.
WARNING - BURN HAZARD:
Except for emergency, do not open
door when cycle is in process. In an
emergency, first stop the cycle by
pressing ON/OFF button. Press DRAIN
touch pad and wait for
washer/disinfector to drain. Wear pro
tective gloves and face shield when
ever reaching into wash cabinet.
WARNING - ELECTRICAL SHOCK
HAZARD: Disconnect all utilities to
equipment before servicing. Do not ser
vice equipment unless all utilities have
been properly locked out.
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WARNING - PERSONAL INJURY
HAZARD: The water in this
washer/disinfector is not suitable for
drinking.
WARNING - PERSONAL INJURY/
EQUIPMENT DAMAGE HAZARD:
Only use detergents which have been
approved of by Miele. Use of any other
products may cause personal injury, in
validate the disinfection results or void
the washer/disinfector warranty.
WARNING - CHEMICAL BURN
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-
HAZARD: Wear protective gloves
and goggles and use care when han
dling liquids such as detergents or neutralizing agents. Read and follow the instructions and safety procedures on the
packaging and in the Material Safety
Data Sheet (MSDS).
WARNING - PERSONAL INJURY/
EQUIPMENT DAMAGE HAZARD:
Empty containers and glassware before
placing in the washer/disinfector. Do
not allow any acids or solvents, especially hydrochloric acid and chlorides,
to get into the wash cabinet.
WARNING - PERSONAL INJURY
HAZARD: Be careful when sorting
instruments with sharp pointed ends. If
possible, place the pointed end down
wards.
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9
WARNINGS AND SAFETY INSTRUCTIONS
WARNING - PERSONAL INJURY/
EQUIPMENT DAMAGE HAZARD:
Internal cleaning and disinfecting to a
measurable standard can only be
achieved with instruments that can be
dismantled and where the jets, sleeves
and adapters are used appropriately. A
special examination, over and above a
visual one, of the cleanliness of the in
ner area of the instruments should be
made. Minimally invasive surgical (MIS)
instruments should preferably be pro
cessed using the DISIN VARIO 93°C-10
MIN or DISIN 93°C-10 MIN program
with recommended detergents.
WARNING - BURN HAZARD: Allow
accessories to cool to room temperature before unloading. Any water
which may have collected in incorrectly
loaded items will be very hot and
should be emptied into the wash cabinet.
WARNING - BURN HAZARD:
Do not touch the heating elements
in wash cabinet after the end of a cycle.
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WARNING - FALL HAZARD:
To prevent falls, keep floors dry by
immediately wiping up any spilled liq
uids in washer/disinfector loading and
unloading areas.
WARNING - ELECTRIC SHOCK
HAZARD: Washer/disinfector must
be correctly grounded!
WARNING - POTENTIAL
BIOHAZARD: Always use DISIN
FECTION cycles when processing
medical instruments and accessories.
Only DISINFECTION cycles provide
high levels of disinfection.
WARNING - PERSONAL INJURY/
EQUIPMENT DAMAGE HAZARD:
Do not fill container with cleaning detergent! Fill with reactivation salt only! Otherwise the pressurized container may
cause injuries by unscrewing.
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WARNING - TIPPING HAZARD: Do
not sit or lean on the open door.
This could cause the washer/disinfector
to tip.
10
WARNINGS AND SAFETY INSTRUCTIONS
CAUTION: Washer/disinfector must
not be used without all filters in
place.
CAUTION: Use only accessories
specifically designed for this
equipment. Load accessories into
washer/
disinfector in accordance with the in
structions provided.
CAUTION: If instruments have to
be dry for further instrument pro
cessing, the drying option of G 7782
may not be sufficient. In these cases
use G 7782 CD with a forced air drying
unit (TA).
CAUTION: The operator is respon-
sible for monitoring and guaranteeing the standard of disinfection in the
routine disinfection cycle. Disinfection
parameters should be checked regularly using chemical indicators, and
contamination levels checked and documented periodically using biological
indicators.
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SAVE THESE
INSTRUCTIONS
11
Installation
WARNING - EXPLOSION HAZARD:
Do not install the washer/disinfector
in area where flammable com
pounds/vapors are present.
IMPORTANT: The machine should only
be installed by a competent contractor.
The contractor should be experienced
in installing machines that require elec
trical hook-up as well as plumbing.
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-
The machine can be installed in the fol
lowing ways:
Free-standing
^
^ Under counter.
The recess should be at least
3
23
/4" (60 cm) wide, 233/4" (60 cm)
deep, and 33
1
/4" (85 cm) high.
Washer/disinfector can be built into a
recess of 32
1
/4" (83 cm) high by remov-
ing the washer/disinfector top.
-
If necessary the washer/disinfector top
can be removed as follows:
^ Open the door.
^ Remove the screws on the left and
right, using a Philips screw driver.
^ Pull the top forward, lift and remove.
12
Installation
To re-assemble:
Replace plastic protective cap,
^
kickplate facing and service panel in
the reverse order which they were re
moved.
Make sure the grounding lead is
^
reconnected.
Do not use silicone sealant to seal
^
the gaps between the machine and
any neighboring units as this will hin
der ventilation to the circulation
pump.
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-
The machine must be installed and leveled correctly. Any unevenness in the
floor can be compensated for by
screwing the adjustable feet in or out as
necessary. To level this unit, the service
panel and kickplate must first be removed.
To remove the service panel and
kickplate:
^
Take hold of the service panel at the
top of both sides and pull forward.
^
Remove all four kickplate screws.
^
Disconnect grounding lead if neces
sary.
^
Remove plastic protective cap.
-
Depending on the installation require
ments, the following kit is available:
Steam deflector
^ For use where the machine will be in-
stalled under a wooden countertop.
The underside of the work surface is
protected from steam damage by a
plate of stainless steel.
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13
Electrical connection
IMPORTANT: All electrical work must
be carried out by a qualified electrician
and in compliance with all local and na
tional electrical codes.
Before making any connections, check
that the voltage shown on the data
plate corresponds to your power sup
ply. Data plate is located on back of
unit and behind service panel.
The washer/disinfector is supplied as
standard for connection to a 208 V,
60 Hz, single phase power supply and
is fitted with a power supply cord 6 ft
(1.8 m) long with a cross-section of
AWG 10-4. Connect washer/disinfector
to the main power supply (junction box
or electrical cord to outlet) according to
the opposite chart.
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-
NOTE:
If an electrical cord is used,
make sure cord is the proper size and
voltage/current rating for the washer/
disinfector as identified on the data
plate.
Voltage: 208 V, single phase
Frequency: 60 Hz
Rated load: 6.0 kW
Circuit breaker: 30 A per phase
The washer/disinfector can be con
verted for connection to a 3-phase
power supply.
WARNING - ELECTRICAL SHOCK
HAZARD: Washer/disinfector must
be correctly grounded!
14
The wiring diagram
hind the kickplate on the left hand side,
attached to the floor of the machine.
The data plate
numbers is on the rear of the machine
and on the kickplate behind the service
panel.
can be found be
with serial and model
-
Connection to the cold water inlet
The machine must be connected to
^
the water supply in accordance with
all local and national plumbing
codes.
The machine is constructed with an
^
air gap/anti-siphoning device on both
the intake and the drain sides. No
such additional devices are neces
sary or recommended, as they will
impede the water inflow into and out
of the washer.
The water pressure must be between
^
35 and 145 psi (2.5 - 10.0 bar). If the
water pressure is not within this
range, the Miele Technical Service
Department can advise you of the
measures to be taken (see "Programming special functions").
^ This machine is designed for cold
water connection only. Both inlet
hoses (water supply and steam condenser) must be connected to the
valves for cold water. Cold water sup
ply must be provided with shutoff
valves (by others).
^
Valves with
3
/4’’ male hose thread
should be provided near the washer
and should be easily accessible.
^
For additional protection of the valves
against impurities in the water supply,
large surface area filters are en
closed in the kit supplied with the
machine (see diagram in "Cleaning
and care, Maintaining the filter as
sembly").
Plumbing
Hose Color Water type
Blue
Green
WARNING - PERSONAL INJURY
HAZARD: The water in the washer/
disinfector is not suitable for drink
-
ing.
Drainage
The drain system is equipped with a
^
non-return valve which prevents dirty
water from flowing back into the
washer/disinfector.
^ The machine is supplied with two
5 ft (1.5 m) long flexible drain hoses
with an inner diameter of
They should not be shortened or attached to any fittings that would
cause a reduction in water flow.
^ Longer drain hoses up to a length of
13 ft (3.3 m) are available if required.
-
^
Both hoses can be attached to exist
ing drain lines through the use of a
1
1
/2’’ (3.5 cm) or larger stand pipe /
P-trap combination. Alternately, the
hoses can be connected directly to
existing drain lines, provided any fit
tings or adapters used do not reduce
the water flow.
^
The drain hoses must not exceed
13 ft (3.3 m) in length, or be attached
-
to the main drain at a point higher
than 3 ft (1m) above the floor.
^
A floor drain is permissible.
Cold water
Demineralised water
-
3
/4’’ (2 cm).
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15
Help to protect our environment
Disposal of the packaging material
The transport and protective packaging
is mostly manufactured from the follow
ing reusable materials:
corrugated paper/cardboard
^
polystyrene (CFC-free)
^
polyethylene foil (transparent)
^
untreated wood
^
Rather than throwing these materials
away, please take them to the nearest
recyclables collection point.
Disposal of your old machine
Old machines contain materials which
can be recycled. Please contact your
local salvage yard about potential recy
cling options before disposal.
Before disposing, run the DRAIN pro
gram to make sure that no residual flu
ids are left in the sump of the machine.
When disposing of an old machine,
make sure the door catch is removed.
This will prevent children at play from
being accidentally locked in.
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