Maxdata P1500r user manual
MAXDATA PLATINUM 1500R
Server Case
User’s Manual
MAXDATA PLATINUM Server Case User’s Manual
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MAXDATA PLATINUM Server Case User’s Manual
Part 1 Server Case
MAXDATA PLATINUM Server Case User’s Manual
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MAXDATA PLATINUM Server Case User’s Manual
Content
1 Chassis Description ..................................................................................... 9
What Your Kit Includes ........................................................................................................ 9
Items You Must Purchase Separately .................................................................................. 9
Feature Summary ................................................................................................................10
System Components ......................................................................................................10
Chassis Front Panel and Peripheral Bays ........................................................................ 11
Chassis Back I/O Ports and Features .............................................................................. 11
Front Panel Controls and Indicators ................................................................................12
Peripherals ...........................................................................................................................14
Hard Disk Drives .............................................................................................................14
Hot Swappable SCSI Hard Drives ...........................................................................14
ATA Hard Drives .....................................................................................................14
Flex Bay ..........................................................................................................................15
Power Supply ...................................................................................................................... 15
System Cooling ...................................................................................................................15
Chassis Security ..................................................................................................................15
Locking and Unlocking the Bezel ....................................................................................15
2 Assembling the System ..............................................................................17
Before You Begin ................................................................................................................. 17
Supplies Needed ............................................................................................................ 17
Installation/Assembly Safety Instructions ...........................................................................18
Use Only for Intended Applications ................................................................................18
Checking the Power Cord ...............................................................................................18
Warnings and Cautions .................................................................................................. 19
Installing System Components ...........................................................................................20
Preparing the Chassis .................................................................................................... 20
Removing the Cover ...............................................................................................20
Removing the Riser Cards ..................................................................................... 21
Removing the Fan Module .....................................................................................22
Removing the Power Supply ..................................................................................23
Removing the Drive Carriers .................................................................................. 24
Installing System Components ...........................................................................................25
Installing the Server Board .............................................................................................25
Installing the Power Distribution Board ..........................................................................27
Installing the Backplane Board ....................................................................................... 28
Installing the Power Supply Module ...............................................................................29
Installing the Fan Module ...............................................................................................30
Cable Routing ......................................................................................................................31
SCSI System Cable Routing ........................................................................................... 31
ATA System Cable Routing .............................................................................................32
Installing the Fan Module ...............................................................................................34
Installing the Air Baffle ................................................................................................... 35
Installing the Power Cord and Strain Relief Strap ...........................................................36
Adding Components to the Server Board ...........................................................................36
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Installing Optional Peripherals ..............................................................................................37
Installing a PCI Card on a Riser Card...............................................................................37
Installing a Riser Card on the Server Board ....................................................................38
Installing a Hard Drive .....................................................................................................39
Installing a CD-ROM Drive/FDD Module.........................................................................41
Installing a Bezel .............................................................................................................42
3 Installing the System in a Rac k .....................................................................43
Equipment Rack Precautions ................................................................................................43
4 Working Inside Your Server............................................................................45
Tools and Supplies Needed ..................................................................................................45
Safety: Before You Remove the Cover ..................................................................................45
Warnings and Cautions.........................................................................................................45
Lithium Battery Replacement .........................................................................................45
Air Baffle...............................................................................................................................47
Removal ..........................................................................................................................47
Installation.......................................................................................................................47
Replacing a Hard Drive .........................................................................................................48
Replacing a CD-ROM Drive/FDD Module.............................................................................50
Replacing a PCI Add-in Card .................................................................................................50
Replacing the Power Supply Module....................................................................................52
Replacing the Fan Module....................................................................................................53
Replacing a Backplane Board................................................................................................54
Replacing a Power Distribution Board...................................................................................55
Replacing a Front Panel Board ..............................................................................................56
Replacing a Server Board .....................................................................................................57
A Regulatory and Cer tification Inf ormation .....................................................59
Product Regulatory Compliance ...........................................................................................59
Product Saf ety Compliance.............................................................................................59
Product EMC Compliance...............................................................................................59
Product Regulatory Compliance Markings......................................................................59
Electromagnetic Compatibility Notices.................................................................................60
FCC Verification Statement (USA)...................................................................................60
ICES-003 (Canada) ..........................................................................................................60
Europe (CE Declaration of Conformity) ...........................................................................61
VCCI (Japan) ....................................................................................................................61
Regulated Specified Components ........................................................................................61
B Safety Warnings .............................................................................................63
WARNUNG: Deutsch...........................................................................................................64
WARNING: English (US) ......................................................................................................66
AVERTISSEMENT: Français .................................................................................................68
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MAXDATA PLATINUM Server Case User’s Manual
Figures
1. System Components ......................................................................................................10
2. Chassis Front ................................................................................................................. 11
3. Chassis Back ................................................................................................................. 11
4. Controls and Indicators .................................................................................................. 12
5. Optional Peripherals .......................................................................................................14
6. Removing the Cover.......................................................................................................20
7. Removing a Riser Card..................................................................................................21
8. Removing the Fan Module .............................................................................................22
9. Removing the Power Supply ..........................................................................................23
10. Removing a Drive Carrier from a Drive Bay.................................................................. 24
11. Mounting the Server Board SCB2..................................................................................26
12. Installing the Power Distribution Board .........................................................................27
13. Installing the Backplane Board ...................................................................................... 28
14. Installing the Power Supply ...........................................................................................29
15. Installing the Fan Module ..............................................................................................30
16. Cable Routing - SCSI System ........................................................................................31
17. Cable Routing - ATA System ..........................................................................................32
18. Installing the Fan Module ..............................................................................................34
19. Installing the Air Baffle...................................................................................................35
20. Installing the Power Cord and Strain Relief Strap..........................................................36
21. Installing a PCI Card in a Riser Card ..............................................................................37
22. Installing a Riser Card on the Ser ver Board ..................................................................38
23. Removing an Air Baffle from a Drive Carrier.................................................................39
24. Att aching a Drive to a Carrier........................................................................................40
25. Installing a CD-ROM Drive/FDD Module ......................................................................41
26. Installing the Bezel ........................................................................................................42
27. Removing the Air Baffle .................................................................................................47
28. Removing a Carrier and Hard Drive from a Drive Bay..................................................48
29. Removing a Hard Drive from a Carrier..........................................................................49
30. Removing a CD-ROM Drive/FDD Module ....................................................................50
31. Removing a Riser Card..................................................................................................51
32. Removing the Power Supply Module ............................................................................52
33. Replacing the Fan Module.............................................................................................53
34. Replacing the Backplane Board ....................................................................................54
35. Replacing the Power Distribution Board........................................................................55
36. Replacing the Front Panel Board ...................................................................................56
37. Removing the Server Board..........................................................................................57
Tables
1. Control Button Functions ................................................................................................13
LED Indicator Status ......................................................................................................13
2.
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MAXDATA PLATINUM Server Case User’s Manual
1 Chassis Description
Your server chassis kit comes with the front panel board and two driv e carriers installed. The
fan module, power supply, and power distribution board are installed for shipment, but you
must remove and reinstall them in the proper sequence during system assembly.
T o complete the sy stem, you must purc hase some items separately (see below). Bef ore you
purchase, decide if you want an ATA-100 based system or a SCSI based system and select
components accordingly.
What Your Kit Includes
Your kit includes the following components:
1U rack-mount chassis featuring:
Two hard drive bays with carriers and drive blanks (baffles)
One flex bay with blank filler panel and plug
One 250W SSI PFC non-redundant power supply
Two PCI riser cards for use with the Intel Server Board SCB2
One fan module consisting of five 40-mm fans for system cooling
One power distribution board
One power cord (U.S. version)
One internal USB cable, (connecting server board to front panel board)
One internal flex circuit cable, 100-pin (connecting server board to backplane board)
One internal front panel cable, 34-pin (connecting front panel board to backplane
board)
One CD-ROM containing documentation for your chassis
Mounting screws (server and backplane boards)
Bracket mounting kit
Items You Must Purchase Separately
The following components must be purchased separately:
Front bezel (optional)
Intel Server Board SCB2 (SCSI or ATA)
®
Minimum of one Intel
PC-133 SDRAM memory DIMMs
Backplane board (SCSI or ATA)
Hard disk drives (HDD)
Slimline CD-ROM drive/floppy disk drive module (optional)
PCI add-in cards
Other peripheral devices
Rack Mount Rail Kit
MAXDATA PLATINUM Server Case User’s Manual
Pentium® III processor with 512K cache support (FC-PGA2)
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Feature Summary
System Components
A. Power supply
B. PCI card bracket (full-length)
C. Riser card assembly
D. PCI card bracket (low-profile)
E. Server board (accessory to system)
F. Power distribution board
G. Air baffle
H. Fan module
I. Front panel board
J. Intrusion switch
K. Control panel
L. Flex bay (optional CD-ROM drive/FDD module shown)
M. Hard drive bay (one of two)
N. Backplane board
Figure 1. System Components
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Description of the case
Chassis Front Panel and Peripheral Bays
To access the system controls and peripherals when a front bezel is installed, grasp the
bezel and gently pull it towards you until it unsnaps from the chassis.
A. Chassis handles (2)
B. Drive-type designator (ATA system only)
C. Drive bay (1-inch)
D. HDD activity/fault Indicator
E. Flex bay (optional CD-ROM drive/FDD module shown)
F. Front panel indicator lights
G. RJ-45 serial port
H. USB connectors 1 and 2
I. System controls
Figure 2. Chassis Front
Chassis Back I/O Ports and Features
A. PCI card bracket (low profile)
B. RJ-45 NIC 2 connector
C. PCI card bracket (full-height)
D. Power supply
E. USB connector
F. RJ-45 serial port
G. PS/2† mouse/keyboard connector
H. RJ-45 NIC 1 connector
I. SCSI connector (SCSI version only;
J. Video connector
K. USB connector
Green Status LED
Yellow Status LED
Green Status LED
Yellow Status LED
shown with chassis knockout removed)
Figure 3. Chassis Back
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Front Panel Controls and Indicators
Shown with optional CD-ROM drive/floppy disk drive installed.
A. NIC 1 activity LED
B. NIC 2 activity LED
C. System status LED
D. Fixed disk drive status LED
E. ID LED
F. ID button
G. NMI button (tool assisted)
H. Reset button
I. Power/sleep LED
J. Power/sleep button
K. FDD activity LED
L. CD-ROM activity LED
M. CD-ROM drive eject button
N. (Tool assisted) Manual CDROM drive eject button
O. FDD eject button
Figure 4. Controls and Indicators
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Description of the case
Table 1. Control Button Functions
Power/Sleep button Toggles the system power on/off. Sleep button for ACPI compatible operating
systems.
Reset button Reboots and initializes the system.
NMI button Pressing the recessed button with a paper clip or pin issues a non-maskable inter
rupt and puts the server into a halt state for diagnostic purposes.
ID button Toggles the front panel ID LED and the baseboard ID LED on/off. The baseboard
ID LED is visible through the rear of the chassis and allows you to locate the server
you’re working on from behind a rack of servers.
Table 2. LED Indicator Status
Power/sleep LED Continuous green light indicates the system has power applied to it.
Blinking green light (Note 4) indicates the system is sleeping.
No light indicates the system does not have power applied to it (other than 5 V
standby power).
NIC 1 activity LED Continuous green light indicates activity between the system and the network to
NIC 2 activity LED which it is connected.
System status LED Continuous green light indicates the system is operating normally.
Blinking green light indicates the system is operating in a degraded condition.
Continuous amber light (Note 1) indicates the system is in a critical or nonrecover
able condition.
Blinking amber light (Note 1) indicates the system is in a non-critical condition.
No light indicates POST/system stop.
Fixed disk drive Random blinking green light indicates fixed disk drive activity (SCSI or IDE).
status LED Continuous amber light (Note 2) indicates fixed disk drive fault (SCSI or IDE).
No light (Note 3) indicates no fixed disk drive activity nor fault (SCSI or IDE).
ID LED Continuous blue light indicates ID button is depressed or light is turned on by
software.
No light indicates ID button is not depressed.
✏ NOTES:
1. The Amber status takes precedence ov er the Green stat us. When the Amber LED is on
or blinking, the Green LED is off.
2. In order for a hard disk fault indication to occur, either an Intelligent Platform Manage-
ment Interface (IPMI) based satellite management controller must send a Set Fault Indi-
cation command to the Baseboard Management Controller (BMC), or the system board
must be used with the 1U SR1200 hot swappable backplane.
3. Also off when the system is powered off or in a sleep state.
4. The Po wer LED sleep indication is maintained on standby by the c hipset. If the system is
powered down without going through BIOS , the LED state in ef fect at the time of po wer
off will be restored when the system is powered on until the BIOS clears it. If the sys-
tem is not powered down normally, it is possible that the Power LED will be blinking at
the same time that the System Status LED is of f due to a f ailure or configuration c hange
that prevents the BIOS from running.
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Peripherals
The c hassis provides f or a variety of peripherals that can be purc hased separately and added
to the system. The following describes the available options.
C
B
A
A
E
E
A. Hard drive bays
B. Flex bay
C. Slimline CD-ROM drive/floppy disk drive module
D. Hard disk drive
E. Hard disk drive
Figure 5. Optional Peripherals
D
Hard Disk Drives
The c hassis ships with two drive carriers f or mounting HDD in the hard drive bay s. T hese can
be either SCSI or ATA, depending on what type of system was configured. For information
on how to install these drives, see “Installing a Hard Drive” on 39.
✏ NOTE
Drives can consume up to 17 watts of po w er each. Drives must be specified
to run at a maximum ambient temperature of 50
Hot Swappable SCSI Hard Drives
In a SCSI system, the SCSI hard drives are hot swappable. When a drive fails, the SCSI
backplane detects the failure, reports it, and powers down the failed drive. The drive fault
LED becomes a continuous amber light. Af ter the f ailed driv e is remo ved and a ne w driv e is
inserted, there is a short wait before power is applied to the drive and the drive fault LED
becomes a random blinking green light.
ATA Hard Drives
In an ATA system, the hard drives are NOT hot swappable.
CAUTION
ϒC.
ATA hard drives are NOT hot swappable. Before replacing an ATA hard drive, you must first
take the server out of service, turn off all peripheral devices connected to the system, turn
off the system by pressing the power button, and unplug the AC power cord from the system or wall outlet.
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Description of the case
CAUTION
Not all ATA hard drives are supported by this server. Unsupported drives are mechanically
unable to mate with the drive connector in the drive bay. To see a list of validated hard drive
manufacturers and hard drive types, go to:
http://support.intel.com/support/motherboards/server
Flex Bay
In an ATA based system, the flex bay can only be used with the optional CD-ROM/FDD
module. If the CD-ROM/FDD module is not used, the flex bay is left empty. In a SCSI based
system, the flex bay can be used with either the optional CD-ROM/FDD module or a third
hot swappable SCSI HDD.
The CD-ROM/FDD module may only be inserted or remo ved from the fle x bay when system
power is turned off. The CD-ROM/FDD module is NOT hot swappable. For information on
installation, see “Installing a CD-ROM Drive/FDD Module” on page 41.
P ower Supply
The power supply is rated for 250 watts of power at the following voltages:
1 00-127 V olts (V)
200-240 V
The pow er subsy stem supports implementation of remote management f eat ures including
remote enable that permits power to be activated from a variety of sources.
∼ at 50/60 Hz; 1.8 A maximum
∼ at 50/60 Hertz (Hz); 3.6 Ampere (A) maximum (max)
System Cooling
The chassis includes a non-hot-swappable fan module with five fans for cooling the
processor(s), hard drives, and PCI cards. The fan system is located in the middle of the
chassis to pull cooling air through the chassis. The power supply contains two built-in fans
for cooling.
Chassis Security
To help prevent unauthorized access to the system’s peripherals and control panel, a key
locks the optional bezel to the front panel. The chassis also includes a preinstalled intrusion
switch for the access cover that can be monitored by server management software. When
the cover is opened, the switch, located on the front panel board, transmits a signal to the
Baseboard Management Controller (BMC) on the server board, where server management
software processes the signal. For example, the system can be programmed to respond to
an intrusion by powering down or by locking the keyboard.
Locking and Unlocking the Bezel
T o unloc k the bezel, insert the k ey in the loc k and turn the loc k countercloc kwise until it stops
(about a quarter turn). The bezel is now unlocked and can be opened again.
To lock the bezel, insert the key in the lock. Turn the lock clockwise until it stops (about a
quarter turn). The bezel is now locked and cannot be opened.
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Assembling the System
2 Assembling the System
Before the server can be installed for use, you must assemble the hardware components
that make up your particular system. Additionally, you will want to add any peripherals and
add-in cards purchased f or the system. The following procedures help guide you through this
assembly process and create your desired system configuration.
✏ NOTE
T o maintain and ensure regulation compliance, the fully integrated sy stem should be tested,
certified and/or documented to illustrate compliance to the regional regulations and laws for
where the product will be sold. T he peripherals and add-in cards chosen f or integration should
have individual regulatory approvals.
Before Y ou Begin
CAUTION
System components must be installed in the order presented in the assembly instr uctions.
If installed in a different order, component damage may occur.
Supplies Needed
Before beginning your work, make sure you have the following supplies available:
Anti-static wrist strap (recommended)
SR1200 accessory kit
SCB2 ATA server board kit or SCB2 SCSI server board kit
Backplane board (ATA or SCSI)
Processors and memory you purchased separately to add to the server board
Optional peripherals and add-in cards you want to include in the system
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Installation/Assembly Safety Instructions
Before y ou start the assembly process, you will need to mak e sure y ou f ollow certain basic
safety precautions.
CAUTION
Integration/servicing of this chassis sub-assembly shall be performed only by technically
qualified persons.
Follow these guidelines to meet and maint ain safety and product regulatory requirements
when integrating this chassis subassembly.
Read and adhere to all of these instructions and the instructions supplied with this assembly . If y ou do not f ollow these instr uctions, the UL listing and other regulatory approv als will
be void, and the product will most likely be non-compliant with regional product laws and
regulations.
Use Only for Intended Applications
This product was e valuated as Information T echnology Equipment (I TE) that may be installed in
offices, sc hools, computer rooms and similar locations. The suitability of this product for other
Product Categories and Environments other than I TE applications, (such as medical, industrial,
alarm systems, and test equipment) may require further evaluation.
When you integrate this subassembly, observe all warnings and cautions in the Installation
Guide.
To avoid injury, be careful of:
Sharp pins on connectors
Sharp pins on printed circuit assemblies
Rough edges and sharp corners on the chassis
Hot components (like processors, voltage regulators, and heat sinks)
Damage to wires that could cause a short circuit
Checking the Power Cord
WARNING
Do not attempt t o modify or use the supplied AC pow er cord if it is not the exact type
requir ed.
The power supply cor d is the main disconnect to A C power. The sock et outlet must be
installed near the equipment and readily accessible.
If the power cord supplied with the sy stem is not compatible with the A C w all outlet in y our
region, get one that meets the following criteria:
The cord must be rated for the a v ailable AC voltage and have a current rating that is at least
125% of the current rating of the server.
The plug on the power cord that plugs into the wall outlet must be a grounding-type
male plug designed for use in your region. It must have certification marks showing
certification by an agency acceptable in your region.
The connector that plugs into the AC receptacle on the pow er supply must be an IEC
320, sheet C13, type female connector.
In Europe, the cord must be less than 4.5 meters (14.76 feet) long, and it must be
flexible <HAR> (harmonized) or VDE certified cordage to comply with the chassis’
safety certifications.
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Assembling the System
Warnings and Cautions
These warnings and cautions apply whenev er you remo ve the chassis cover to access components inside the server. Only a technically qualified person should integrate and configure
the server.
WARNING / BEFORE YOU REMOVE THE ACCESS COVER
Before removing the access cover for any reason, observe these safety guidelines:
1. Turn off all peripheral devices connected to the server.
2. T urn off the server by pressing the po wer but ton on the front of the c hassis. Then unplug
the AC power cord from the chassis or wall outlet.
3. Label and disconnect all peripheral cables and all telecommunication lines connected to
I/O connectors or ports on the back of the chassis.
4. Provide some electrostatic discharge (ESD) protection by w earing an antistatic wrist strap
attac hed to c hassis ground – an y unpainted metal surface – when handling components.
W ARNING
The power button on the front panel DOES NOT turn off the AC power. To remove power
from server, you must unplug the AC power cord from the wall outlet or the chassis.
WARNING
Hazardous electrical conditions may be present on power, telephone, and communication
cables. Turn off the server and disconnect the power cord, telecommunications systems,
networks, and modems attac hed to the server before opening it. Otherwise, personal injury
or equipment damage can result.
WARNING
Do not open the power supply. Hazardous voltage, current and energy levels are present
inside the power supply. Refer servicing of the power supply to qualified technical service
personnel.
MAXDATA PLATINUM Server Case User’s Manual
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Installing System Components
Preparing the Chassis
Removing the Cover
1. While depressing the tw o but tons (A) on top of the co ver, slide the cover to the rear until
you can lift it from the chassis.
2. Set the cover aside and away from the immediate work area.
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Figure 6. Removing the Cover
Assembling the System
Removing the Riser Cards
1. Insert your finger in the plastic loop.
2. Pull straight up and remove the riser card from the chassis.
3. Remove the other riser card in the same manner.
Figure 7. Removing a Riser Card
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