Marantz TS-9200, RX-77, RC-9200, DS-9200 Service Manual

S
al
HOME THEATER Control Panel
ervice Manu
RC9200/N1M /T1M /U1G
TS9200 TS9201
DS9200
RX-77
T ABLE OF CONTENTS
Page
Electrical diagrams ................................................................... 2
Mainboard component layout ................................................... 3
Mechanical & Electrical Parts list .............................................. 4
Mechanical Instructions - Docking station ................................. 5
Electrical diagrams - Docking station ........................................ 6
Charge board component layout ............................................... 7
Mechanical & Electrical Parts list - Docking station .................. 8
Mechanical Instructions RX-77 .................................................. 9
Electrical diagrams RX-77 ........................................................... 10
RX-77boards component layout ................................................. 11
Mechanical & Electrical Parts list RX-77 ..................................... 12
Published by MD 0311 Service RCS Subject to modification 3104 205 5008-2
marantz
MECHANICAL INSTRUCTIONS - TS9201
Set Disassembly
1. Remove battery lid
2. Remove battery
3. Remove 2 x screw (Torx screw 2x6) see picture - arrows
1-1
6. Put a sharp knife between toppart and bottompart and use this as lever to separate the two parts. see picture
Overview snapholes
MECHANICAL INSTRUCTIONS - TS9201
Disassembly LCD & Buttons
1. Remove 5 x screw (Torx screw 2x6 ). see picture - arrows
2. Remove the printboard assy from the toppart assy
1-2
A
Disassembly LCD & Mainboard
1a. Desolder the 2 fixation points, bend the lips straight. - arrows B 2a. Desolder the 2 wires. see picture - arrows C 3a. Remove the flex cable. see picture - arrow A 4a. Remove LCD from the mainboard assy.
Overview disassembled parts - TS9201
6
2
5
Main Board
B
B
C
1
4
RFTX2 Board
3
34
7
LCD
15
8
9
Battery Pack
34
MECHANICAL INSTRUCTIONS - TS9201
Set Reassembly
1. Put Toppart (*item1) and IR-wind assy (*item 4) together.
2. Place Toppart assy (item1 & item4) upside down.
3. Place upper keymat assy. (*item8)
4. Place LCD keymat assy. (*item9)
Reassembly LCD & Mainboard
B
B
1a. Put printboard on LCD assy. (*item15) 2a. Soldering the 2 fixation points. see arrow B 3a. Connect the flex cable. see arrow A 4a. Solder the two wires. see arrow C
1-3
4
8
1
9
A
C
5. Place mainboard in the toppart.assy.
6. Place Doc. plug assy. (*item7)
7. Mount the 5 screws back. see arrows
7
8. Place bottonpart assy (*item2)
9. Mount the two screws. see arrow
10. Place battery pack. (*item34)
11. Place batterylid assy. (*item3)
* for items see overview disassembled parts
6
12. Place plug insert assy. (*item6) see picture - arrow
A
B
C
D
E
F
G
H
0 0
1 1
1 2 3 4 5 6 7 8 9 10 11 12
Micro-Controller
TIN1
-IRQ7
-INVALID RXD
PD(0:7)
-PENIRQ
SPRXD0
VCC_C
5013
Ferrit Bead
2001
VCC_D1
7001/15
12p
4
1001
DMX-26S
7001/28
2-1 2-1
1001 E3 1020 B2 2001 F2
A
B
C
D
E
F
G
2002 F3 2003 F3 2004 H2 2005 H3 2006 H3 2007 H4 2008 H4 2009 H4 2010 H5 2011 H5 2031 B3 3001 E3 3002 C1 3003 C1 3088 C9 3089 C1 3090 C1 3123 A2 5013 H2 7001 D7
1
CLKO TXD
BTN_EN2
-IR_VCC BTN_LGT
-DISP_EN
-EL_EN LCD_VCC A(1:22)
-AS
-RESET
R-W
-LDS
-UDS
10K
-OE WD
D(0:15)
-UWE
-CSA0
PE1 MUX_SELA MUX_SELB
-CSB0
BTN_EN1
-CSC0
-CSD0
IR_-RF_DRIVER
TXCAR_EN
-ADCS
LD(0:3)
LFRM LLP LCLK M
SPTXD0
SPCLK0
-IR_EN
DETECT_DS PIEZO_EN
-DIML2
PWMOUT TOUT1
-DIML1
VCC_D1
7001 MC68328PV
A16|PA0
1
A17|PA1
2
A18|PA2
3
A19|PA3
4
A20|PA4
5
A21|PA5
6
GND1
7
A22|PA6
8
A23|PA7
9
A24|PF0
10
A25|PF1
11
A26|PF2
12
A27|PF3
13
A28|PF4
14
A29|PF5
15
VCC1
16
A30|PF6
17
A31|PF7
18
RTCO|PG7
19
TIN1_|PG6
20
TOUT1_|PG5
21
TIN2_|PG4
22
TOUT2_|PG3
23
7001/123
PWMO|PG2
24
GND2
25
RXD|PG1
26
TXD|PG0
27
MOCLK|PC0
28
VCC2
29
CLKO
30
GND3
31
IRQ7|PC4_
32
UARTGPIO|PM7
33
PLLGND
34
EXTAL
35
XTAL
36
PLLVCC
PM6|PENIRQ_
7001/142
VCC_C
3001
330R
1
23
12p
2002
7001/53
4u7
2003
Decoupling Capacitors
7001/71
7001/89
7001/107
143
144
A15
PM5|IRQ1_
38
37
141
142
A13
A14
VCC8
PM2|IRQ6_
PM3|IRQ3_
PM4|IRQ2_
40
39
139
140
A12
PM1|RTS_
42
41
A11
PM0|CTS_
138
43
137
A10
GND4
44
135
136
A8
A9
PK6|CE2_
PK7|CE1_
46
45
133
134
A6
A7
GND9
PK2|SPMCLK0
PK3|SPSEN
PK4|SPSRXD1
PK5|SPSCLK1
49
48
47
130A4131A5132
129
A2
A3
VCC3
PK0|SPMTXD0
PK1|SPMRXD0
52
51
50
128
A1
LACD55LCLK
53
127
54
126
BBUSW
JTAGRST_
125
124
WE_|PC6
LFRM56LLP
57
123
VCC7
RESET_
122
120
121
R|W_
LDS_
DETACK_|PC5
LD060LD159LD258LD3
GND5
61
119
118
A0
AS_
PD6|KB6_|INT6_
PD7|KB7_|INT7_
63
62
116
115
114
117
OE_
GND8
UDS_|PC1
PD3|KB3_|INT3_
PD4|KB4_|INT4_
PD5|KB5_|INT5_
67
66
65
64
112
113
111
110
TDI
TDO
D0|PB0
D1|PB1
PE1|CSA1_ PE2|CSA2_ PE3|CSA3_ PE4|CSB0_ PE5|CSB1_ PE6|CSB2_ PE7|CSB3_
PJ0|CSC0_ PJ1|CSC1_ PJ2|CSC2_ PJ3|CSC3_ PJ4|CSD0_ PJ5|CSD1_ PJ6|CSD2_
PD0|KB0_|INT0_
PD1|KB1_|INT1_
PD2|KB2_|INT2_
VCC4
70
69
68
71
109
D2|PB2
D3|PB3
VCC6 D4|PB4 D5|PB5 D6|PB6 D7|PB7
D10 D11
GND7
D12 D13 D14
D15 TMS TCK
LWE_ UWE_
VCC5
CSA0_
GND6
PJ7|CSD3_
72
D8 D9
VCC_D1
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
3088
10K
WD
3002
3003
VCC_D1
470R
100K
VCC_D1VCC_D1
10K
3090
3089
2004
100n
2005
100n
2006
100n
2007
100n
2008
100n
2009
100n
2010
100n
2011
100n
3104 207 5003 bl130-1 dd 19-11-02
1 2 3 4 5 6 7 8 9 10 11 12
H
A
B
C
D
E
F
G
H
8
1 2 3 4 5 6 7 8 9 10 11 12
Color LCD Controller
LCD_VCC
A(1:22)
-LDS
CLKO
-RESET
-CSD0
-AS
-UDS R-W
WD
D(0:15)
10K
3118
10K
VCC_C
3122
VCC_D2
3119
Ferrit Bead
10K
5014
3120
10K
3121
VCC_D2
7060/01
2068
10K
100n
7060/10
2069
7060
SED1375
1
COREVDD1
2
WAIT_
3
DB15
4
DB14
5
DB13
6
DB12
7
DB11
8
DB10
9
DB9
10
IOVDD1
11
DB8
12
DB7
13
DB6
14
DB5
15
DB4
16
DB3
17
DB2
18
DB1
19
DB0
20
VSS1
Decoupling Capacitors
100n
100n
2070
7060/29
2071
79
80
VSS7
RD|WR_
FPDAT11
GPIO0
COREVDD2
21
23
22
7060/417060/21
2072
100n
78
WE1_
7060/52
100n
77
WE0_
FPDAT10
FPDAT9
24
25
100n
2073
76
RD_
FPDAT8
26
7060/61
2074
75
BS_
74
CS_
VSS2
27
100n
73
RESET_
IOVDD2
FPSHIFT
28
29
72
VSS6
FPDAT7
30
71
BCLK
FPDAT6
31
68
70
69
AB1
AB267AB366AB465AB564AB663AB762AB8
AB0
FPDAT2
FPDAT3
FPDAT4
FPDAT5
32
35
34
33
FPDAT1
FPDAT0
36
37
FPFRAME
FPLINE
39
38
61
VSS5
COREVDD4
AB9 AB10 AB11 AB12 AB13 AB14 AB15
IOVDD3
CLKI VSS4 CNF0 CNF1 CNF2 CNF3
AB16
TESTEN
LCDPWR
DRDY
COREVDD3
VSS3
40
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41
VCC_D2
2-22-2
1002 E11 2067 B9 2068 H2
A
B
C
D
E
F
2069 H3 2070 H3 2071 H3 2072 H4 2073 H4 2074 H4 2091 B10 2097 B10 2098 B10 3118 E2 3119 E2 3120 E2 3121 E2 3122 E1 5014 H2 5018 A8 7060 C5 7066 A9 7067-A E
2
VBAT
100n
F148
F146
F147
1002
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19
20
YU
21
XL
22
YD
23
XR
24
LCD_EN
7066
100n
LT1761
1
IN5OUT
3
SHDN_
GND
2
BYP
4
10n
2091
2097
5018
Ferrit Bead
2067
F149
VCC_C
14
1 2
7067-A
74LV08PW
F134
F133F131 F132F130F128 F129F127F125 F126F124
3
7
X+ X­Y+ Y-
LCD_CONTRAST
3104 207 5003 bl130-2 dd 19-11-02
1 2 3 4 5 6 7 8 9 10 11 12
G
H
A
B
C
D
E
F
G
H
1
2
2
2-32-3
1 2 3 4 5 6 7 8 9 10 11 12
2023 B11 2024 B11 2025 A7
Memory
D(0:15) A(1:22)
VCC_D5
FLASH Memory Color AM29LV641DL or equivallent 8MB
VCC_C
-CSA0
-UWE
-RESET
VCC_D3
5015
Ferrit Bead
VCC_D5
5017
Ferrit Bead
FLASH 1 Software Assy A
3915
7059 M29W160
25 24 23 22
21 20 19 18
48 17 16
15
26
28
11
12 47
8 7 6 5 4 3 2 1
9
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 RB_ E_ G_ W_ RP_ BYTE_
VCC_D3
37
VCC
2075 100n
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8
DQ9 DQ10 DQ11 DQ12 DQ13 DQ14
DQ15|A-1
VSS1
VSS2
27 46
29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45
14
13
NC
10
For compatibility
3916
with Intel
VCC_D3
3117
10K
7006
CY62146V
17
WE_
6
CE_
41
OE_
5
A0
4
A1
3
A2
2
A3
1
A4
44
A5
43
A6
42
A7
27
A8
26
A9
25
A10
24
A11
22
A12
21
A13
20
A14
19
A15
18
A16
23
A17
VCC
BLE_
BHE_
I|O0 I|O1 I|O2 I|O3 I|O4 I|O5 I|O6 I|O7 I|O8
I|O9 I|O10 I|O11 I|O12 I|O13 I|O14 I|O15
NC
VSS
12 34
11 33 39 40
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
28
3906
For compatibility
with Mitsubishi
2023 100n
VCC_D5
2024 100n
7067-B 74LV08PW
4 5
Decoupling capacitor
7067
VCC_C
2026
VCC_C
14
74LV08PW
11
7
VCC_C
74LV08PW
14
8
7
VCC_C
14
7
100n
7067-D
12 13
7067-C
9
10
3
6
2026 C12 2075 A4 3104 E8 3105 E8 3116 E5 3117 E5
A
3906 E10 3907 E10 3915 D4 3916 E4 3917 F4 3918 F4 3919 F7 3920 F7 3921 E7
B
3922 D7 5015 C2 5016 C2 5017 D2 7005 B6 7006 A10 7059 B3 7067-B A1 7067-C E1 7067-D D1
C
D
E
3918
-OE
-UDS
-LDS
-CSB0 R-W
3104 207 5003 bl130-3 dd 19-11-03
1 2 3 4 5 6 7 8 9 10 11 12
F
G
H
A
B
C
D
E
F
G
H
4 6 3 8 7 7 3 5 5
5 5 3 6
7
8
6 9
9
1 2 3 4 5 6 7 8 9 10 11 12
IR- & Piezo-Circuit
MUX_SELA
MUX_SELB
TOUT1
-IR_VCC
IR_-RF_DRIVER
PWMOUT
TXCAR_EN
PE1
-IR_EN
PIEZO_EN
VCC_C
Decoupling Capacitors
7009
70117007
7011-A
74LV04
7011-F
74LV04
7012
10
2050
4u7
VCC_C
1
VCC_C
13
7007-C
74LV08PW
7071
9 10
14
7
14
7
2
12
VCC_C
14
7
2-4 2-4
3061
330R
7007-A
74LV08PW
8
1 2
6010 S4810
VCC_C
3073
14
7
10K
OUT GND
3011
1K2
3
VCC_C
3
VS
1 2
VCC_C
7011-C
74LV04
14
RXCARRIER
6
7
14
8
7
14
10
7
14
4
7
VCC_C
7012-A 74LV74PW
7071-B
74LV08PW
4 5
TXCARRIER
VCC_C
14 4 3 2
7
VCC_C
14
6
7
3009
1K
VBAT
3017
5
VCC_C
7011-D
74LV04
9
2116
220p
VCC_C
7011-E
74LV04
11
VCC_C
7011-B
74LV04
3
1003
1K
PKM
14 2
1 6 5 4 3
14 2
15 10 11 12 13
7007-B
74LV08PW
4 5
5
TXDATA
61
7009-A 74HCT153PW
0
VCC
0
G
3
GND
1
MUX
EN 0 1 2 3
7009-B 74HCT153PW
VCC
0
0
G
3
1
GND
MUX
EN 0 1 2 3
VCC_C
14
6
7
VCC_C 16 8
7
VCC_C 16 8
9
7012-B 74LV74PW
10 11 12
VCC_C
14
7
9
813
7071-A
74LV08PW
1 2
7007-D
74LV08PW
12 13
VCC_C
VCC_C
14
7
14
7
3
11
RF_TRANSMIT
7071-D
74LV08PW
12 13
7071-C
74LV08PW
9 10
VCC_C
VCC_C
14
7
14
7
3135
11
100R
3015
8
100R
2105 100p
3204
10K
VBAT
3902
3201
3202
10K
3K3
7072 BC847B
4R7
3012
6005
CL-201IR
6007
CL-201IR
7064 BC817-25
BC857B 7075
3K3
3203
VBAT
4R7
3013
6006
CL-201IR
6008
CL-201IR
7013 BC817-25
IN VCCGND
123
RFTX-MOD 418MHz
RFTX-Module US = 418 MHz
EUROPE = 434 MHz
4
-IRQ7
TIN1
16V
2027
100u
4u7
2118
1026
RF TRANSMITTER MODULE
A
B
C
D
E
F
G
1003 G5 1026 F12 2027 C12 2028 H2 2029 H2 2030 H3 2050 B3 2099 H3 2100 H2 2105 G9 2116 E4 2118 F12 2119 F10 2120 C10 2121 C10 3009 E4 3011 D4 3012 C10 3013 C11 3015 E9 3017 G4 3061 C3 3073 G4 3135 D9 3201 F10 3202 F10 3203 G10 3204 G9 3901 C8 3902 E10 3904 E11 3905 G9 3908 D11 6005 C10 6006 C11 6007 D10 6008 D11 6010 C4 7007-A E 7007-B E 7007-C G 7007-D F 7009-A B 7009-B C 7011-A D 7011-B F 7011-C D 7011-D E 7011-E F 7011-F E 7012-A F 7012-B G 7013 D11 7043 H4 7064 D10 7071-A D 7071-B G 7071-C E 7071-D D 7072 G10 7075 F10
2028
100n
2100
100n
2029
100n
2030
100n
2099
100n
7043 BC847B
3104 207 5003 bl130-4 dd 19-11-02
1 2 3 4 5 6 7 8 9 10 11 12
H
A
B
C
D
E
F
G
H
1
0 0 0
1 2 3 4 5 6 7 8 9 10 11 12
RS232 Interface
TXD
VCC_C
4K7
3019
6009
BAS16
3021
7016
BC847B
3023 Resistor 4K7 changed into green led type SML-210
for inprovement of RS232 reliability
12K
2053 100p
2054 100p
4u7
3022
10K
2035 100n
2036
2-52-5
1004 C1 2033 C9 2034 C9
A
B
C
D
E
2035 D4 2036 D4 2053 C4 2054 D4 2124 E6 3019 B3 3020 B5 3021 C4 3022 C4 3023 D5 3025 D5 3027 D7 3028 E6 3029 E5 3030 E9 3031 F9 3032 F8 3084 B5 5003 C1 5004 C1 5005 D1 6009 B3 6012 D5 6013 E6 6024 D8 6025 D8 7016 C3 7017 C5 7018 C5 7019 E7 7020 F9 7021 F9
5
VBAT
CONN_GND CONN_RX
1004
HSJ1501
CONN_TX
RXD
12K
3020
3023
25
3029
SML-210
1M
3084
BC857B 7017
7018 BC847B
3025
6012
100R
220R
BAS16
2124 100p
3028 100K
VCC_C
3027
7019 BC847B
F115
5003
Ferrit Bead
5004
6024
MMBZ15VAL
1K
6025
MMBZ15VAL
VCC_C
2033
100p
2034
100p
Ferrit Bead
F118
5005
Ferrit Bead
F120
2 4 3 1
3032
330K
3030
7021 BC847B
1M
BC857B 7020
-INVALID
3031
100K
F
G
H
3104 207 5003 bl130-5 dd 19-11-02
1 2 3 4 5 6 7 8 9 10 11 12
2-6 2-6
A
B
C
D
E
F
G
H
0 1 1
0 0 1 1 1
1 2 3 4 5 6 7 8 9 10 11 12
Keys & KeyBacklighting
PD(0:7)
BTN_EN1
BTN_EN2
BTN_LGT
F151
F152
1005
1006
1007
1008
1009
1010
1011
SKQLLC
1012
Volume Up
Volume Down
Channel Up
Channel Down
Mute
BACK
AHEAD
Backlight
1032
PD(0)
1031
PD(1)
1030
PD(2)
1029
PD(3)
1028
PD(4)
1027
PD(5)
1021
PD(6)
1022
ACCORDING MAKE-UP SHEET, SEE PRS-BOOK
MENU
HOME
ENTER
CURSOR UP
CURSOR RIGHT
CURSOR DOWN
CURSOR LEFT
EXIT
3039
10K
3037
6042
6043
7022 BC817-25
100R
LTST-C230
LTST-C230
3038
6044
6045
100R
LTST-C230
LTST-C230
VBAT
3106
6046
270R
LTST-C230
3004
6026
6027
100R
LTST-C230
LTST-C230
3005
6028
6029
100R
LTST-C230
LTST-C230
3006
6030
270R
LTST-C230
6
A
B
C
D
E
1005 A4 1006 B4 1007 B4 1008 B4 1009 B4 1010 C4 1011 C4 1012 C4 1014 G3 1021 C6 1022 C6 1027 C6 1028 B6 1029 B6 1030 B6 1031 B6 1032 A6 2056 F5 2087 F4 3004 C1 3005 C1 3006 C1 3037 C8 3038 C9 3039 E7 3064 F4 3077 G4 3078 E7 3106 C9 3142 F5 6021 G4 6026 D1 6027 D1 6028 D1 6029 D1 6030 D1 6042 D8 6043 D8 6044 D9 6045 D9 6046 D9 7022 E8 7035 G4
RESET
F162
1014
F163
SKHU
VCC_C
3064
2087
BAS16
330K
470n
6021
3077
10M
7035 BC847B
VCC_C
2056
100n
F167
F
-RESET
G
H
3104 207 5003 bl130-6 dd 19-11-02
1 2 3 4 5 6 7 8 9 10 11 12
2-72-7
A
B
C
D
E
F
G
H
1
0
0 0
1 2 3 4 5 6 7 8 9 10 11 12
Power Circuit
VBAT
3
16V
100u
3042
2K2
15K
BAS16
3046
6017
3051
0R2
2122
F169 F170F168
4u7
2M2
3026
3043
2042
2094
Batplus
PH
1018
3
-THERM
2
1
Batminus
DETECT_DS
220K
470n
100n
3127
2078
BC857B 7026
7028 MN1382-R
VREF1 LEVEL
CONV VREF2
6050
MBRA130L
1256
3
1M
3124
100p
4
7025 SI3443DV
100K
2065
10n
OUTPUT CIRCUIT
2093
1K
3115
10n
2092
100n
VDD OUT 1
VSS 2
VBAT
2086
F135
7074 LT1761
IN1OUT
3
SHDN_
GND
2
BYP
5
4
F143 F144F141 F142F138
2115
10n
VCC_C
2123
4u7
F119
F114
6051 MMBZ15VAL
Close to connector 1019
2079 100n
VBAT
6052
MMBZ15VAL
RESET
1019
85570-001
1
BATMINUS
2
BATPLUS (CHARGE)
3
PRONTO_GND1
4
PRONTO_GND2
5
-THERM
6
VBAT (PS when TS on DS)
7
CONTROL (DISCONNECT BATTERY)
8
PRONTO_GND1
9
PRONTO_GND1
10
CONN_TX
11
CONN_GND
12
CONN_RX
7
A
B
C
D
E
F
1018 F2 1019 F1 2042 C3 2065 F3 2078 G3 2079 E1 2086 D4 2092 G4 2093 D3 2094 E2 2103 B7 2104 B8 2115 B8 2117 B8 2122 B6 2123 B9 3026 B3 3042 B4 3043 B3 3046 C4 3051 F5 3115 F4 3124 F3 3127 F3 3146 D3 6017 C4 6050 D3 6051 G1 6052 G1 7025 D3 7026 B3 7028 C3 7074 B7 F114 B9 F119 B9 F135 E7 F138 E7 F141 E7 F142 E7 F143 E8 F144 E8 F168 E6 F169 E6 F170 E7
G
Close to connector 1019
CONN_TX
CONN_GND
CONN_RX
H
3104 207 5003 bl130-7 dd 19-11-02
1 2 3 4 5 6 7 8 9 10 11 12
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