Marantz TS-5400, RC-5400, DS-5400 Service Manual

S

al

HOME THEATER Control Panel

ervice Manu

RC5400/N1M /T1M /U1S

TS5400

DS5400

T ABLE OF CONTENTS

Page

Mechanical Instructions ............................................................. 1

Electrical diagrams ................................................................... 2

Mainboard component layout ................................................... 3

Mechanical & Electrical Parts list .............................................. 4

Mechanical Instructions - Docking station ................................. 5

Electrical diagrams - Docking station ........................................ 6

Charge board component layout ............................................... 7

Mechanical & Electrical Parts list - Docking station .................. 8

Published by MD 0343 Service RCS Subject to modification 3104 205 5014-1

marantz

MECHANICAL INSTRUCTIONS -

Set Disassembly

1. Remove battery lid

2. Remove battery

3. Remove 2 x screw (Torx screw 2x6)

1-1

4. Put a sharp knife between toppart and bottompart
and use this as lever to separate the two parts. see picture

Overview snapholes

MECHANICAL INSTRUCTIONS -

Disassembly LCD & Buttons

1. Remove 5 x screw (Torx 2x6) see arrows.

2. Remove the printboard assy from the toppart assy

1-2

Fig.3

Fig.2

Overview disassembled parts

A

Disassembly LCD & Mainbord

1a. Desolder the 2 fixation points. see for detail fig.1 & 2
2a. Bend the 3 lips straight. see for detail fig.1 & 2 & 3

B

3a Remove the two flex cable. see arrow A and B
4a Remove LCD from the mainboard.

Mainboard

Fig.1

LCD

8

1

5

2

3 7

15

4

9

MECHANICAL INSTRUCTIONS

Set Reassembly

1-3

Fig.3

1. Put toppart (*item 1) and IR-window assy (*item 4 ) together.

2. Place toppart assy (*item1 & item 4 ) upside down.

3. Place LCD keymat assy (*item 9).

4. Place LCD assy (*item 15) in the toppart assy.

5. Place action keys (*item 8).

Fig.1

6. Place mainboard.

A

7. Bend the 3 lips and soldering two lips .
see detail fig.1 & 2 & 3.

8. Connect the two flex cable. see arrow A and B.

9. Place Doc.plug assy (*item 7).

B

8

9

Fig.2

7

10.Mount the 5 screws.
see arrows.

11. Place bottom part assy (*item 2).

12. Mount the two screws. see arrows.

13. Place batterypack.

14. Place batterylid assy (item 3).

* For items see overview disassembled parts

ELECTRICAL DIAGRAM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

A

B

7101
M30800MC

C

WR_

WRH_

BCLK

PWM_Backlight

RDY_

3V3

3115-2

27

47K

3115-1

18

A0-D0

72

A1-D1

71

A2-D2

70

A3-D3

69

A4-D4

68

A5-D5

67

A6-D6

66

A7-D7

65

A8-MA0-D8

63

A9-MA1-D9

61

A10-MA2-D10

60

A11-MA3-D11

59

A12-MA4-D12

5857

A13-MA5-D13
A14-MA6-D14

56

A15-MA7-D15

5554

A16-MA8
A17-MA9

5352

A18-MA10
A19-MA11

51

CS3_|A20-MA12

50

CS2_|A21
CS1_|A22

48 49

CS0_|A23

47

RD_

47K

3115-3

ADDR(0)

ADDR(1)

ADDR(2)

ADDR(3)

D

E

F

ADDR(4)

ADDR(5)

ADDR(6)

ADDR(7)

ADDR(8)

ADDR(9)

ADDR(10)

ADDR(11)

ADDR(12)

ADDR(13)

ADDR(14)

ADDR(15)

ADDR(16)

ADDR(17)

ADDR(18)

ADDR(19)

ADDR(0:23)

ADDR(20)

ADDR(21)

ADDR(22)

ADDR(23)

G

H

SLAVE_TO_MASTER
MASTER_TO_SLAVE

I

J

KEY_IN(0)

KEY_IN(0:3)

K

KEY_IN(1)

KEY_IN(2)

47K

36

P20
P21
P22
P23
P24
P25
P26
P27

P30
P31
P32
P33
P34
P35
P36
P37

P40
P41
P42
P43
P44
P45
P46
P47

KEY_(0)

1131

2119
100n

14VSS2

VSS1 64

PORT P2PORT P3PORT P4

3V3

EVQPS

0110

9CNVSS

AVSS 96

FB

SB

VCT

SVP

MULTIPLIER

P50

46 WRL_|WR_|CASL_

2K2

3110

KEY_(1)

1132

1134

SKHU

DATA(15)

DATA(14)

D15|INT5_ 73

P16

P17

A1

A0

R3

PC

SVF

USP

DRAM

CONTROLLER

PORT P5

P52

P51

RD_|DW_44

WRH_|BHE_|CASH_45

2K2
3109

KEY_(2)

EVQPS

1135

2-1 2-1

DATA(0:15)

DATA(9)

DATA(8)

DATA(10)

DATA(13)

DATA(12)

DATA(11)

78D10

75D13|INT3_

D14|INT4_ 74

P14

P15

PORT P1

R1HR1L

R0HR0L

R2

ISP

FLG

INTB

DRAM

CONTROLLER

P54

P53

BCLK|ALE|CLKOUT43

HLDA_|ALE42

1133

EVQPS

SKHU

D12 76

REGISTERS

P55

KEY_(3)

D8 80

D9 79

D11 77

P10

P11

P12

P13

( POLYNOMIAL : X16+X12+X6+1)

CRC ARITHMETIC CIRCUIT (CCITT)

( 8 BITS X

2 CHANNELS )

D-A CONVERTER

RAM

ROM

MEMORY

M16C/80 SERIES 16-BIT CPU CORE

P60

P57

P56

ALE|RAS_40

RDY_39

HOLD_41

CTS0_|RTS0_38

KEY_(4)

0101

01070105 01060104

1136 1137

SKHU

SKHU

DATA(7)

DATA(6)

DATA(5)

D6 82

D7 81

P06

P07

PORT P0

X-Y CONVERTER

( 16 BITS X 16 BITS )

TIMER TB3(16 BITS)

TIMER TB4(16 BITS)

TIMER TB5(16 BITS)

PORT P6

P63

P62

P61

TXD0

CLK037

RXD036

35

KEY_(5)

0103

0102

0108 0109

1138

SKHU

DATA(4)

DATA(3)

DATA(2)

DATA(1)

DATA(0)

86

D3 85

D4 84

D5 83

P05

TIMER TB2(16 BITS)

P64

CTS1_|RTS1_|CTS0|CLKS134

D1 87

D2

P00

P01

P02

P03

P04

(10 BITS X 8 CHANNELS

( 8 BITS X 5 CHANNELS )

EXPANDABLE UP TO 10 CHANNELS

UART/CLOCK SYNCHRONOUS SI/O

TIMER TA1(16 BITS)

TIMER TA2(16 BITS)

TIMER TA3(16 BITS)

TIMER TA4(16 BITS)

TIMER TB0(16 BITS)

TIMER TB1(16 BITS)

P65

CLK133

P66

RXD132

P70

P67

31 TXD1

KEY_(2)

TIMER TA0(16 BITS)

TXD2|SDA2|TA0OUT30

KEY_(4)

2101

3101

22p

1101

SMD-49

7M3728

22p

3911

1M

RES

98VREF

D0 88

XIN 15

BYTE 8

XOUT 13

RESET_ 12

( 15 BITS )

XIN-XOUT

XCIN-XCOUT

WATCHDOG TIMER

SYSTEM CLOCK GEN

A-D CONVERTER

ADTRG_|RXD4|SCL4|STXD4

P97

ANEX1|TXD4|SDA4|SRXD4

P96
P95

DA1|TB4IN|CTS4_|RTS4_|SS4_

P94

DA0|TB3IN|CTS3_|RTS3_|SS3_

P93

TB2IN|TXD3|SDA3|SRXD3

P92

PORT P9

TB1IN|RXD3|SCL3|STXD3

P91

TIMER

P90

INTERNAL PERIPHERAL FUNCTIONS

PORT P7

P74

P73

P72

P71

CLK2|TA1OUY|V28

RXD2|SCL2|TA0IN|TB5IN29

KEY_(1)

KEY_(0)

CTS2_|RTS2_|TA1IN|V_27

P75

TA2IN|W_25

26 TA2OUT|W

KEY_(3)

KEY_(0:5)

P77

P76

TA3OUT24

KEY_(5)

2102

2103

99AVCC

P107
P106
P105
P104
P103
P102
P101
P100

P87
P86
P85
P84
P83
P82

PORT P8 PORT P10

P81
P80

TA3IN23

10R

3102

100n

62VCC2

AN7|KL3_
AN6|KL2_
AN5|KL1_
AN4|KL0_

ANEX0|CLK4

TB0IN|CLK3

TA4IN|U_

TA4OUT|U

3V33V3

16VCC1

XCIN

XCOUT

NMI_
INT2_
INT1_
INT0_

0101 J4

J5

0102
0103

J5
K3

0104
0105

K3

0106

K4
K4

0107

K5

1

DATA(0:15)
Touch{X_Right,X_Left,Y_Top,Y_Bot}
ADDR(0:23)

3V3

3V3

4u7

2120

7103

ADDR(1)
ADDR(2)
ADDR(3)
ADDR(4)
ADDR(5)
ADDR(6)
ADDR(7)
ADDR(8)
ADDR(9)
ADDR(10)
ADDR(11)
ADDR(12)
ADDR(13)
ADDR(14)
ADDR(15)
ADDR(16)
ADDR(17)

ADDR(18)

ADDR(0)

3907

M68AW256ML-70ND6

5
4
3
2
1
44
43
42
27
26
25
24
22
21
20
19
18
23

17
6
41

39

0
1

256Kx16

2
3
4
5
6
7

0

8

A

4M-1

99
10
11
12
13
14
15
16
17

W
E
G
UB
LB

WRH_
RD_
WR_

2104

100n

89

KEY_IN(2)

90

KEY_IN(1)

91

KEY_IN(0)

92

AN3

93

AN2

94

AN1
AN0

95
97

100
1

2

43

X_Left

Y_Bot

BATLEVEL
RES_SLAVE

BATLEVEL_ON
BACKLIGHT

LCD_Contrast

5
6

LCD_EN

7

11

VCC

Φ

SRAM

VSS

12

2105

100n

100n

2106

100n

2107

7102-1

33

DATA(0)

7

0

DATA(1)

8

1

DATA(2)

9

2

DATA(3)

10

3

DATA(4)

13

4

DATA(5)

14

5

DATA(6)

15

6

DATA(7)

16

7

DATA(8)

D

29

8

DATA(9)

30

DATA(10)

31

10

DATA(11)

32

11

DATA(12)

35

12

DATA(13)

36

13

DATA(14)

37

14

DATA(15)

38

15

2840

NC

34

ADDR(20)
ADDR(21)

7102-2

74LVC139PW

14

ADDR(22)

13

ADDR(23)

15

3908

74LVC139PW

2
3

1

16

X/Y

0

A

EN13

8

16

X/Y

0

A

EN13

8

12

0

11

1

10

Y

2

9

4

0

5

1

6

Y

2

7

ADDR(1)
ADDR(2)
ADDR(3)
ADDR(4)
ADDR(5)
ADDR(6)
ADDR(7)
ADDR(8)
ADDR(9)
ADDR(10)
ADDR(11)
ADDR(12)
ADDR(13)
ADDR(14)
ADDR(15)
ADDR(16)
ADDR(17)
ADDR(18)
ADDR(19)
ADDR(20)
ADDR(21)
ADDR(22)

RES
WR_
RD_

M29W640DT

25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10
13

15
12
11
28
26
47

7104

0
1
2

8Mx8/4Mx16

3
4
5
6
7
8
9
10

A

11
12
13
14
15
16
17
18
19
20
21

RB
RP
WE
OE
CE
BYTE

EPROM

0

64M-1

27

3V3

2108
100n

37

DATA(0)

29

0

31

DATA(1)

1

DATA(2)

33

2

DATA(3)

35

3

DATA(4)

38

4

DATA(5)

40

5

DATA(6)

42

6

DATA(7)

44

7

D

30

DATA(8)

8

32

DATA(9)

9

34

DATA(10)

10

36

DATA(11)

11

39

DATA(12)

12

41

DATA(13)

13

DATA(14)

43

14

45

DATA(15)

15

A-1

14

VPP/WP_

46

2109

LED_BACKLIGHT

TXD_pc
RXD_pc

3V3

2K2

3105

3V3

BAV99

6102

1n

2115

X_Right

BAV99

6104

3

1n

2117

4

2118

100n

3116-A

18

2

4K7

7106-1
BC857BS

1n

2116

3116-B

27

5

4K7

3116-C

36

4K7

3116-D

4

5

4K7

3V3

3V3

7106-2
BC857BS

7107-1
BC847BS

1

6

3114

4

3113

33K

6103

BAT54

1K

3

6

2

1

5

7107-2
BC847BS

10
11
17
18
19
20

3103

10M

3104

47K

1

4

23

32.768KHz

DMX-26S
1102

18p

2110
22p

21
22

VBATT

1K

3108

22K

3107

7105
BC847B

1103

3V3

TILT_SENSOR

3111

330K

BAT54

6101

3112

2114

1M

470n

1104

1

SPSE

4

2

x

3

CS_Lcd_driver

10K

3117

X_Left

Y_Top

Y_Bot

TOUCHSCREEN

Touch{X_Right,X_Left,Y_Top,Y_Bot}

0108
0109

K5
K3

0110

A

B

C

D

E

F

G

1101
1102
1103
1104
1105
1131
1132
1133
1134
1135
1136
1137
1138
2101
2102
2103
2104
2105
2106
2107
2108
2109
2110
2111
2112
2113
2114
2115
2116
2117
2118
2119
2120
3101
3102
3103
3104
3105
3106
3107
3108
3109
3110
3111
3112
3113
3114
3115
3115
3115
3116
3116
3116
3116
3117
3907
3908
3909
3910
3911
6101
6102
6103
6104
7101
7102
7102
7103
7104
7105
7106
7106
7107
7107

B6

F

10
H10
K10
K9
J3
J3
J4
K3
K4
K4
K5
K5
B6
B7
B7
C8
B11
B11
B12
B15

F

10

G

10

L

2

L

2

L

2
J9
H14

I

13
J14
J15
B3
B10
B6
B7

F

10

G

10

F

11
D16
H9
H9

I

4

I

3
J9
J10
H13

I

13

-1

J2

-2

J2

-3

J2

-A

H13

-B I

13

-C

J13

-D

J13

E

16

D9

E

11

E

12
D9
B7
J9
H15
H14
J15

E

5

-1

C12

-2

D12
D10
D14
H9

-1

H13

-2 I

13

-1

J14

-2

J14

H

I

J

K

2112

2113

2111

1n

1n

L

1n

L

3104 207 5019
bl130-1 dd25-05-03

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

ELECTRICAL DIAGRAM

2-22-2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2

A

1

SWC

2

SWE

2201

3

B

100p

TIMC

4

GND

REFERENCE
REGULATOR

C

LCD_EN

3208
22K

7201-1
BC817DPN

3207

6

3K3

2

1

D

Vbatt

3210
100K

2225

4

5

7202-2

3

BC847BPN

47n

10K

3212

E

3211
22K

BC847BPN

6

1

7202-1

3217

2

22K

LCD_Contrast

BATLEVEL_ON

BATLEVEL

F

10K

3213

100n

2214

G

H

PWM_Backlight

BACKLIGHT

2216

6n8

3218
10K

1DD381AA

2

1

3

3219-1

18

7206

CLF

CHF

E

Vbatt

33R

3219-2

GND

5

33R

33R

3219-3

36

27

10

V+

VOUT

L+

L-

NC

4

6

2215

4u7

8

9

7

5202

2200u

6202

BZX84-C75

6204
MMBZ15VAL

I

6203

BZX84-C75

J

K

MC34063AD

QRS

IPK
OSC

2224
100n

Vbatt

3206

100K

5

BC817DPN
7201-2

BCLK

ADDR(0:23)

RES

CS_Lcd_driver

RD_
WR_
WRH_

RDY_

DATA(0:15)

DCOL

VCC

Vbatt

7203

CIN-

76

RD_

75

BS_

FPDAT8

26

2223

VSS2

27

2205

74

CS_

100n

100n

RESET_

FPSHIFT

V_BACKLIGHT

3215-1

3215-4

45

3205

3215-2

27 18

3215-3

36

72

71

VSS6

BCLK

IOVDD2

FPDAT7

29

30

LCD_DAT3

LCD_DAT2

100K

100K100K

1M2

100K

ADDR(0)

AB0

FPDAT6

31

LCD_DAT1

LP324M
7204-2

LP324M
7204-3

LP324M
7204-4

ADDR(1)

FPDAT5

32

2

LP324M
7204-1

3

6

5

9

10

13

12

ADDR(2)

ADDR(3)

68

69

AB2

AB367AB466AB565AB664AB763AB8

AB1

FPDAT3

FPDAT4

3433

LCD_DAT0

ADDR(4)

FPDAT2

35

11

4

11

4

11

4

11

4

ADDR(5)

FPDAT1

36

14

ADDR(6)

FPDAT0

1

7

8

ADDR(7)

FPLINE

3828

ADDR(8)

6270

FPFRAME

39

2208

61

COREVDD4

COREVDD3

VSS3

40

100n

VSS5

AB10

AB11

AB12

AB13

AB14

AB15

IOVDD3

VSS4

CNF0

CNF1

CNF2

CNF3

CNF4

TESTEN

LCDPWR

DRDY

1201

1

2206

100n

Y_Bot

X_Right

Y_Top

X_Left

2
3
4
5
6
7
8

9
10
11
12
13

2213

100n

14
15
16
17
18
19
20
21
22
23
24

1202

89

SFW.R

1
2
3
4
5
6
7

LCD_FRAM

LCD_Power

LCD_MOD

LCD_CLschift

LCD_CLline

LCD_DAT0

LCD_DAT1

LCD_DAT2

LCD_DAT3

3V3

2209

10u

2210

10u

2211

10u

2212

10u

3V3

2217

100n

60

59

ADDR(9)

AB9

58

ADDR(10)

57

ADDR(11)

56

ADDR(12)

55

ADDR(13)

54

ADDR(14)

53

ADDR(15)

52

51

CLKI

50

49

48

47

46

45

44

43

42

41

2219

2221

100n

100n

3V3

LCD_1{LCD_MOD,LCD_FRAM,LCD_Power,LCD_CLline,LCD_CLschift}

LCD_Power

LCD_MOD

LCD_FRAM

LCD_CLline

LCD_CLschift

Touch{X_Right,X_Left,Y_Top,Y_Bot}

LCD{LCD_DAT0,LCD_DAT1,LCD_DAT2,LCD_DAT3,FPDAT0,FPDAT1,FPDAT2,FPDAT3}

8

7

IS

6

5

180R

3202
1R0

33u

BAS16

6201

4n7

3203

3209

2202

220K

2207

390K

3204

22K

47u

5201

3201

4

3

4u7

4u7

2203

2204

7207

DATA(0:15)

22182220

3V3

8

10K

3216-B

3216-A

27

1

DATA(15)

DATA(14)

DATA(13)

100n

DATA(12)

DATA(11)

DATA(10)

DATA(9)

DATA(8)

DATA(7)

100n

DATA(6)

DATA(5)

DATA(4)

DATA(3)

DATA(2)

DATA(1)

DATA(0)

5

10K

10K

10K

3214

3216-C

3216-D

4

36

S1D13704

1

COREVDD1

2

WAIT_

3

DB15

4

DB14

5

DB13

6

DB12

7

DB11

8

DB10

9

DB9

10

IOVDD1

11

DB8

12

DB7

13

DB6

14

DB5

15

DB4

16

DB3

17

DB2

18

DB1

19

DB0

20

VSS1

10K

78

80

79 73

VSS7

WE0_77WE1_

RD|WR_

GPIO0

FPDAT9

FPDAT10

FPDAT11

COREVDD2

25

22 37

24

23

21

2222

100n

1201 C16
1202

G

16

B5

2201
2202

B8
D6

2203

D7

2204

C9

2205

B12

2206

C8

2207

C11

2208

A

B

C

D

E

F

2209
2210
2211
2212
2213
2214
2215
2216
2217
2218
2219
2220
2221
2222
2223
2224
2225
3201
3202
3203
3204
3205
3206
3207
3208
3209
3210
3211
3212
3213
3214
3215
3215
3215
3215
3216
3216
3216
3216
3217
3218
3219
3219
3219
3220
5201
5202
6201
6202
6203
6204
7201
7201
7202
7202
7203
7204
7204
7204
7204
7206
7207

D13
D13
D13
D14

E

16

F

2
H4
H3

F

12

G

7

G

13
H7
J13
J8
J9
C6

E

2
A7
B7
B8
C8
C10
C6
C6
D5
C8

E

2

E

3

F

2

F

2
K8

-1

B10

-2

D10

-3

D10

-4

C10

-A

K7

-B

K7

-C

K7

-D

K8

E

3
H3

-1

H3

-2

H4

-3

H4
H5
A7

I

4

B8

I

5

I

5

I

5

-1

D5

-2

C6

-1 E

3

-2 E

2

B6

-1

B11

-2

C11

-3

C11

-4

D11
H4
H10

G

H

I

J

K

L

3104 207 5019
bl130-2 dd25-08-03

L

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

ELECTRICAL DIAGRAM

2-32-3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

3

A

B

7303-2

BC847BPN

4

3

47K

45

2

22K

F301

F302

F303

3V3

3304

3305

2K2

22K

6

7303-1
BC847BPN

1

3317

3319
470R

0R2

2307

0305

6303
MMBZ15VAL

6305

RES

1n

Vbatt

1305

1
2
3

B3B-PH-K

3318

470R

6304

MMBZ15VALT1

2308

47n
3307

470K

440247-3

9
7

5
4
3
2
1

1302

6302
MMBZ15VAL

2310

2309

100n

HC-49S

3V3

7308

BSH103

3

1

1K

4u7

3323 3322

2

2314

10K

6M0

1303

100n

2313

4u7

3309

10p

10p

2316

2317

BC857B

7307

18

VPP

1

XTALOUT

2

XTALIN

3

VREF

17

P0.0

13

P0.1

16

P0.2

12

P0.3

15

P0.4

11

22R
3310

3311

22R

P0.5

14

P0.6

10

P0.7

6

D+.0

7

D-.0

10K

3314

GND GND1

1K5

7306

CY7C64013

28

VCC

26

P1.0

27

P1.1

25

P1.2

21

P2.2

8

P2.3

20

P2.4

9

P2.5

19

P2.6

24

P3.0

5

P3.1

23

P3.2

4

22

3312

3313

68K

100K

2312

100n

RXD_pc

TXD_pc

5301

8
6

5302

Vbatt

0304

C

4K7

3301

D

4u7

2315

E

UNDERVOLTAGE DETECTION

2302

220u

2301

7301

S-809XXC

2

VDD

OUT

3

VSS

CD

NC

5

4

7302
LT1761

IN1OUT

3302

3

BYP

SHDN_

100K

4u7

GND

2

3303

1

1K

SKHU

RESET

3V3

2304

4u7

8

47K

3315-1

1

27

47K

3315-2

5

47K

3315-3

36

2306

470n

3V3

3315-4

3306

5

4

10n

2303

6301

BAS16

1301

DELAYED RESET

F

85570-001

1304

G

H

1
2
3
4
5
6
7
8

9
10
11
12

I

0304 C3

F

7

0305
1301

D5
E

10

1302

E

13

1303
1304

H6
G

8

1305

C3

2301

C4

2302

C5

2303

A

B

C

D

E

F

2304
2305
2306
2307
2308
2309
2310
2311
2312
2313
2314
2315
2316
2317
3301
3302
3303
3304
3305
3306
3307
3308
3309
3310
3311
3312
3313
3314
3315
3315
3315
3315
3317
3318
3319
3322
3323
3324
3325
5301
5302
5303
6301
6302
6303
6304
6305
7301
7302
7303
7303
7305
7306
7307
7308
F

301 H6

F

302 H6

F

303 H6

C5
D3
D6
D7
D10
E

11
D11
D12
E

15
F

12
F

12
D2
G

12

G

12
C3
C4
D4
C7
D7
D6
D10
E

13

F

13

G

13
G

13
G

14
G

14
H13

-1

C6

-2

C6

-3

D6

-4

D6
G

7
H8
I

7

E

11

F

11
D3
G

7

E

10
E

11
D12
D5
F

10
H7
I

8

I

7
D3
C4

-1

D6

-2

D6
D12
F

14
H13
E

12

G

H

I

MMBZ15VALT1

J

K

L

3104 205 5019
bl130-3 dd 25-08-03

J

K

L

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

ELECTRICAL DIAGRAM

2-4 2-4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

4

A

3V3

B

COIL

1401

C

Vbatt

2404

D

E

IN

Vbatt

2406

100n

COM

3425

2415

68p

2401

68p

2402

4u7

MQE45PA433M

15

16

7404

8

GND10

GND7

7

GND11

MOD

GND1

GND4

GND3

GND4

GND5

GND6

1

2

3

4

5

6

14

V-

13

V+

12

GND9

11

GND8

10

RF_OUT

9

ANT

BC847BPN

7407-2

4

3

3426

3K3

7407-1

BC847BPN

100n

5

2416
100p

10K

2

3428

3K3

3429

RES

RES_SLAVE

MASTER_TO_SLAVE

SLAVE_TO_MASTER

14

8

7

6

1

3427

3K3 10K

F

V_BACKLIGHT

11

7401-C

74LV08PW

9

10

14

7

7401-B
74LV08PW

7401-D
74LV08PW

12
13

14

6

7

13

7401-A
74LV08PW

14

1

3

2

7

4
5

8

10K

3430-B

3430-A

1

7405-2

BC847BPN

4

3

1402

3M64CSTCC

2

10K

10K

3430-C

27

36

3402

5

3401

2K2

M37540M4

2K2

16
17
14
13
12

27
28
29
30
31
32
33
34

35
36

1
2
3

7402

VCC

XIN
XOUT
CNVSS
RESET_
VREF

P00|CNTR1
P01|TYOUT
P02|TZOUT
P03|TXOUT
P04
P05
P06
P07

P10|RXD1

P36-LED6|INT1

P11|TXD1
P12|SCLK1|SCLK2
P13|SRDY1|SDATA2
P14|CNTR0

VSS

15

P20|AN0
P21|AN1
P22|AN2
P23|AN3
P24|AN4
P25|AN5
P26|AN6
P27|AN7

P30-LED0
P31-LED1
P32-LED2
P33-LED3
P34-LED4
P35-LED5

P37|INT0

18

G

35V47u

2418

H

I

LED_BACKLIGHT

J

3408

1K

2417

7409
BC847B

100n

3409

220R

6410

6412

6414

6419 6417

LTST-C230

LTST-C230

LTST-C230

LTST-C230LTST-C230

3413

820R

3412

1K

1
2

BAV99

6406

7406-1
BC817DPN

2

3

3410

3411

1K

4

5

3

6401

CL-201IR

6402

7406-2
BC817DPN

3414

2R2

47R

6

1

3415

2409

2R7

100n

3416

Vbatt

2410

220u

6405
S4810

3

VS

1

OUT

6403

CL-201IR

6404

2R2

2R7

3417

GND

2

3418

4u7

330R

2411

3419

1K

7411-A

3

8

LM393D

2

4

3V3

100n

2407

4
5
6
7
8
9
10
11

19
20
21

3V3

22
23
24
25
26

10K

3406

3V3
7403-1
BC857BS

1

2

6

10K

3420

6407

BAS16

3421
470R

1

3V3

3404

BC847BPN
7405-1

3433

2412

3403

10K

3407

2

47K

3432-2

27

2n2

3432-3

36

10K

100K

3V3

4

BC857BS
7403-2

5

3

3405

100R

4u7

2408

6408

3

VS

4

1

6

7411-B

47K

LM393D

5

6

47K

2413

100n

OUT

1

GND1

2

GND2
TSOP36136

3422
100R

47K

10K

3423

100n

2414

8

4

3432-4

45

7413

BC847B

7

1401 B5

B11

1402

C5

2401

C5

2402

C5

2403
2404

D4
D5

2405

B9

2406
2407

B13

E

15

2408

A

B

C

D

E

F

G

H

2409
2410
2411
2412
2413
2414
2415
2416
2417
2418
3401
3402
3403
3404
3405
3406
3407
3408
3409
3410
3411
3412
3413
3414
3415
3416
3417
3418
3419
3420
3421
3422
3423
3424
3425
3426
3427
3428
3429
3430
3430
3430
3431
3432
3432
3432
3433
3434
3435
3436
6401
6402
6403
6404
6405
6406
6407
6408
6410
6411
6412
6413
6414
6415
6417
6418
6419
7401
7401
7401
7401
7402
7403
7403
7404
7405
7405
7406
7406
7407
7407
7409
7410
7411
7411
7413

H9
H10

I

12

I

14

I

14
H15
C8
D8
J4

G

4

D11

F

11
D14
D14
D15

E

13

E

14
J4
J5
H8
H8
H8

I

7

I

9

I

9

I

9

I

10
H12
H12
H13
H13
H15
H15

E

14
C7
D7
D7
D8
D8

-A

D10

-B

D11

-C

D11

F

11

-2

H14

-3 I

14

-4

H16
H14
H5

I

6

I

6

I

9

I

9

I

10

I

10

H11

I

8

H13

E

15

G

5

G

6
H5
H6
H5
H6
H5
H6

I

5

-A

C10

-B

D10

-C

D9

-D

B10

D12

-1 E

13

-2

D14
D6

-1 E

14

-2 F

11

-1

H8

-2

H9

-1

D8

-2

C7
J4

F

11

-A

H12

-B

H15

H16

I

J

K

L

3104 207 5019
bl130-4 dd25-08-03

K

L

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

COMPONENT LA YOUT SIDE-A VIEW

Assembly A-Side

3-1 3-1

3104 207 5019
bl132-1 dd23-05-03

Assembly B-Side

COMPONENT LAYOUT SIDE-B VIEW

3-23-2

3104 207 5019
bl132-2 dd23-05-03

MECHANICAL & ELECTRICAL PARTS LIST

4-1

MECHANICAL P AR TS
1 3104 207 80420 TOPPART ASSY

2 3104 207 80430 BOTTOMPART ASSY
3 3104 207 80520 BATT. LID ASSY TS5400/N1M/T1M
3 3104 207 80440 BATT. LID ASSY TS5400/U1S
4 3104 207 80470 IR- WINDOW + BEZEL ASSY

5 3104 207 80480 SIDE BUTTONS ASSY
7 3104 207 80490 DOC PLUG INSERT ASSY
8 3104 207 80500 ACTION KEYS ASSY
9 3104 207 80510 LOWER KEYMAT ASSY
15 3104 200 51760 LCD ASSY

POWER ADAPTOR

ELECTRICAL P AR TS

34 3104 200 51260 BATTERYPACK

3104 207 14850 MAINBOARD TS5400 /N1M/T1M

(3104 207 40140)

3104 207 14860 MAINBOARD TS5400 /U1S

(3104 207 40180)

3104 200 51200 POWER ADAPTER /N1M - EUR.
3104 200 51210 POWER ADAPTER /T1M - UK
3104 200 51190 POWER ADAPTER /U1S - US

3140 117 69600 USB CABLE

USB CABLE

Note: Only the parts mentioned in this list are normal service parts

For more information:
E-mail: [e-mail]

Overview mechanical parts

Mainboard

5

2

LCD

15

4

BA TTERYPACK

8

1

3 7

9

ELECTRICAL P ARTS LIST

4-2

MISCELLANEOUS
1101 2422 543 01244 RES XTL SM 7M3728 16P

1102 2422 543 00937 RES XTL SM 32K76 12P5
1103 2422 527 01014 BUZZER SM 12X12
1104 2422 129 16301 SWI TILT SM 40DEG
1131 2422 128 03024 SWI TACT SM 1P 50MA12V

1132 2422 128 03024 SWI TACT SM 1P 50MA12V
1133 2422 128 03024 SWI TACT SM 1P 50MA12V
1134 2422 128 02435 SWI TACT SM 50MA 12V
1135 2422 128 02435 SWI TACT SM 50MA 12V
1136 2422 128 02435 SWI TACT SM 50MA 12V

1137 2422 128 02435 SWI TACT SM 50MA 12V
1138 2422 128 02435 SWI TACT SM 50MA 12V
1201 2422 025 16177 CON H 24P F 0.50 SM
1202 2422 025 17855 CON BM H 7P F 1.00
1301 2422 128 02435 SWI TACT SM 50MA

1302 2422 025 18265 SOC USB H 5P F 0.8
1303 2422 543 01334 RES XTL SM 6MHZ
1304 8204 161 43491 CON BM SM FCI-85570
1305 2422 025 11072 CON V 3P M 2.00
1401 3104 207 80200 RF TSM ANT ASSY 18L

1402 2422 540 98541 RES CER CSTCC6.00MG
CAP ACITORS
2101 2238 867 15229 CER1 0603 NP0 50V 22P

2102 2238 867 15229 CER1 0603 NP0 50V 22P
2103 2238 916 19849 CER2 0603 Y5V 25V 100N
2104 2238 916 19849 CER2 0603 Y5V 25V 100N
2105 2238 916 19849 CER2 0603 Y5V 25V 100N

2106 2238 916 19849 CER2 0603 Y5V 25V 100N
2107 2238 916 19849 CER2 0603 Y5V 25V 100N
2108 2238 916 19849 CER2 0603 Y5V 25V 100N
2109 2238 867 15189 CER1 0603 NP0 50V 18P
2110 2238 867 15229 CER1 0603 NP0 50V 22P

2111 2238 586 15623 CER2 0603 X7R 50V 1N
2112 2238 586 15623 CER2 0603 X7R 50V 1N
2113 2238 586 15623 CER2 0603 X7R 50V 1N
2114 2238 246 19858 CER2 0603 Y5V 10V 470N
2115 2238 586 15623 CER2 0603 X7R 50V 1N

2116 2238 586 15623 CER2 0603 X7R 50V 1N
2117 2238 586 15623 CER2 0603 X7R 50V 1N
2118 2238 916 19849 CER2 0603 Y5V 25V 100N
2119 2238 916 19849 CER2 0603 Y5V 25V 100N
2120 2020 552 96305 CER2 0805 Y5V 10V 4U7

2201 2238 867 15101 CER1 0603 NP0 50V 100P
2202 2238 586 15632 CER2 0603 X7R 50V 4N7
2203 2020 552 96305 CER2 0805 Y5V 10V 4U7
2204 2020 552 96305 CER2 0805 Y5V 10V 4U7
2205 2238 916 19849 CER2 0603 Y5V 25V 100N

2206 2238 916 19849 CER2 0603 Y5V 25V 100N
2207 2020 024 90751 ELCAP SM WX 35V 47U
2208 2238 916 19849 CER2 0603 Y5V 25V 100N
2209 2020 024 90163 ELCAP SM WX 16V 10U
2210 2020 024 90163 ELCAP SM WX 16V 10U

2211 2020 024 90166 ELCAP SM WX 35V 10U
2212 2020 024 90166 ELCAP SM WX 35V 10U
2213 2238 916 19849 CER2 0603 Y5V 25V 100N
2214 2238 916 19849 CER2 0603 Y5V 25V 100N

CAP ACITORS
2215 2020 552 96305 CER2 0805 Y5V 10V 4U7

2216 2238 586 15634 CER2 0603 X7R 50V 6N8
2217 2238 916 19849 CER2 0603 Y5V 25V 100N
2218 2238 916 19849 CER2 0603 Y5V 25V 100N
2219 2238 916 19849 CER2 0603 Y5V 25V 100N

2220 2238 916 19849 CER2 0603 Y5V 25V 100N
2221 2238 916 19849 CER2 0603 Y5V 25V 100N
2222 2238 916 19849 CER2 0603 Y5V 25V 100N
2223 2238 916 19849 CER2 0603 Y5V 25V 100N
2224 2238 916 19849 CER2 0603 Y5V 25V 100N

2225 2238 786 15645 CER2 0603 X7R 16V 47N
2301 2020 024 90677 ELCAP SM WX 10V 220U
2302 2020 552 96305 CER2 0805 Y5V 10V 4U7
2303 2238 586 15636 CER2 0603 X7R 50V 10N
2304 2020 552 96305 CER2 0805 Y5V 10V 4U7

2306 2238 246 19858 CER2 0603 Y5V 10V 470N
2307 2238 586 15623 CER2 0603 X7R 50V 1N
2308 2238 786 15645 CER2 0603 X7R 16V 47N
2309 2020 552 96305 CER2 0805 Y5V 10V 4U7
2310 2238 916 19849 CER2 0603 Y5V 25V 100N

2312 2238 916 19849 CER2 0603 Y5V 25V 100N
2313 2238 916 19849 CER2 0603 Y5V 25V 100N
2314 2020 552 96305 CER2 0805 Y5V 10V 4U7
2315 2020 552 96305 CER2 0805 Y5V 10V 4U7
2316 2238 867 15109 CER1 0603 NP0 50V 10P

2317 2238 867 15109 CER1 0603 NP0 50V 10P
2401 2238 867 15689 CER1 0603 NP0 50V 68P
2402 2238 867 15689 CER1 0603 NP0 50V 68P
2404 2020 552 96305 CER2 0805 Y5V 10V 4U7
2406 2238 916 19849 CER2 0603 Y5V 25V 100N

2407 2238 916 19849 CER2 0603 Y5V 25V 100N
2408 2020 552 96305 CER2 0805 Y5V 10V 4U7
2409 2238 916 19849 CER2 0603 Y5V 25V 100N
2410 2020 024 90677 ELCAP SM WX 10V 220U
2411 2020 552 96305 CER2 0805 Y5V 10V 4U7

2412 2238 586 15627 CER2 0603 X7R 50V 2N2
2413 2238 916 19849 CER2 0603 Y5V 25V 100N
2414 2238 916 19849 CER2 0603 Y5V 25V 100N
2415 2238 916 19849 CER2 0603 Y5V 25V 100N
2416 2238 867 15101 CER1 0603 NP0 50V 100P

2417 2238 916 19849 CER2 0603 Y5V 25V 100N
2418 2020 024 90751 ELCAP SM WX 35V 47U

RESISTORS
3101 2322 702 60105 RST SM 0603 RC21 1M

3102 2322 702 60109 RST SM 0603 RC21 10R
3103 2322 702 60106 RST SM 0603 RC21 10M
3104 2322 702 60473 RST SM 0603 RC21 47K
3105 2322 702 60222 RST SM 0603 RC21 2K2

3107 2322 702 60102 RST SM 0603 RC21 1K
3108 2322 702 60223 RST SM 0603 RC21 22K
3109 2322 702 60222 RST SM 0603 RC21 2K2
3110 2322 702 60222 RST SM 0603 RC21 2K2
3111 2322 702 60334 RST SM 0603 RC21 330K

3112 2322 702 60105 RST SM 0603 RC21 1M
3113 2322 702 60333 RST SM 0603 RC21 33K
3114 2322 702 60102 RST SM 0603 RC21 1K

ELECTRICAL P ARTS LIST

4-3

RESISTORS
3115 2350 034 10473 RST NETW ARC24 4X 47K

3116 2350 034 10472 RST NETW ARC24 4X 4K7
3117 2322 702 60103 RST SM 0603 RC21 10K
3201 2322 702 60181 RST SM 0603 RC21 180R
3202 2322 702 60108 RST SM 0603 RC21 1R

3203 2322 704 63904 RST SM 0603 RC22H 390K
3204 2322 704 62203 RST SM 0603 RC22H 22K
3205 2322 704 61205 RST SM 0603 RC22H 1M2
3206 2322 702 60104 RST SM 0603 RC21 100K
3207 2322 702 60332 RST SM 0603 RC21 3K3

3208 2322 702 60223 RST SM 0603 RC21 22K
3209 2322 702 60224 RST SM 0603 RC21 220K
3210 2322 702 60104 RST SM 0603 RC21 100K
3211 2322 702 60223 RST SM 0603 RC21 22K
3212 2322 704 61003 RST SM 0603 RC22H 10K

3213 2322 704 61003 RST SM 0603 RC22H 10K
3214 2322 702 60103 RST SM 0603 RC21 10K
3215 2350 034 10104 RST NETW ARC24 4X100K
3216 2350 034 10103 RST NETW ARC24 4X 10K
3217 2322 702 60223 RST SM 0603 RC21 22K

3218 2322 702 60103 RST SM 0603 RC21 10K
3219 2350 034 10339 RST NETW ARC24 4X 33R
3301 2322 702 60472 RST SM 0603 RC21 4K7
3302 2322 702 60104 RST SM 0603 RC21 100K
3303 2322 702 60102 RST SM 0603 RC21 1K

RESISTORS
3417 2322 702 60278 RST SM 0603 RC21 2R7

3418 2322 702 60331 RST SM 0603 RC21 330R
3419 2322 702 60102 RST SM 0603 RC21 1K
3420 2322 702 60103 RST SM 0603 RC21 10K
3421 2322 702 60471 RST SM 0603 RC21 470R

3422 2322 702 60101 RST SM 0603 RC21 100R
3423 2322 702 60103 RST SM 0603 RC21 10K
3425 2322 702 60103 RST SM 0603 RC21 10K
3426 2322 702 60332 RST SM 0603 RC21 3K3
3427 2322 702 60332 RST SM 0603 RC21 3K3

3428 2322 702 60103 RST SM 0603 RC21 10K
3429 2322 702 60332 RST SM 0603 RC21 3K3
3430 2350 034 10103 RST NETW ARC24 4X 10K
3432 2350 034 10473 RST NETW ARC24 4X 47K
3433 2322 702 60473 RST SM 0603 RC21 47K

3434 2322 702 96001 RST JUMP. MAX 0R05
3907 2322 702 96001 RST JUMP. MAX 0R05
3908 2322 702 96001 RST JUMP. MAX 0R05
3911 2322 702 96001 RST JUMP. MAX 0R05

FIL TERS & COILS
5201 2422 535 95078 IND FXD SM 1812 33U

5202 2422 536 00373 IND FXD SM 2220 2200U
5301 2422 549 41222 IND FXD EMI 100MHZ
5302 2422 549 41222 IND FXD EMI 100MHZ

3304 2322 702 60222 RST SM 0603 RC21 2K2
3305 2322 702 60223 RST SM 0603 RC21 22K
3306 2322 702 60223 RST SM 0603 RC21 22K
3307 2322 702 60474 RST SM 0603 RC21 470K
3309 2322 702 60152 RST SM 0603 RC21 1K5

3310 2322 702 60229 RST SM 0603 RC21 22R
3311 2322 702 60229 RST SM 0603 RC21 22R
3312 2322 702 60683 RST SM 0603 RC21 68K
3313 2322 702 60104 RST SM 0603 RC21 100K
3314 2322 702 60103 RST SM 0603 RC21 10K

3315 2350 034 10473 RST NETW ARC24 4X 47K
3317 2350 511 15207 RST SM 0805 LRC11P 0R2
3318 2322 702 60471 RST SM 0603 RC21 470R
3319 2322 702 60471 RST SM 0603 RC21 470R
3322 2322 702 60102 RST SM 0603 RC21 1K

3323 2322 702 60103 RST SM 0603 RC21 10K
3401 2322 702 60222 RST SM 0603 RC21 2K2
3402 2322 702 60222 RST SM 0603 RC21 2K2
3403 2322 702 60103 RST SM 0603 RC21 10K
3404 2322 702 60103 RST SM 0603 RC21 10K

3405 2322 702 60101 RST SM 0603 RC21 100R
3406 2322 702 60103 RST SM 0603 RC21 10K
3407 2322 702 60104 RST SM 0603 RC21 100K
3408 2322 702 60102 RST SM 0603 RC21 1K
3409 2322 702 60221 RST SM 0603 RC21 220R

3410 2322 702 60102 RST SM 0603 RC21 1K
3411 2322 702 60479 RST SM 0603 RC21 47R
3412 2322 702 60102 RST SM 0603 RC21 1K
3413 2322 702 60821 RST SM 0603 RC21 820R
3414 2322 702 60228 RST SM 0603 RC21 2R2

DIODES
6101 9337 422 80215 DIO SIG SM BAT54

6102 9332 153 70215 DIO SIG SM BAV99
6103 9337 422 80215 DIO SIG SM BAT54
6104 9332 153 70215 DIO SIG SM BAV99
6201 9334 606 20215 DIO SIG SM BAS16

6202 9333 884 30215 DIO SM BZX84-C75
6203 9333 884 30215 DIO SM BZX84-C75
6204 9322 168 12685 DIO SM MMBZ15VAL
6301 9334 606 20215 DIO SIG SM BAS16
6302 9322 168 12685 DIO SM MMBZ15VAL

6303 9322 168 12685 DIO SM MMBZ15VAL
6304 9322 168 12685 DIO SM MMBZ15VAL
6305 9322 168 12685 DIO SM MMBZ15VAL
6401 9322 172 08685 LED IR SM CL-201IR-X
6402 9322 172 08685 LED IR SM CL-201IR-X

6403 9322 172 08685 LED IR SM CL-201IR-X
6404 9322 172 08685 LED IR SM CL-201IR-X
6405 9322 105 11682 OPT SEN S4810
6406 9332 153 70215 DIO SIG SM BAV99
6407 9334 606 20215 DIO SIG SM BAS16

6408 9322 197 80668 IR RECEIVER TSOP36136
6411 9322 200 18685 LED SM LTST-C230TBKT
6412 9322 200 18685 LED SM LTST-C230TBKT
6414 9322 200 18685 LED SM LTST-C230TBKT
6417 9322 200 18685 LED SM LTST-C230TBKT

6419 9322 200 18685 LED SM LTST-C230TBKT

3415 2322 702 60278 RST SM 0603 RC21 2R7
3416 2322 702 60228 RST SM 0603 RC21 2R2

ELECTRICAL P ARTS LIST

TRANSISTORS & IC’s
7101 9322 150 83671 IC SM M30800MC-001FP

7102 9351 960 10118 IC SM 74LVC139PW
7103 9322 195 36668 IC M68AW256ML-70ND6
7104 3104 208 57161 TS5400/N1M + /T1M
7105 9335 895 90215 TRA SIG SM BC847B

7106 9340 425 10115 TRA SIG SM BC857BS
7107 9340 425 20115 TRA SIG SM BC847BS
7201 9340 573 20115 TRA SIG SM BC817DPN
7202 9340 425 30115 TRA SIG SM BC847BPN
7203 9322 033 40668 IC SM MC34063AD

7204 9322 111 81668 IC SM LP324M
7206 9322 187 74688 IC SM D381A
7207 9322 184 81671 IC SM S1D13704F00A
7301 9322 185 27685 IC SM S-80940CLMC-G7A
7302 9322 171 42685 IC SM LT1761ES5-3.3

7303 9340 425 30115 TRA SIG SM BC847BPN
7306 3104 208 55794 CYPRESS USB INTERFASSY
7307 9335 897 60215 TRA SIG SM BC857B
7308 9340 547 13215 FET SIG SM BSH103
7401 9351 742 80118 IC SM 74LV08PW

4-4

7402 3104 208 83821 IC- SM M37540M4-090FP
7403 9340 425 10115 TRA SIG SM BC857BS
7404 2722 171 08795 OSC433Mhz only for /N1M/T1M
7404 2722 171 08814 OSC 418Mhz only for /U1S
7405 9340 425 30115 TRA SIG SM BC847BPN

7406 9340 573 20115 TRA SIG SM BC817DPN
7407 9340 425 30115 TRA SIG SM BC847BPN
7409 9335 895 90215 TRA SIG SM BC847B
7411 9339 575 30668 IC SM LM393D
7413 9335 895 90215 TRA SIG SM BC847B

5

DOCKING STATION

DS5400

MECHANICAL INSTRUCTIONS

Set Disassembly - Docking station

1. Remove the four rubber feet

2. Remove 4 x screw
see picture - arrows

5-1

Overview snapholes

3. Put a sharp knife between toppart and bottompart
and use this as lever to separate the two parts.
For the correct position of the knife see snapholes
in picture

Overview disassembled parts

28

23

8000

22

Printboard assy
3104 207 40150

24

Printboard assy
3104 207 40250

0

0

CHARGER DIAGRAM

6-1

6-1

A

B

C

D

1 2 3 4 5 6 7 8 9 10 11 12

BATPLUS

10K

68K

3006

3010

20K5

10K

3007

3011

15K8

26K7

3008

3012

3002

3004

47K

820K

330K

3013

470p

BAT54A

3020

2004

10K

6004

TEA1103T

1
19
20
14
9
8
11
2

7001

POWER

VSTB
VBAT
RREF
OSC
MTV
NTC
FCT
IB

3024

3025

12

VP VS

Φ

BATTERY
CHARGER

GND

3

220R

220R

16

PWM

RFSH

PSD

LED

POD

PTD
VSL

100n

2007

15
17

LS

18

AO

10

4
5
6
7

13

33K

33K

3017

3018

470p

2005

6003

BZM55-C6V8

3027

10K

3003

100R

GND_PRONTO1

3021

10K

2008

3014

1K8

10n

7004
BC847B

3022
470R

2006

1n

1K

3001

BCP51-10

7003
BC817-25

62R

3005

5R6

3015

7002

POWER

MBR0540

MRA4003T3

60026005

3019

470R

1K2

3009

GND_PRONTO1

5001
330u

6001

MRA4003T3

POWER

BATPLUS

10V

2003

220u

1001 E11

F

3

1002

F

3

1003

F

3

2001
2002

F

3

C1

2003
2004 D4

D6

2005
2006

C8
C5

2007

B7

A

B

C

D

2008
3001
3002
3003
3004
3005
3006
3007
3008
3009
3010
3011
3012
3013
3014
3015
3016

E
3017
3018
3019
3020
3021
3022
3024
3025

F

3026
3027
5001
6001
6002 C9
6003
6004
6005

E

6007

F

6008
7001
7002
7003
7004

B8
A3
B7
B3
C8
C2
C2
C3
C9
D2
D2
D3
D3
D7
D8

6
D5
D5
B9
B4
C7
D8
B5
B5

7
B7
C9
C1

A7
A4
D9

8

6
C5
B9
C8
B7

E

G

H

56K

3016

BAT54

6008

F

1002

1
3
2

POWER

1003

750mA T

GND_PRONTO1

2001

470p

2002

100u 25V

3026 470R

6007

MMBZ15VAL

12FMN-SMT-A-TF

1314

1001

GND_PRONTO1

BATPLUS

1

GND_PRONTO1

2

GND_PRONTO1

3

POWER

4
5

BATMINUS

6

-THERM

7

NC
GND_PRONTO2

8

NC

9

LED

10

VS

11
12

E

F

G

H

3104 207 5018
bl130 dd23-05-03

1 2 3 4 5 6 7 8 9 10 11 12

7-1 7-1

CHARGE BOARD - Component Layout

LED BOARD DIAGRAM & Component Layout

DEVICE

1002
85595-001

VBAT

1
2
3
4
5
6
7
8

VS

9

NC

10

NC

11

NC

12

BATMINUS

BATPLUS

GND_PRONTO1

GND_PRONTO2

-THERM

CONTROL

POWER

DOCKING

1001

SLW..R

1

BATPLUS

2

GND_PRONTO1

3

GND_PRONTO1

4

POWER

5

BATMINUS

6

-THERM

7
8

GND_PRONTO2

9

10

LED

11

VS

12

VBAT

3104 207 5018
bl132 dd23-05-03

Component Layout

TLHB4201

60026001

TLHB4201

3104 207 5026
bl130 dd23-05-03

3104 207 5026
bl132 dd23-05-03

8-1

MECHANICAL & ELECTRICAL PARTS LIST - Docking Station DS5400

ELECTRICAL P ARTS

1003 2422 086 11101 FUSE T750mA 125V UL

3104 207 14870 DOCKING STATION (3104 207 14420)
3104 207 14840 PRINTBOARD ASSY CONNECTOR (3104 207 40250)

DOCKING ST A TION

PRINTBOARD ASSY CONNECTOR

Note: Only the parts mentioned in this list are normal service parts

For more information:
E-mail: [e-mail]

8-2

ELECTRICAL & MECHANICAL PARTS LIST- Docking St ation DS5400

MECHANICAL P AR TS
22 3104 207 80530 TOPPART ASSY

23 3104 207 80540 BOTTOMPART ASSY
24 3104 204 18540 IR- WINDOW
28 3139 224 20710 RUBBER FEET

PRINTBOARD ASSY 3104 207 40150

MISCELLANEOUS
1001 2422 025 17962 CON H 12P F 1.00 SM

1002 2422 026 03455 SOC SUPP H 1P M DC 2MM
1003 2422 086 11101 FUSE T 750MA 125V UL

CAP ACITORS
2001 2238 586 15618 CER2 0603 50V 470P PM10

2002 2020 024 90669 ELCAP SM 25V 100U PM20
2003 2020 024 90677 ELCAP SM 10V 220U PM20
2004 2238 586 15618 CER2 0603 50V 470P PM10
2005 2238 586 15618 CER2 0603 50V 470P PM10

2006 2238 586 15623 CER2 0603 50V 1N PM10
2007 2238 916 19849 CER2 0603 25V 100N P8020
2008 2238 586 15636 CER2 0603 50V 10N PM10

RESISTORS
3001 2322 702 60102 RST SM 0603 RC21 1K

3002 2322 702 60824 RST SM 0603 RC21 820K
3003 2322 702 60101 RST SM 0603 RC21 100R
3004 2322 702 60334 RST SM 0603 RC21 330K
3005 2322 702 60629 RST SM 0603 RC21 62R

DIODES
6001 9322 197 25668 DIO REC SM MRA4003

6002 9322 184 82685 DIO REC SM MBR0540
6003 9322 129 38685 DIO REG SM BZM55-C6V8
6004 9339 763 60215 DIO SIG SM BAT54A

6005 9322 197 25668 DIO REC SM MRA4003
6007 9322 168 12685 DIO REG SM MMBZ15VAL
6008 9337 422 80215 DIO SIG SM BAT54

TRANSISTORS & IC’s
7001 9352 604 38118 IC SM TEA1103T_N2

7002 9339 172 80135 TRA POW SM BCP51-10
7003 9336 286 30215 TRA SIG SM BC817-25
7004 9335 895 90215 TRA SIG SM BC847B

PRINTBOARD ASSY 3104 207 40250

MISCELLANEOUS
1001 2422 025 17146 CON H 12P F 1.00

1002 8204 161 43591 CON BM FCI-85595-001
8000 3104 200 51370 FLEXCABLE

DIODES
6001 9322 192 91676 LED VS TLHB4201

6002 9322 192 91676 LED VS TLHB4201

3006 2322 702 60103 RST SM 0603 RC21 10K
3007 2322 704 62053 RST SM 0603 RC22H 20K5
3008 2322 704 61583 RST SM 0603 RC22H 15K8
3009 2322 702 60122 RST SM 0603 RC21 1K2
3010 2322 702 60683 RST SM 0603 RC21 68K

3011 2322 704 61003 RST SM 0603 RC22H 10K
3012 2322 704 62673 RST SM 0603 RC22H 26K7
3013 2322 702 60473 RST SM 0603 RC21 47K
3014 2322 702 60182 RST SM 0603 RC21 1K8
3015 2322 702 60568 RST SM 0603 RC21 5R6

3016 2322 702 60563 RST SM 0603 RC21 56K
3017 2322 702 60333 RST SM 0603 RC21 33K
3018 2322 702 60333 RST SM 0603 RC21 33K
3019 2322 702 60471 RST SM 0603 RC21 470R
3020 2322 702 60103 RST SM 0603 RC21 10K

3021 2322 702 60103 RST SM 0603 RC21 10K
3022 2322 702 60471 RST SM 0603 RC21 470R
3024 2322 702 60221 RST SM 0603 RC21 220R
3025 2322 702 60221 RST SM 0603 RC21 220R
3026 2322 702 60471 RST SM 0603 RC21 470R

3027 2322 702 60103 RST SM 0603 RC21 10K
FILTERS
5001 2422 536 00627 IND FXD 330U PM10 A