Marantz TS-5400, RC-5400, DS-5400 Service Manual

S
al
HOME THEATER Control Panel
ervice Manu
RC5400/N1M /T1M /U1S
TS5400
DS5400
T ABLE OF CONTENTS
Page
Electrical diagrams ................................................................... 2
Mainboard component layout ................................................... 3
Mechanical & Electrical Parts list .............................................. 4
Mechanical Instructions - Docking station ................................. 5
Electrical diagrams - Docking station ........................................ 6
Charge board component layout ............................................... 7
Mechanical & Electrical Parts list - Docking station .................. 8
Published by MD 0343 Service RCS Subject to modification 3104 205 5014-1
marantz
MECHANICAL INSTRUCTIONS -
Set Disassembly
1. Remove battery lid
2. Remove battery
3. Remove 2 x screw (Torx screw 2x6)
1-1
4. Put a sharp knife between toppart and bottompart and use this as lever to separate the two parts. see picture
Overview snapholes
MECHANICAL INSTRUCTIONS -
Disassembly LCD & Buttons
1. Remove 5 x screw (Torx 2x6) see arrows.
2. Remove the printboard assy from the toppart assy
1-2
Fig.3
Fig.2
Overview disassembled parts
A
Disassembly LCD & Mainbord
1a. Desolder the 2 fixation points. see for detail fig.1 & 2 2a. Bend the 3 lips straight. see for detail fig.1 & 2 & 3
B
3a Remove the two flex cable. see arrow A and B 4a Remove LCD from the mainboard.
Mainboard
Fig.1
LCD
8
1
5
2
3 7
15
4
9
MECHANICAL INSTRUCTIONS
Set Reassembly
1-3
Fig.3
1. Put toppart (*item 1) and IR-window assy (*item 4 ) together.
2. Place toppart assy (*item1 & item 4 ) upside down.
3. Place LCD keymat assy (*item 9).
4. Place LCD assy (*item 15) in the toppart assy.
5. Place action keys (*item 8).
Fig.1
6. Place mainboard.
A
7. Bend the 3 lips and soldering two lips . see detail fig.1 & 2 & 3.
8. Connect the two flex cable. see arrow A and B.
9. Place Doc.plug assy (*item 7).
B
8
9
Fig.2
7
10.Mount the 5 screws. see arrows.
11. Place bottom part assy (*item 2).
12. Mount the two screws. see arrows.
13. Place batterypack.
14. Place batterylid assy (item 3).
* For items see overview disassembled parts
ELECTRICAL DIAGRAM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A
B
7101 M30800MC
C
WR_
WRH_
BCLK
PWM_Backlight
RDY_
3V3
3115-2
27
47K
3115-1
18
A0-D0
72
A1-D1
71
A2-D2
70
A3-D3
69
A4-D4
68
A5-D5
67
A6-D6
66
A7-D7
65
A8-MA0-D8
63
A9-MA1-D9
61
A10-MA2-D10
60
A11-MA3-D11
59
A12-MA4-D12
5857
A13-MA5-D13 A14-MA6-D14
56
A15-MA7-D15
5554
A16-MA8 A17-MA9
5352
A18-MA10 A19-MA11
51
CS3_|A20-MA12
50
CS2_|A21 CS1_|A22
48 49
CS0_|A23
47
RD_
47K
3115-3
ADDR(0)
ADDR(1)
ADDR(2)
ADDR(3)
D
E
F
ADDR(4)
ADDR(5)
ADDR(6)
ADDR(7)
ADDR(8)
ADDR(9)
ADDR(10)
ADDR(11)
ADDR(12)
ADDR(13)
ADDR(14)
ADDR(15)
ADDR(16)
ADDR(17)
ADDR(18)
ADDR(19)
ADDR(0:23)
ADDR(20)
ADDR(21)
ADDR(22)
ADDR(23)
G
H
SLAVE_TO_MASTER MASTER_TO_SLAVE
I
J
KEY_IN(0)
KEY_IN(0:3)
K
KEY_IN(1)
KEY_IN(2)
47K
36
P20 P21 P22 P23 P24 P25 P26 P27
P30 P31 P32 P33 P34 P35 P36 P37
P40 P41 P42 P43 P44 P45 P46 P47
KEY_(0)
1131
2119 100n
14VSS2
VSS1 64
PORT P2PORT P3PORT P4
3V3
EVQPS
0110
9CNVSS
AVSS 96
FB
SB
VCT
SVP
MULTIPLIER
P50
46 WRL_|WR_|CASL_
2K2
3110
KEY_(1)
1132
1134
SKHU
DATA(15)
DATA(14)
D15|INT5_ 73
P16
P17
A1
A0
R3
PC
SVF
USP
DRAM
CONTROLLER
PORT P5
P52
P51
RD_|DW_44
WRH_|BHE_|CASH_45
2K2 3109
KEY_(2)
EVQPS
1135
2-1 2-1
DATA(0:15)
DATA(9)
DATA(8)
DATA(10)
DATA(13)
DATA(12)
DATA(11)
78D10
75D13|INT3_
D14|INT4_ 74
P14
P15
PORT P1
R1HR1L
R0HR0L
R2
ISP
FLG
INTB
DRAM
CONTROLLER
P54
P53
BCLK|ALE|CLKOUT43
HLDA_|ALE42
1133
EVQPS
SKHU
D12 76
REGISTERS
P55
KEY_(3)
D8 80
D9 79
D11 77
P10
P11
P12
P13
( POLYNOMIAL : X16+X12+X6+1)
CRC ARITHMETIC CIRCUIT (CCITT)
( 8 BITS X
2 CHANNELS )
D-A CONVERTER
RAM
ROM
MEMORY
M16C/80 SERIES 16-BIT CPU CORE
P60
P57
P56
ALE|RAS_40
RDY_39
HOLD_41
CTS0_|RTS0_38
KEY_(4)
0101
01070105 01060104
1136 1137
SKHU
SKHU
DATA(7)
DATA(6)
DATA(5)
D6 82
D7 81
P06
P07
PORT P0
X-Y CONVERTER
( 16 BITS X 16 BITS )
TIMER TB3(16 BITS)
TIMER TB4(16 BITS)
TIMER TB5(16 BITS)
PORT P6
P63
P62
P61
TXD0
CLK037
RXD036
35
KEY_(5)
0103
0102
0108 0109
1138
SKHU
DATA(4)
DATA(3)
DATA(2)
DATA(1)
DATA(0)
86
D3 85
D4 84
D5 83
P05
TIMER TB2(16 BITS)
P64
CTS1_|RTS1_|CTS0|CLKS134
D1 87
D2
P00
P01
P02
P03
P04
(10 BITS X 8 CHANNELS
( 8 BITS X 5 CHANNELS )
EXPANDABLE UP TO 10 CHANNELS
UART/CLOCK SYNCHRONOUS SI/O
TIMER TA1(16 BITS)
TIMER TA2(16 BITS)
TIMER TA3(16 BITS)
TIMER TA4(16 BITS)
TIMER TB0(16 BITS)
TIMER TB1(16 BITS)
P65
CLK133
P66
RXD132
P70
P67
31 TXD1
KEY_(2)
TIMER TA0(16 BITS)
TXD2|SDA2|TA0OUT30
KEY_(4)
2101
3101
22p
1101
SMD-49
7M3728
22p
3911
1M
RES
98VREF
D0 88
XIN 15
BYTE 8
XOUT 13
RESET_ 12
( 15 BITS )
XIN-XOUT
XCIN-XCOUT
WATCHDOG TIMER
SYSTEM CLOCK GEN
A-D CONVERTER
ADTRG_|RXD4|SCL4|STXD4
P97
ANEX1|TXD4|SDA4|SRXD4
P96 P95
DA1|TB4IN|CTS4_|RTS4_|SS4_
P94
DA0|TB3IN|CTS3_|RTS3_|SS3_
P93
TB2IN|TXD3|SDA3|SRXD3
P92
PORT P9
TB1IN|RXD3|SCL3|STXD3
P91
TIMER
P90
INTERNAL PERIPHERAL FUNCTIONS
PORT P7
P74
P73
P72
P71
CLK2|TA1OUY|V28
RXD2|SCL2|TA0IN|TB5IN29
KEY_(1)
KEY_(0)
CTS2_|RTS2_|TA1IN|V_27
P75
TA2IN|W_25
26 TA2OUT|W
KEY_(3)
KEY_(0:5)
P77
P76
TA3OUT24
KEY_(5)
2102
2103
99AVCC
P107 P106 P105 P104 P103 P102 P101 P100
P87 P86 P85 P84 P83 P82
PORT P8 PORT P10
P81 P80
TA3IN23
10R
3102
100n
62VCC2
AN7|KL3_ AN6|KL2_ AN5|KL1_ AN4|KL0_
ANEX0|CLK4
TB0IN|CLK3
TA4IN|U_
TA4OUT|U
3V33V3
16VCC1
XCIN
XCOUT
NMI_ INT2_ INT1_ INT0_
0101 J4
J5
0102 0103
J5 K3
0104 0105
K3
0106
K4 K4
0107
K5
1
DATA(0:15) Touch{X_Right,X_Left,Y_Top,Y_Bot} ADDR(0:23)
3V3
3V3
4u7
2120
7103
ADDR(1) ADDR(2) ADDR(3) ADDR(4) ADDR(5) ADDR(6) ADDR(7) ADDR(8) ADDR(9) ADDR(10) ADDR(11) ADDR(12) ADDR(13) ADDR(14) ADDR(15) ADDR(16) ADDR(17)
ADDR(18)
ADDR(0)
3907
M68AW256ML-70ND6
5 4 3 2 1 44 43 42 27 26 25 24 22 21 20 19 18 23
17 6 41
39
0 1
256Kx16
2 3 4 5 6 7
0
8
A
4M-1
99 10 11 12 13 14 15 16 17
W E G UB LB
WRH_ RD_ WR_
2104
100n
89
KEY_IN(2)
90
KEY_IN(1)
91
KEY_IN(0)
92
AN3
93
AN2
94
AN1 AN0
95 97
100 1
2
43
X_Left
Y_Bot
BATLEVEL RES_SLAVE
BATLEVEL_ON BACKLIGHT
LCD_Contrast
5 6
LCD_EN
7
11
VCC
Φ
SRAM
VSS
12
2105
100n
100n
2106
100n
2107
7102-1
33
DATA(0)
7
0
DATA(1)
8
1
DATA(2)
9
2
DATA(3)
10
3
DATA(4)
13
4
DATA(5)
14
5
DATA(6)
15
6
DATA(7)
16
7
DATA(8)
D
29
8
DATA(9)
30
DATA(10)
31
10
DATA(11)
32
11
DATA(12)
35
12
DATA(13)
36
13
DATA(14)
37
14
DATA(15)
38
15
2840
NC
34
ADDR(20) ADDR(21)
7102-2
74LVC139PW
14
ADDR(22)
13
ADDR(23)
15
3908
74LVC139PW
2 3
1
16
X/Y
0
A
EN13
8
16
X/Y
0
A
EN13
8
12
0
11
1
10
Y
2
9
4
0
5
1
6
Y
2
7
ADDR(1) ADDR(2) ADDR(3) ADDR(4) ADDR(5) ADDR(6) ADDR(7) ADDR(8) ADDR(9) ADDR(10) ADDR(11) ADDR(12) ADDR(13) ADDR(14) ADDR(15) ADDR(16) ADDR(17) ADDR(18) ADDR(19) ADDR(20) ADDR(21) ADDR(22)
RES WR_ RD_
M29W640DT
25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10 13
15 12 11 28 26 47
7104
0 1 2
8Mx8/4Mx16
3 4 5 6 7 8 9 10
A
11 12 13 14 15 16 17 18 19 20 21
RB RP WE OE CE BYTE
EPROM
0
64M-1
27
3V3
2108 100n
37
DATA(0)
29
0
31
DATA(1)
1
DATA(2)
33
2
DATA(3)
35
3
DATA(4)
38
4
DATA(5)
40
5
DATA(6)
42
6
DATA(7)
44
7
D
30
DATA(8)
8
32
DATA(9)
9
34
DATA(10)
10
36
DATA(11)
11
39
DATA(12)
12
41
DATA(13)
13
DATA(14)
43
14
45
DATA(15)
15
A-1
14
VPP/WP_
46
2109
LED_BACKLIGHT
TXD_pc RXD_pc
3V3
2K2
3105
3V3
BAV99
6102
1n
2115
X_Right
BAV99
6104
3
1n
2117
4
2118
100n
3116-A
18
2
4K7
7106-1 BC857BS
1n
2116
3116-B
27
5
4K7
3116-C
36
4K7
3116-D
4
5
4K7
3V3
3V3
7106-2 BC857BS
7107-1 BC847BS
1
6
3114
4
3113
33K
6103
BAT54
1K
3
6
2
1
5
7107-2 BC847BS
10 11 17 18 19 20
3103
10M
3104
47K
1
4
23
32.768KHz
DMX-26S 1102
18p
2110 22p
21 22
VBATT
1K
3108
22K
3107
7105 BC847B
1103
3V3
TILT_SENSOR
3111
330K
BAT54
6101
3112
2114
1M
470n
1104
1
SPSE
4
2
x
3
CS_Lcd_driver
10K
3117
X_Left
Y_Top
Y_Bot
TOUCHSCREEN
Touch{X_Right,X_Left,Y_Top,Y_Bot}
0108 0109
K5 K3
0110
A
B
C
D
E
F
G
1101 1102 1103 1104 1105 1131 1132 1133 1134 1135 1136 1137 1138 2101 2102 2103 2104 2105 2106 2107 2108 2109 2110 2111 2112 2113 2114 2115 2116 2117 2118 2119 2120 3101 3102 3103 3104 3105 3106 3107 3108 3109 3110 3111 3112 3113 3114 3115 3115 3115 3116 3116 3116 3116 3117 3907 3908 3909 3910 3911 6101 6102 6103 6104 7101 7102 7102 7103 7104 7105 7106 7106 7107 7107
B6
F
10 H10 K10 K9 J3 J3 J4 K3 K4 K4 K5 K5 B6 B7 B7 C8 B11 B11 B12 B15
F
10
G
10
L
2
L
2
L
2 J9 H14
I
13 J14 J15 B3 B10 B6 B7
F
10
G
10
F
11 D16 H9 H9
I
4
I
3 J9 J10 H13
I
13
-1
J2
-2
J2
-3
J2
-A
H13
-B I
13
-C
J13
-D
J13
E
16
D9
E
11
E
12 D9 B7 J9 H15 H14 J15
E
5
-1
C12
-2
D12 D10 D14 H9
-1
H13
-2 I
13
-1
J14
-2
J14
H
I
J
K
2112
2113
2111
1n
1n
L
1n
L
3104 207 5019 bl130-1 dd25-05-03
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
ELECTRICAL DIAGRAM
2-22-2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
2
A
1
SWC
2
SWE
2201
3
B
100p
TIMC
4
GND
REFERENCE REGULATOR
C
LCD_EN
3208 22K
7201-1 BC817DPN
3207
6
3K3
2
1
D
Vbatt
3210 100K
2225
4
5
7202-2
3
BC847BPN
47n
10K
3212
E
3211 22K
BC847BPN
6
1
7202-1
3217
2
22K
LCD_Contrast
BATLEVEL_ON
BATLEVEL
F
10K
3213
100n
2214
G
H
PWM_Backlight
BACKLIGHT
2216
6n8
3218 10K
1DD381AA
2
1
3
3219-1
18
7206
CLF
CHF
E
Vbatt
33R
3219-2
GND
5
33R
33R
3219-3
36
27
10
V+
VOUT
L+
L-
NC
4
6
2215
4u7
8
9
7
5202
2200u
6202
BZX84-C75
6204 MMBZ15VAL
I
6203
BZX84-C75
J
K
MC34063AD
QRS
IPK OSC
2224 100n
Vbatt
3206
100K
5
BC817DPN 7201-2
BCLK
ADDR(0:23)
RES
CS_Lcd_driver
RD_ WR_ WRH_
RDY_
DATA(0:15)
DCOL
VCC
Vbatt
7203
CIN-
76
RD_
75
BS_
FPDAT8
26
2223
VSS2
27
2205
74
CS_
100n
100n
RESET_
FPSHIFT
V_BACKLIGHT
3215-1
3215-4
45
3205
3215-2
27 18
3215-3
36
72
71
VSS6
BCLK
IOVDD2
FPDAT7
29
30
LCD_DAT3
LCD_DAT2
100K
100K100K
1M2
100K
ADDR(0)
AB0
FPDAT6
31
LCD_DAT1
LP324M 7204-2
LP324M 7204-3
LP324M 7204-4
ADDR(1)
FPDAT5
32
2
LP324M 7204-1
3
6
5
9
10
13
12
ADDR(2)
ADDR(3)
68
69
AB2
AB367AB466AB565AB664AB763AB8
AB1
FPDAT3
FPDAT4
3433
LCD_DAT0
ADDR(4)
FPDAT2
35
11
4
11
4
11
4
11
4
ADDR(5)
FPDAT1
36
14
ADDR(6)
FPDAT0
1
7
8
ADDR(7)
FPLINE
3828
ADDR(8)
6270
FPFRAME
39
2208
61
COREVDD4
COREVDD3
VSS3
40
100n
VSS5
AB10
AB11
AB12
AB13
AB14
AB15
IOVDD3
VSS4
CNF0
CNF1
CNF2
CNF3
CNF4
TESTEN
LCDPWR
DRDY
1201
1
2206
100n
Y_Bot
X_Right
Y_Top
X_Left
2 3 4 5 6 7 8
9 10 11 12 13
2213
100n
14 15 16 17 18 19 20 21 22 23 24
1202
89
SFW.R
1 2 3 4 5 6 7
LCD_FRAM
LCD_Power
LCD_MOD
LCD_CLschift
LCD_CLline
LCD_DAT0
LCD_DAT1
LCD_DAT2
LCD_DAT3
3V3
2209
10u
2210
10u
2211
10u
2212
10u
3V3
2217
100n
60
59
ADDR(9)
AB9
58
ADDR(10)
57
ADDR(11)
56
ADDR(12)
55
ADDR(13)
54
ADDR(14)
53
ADDR(15)
52
51
CLKI
50
49
48
47
46
45
44
43
42
41
2219
2221
100n
100n
3V3
LCD_1{LCD_MOD,LCD_FRAM,LCD_Power,LCD_CLline,LCD_CLschift}
LCD_Power
LCD_MOD
LCD_FRAM
LCD_CLline
LCD_CLschift
Touch{X_Right,X_Left,Y_Top,Y_Bot}
LCD{LCD_DAT0,LCD_DAT1,LCD_DAT2,LCD_DAT3,FPDAT0,FPDAT1,FPDAT2,FPDAT3}
8
7
IS
6
5
180R
3202 1R0
33u
BAS16
6201
4n7
3203
3209
2202
220K
2207
390K
3204
22K
47u
5201
3201
4
3
4u7
4u7
2203
2204
7207
DATA(0:15)
22182220
3V3
8
10K
3216-B
3216-A
27
1
DATA(15)
DATA(14)
DATA(13)
100n
DATA(12)
DATA(11)
DATA(10)
DATA(9)
DATA(8)
DATA(7)
100n
DATA(6)
DATA(5)
DATA(4)
DATA(3)
DATA(2)
DATA(1)
DATA(0)
5
10K
10K
10K
3214
3216-C
3216-D
4
36
S1D13704
1
COREVDD1
2
WAIT_
3
DB15
4
DB14
5
DB13
6
DB12
7
DB11
8
DB10
9
DB9
10
IOVDD1
11
DB8
12
DB7
13
DB6
14
DB5
15
DB4
16
DB3
17
DB2
18
DB1
19
DB0
20
VSS1
10K
78
80
79 73
VSS7
WE0_77WE1_
RD|WR_
GPIO0
FPDAT9
FPDAT10
FPDAT11
COREVDD2
25
22 37
24
23
21
2222
100n
1201 C16 1202
G
16
B5
2201 2202
B8 D6
2203
D7
2204
C9
2205
B12
2206
C8
2207
C11
2208
A
B
C
D
E
F
2209 2210 2211 2212 2213 2214 2215 2216 2217 2218 2219 2220 2221 2222 2223 2224 2225 3201 3202 3203 3204 3205 3206 3207 3208 3209 3210 3211 3212 3213 3214 3215 3215 3215 3215 3216 3216 3216 3216 3217 3218 3219 3219 3219 3220 5201 5202 6201 6202 6203 6204 7201 7201 7202 7202 7203 7204 7204 7204 7204 7206 7207
D13 D13 D13 D14
E
16
F
2 H4 H3
F
12
G
7
G
13 H7 J13 J8 J9 C6
E
2 A7 B7 B8 C8 C10 C6 C6 D5 C8
E
2
E
3
F
2
F
2 K8
-1
B10
-2
D10
-3
D10
-4
C10
-A
K7
-B
K7
-C
K7
-D
K8
E
3 H3
-1
H3
-2
H4
-3
H4 H5 A7
I
4
B8
I
5
I
5
I
5
-1
D5
-2
C6
-1 E
3
-2 E
2
B6
-1
B11
-2
C11
-3
C11
-4
D11 H4 H10
G
H
I
J
K
L
3104 207 5019 bl130-2 dd25-08-03
L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
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