Makita LH1040, LH1040F User Manual

ECHNICAL INFORMATION

Models No.

LH1040, LH1040F

PRODUCT

P 1 / 20

Description

Table Top Miter Saw 260mm (10-1/4")

CONCEPT AND MAIN APPLICATIONS

Models LH1040 and LH1040F have been developed as multi-purpose miter saws. Installation of a table on Model LS1040 has enabled miter saw and table saw to be packed in one tool for great versatility. LH1040F features LED built-in job light for accurate tracing of ink line in dark places.

Specification

Voltage (V) Cycle (Hz)

110 15 1,650 120 220 230 240

Model No. No load speed: min-1 = rpm.

Saw blade: mm (")

Capacity: mm (") (with 260 mm saw)

Protection against electric shock Electric brake LED job light

Cord length: m (ft) Net weight: kg (lbs)

Current (A)

15 2,30050 / 60

7.9 1,650 1,000 2,30050 / 60

7.5 1,650 1,000

7.2 1,650 1,000 2,30050 / 60

Diameter Hole diameter

Table saw Miter saw

Dimensions: mm (") Length (L) Width (W) Height (H)

LH1040

15.88 (5/8) 30.0 ( for European countries)

No Yes

530 (20-7/8) 476 (18-3/4)

535 (21)

Continuous Rating (W)

Input Output

1,650

4,800

255 - 260 (10 - 10-1/4 )

40 (1-9/16 )

See the table below.

Double insulation

Yes

2.5 ( 8.2 )

13.7 (30.2 )

1,000 1,000

Max. Output(W)

2,30050 / 60

LH1040F

Cutting capacity as Miter Saw

Miter angle

° Right

Bevel angle

° Left

69mm x 130mm (2-3/4" x 5-1/8")

93mm x 95mm (3-5/8" x 3-3/4") 69mm x 85mm (2-3/4" x 3-3/8")

93mm x 67mm (3-5/8" x 2-5/8") 69mm x 85mm (2-3/4" x 3-3/8")

93mm x 67mm (3-5/8" x 2-5/8")

90°

Standard equipment

TCT saw blade 260mm .......... 1 pc

Dust bag ................................. 1 pc

Holder set ............................... 1 pc

Sub plate ass'y ........................ 1 pc

Note: The standard equipment listed above may differ from country to country.

Socket wrench 13 ....................... 1 pc

Ring 16 (adaptor for saw blades

with 25mm hole diameter) ......... 1 pc

Triangular rule ............................ 1 pc

Optional accessories

Vertical vise Horizontal vise

Holder set Assorted TCT saw blades

° Left bevel

35mm x 130mm (1-3/8" x 5-1/8") 53mm x 95mm (2-1/16" x 3-3/4")

35mm x 65mm (1-3/8" x 2-9/16")

49mm x 42mm (1-15/16" x 1-5/8")

35mm x 91mm (1-3/8" x 3-5/8")

49mm x 67mm (1-15/16" x 2-5/8")

Set plate ................................... 1 pc

Blade cover .............................. 1 pc

Push stick ................................. 1 pc

Guide rule rule ........................ 1 pc

P 2 / 20

Repair

CAUTION: For your safety, before maintenance or repair, be sure to;

1. Disconnect the machine from the power source.

2. Remove the saw blade from the machine.

[1] NECESSARY REPAIRING TOOLS

Tool No./ Description Use for 1R035/ Bearing Setting Plate 15.2 Press-fitting Ball bearings 1R045/ Gear Extractor (large) Disassembling Gear housing cover and Bearing box

1R208/ 90 Degrees Set Square Squaring Saw blade with Base 1R229/ 1/4" Hex shank bit for M5 Removal/Installation of screws that fasten Bearing box 1R235/ Round Bar for Arbor 6-100* (2 pcs) Disassembling Blade case 1R269/ Bearing Extractor Removing Ball bearings 1R291/ Retaining Ring S and R Pliers Removal/Installation of the Retaining ring 1R306/ Ring Spring Removing Jig** Disassembling Blade case 1R340/ Wrench for Bearing Retainer

*Note: Disassembling can be done also using two Phillips screwdrivers of 6.5X100mm or larger size instead. **Note: Disassembling can be done also using 1R201/ Jig for Retaining Ring.

[2] LUBRICATION

1) Apply 12g of Makita grease N No.1 to the gear portion.

2) Apply an appropriate amount of Makita grease N No.1 to each of the listed below. Although these slide surfaces are factory-greased with Makita grease N No.1, you apply other type of grease such as Makita grease N No.2 or the like.

Removal/Installation of Bearing retainer

Position No. Parts item Portion to be lubricated

Gear portion

101

Safety cover

Blade case

Center cover24

Table support99

Support plate

Torsion spring 36

Accepting hole for compression spring 27 The pivotal portion where arm contacts

The portion where torsion spring 36 contacts The elliptic punched hole where lever 54 contacts, when table support

is slidden up and down. The side where (1) Blade Case contacts, when table support

is slidden up and down.

The elliptic punched hole where pipe 9-126 contacts, when support plates are slidden up and down.

Fig.1-1

Compression spring 27

The appropriate amount is 12g.

Lever 54

Pipe 9-126

Switch box

Repair

[2] LUBRICATION

Position No.

124 126

127

Parts item

Hex bolt M10 Threaded portion Rod 16 The surface where (127) Arm Complete contacts.

Arm complete

Stopper pin129 Slide plate135

Turn base145 Base complete147 Knock spring150

P 3 / 20

Portion to be lubricated

The portion where (145) turn base contacts, when arm complete pivoting.

Accepting portion for pivoting (1) Blade Case

The groove to which O ring 5 is mounted.

The surface where (145) turn base contacts Accepting portion for pivoting (127) Arm Complete Accepting boss for the shaft of (145) Turn Base Both edge which contacts its accepting portion of (145) Turn Base

151

A Tip of the threaded portion

Grip 32

Thumb screw

Tip of the threaded portion with which (150) Knock spring is pushed toward (145) Turn Base

Fig.1-2

O ring 5

Rip fence

Accepting portion for (150) Knock Spring

Repair

< 3 > Removing table

1. Lift up table by loosening two 54 levers which are equipped under the table. See Fig.2-1.

2. Lift up the table to the highest level. See Fig.2-1.

3. Remove pan head screw M5x16 and remove cover complete from riving knife. See Fig.2-2.

4. Remove 8 M5x16 countersunk head screws. Then, table can be removed from blade case. See Fig.2-2. And remove compression spring 27 from blade case. See Fig.2-2. (In case of model LH1040 without fluorescent job light) 4A. While lifting up the table, remove light circuit from the table. Then, table can be removed from blade case. And remove compression spring 27 from blade case. See Fig.2-2. (In case of model LH1040F with fluorescent job light)

Fig.2-1

Table

Lever 54

P 4 / 20

Fig.2-2

Pan head screw M5x16

Riving knife

Hex lock nut M5-8

Cover complete

Countersunk head screw M5x16 (8 pcs.)

Table

Compression spring 21

< 4 > Mounting table

1. Secure table with 8 M5x16 countersunk head screws. Refer to Fig.2-2.

2. While lifting up table to the highest level, mount compression spring 21 by inserting it from the side.

3. Take the left step with referring to the above Figs.

Table

Repair

< 5 > Removing blade case section

1. Remove living knife. See Fig.3-1.

2. Remove lever 54, support plate and pipe 9-126. See Fig.3-1. The pipe 9-126 removed in this step, is used as a jig for removing rod 16 which functions as a pivot for blade case.

3. Loosen lever 54 and press table support down to the surface of blade case. See Fig.3-2.

Fig.3-1 Fig.3-2

P 5 / 20

Hex flange head bolt M8x20

Rod 16

4. Remove two M5x16 pan head screws. Now guard with guard holder can be removed from blade case. See Fig.3-3.

5. Remove hex socket button head screw M6 (adhesive type), flat washer 7 and ring 7. Now the linkage of link plate with arm complete has been disconnected. See Fig.3-4.

6. Remove stop ring E-5, flat washer 6 and ring 6. then, link plate can be removed from blade case. See Fig.3-5.

Living knife

Table support

Support plate

Pipe 9-126

Fig.3-3

Table support

Lever 54

Fig.3-4

Blade case

Guard holder

Guard

Pan head screw M5x16

Fig.3-5

Arm complete

Link plate

Ring 7

Flat washer 7

Blade case

Hex socket button head screw M6

Ring 6

Flat washer 6

Stop ring E-5

Link plate

Repair

< 5 > Removing blade case section

7. Lower the blade case section to the possible lowest position, and lock it at the same position with stopper pin. See Fig.3-6.

8. While further pressing the blade case section, insert two screwdrivers into the side hole of blade case. See Fig.3-7. Or insert No.1R238 "Round Bar for Arbor" as illustrated in Fig.3-7A.

9. Loosen hex socket head bolt M6x10 with hex wrench. See Fig.3-7.

10. Apply pipe 9-126 on rod 16, and remove it by striking the pipe with plastic hammer toward the side of hex socket head bolt M6x10. See Fig.3-8. Now blade case section can be separated from arm complete.

P 6 / 20

Stopper pin

Fig.3-6

Fig.3-7A

Hex wrench

Screwdriver

Hex socket head bolt M6x10

Fig.3-7

Hex wrench

Screwdriver

Fig.3-8

Hex socket head bolt M6x10

<Note> In order to minimize scratch on the accepting holes for rod 16, remove it toward the side of hex socket head bolt M6x10. See Fig.3-8A.

Direction for removing rod 16

Rod 16

The scratch on the accepting holes is minimized to this area.

No.1R238 Round Bar for Arbor

Fig.3-8A

Blade case

Arm complete

Pipe 9-126

Hex socket head bolt M6x10

The portion scratched with hex socket head bolt M6x10

Rod 16

+ 14 hidden pages