Makita EN5550SH Owner's Manual

Owner’s and Safety Manual
for Pole Hedge Trimmer
Manuel d’emploi et de sécurité
du Taille-Haie Thermique Sur Perche
Manual de empleo y de seguridad
para el Cortasetos de Extensión a Gasolina
EN5550SH
WARNING!
Read and understand this Manual. Always follow safety precautions in the Owner’s and Safety Manual.
Improper use can cause serious injury!
ATTENTION!
Suivez toujours les conseils de sécurité du présent manuel d’emploi et de sécurité. Une utilisation incorrecte de la
tronçonneuse peut entraîner des blessures graves!
¡ADVERTENCIA!
del manual. El uso inadecuado de la motosierra puede causar lesiones de gravedad.
English
(Original instructions)
Thank you very much for choosing the MAKITA pole hedge trimmer. We are pleased to offer you a product that is the result of an extensive development program and many years of knowledge and experience. To safely obtain the best possible results from your MAKITA pole hedge trimmer, please read this manual thoroughly before using the machine, and follow all instructions given herein to assure proper operation of the MAKITA pole hedge trimmer.
SYMBOLS
Please note the following symbols when reading this instruction manual
WARNING/DANGER Beware of pinching
Table of Contents Page
SYMBOLS ........................................................................................2
SAFETY INSTRUCTIONS ................................................................3
TECHNICAL DATA ...........................................................................7
DESIGNATION OF PARTS ..............................................................8
CONNECTING THE TRIMMER UNIT TO THE POLE ......................9
FUEL/REFUELLING ....................................................................... 10
PRECAUTIONS BEFORE STARTING THE ENGINE ....................12
OPERATING THE POLE HEDGE TRIMMER ................................15
MAINTENANCE .............................................................................16
STORAGE ......................................................................................21
TROUBLESHOOTING ...................................................................23
Before usage, carefully read and fully understand the instructions in this manual
PROHIBITION Fuel (Gasoline)
No smoking
No naked ame Emergency stop
Wear protective shoes First aid
Wear protective gloves ON/START
Beware of electrical lines, risk of electrical shock
Engine manual-start
OFF/STOP
Keep working area clear of persons and pets
Wear a protective helmet and eye and ear protection
2
SAFETY INSTRUCTIONS
General Instructions
Before usage, carefully read this manual and thoroughly familiarize yourself with ­how to correctly handle the pole hedge trimmer. THIS EQUIPMENT CAN CAUSE SERIOUS INJURY IF USED IMPROPERLY! Always provide detailed instructions on how to correctly use the pole hedge ­trimmer when lending the equipment to another person. Make sure that the instruction manual is handed over together with the pole hedge trimmer. First-time users should ask their dealer for basic instructions on the correct ­handling of the pole hedge trimmer. Store this manual in a location where it is easily accessible for quick reference. ­Do not allow persons under the age of 18 to operate the pole hedge trimmer. ­Individuals over 16 years old, however, may use the pole hedge trimmer for training purposes if under the constant supervision of an adult familiar with the operation of the pole hedge trimmer. Always use the pole hedge trimmer with the utmost care and attention. ­Serious injury may result if the pole hedge trimmer is used in the following ­circumstances. Do not use the pole hedge trimmer:
When feeling tired or ill. After consuming alcohol and/or medication. At night or in poor lighting conditions. During pregnancy.
Intended use
This pole hedge trimmer has been designed for the sole purpose of trimming ­hedges and bushes with a maximum branch diameter of 7 mm. Do not use the trimmer for any other purposes.
Personal protective equipment
Clothes worn should be functional and tight-tting without restricting movement. ­Do not wear clothing or jewelry that could get entangled in underbrush or in the machine. For adequate protection against injuries to head, eyes, feet, hands, as well as ­hearing impairment, the following protective equipment and clothing must be used when working with the pole hedge trimmer. To prevent injury to the head or the eyes, always wear a protective helmet (1) ­with goggles or a visor (2). To avoid hearing impairment, wear adequate ear defenders (3) at all times. ­Use of a well-tting work overalls (4) is strongly recommended. ­Always wear rugged, leather working gloves (5) when operating the pole hedge ­trimmer. When using the pole hedge trimmer, always wear sturdy shoes (6) with a non-slip ­sole. Special work shoes ensure good footing and protect against injury.
3
Starting the pole hedge trimmer
At all times allow a 15-meter diameter safety zone around the working area. ­Make sure that all persons (in particular, children) and/or animals remain outside this zone. In general, avoid using the hedge trimmer whenever people (in particular children) are nearby. Before starting the pole hedge trimmer, always make sure that the machine is in ­safe operational condition. Check the operation of the throttle lever safety mechanism. The lock-off lever ­should have the smooth and easy actions. Make sure that the lock-off lever functions properly. Check the handles are clean and dry and test the STOP switch to ensure that it is functioning properly.
Always start the pole hedge trimmer in accordance with the directions provided in this instruction manual.
Follow the instructions below to start the pole hedge trimmer
Start the pole hedge trimmer only after the machine has been completely ­assembled and all accessory parts have been attached. Before starting the engine, make sure that cutting blades are not obstructed by ­any foreign objects such as stones, branches, etc. Stop the engine immediately if engine problems occur. -
During operation, hold both the front and rear handle rmly by wrapping your ­ngers around the handles. Keep handles clean and free of moisture, resin, oil or
grease.
Always ensure secure and well-balanced footing
Only use the pole hedge trimmer outdoors. ­Always stop the engine immediately and discontinue operation if engine trouble ­occurs or if the machine starts making unusual noise. Exhaust fumes are poisonous. Never operate the machine in an enclosed room ­or tunnel without ventilation (risk of suffocation and gas poisoning). Note that carbon monoxide is an odorless gas. Always make sure that areas where the engine is operated are adequately ventilated. Stop the engine when resting, or when the pole hedge trimmer is left unattended. ­Put the machine in a safe location and make sure that no combustible material is nearby. Never place a hot hedge trimmer onto dry grass or combustible material. ­To reduce the risk of re, keep the engine and mufer free of debris, leaves or ­excessive lubricant. Never operate the engine if the mufer is malfunctioning. ­Turn off the engine before transportation. ­Always stop the engine in the following circumstances. When: -
Resting Transporting the machine Cleaning the machine Refuelling the machine Performing maintenance on the machine
Fixing a problem with the machine When transporting the machine in a vehicle, always securely attach the pole ­hedge trimmer to avoid leakage of residual fuel. Always empty the fuel tank before transporting the pole hedge trimmer in a ­vehicle. When unloading the machine from a vehicle, take extra care not to drop the pole ­hedge trimmer to the ground, as this may seriously damage the fuel tank. Except in an emergency, never drop the pole hedge trimmer as this may seriously ­damage the machine.
Resting ­Transporting the machine ­Cleaning the machine ­Refueling the machine ­Performing maintenance on -
the machine
Fixing a problem with the -
machine
4
When transporting the pole hedge trimmer, always lift the machine completely off ­of the ground. Never drag the engine across the ground as this may damage the
fuel tank and possibly cause a re.
Always use the cutter cover provided to protect and secure the cutting section of ­the pole hedge trimmer during transportation and storage.
Refuelling
Before refuelling, stop the engine. ­Never refuel near naked ames. ­Do not smoke when refuelling. ­Always allow sufcient time for the engine to cool down before refuelling. ­Take care not to let your skin come into contact with petroleum products. Do not ­inhale gasoline fumes and always wear protective gloves when refuelling. Change and clean protective wear at regular intervals. Take extra care to avoid spilling gasoline and oil in order to avoid contamination ­of the ground. If gasoline or oil has been spilled onto the hedge trimmer, immediately wipe the surface of the hedge trimmer with a rag. Dry the cloths used for wiping the fuel at a well ventilated area before disposing them. Failure to do so may cause spontaneous combustion. Make sure that no fuel comes in contact with your clothes. Change fuel -
contaminated clothes immediately (re hazard).
Close the fuel tank and tighten the fuel tank cap securely. To restart the engine, ­transfer the pole hedge trimmer to a location at least 3 meters away from the place of refuelling. Check the fuel tank cap at regular intervals to make sure that the cap is securely ­fastened. Never refuel the machine in an enclosed room. Fuel vapors accumulate at ground ­level (risk of explosion). Store fuel in appropriate containers only, and make sure that stored fuel is out of ­the reach of children.
3 m
Operation
During operation, hold the pole hedge trimmer with both hands at all times. ­Only use the pole hedge trimmer in a good light and visibility conditions. Beware ­of slippery and wet areas (ice and snow) during the cold season (danger of slipping), and always ensure secure footing. Never use the pole hedge trimmer while standing on an unstable surface or a ­steep slope. Never use the pole hedge trimmer while standing on a ladder. ­Never climb a tree to use the pole hedge trimmer from the tree. ­To avoid stumbling or falling over objects, never walk backwards when working ­with the pole hedge trimmer. Always stop the engine before cleaning or servicing the machine. Also, refrain ­from replacing parts before the engine has been stopped. Do not operate the pole hedge trimmer if the cutting unit is damaged or worn. -
5
Maintenance instructions
Always do your utmost to keep pollution and noise emissions as low as possible ­when operating the pole hedge trimmer. Pay special attention to correct adjustment of the carburetor. Clean the hedge trimmer at regular intervals and periodically check whether all ­nuts and bolts are securely tightened. Never service or store the pole hedge trimmer in the vicinity of naked ames, ­sparks, etc. Empty the fuel tank before storage, and always store the pole hedge trimmer in a ­well-ventilated locked room. Make sure the pole hedge trimmer is out of children’s reach at all times. To prevent further damage and/or personal injury, refrain from repairing a -
malfunctioning pole hedge trimmer if not qualied to do so. For repairs always
contact your dealer or an authorized service agent.
Do not attempt to modify or remodel the pole hedge trimmer as this may affect operation safety.
Maintenance work that can be performed by the user is limited to the activities described in this instruction manual. Any other procedures are to be executed by an authorized service agent. Use only genuine spare parts and accessories supplied by MAKITA via authorized service centers. Use of unauthorized accessories and tools may increase the risk of accident and injury. MAKITA accepts no liability whatsoever for accidents or damage resulting from the use of unauthorized accessories and parts.
First aid
As a precaution for the occurrence of an accident, make sure that a fully stocked
rst aid kit is ready at hand. Replace any items taken from the rst aid kit as soon as possible.
When asking for help in the case of an emergency, give the following information:
Place of accident
What happened
Number of injured people
Extent of injuries
Your name
6
TECHNICAL DATA: EN5550SH
Model
EN5550SH
Loop handle Dimensions (L x W x H) in (mm) 69-1/4” x 9-1/2” x 9-1/2” (1,760 mm x 243 mm x 241 mm) Mass lbs (kg) 14.1 (6.4) Volume (fuel tank) .oz (l) 20.3 (0.6) Cutting length in (mm) 20-1/2” (520)
3
Engine displacement cu.in (cm Maximum engine performance hp (kW) 1.1 at 7,000/min (0.77 at 7,000 min
) 1.5 (25.4)
-1
) Stroke per minute 4,600 Fuel consumption kg/h 0.33 Specic fuel consumption g/kWh 408 Idling speed RPM 3,000 Clutch engagement speed RPM 4,400 Carburetor
(Diaphragm carburetor)
type WALBRO WYL
Ignition system type Solid state ignition Spark plug type NGK CMR4A Electrode gap in (mm) 1/32” (0.7-0.8) Fuel Automobile gasoline
Engine oil
SAE 10W-30 oil of API Classication
Class SF or higher (4-stroke engine for automobile)
Gear ratio 1/4.25
7
DESIGNATION OF PARTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Designation of parts
1 Throttle cable
2 Lock-off lever
3 Throttle lever
4 Stop switch
5 Handle
6 Shaft
7 Gear box
8 Cutter blade
9 Air cleaner
10 Fuel tank cap
11 Fuel tank
12 Clutch case
13 Spark plug
14 Primer pump
15 Mufer
8
16 Recoil starter
17 Starter knob
18 Blade cover
CONNECTING THE TRIMMER UNIT TO THE
40 mm
POLE
Important:
Make sure that the engine is turned off, and remove the spark plug cap before assembling the pole hedge trimmer. Wear protective gloves! Secure cutting blades with the blade cover provided when connecting the trimmer unit to the pole.
Remove the cap from the shaft. ­Loosen the M5 x 12 screw and M5 x 25 bolt. ­Insert shaft into gear case -
Drive axle
M5 x 10 screw
Shaft
NOTE: Make sure that the shaft is completely inserted into the gear case
(approx. 40 mm/1.57”).
If you are having trouble inserting the shaft, manually rotate the drive axle a little and try again.
Make sure that the shaft is properly inserted and then tighten the M5 x 12 screw ­and the M5 x 25 bolt.
M5 x 25 bolt
Cap
9
FUEL/REFUELLING
BEFORE START OF OPERATION
Inspection and rell of engine oil
Perform the following procedure, with the engine cooled down. ­Set the engine level, remove oil cap (Fig. 1), and check to see whether or not there is oil in the range between the upper limit and lower limit ­marks of the oil pipe (Fig. 2). Top up with oil to upper limit mark if oil is insufcient (oil level is close to lower limit mark) (Fig. 3). ­The area surrounding the external marks is transparent, so the amount of oil inside can be checked without having to remove the oil cap. ­However, if oil pipe becomes extremely dirty, visibility may be lost, and oil level will have to be checked against stepped section on inside of oil pipe. For reference, the oil rell time is about 10 h (10 times or 10 tanks of oil rell). ­If the oil changes in color or mixes with dirt, replace it with new one. (For the interval and method of replacement, refer to P18)
Recommended oil: SAE 10W-30 oil of API Classication, Class SF or higher (4-stroke engine for automobile) Oil volume: Approx. 0.08 L
NOTE: If the engine is not kept upright, oil may go into around the engine, and may be relled excessively.
If the oil is lled above the limit, the oil may be contaminated or may catch re with white smoke.
Point 1 in Replacement of oil: “Oil cap”
Remove dust or dirt near the oil rell port, and detach the oil cap. ­Keep the detached oil cap free of sand or dust. Otherwise, any sand or dust adhering to the oil cap may cause irregular oil circulation or ­wear on the engine parts, which will result in troubles.
Oil cap
Internal stepped
section (upper limit)
Internal stepped
section (lower limit)
Oil pipe
Fig. 1 Fig. 2 Oil pipe Fig. 3
(1) Keep the engine level, and detach the oil cap.
External mark (upper limit)
External mark (lower limit)
Top up with oil until oil level reaches internal stepped section (upper limit).
The area between the external upper and lower limits is transparent, so oil level can be checked extternally against these marks.
(2) Fill with oil to upper limit mark. (see Fig. 3)
Use oil bottle when lling.
(3) Securely tighten the oil cap. Insufcient tightening may cause oil leakage.
10
Do not replace oil with the engine in a tilted position.• Filling with oil while engine is tilted leads to overlling which causes oil contamination and/or white smoke.
Point 2 in Replacement of oil: “If oil spills out”
If oil spills out between the fuel tank and engine main unit, the oil is sucked into through the cooling air intake port, which will contaminate ­the engine. Be sure to wipe out spilled oil before start of operation.
Note
REFUELLING
Handling of fuel
It is necessary to handle fuel with utmost care. Fuel may contain substances similar to solvents. Refuelling must be performed in a sufciently
ventilated room or in the open air. Never inhale fuel vapors, and keep fuel away from you. If you touch fuel repeatedly or for a long time, the skin becomes dry, which may cause skin disease or allergy. If fuel comes into the eye, clean the eye with fresh water. If your eye remains still irritated, consult your doctor.
Storage period of fuel
Fuel should be used within a period of 4 weeks, even if it is kept in a special container in a well-ventilated and shaded area.
Otherwise, fuel may deteriorate in one day.
STORAGE OF MACHINE AND REFILL TANK
Keep the machine and tank at a cool place free from direct sunshine. ­Never keep the fuel in a car. -
Fuel
The engine is a four-stroke engine. Be sure to use an automobile gasoline (regular gasoline or premium gasoline).
Points for fuel
Never use a gasoline mixture which contains engine oil. Otherwise, it will cause excessive carbon accumulation or mechanical troubles. ­Use of deteriorated oil will cause irregular start-up. -
Refuelling WARNING: INFLAMMABLES STRICTLY PROHIBITED Gasoline used: Automobile gasoline (unleaded gasoline)
Loosen the tank cap a little to release the tank pressure. ­Detach the tank cap, and refuel, discharging air by tilting the fuel tank so that the refuel port will be oriented upward. (DO NOT ll fuel up to ­the top of the tank.) Wipe well the periphery of the tank cap to prevent foreign matter from entering the fuel tank. ­After refuelling, securely tighten the tank cap. -
If there is any aw or damage on the tank cap, replace it.
The tank cap wears out in course of time. Replace it every two to three years.
Fuel tank cap
Fuel upper
limit
Fuel tank
11
PRECAUTIONS BEFORE STARTING THE ENGINE
At all times allow a 15-meter diameter safety zone around the working area. ­Make sure that all persons (in particular children) and/or animals remain outside this zone. Before using the pole hedge trimmer, make sure that the machine is in safe ­operational condition. Make sure that the cutting blades are not damaged, and check the throttle lever for easy action. Make sure that the cutting blades are not in motion when the engine is idling. If the machine is not operating normally, contact your dealer to have the machine adjusted. Make sure that the handles are clean and dry, and test whether the I-O switch is functioning properly. Start the engine only in accordance with the instructions given in this manual. Do not use any other methods to start the pole hedge trimmer (see, “Starting the
Engine”).
Start the engine of the pole hedge trimmer only after having read and fully ­understood the instructions. Never attempt to start a pole hedge trimmer that has not been fully assembled. Serious injury may result otherwise. Before starting the engine, always make sure that the cutting blades are not ­obstructed by stones, branches or any other solid objects. Check the working area for wires, cord, glass or other foreign objects that could ­get caught in the cutting blades. Electrical shock: Be aware of all electrical lines in the vicinity. Check the entire ­work area for the presence of power lines and electrical fences before starting to work.
POINTS IN OPERATION AND HOW TO STOP
Observe the applicable accident prevention regulations!
STARTING
Move at least 3 m away from the place of refuelling. Put the pole hedge trimmer on a clean piece of ground taking care that the cutting blades do not come into contact with the ground or any other objects.
A: Cold start
1) Set this machine on a at space.
2) Set the I-O switch (1) to OPERATION.
3) Primer pump Continue to push the primer pump until the fuel comes into the primer pump. (In general, fuel comes into the primer pump by 7 to 10 pushes.) If the primer pump is pushed excessively, an excess of gasoline returns to the fuel tank.
(1)
Throttle lever
Carburetor
OPERATION
STOP
Low speed
Primer pump
Lock-off lever
High speed
12
4) Recoil starter
Pull the start knob gently until it is hard to pull (compression point). Then, return the start knob, and pull it strongly. Never pull the rope to the full extension. Once the start knob is pulled, never release your hand immediately. Hold the start knob until it returns to its original point.
5) Warm-up operation Continue warm-up operation for 2 to 3 minutes.
NOTE: In case of excessive fuel intake, remove the spark plug and pull the starter
handle slowly to remove excess fuel. Also, dry the electrode section of the spark plug.
Caution during operation:
If the throttle lever is opened fully in a no-load operation, the engine speed is increased to 10,000 min speed than required and at an approximate speed of 6,000 - 9,000 min
B: Startup after warm-up operation
1) Repeat pushing the primer pump gently.
2) Keep the throttle lever at the idling position.
3) Pull the recoil starter strongly.
4) If it is difcult to start the engine, open the throttle by about 1/3.
Pay attention to the cutting blades which may move.
-1
(rpm) or more. Never operate the engine at a higher
-1
(rpm).
At times, such as winter, when starting the engine is difcult Operate choke
lever with the following procedure when starting engine.
After implementing startup steps 1) to 3), set choke lever to the CLOSE position.• Implement startup step 4) and start engine.
Once engine starts, set choke lever to the OPEN position. Implement startup step 5) and complete warm up.
CAUTION: If a bang (explosive sound) is heard and the engine stops, or the
just-started engine stalls before the choke lever is operated, return the choke lever to the OPEN position, and pull the starter knob a few times again to start the engine.
CAUTION: If the choke lever is left in the CLOSE position, and the starter knob
merely pulled repeatedly, to much fuel will be sucked in, and the engine
will become difcult to start.
13
STOPPING
1) Release the throttle lever (2) fully, and when the engine speed has lowered, set
the I-O switch to STOP the engine will now stop.
2) Be aware that the cutting head may not stop immediately and allow it to slow
down fully.
ADJUSTMENT OF LOW-SPEED ROTATION (IDLING)
When it is necessary to adjust the low-speed rotation (idling), perform it by the carburetor adjusting screw.
CHECKUP OF LOW-SPEED ROTATION
Set the low-speed rotation to 3,000 rpm (/min). ­If it is necessary to change the rotation speed, regulate the adjusting screw (illustrated on the right), with Phillips screwdriver. Turn the adjusting screw to the right, and the engine speed will increase. Turn the ­adjusting screw to the left, and the engine speed will drop. The carburetor is generally adjusted before shipment. If it is necessary to readjust ­it, please contact Authorized Service Agent.
STOP
(1)
(2)
Carburetor
Adjusting
screw
14
OPERATING THE POLE HEDGE TRIMMER
When working with the pole hedge trimmer, rmly grasp the handles with both ­hands. Do not touch the cutting blade portion of the pole hedge trimmer during operation, ­or when the engine is running. Take extra care not to inhale exhaust gases when working with the pole hedge ­trimmer. Never operate the pole hedge trimmer in an enclosed room or an area
with insufcient ventilation (risk of suffocation and gas poisoning). Note that
carbon monoxide is an odorless gas that is, it cannot be detected by the sense of smell. Always wear adequate protective wear before starting to work with the pole ­hedge trimmer. Stop the engine immediately if the mufer is not functioning properly. ­Only use the pole hedge trimmer in good light and visibility conditions. ­Do not operate the pole hedge trimmer in darkness or fog. Beware of slippery and ­wet areas (ice and snow) during the cold season (danger of slipping), and always ensure secure footing. Never use the pole hedge trimmer while standing on an unstable surface or a ­steep slope. Never use the pole hedge trimmer while standing on a ladder. ­Never climb a tree to use the pole hedge trimmer from the tree. ­Continuously check the working area for wires, cord, glass or other foreign ­objects that could get caught in the cutting blades. Make sure that the cutting blades are in rapid motion before starting to cut. ­Always grip the pole hedge trimmer with both hands and maintain a rm grip ­when working with the machine. To assure optimal control over the pole hedge trimmer, always completely wrap ­your hands around the handles (use your thumb for counter pressure) and apply
a rm grip on the handles.
Note that the cutting blades will remain in motion for up to two seconds after the ­throttle lever has been released. Do not cut with the pole hedge trimmer at low engine speed. ­The speed of the cutting blades cannot be adjusted properly with the throttle lever ­when the engine is running at low speed. To trim the top surface of a hedge, rst align the cutting blades at an angle of ­15° - 30° in the cutting direction and keep the pole hedge trimmer in a horizontal position. Then start trimming the hedge using a swinging movement, much like drawing circle segments with the hedge trimmer shaft. To trim the sides of a hedge, align the blades parallel to the surface to be cut and ­start trimming with semi-circular upward (down-up) movements. Pay attention when trimming a hedge close to or against wire fences. ­Do not touch hard objects such as wire fence, stone or ground with the cutting ­blades. It may cause blades to crack, chip or break. Do not use the pole hedge trimmer over an extended period of time. As a general ­rule, for every 50 minutes of operation take a 10-20 minutes rest. If the cutting blades come into contact with stones or other solid objects, stop ­the engine immediately and check the blades for damage. Replace the blades if damaged. If the pole hedge cutter develops a problem during operation (strange noises, ­vibration, etc.), immediately stop the engine. Do not use the machine again until the problem has been recognized and solved. Always do your utmost to keep pollution and noise emissions as low as possible ­when operating the pole hedge trimmer. Pay special attention to correct carburetor adjustment. If thick branches get jammed in the cutting blades, immediately stop the engine, ­lay the equipment on the ground and remove the obstruction. Check the blades for damage before using the machine again.
15
MAINTENANCE
1
2
3
4
5
6
Before performing any maintenance work on the pole hedge cutter (blade ­cleaning, etc.), always stop the engine and wait until the engine has cooled down. As an additional safety precaution, also remove the spark plug cap. Do not try to straighten or weld bent or broken cutting blades. Always replace ­damaged blades. Stop the engine at regular intervals to check the cutting blades for possible ­damage (perform a tapping-resonance test to detect hard-to-see hairline cracks). Always make sure that the teeth of the blades are sharp. Clean the pole hedge trimmer regularly. During cleaning also check all screws, ­nuts and bolts are well tightened.
To reduce the risk of re, never service or store the pole hedge trimmer in the ­vicinity of open res.
Always wear rugged protective gloves when handling the cutting blades. ­Contact your dealer for replacement cutting blades. ­Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, ­deformation or cracks may result.
Sharpening the blade
If the cutting blades have become blunt and cutting performance is poor, have the blades sharpened by an authorized service agent.
Adjusting blade clearance
The upper/lower blades wear. If you cannot get a clean cut though the blades are sharp enough, adjust the clearance as follows.
1. Loosen the nut (1) with a box or open-ended wrench.
2. Tighten the truss bolt (2) with a hex wrench lightly till it stops and screw it back between a quarter turn and a half turn.
3. Tighten the nut (1), holding the truss bolt (2).
4. Apply light oil on the friction surface of the blades.
5. Start the engine, operate the throttle on and off for a minute.
6. Stop the engine and touch the surface. If they are not too hot to touch, you have made a proper adjustment. If they are too hot to touch, turn
the truss bolt (2) back a little and repeat the step 5 to 6.
NOTE: Before making the adjustment, stop the engine and wait for the blades to stop.
The blades have a slot around the truss bolt (2). In case you nd dust in the end of any of the slots, clean it.
1 Hexagonal U-nut 2 Truss bolt 3 Flat washer
4 Blade guide
5 Upper blade 6 Lower blade
16
Adding grease and lubricant
Important: Make sure that the surface of gear box is completely cold before lubricating.
The gearbox of the pole hedge trimmer should be greased every 15 working ­hours. Add approx. 5 g of lubricant (Shell Alvania No. 3 or equivalent) to the point A of the gearbox and 20 g of the lubricant to the point B respectively via the grease nipples. (Some grease will emerge from the head of the gearbox (located
at the base of the blades) when the pole hedge trimmer is set in motion the rst
time after greasing. Use this as a rough indicator for the amount of grease to be supplied.)
Grease nipple
Point B
NOTE: Observe greasing intervals and the amount of grease to be supplied.
Mechanical parts of the pole hedge trimmer may be damaged if grease
is not supplied at the prescribed intervals or if an insufcient amount of
grease is added.
Daily inspection and maintenance
To ensure a long service life of your pole hedge trimmer, perform the followinginspections and maintenance on a daily basis.
Before use; -
Always check for loose or missing parts before starting operation. Pay special attention to the cutting unit and make sure that the cutting blade lock screws are well tightened.
Check for clogging of the cooling air passages and the cooling ns of the
cylinder before starting operation. Clean if necessary.
After use; -
Clean the hedge trimmer externally and inspect for damage.
Clean the air lter. Clean the lter several times a day if working in extremely
dusty conditions. Check the cutting blades for damage. Make sure that the blades are securely mounted. If the cutting blades still continue to run at idle after the adjustment, consult your nearest authorized service agent.
Point A
17
REPLACEMENT OF ENGINE OIL
Deteriorated engine oil will shorten the life of the sliding and rotating parts to a great extent. Be sure to check the period and quantity of replacement.
DANGER: In general, the engine main unit and engine oil still remain hot just after the engine is stopped. In replacement of oil, make
sure that the engine main unit and engine oil are sufciently cooled down. Otherwise, there may remain a risk of scald. Allow sufcient time after stopping engine for the engine oil to return to the oil tank to ensure accurate reading of the oil
level indicator.
NOTE: If the oil lled above the limit, it may become dirty or may catch re with white smoke.
Interval of replacement: After rst 20 operating hours, followed by every 50 operating hours Recommended oil: SAE10W-30 oil of API Classication SF Class or higher (4-stroke engine oil for automobile)
In replacement, perform the following procedure.
1) Make sure that the fuel tank cap is tightened securely.
2) Put large container (pan, etc.) under drain hole.
Fuel tank cap
3) Remove drain bolt and then remove oil cap to drain out oil from drain hole. At
this time, be sure not to mislay drain bolt’s gasket, or to dirty any of the removed components.
Oil cap
Oil cap
4) Once all the oil has been drained, combine gasket and drain bolt, and tightly
secure drain bolt, so that it will not loosen and cause leaks. * Use cloth to fully wipe off any oil attached to bolt and equipment.
Alternative draining method
Remove oil cap, tilt pole hedge trimmer toward oil ller hole, and drain out oil.
Collect oil in container.
Drain hole
Gasket
Drain bolt
18
5) Set the engine level, and gradually ll up to upper limit mark with new oil.
6) After lling, tightly secure oil cap, so that it will not loosen and cause leaks. If oil
cap is not tightly secured, it may leak.
External mark (upper limit)
Internal stepped section (upper limit)
Internal stepped section (lower limit)
Upper limit mark
POINTS ON OIL
Never discard replaced engine oil in garbage, earth or sewage ditch. Disposal of oil is regulated by law. ­In disposal, always follow the relevant laws and regulations. For any points remaining unknown, contact Authorized Service Agent. Oil will deteriorate even when it is kept unused. Perform inspection and replacement at regular intervals (replace with new oil every ­6 months).
Oil
External mark (lower limit)
Cleaning the air cleaner
DANGER: Inammables strictly prohibited
Check and clean the air cleaner daily or every 10 operating hours.
Turn the choke lever fully to the close side, and keep the carburetor free from ­dust or dirt. Loosen air cleaner cover mounting bolt. ­Remove the air cleaner cover. ­If oil adheres to the element (sponge), squeeze it rmly. ­If the elements are heavily contaminated: -
1) Remove the element (sponge), immerse it in warm water or in water diluted
neutral detergent, and dry it completely.
2) Clean the element (felt) with gasoline, and dry it completely.
Before attaching the elements, be sure to dry it completely. Insufcient drying of ­the element may lead to difcult startup.
Fit the element (sponge) into the element (felt). ­Fit the elements into the plate so that the sponge faces the air cleaner cover. Wipe out oil adhering around the air cleaner cover and the breather part with ­waste cloth.
Immediately after cleaning is nished, attach the cleaner cover and tighten it with ­xing bolts. (In remounting, rst put the upper claw, and then the lower claw.)
Points in handling the air cleaner elements
Clean the elements several times a day, if excessive dust adheres to it. ­If operation continues with the elements remaining not cleared of oil, oil in the ­air cleaner may fall outside, resulting in oil contamination.
Element
(sponge)
Air cleaner
cover
Plate
Choke lever
Breather part
Element (felt)
Fixing bolt
19
CHECKING THE SPARK PLUG
Only use the supplied universal wrench to remove or to install the spark plug. ­The gap between the two electrodes of the spark plug should be 0.7 - 0.8 mm -
(0.028” - 0.032”). If the gap is too wide or too narrow, adjust it. If the spark plug is
clogged or contaminated, clean it thoroughly or replace it.
CAUTION: Never touch the spark plug connector while the engine is running
(danger of high voltage electric shock).
Cleaning the fuel lter (suction head in the fuel tank)
WARNING: INFLAMMABLES STRICTLY PROHIBITED
Check and clean the fuel lter monthly or every 50 operating hours.
The fuel lter (1) of the suction head is used to lter the fuel required by the -
carburetor. Visually check the fuel lter regularly. To check the felt lter, open the tank cap, ­use a wire hook and pull out the suction head through the tank opening. Replace
the felt lter if it has hardened, been contaminated or be clogged. Replace the felt lter at least quarterlyto ensure an enough fuel supply to the ­carburetor. Otherwise an insufcient fuel supply will cause the engine start failure
and limited maximum speed.
Replacing the fuel pipe
CAUTION: Inammables strictly prohibited
Check and clean the fuel pipe daily or every 10 operating hours.
Replace the fuel pipe every 200 operating hours or every year regardless of
operating frequency. Otherwise fuel leakage may lead to re. If you nd any leakage during inspection, replace the oil pipe immediately.
0.7 mm - 0.8 mm
(0.028” - 0.032”)
Fuel pipe
Hose clamp
Fuel lter (1)
Fuel pipe
INSPECTION OF BOLTS, NUTS AND SCREWS
Retighten loose bolts, nuts, etc. ­Check for fuel and oil leakage. ­Replace damaged parts with new ones for safety operation. -
CLEANING OF PARTS
Keep engine clean by wiping down with a cloth rag. ­Keep the cylinder ns free of dust or dirt. Dust or dirt adhering to the ns will ­cause piston seizure.
REPLACEMENT OF GASKETS AND PACKINGS
Replace gaskets and packings if the engine is disassembled. For any maintenance or adjustment not described in this manual, ask your local MAKITA authorized service center.
20
STORAGE
WARNING: When draining the fuel, stop the engine and wait for the engine
to cool down.
Failure to do so may cause burns or re.
ATTENTION: When you store the machine for a long time, drain all fuel from
the fuel tank and carburetor, and keep it at a dry and clean place.
Drain fuel from the fuel tank and carburetor according to the following procedure: -
1) Remove the fuel tank cap, and drain fuel completely.
If there is any foreign materials remaining in the fuel tank, remove it completely.
2) Pull out the fuel lter from the rell port using a wire.
3) Push the primer pump until fuel is drained from there, and drain fuel coming into
the fuel tank.
4) Reset the lter to the fuel tank, and securely tighten the fuel tank cap.
5) Then, continue to operate the engine until it stops.
Remove the spark plug, and drip several drops of engine oil through the spark ­plug hole. Gently pull the starter handle so that engine oil will spread over the engine, and ­attach the spark plug. Attach the cover to the cutting blades. ­During storage, keep the rod horizontal or keep the machine upright with the ­blade edge oriented upward. (In this case, pay full attention to prevent the machine from falling.) Never store the machine with the cutting blade edge oriented downward. ­Lubricating oil may spill out. Keep the drained fuel in a special container in a well-ventilated shade. -
Drain fuel
Humidity
21
Attention after long-time storage
Before startup after long-time shutdown, be sure to replace oil (refer to P18). Oil will deteriorate while the machine is kept out of operation. -
Operating
time
Before
operation
After
lubrication
Daily (10h)
15h 50h 200h
Item
Engine oil Inspect/clean
Replace
Tightening parts
Inspect
(bolt, nut) Fuel tank Clean/inspect
Drain fuel Throttle lever Check function Stop switch Check function Cutting blades Inspect Low-speed rotation Inspect/adjust Air cleaner Clean Ignition plug Inspect Cooling air duct Clean/inspect Fuel pipe Inspect
Replace Gear-case grease Rell Fuel lter Clean/replace Clearance between
Adjust air intake valve and air discharge valve
Engine overhaul Carburetor Drain fuel
*1 Perform initial replacement after 20h operation. *2 For the 200 operating hour inspection, request Authorized Service Agent or a machine shop. *3 After emptying the fuel tank, continue to run the engine and drain fuel in the carburetor.
Shutdown/
rest
Corresponding
P
10
1
*
18 20
-
3
*
21
-
14
12
14
19 20 20 20
2
*
­17 20
2
*
2
*
3
*
-
­21
22
TROUBLESHOOTING
Before making a request for repairs, check a trouble for yourself. If any abnormality is found, control your machine according to the description of this manual. Never tamper or dismount any part contrary to the description. For repairs, contact Authorized Service Agent or local dealership.
State of abnormality Probable cause (malfunction) Remedy
Failure to operate primer pump Push 7 to 10 times Low pulling speed of starter rope Pull strongly Lack of fuel Feed fuel Clogged fuel lter Clean Broken fuel tube Straighten fuel tube
Engine does not start
Engine stops soon Engine speed does not increase
Cutting blade does not move
Stop engine immediately
Main unit vibrates abnormally
Stop engine immediately
Cutting blades do not stop immediately
Stop engine immediately
Deteriorated fuel Deteriorated fuel makes starting more difcult.
Excessive suction of fuel Set throttle lever from medium speed to high
Detached plug cap Attach securely Contaminated spark plug Clean Abnormal clearance of spark plug Adjust clearance Other abnormality of spark plug Replace Abnormal carburetor Make request for inspection and maintenance. Starter rope cannot be pulled Make request for inspection and maintenance. Abnormal drive system Make request for inspection and maintenance. Insufcient warm-up Perform warm-up operation
Choke lever is set to “ warmed up.
Clogged fuel lter Clean Contaminated or clogged air cleaner Clean Abnormal carburetor Make request for inspection and maintenance. Abnormal drive system Make request for inspection and maintenance. Loosened cutting blades-tightening nut Tighten securely Twigs caught by cutting blades. Remove foreign matter
Abnormal drive system Make request for inspection and maintenance.
Broken, bent or worn cutting blades Replace cutting blades Loosened cutting blades-tightening nut Tighten securely Abnormal drive system Make request for inspection and maintenance.
High idling rotation Adjust Detached throttle wire Attach securely Abnormal drive system Make request for inspection and maintenance.
” although engine is
Replace with new one. (Recommended replacement: 1 month)
speed, and pull starter handle until engine starts. Once engine starts, cutting blades
start moving. Pay full attention to cutting blades.
If engine will not start still, remove spark plug, make electrode dry, and reassemble them as
they originally are. Then, start as specied.
Set to “
Engine does not stop
Run engine at idling, and set choke lever to “
When the engine does not start after warm-up operation: If there is no abnormality found for the check items, open the throttle by about 1/3 and start the engine.
Detached connector Attach securely Abnormal electric system Make request for inspection and maintenance.
23
AIR INDEX
An Air Index Information hang tag was supplied to this engine in accordance with the emission regulations of the California Air Resources Board.
The bar graph on the hang tag shows the emissions performance of this engine. The bar graph can be used to compare the emissions performance with other available engine. The lower the Air Index, the less pollution.
The following durability description is to provide you with information relating to the emission durability period of the engine.
Descriptive Term Applicable to Emissions Durability Period Moderate 50 hours (0-65 cc) Intermediate 125 hours (0-65 cc) Extended 300 hours (0-65 cc)
Notice: The Air Index Information hang tag must remain on the engine or on the equipment until
it is sold to the ultimate purchaser. Remove the hang tag before operating the engine.
24
CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and Makita USA, Inc are pleased to explain the emissions control system’s warranty on your 2007 and later small off-road engine. In California, new equipment that use small off-engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. Makita USA, Inc must warrant the emissions control system on your small off-road engine for the period listed below provided there has been no abuse, neglect or improper maintenance of your equipment.
Your emissions control system may include parts such as: carburetors or fuel injection system, ignition system,
catalytic converters, fuel tanks, valves, lters, clamps, connectors, and other associated components. Also,
included may be hoses, belts, connectors, sensors, and other emission-related assemblies.
Where a warrantable condition exists, Makita USA, Inc will repair your small off-road engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE: This emissions control system is warranted for two years. If any emissions-related part on your equipment is defective, the part will be repaired or replaced by Makita USA, Inc.
OWNER’S WARRANTY RESPONSIBILITIES:
• As the small off-road engine owner, you are responsible for performance of the required maintenance listed in
your owner’s manual. Makita USA, Inc recommends that you retain all receipts covering maintenance on your small off-road engine, but Makita USA, Inc cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
• As the small off-road engine owner, you should however be aware that Makita USA, Inc may deny you warranty
coverage if your small off-road engine or a part has failed due to abuse, neglect, or improper maintenance or
unapproved modications.
• You are responsible for presenting your small off-road engine to a Makita Factory Service Center as soon as
the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact:
* For the nearest Makita service center, please visit www.makitatools.com * For technical support or questions regarding operation of our tools and accessories call:
1-800-4-MAKITA
* Makita USA Inc. Corporate Ofce: 14930 Northam St. La Mirada, CA 90638-5753
DEFECTS WARRANTY REQUIREMENTS: (a) The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser. (b) General Emissions Warranty Coverage. Makita USA, Inc must warrant to the ultimate purchaser and each
subsequent owner that the engine or equipment is: (1) Designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources
Board; and
(2) Free from defects in materials and workmanship that causes the failure of a warranted part for a period of
two years.
(c) The warranty on emissions-related parts will be interpreted as follows:
25
(1) Any warranted part that is not scheduled for replacement as required maintenance in the written
instructions required by subsection (d) must be warranted for the warranty period dened in Subsection
(b) (2). If any such part fails during the period of warranty coverage, it must be repaired or replaced by the
manufacturer according to Subsection (4) below. Any such part repaired or replaced under the warranty
must be warranted for the remaining warranty period.
(2) Any warranted part that is scheduled only for regular inspection in the written instructions required by
subsection (d) must be warranted for the warranty period dened in Subsection (b) (2). A statement in such written instructions to the effect of “repair or replace as necessary” will not reduce the period of warranty
coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period.
(3) Any warranted part that is scheduled for replacement as required maintenance in the written instructions
required by subsection (d) must be warranted for the period of time prior to the rst scheduled replacement point for that part. If the part fails prior to the rst scheduled replacement, the part must be repaired or replaced by the engine manufacturer according to Subsection (4) below. Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the rst scheduled replacement
point for the part.
(4) Repair or replacement of any warranted part under the warranty must be performed at no charge to the
owner at a warranty station.
(5) Notwithstanding the provisions of Subsection (4) above, warranty services or repairs must be provided at all
manufacturer distribution centers that are franchised to service the subject engines.
(6) The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is
in fact defective, provided that such diagnostic work is performed at a warranty station.
(7) The manufacturer is liable for damages to other engine components proximately caused by a failure under
warranty of any warranted part.
(8) Throughout the emissions warranty period dened in Subsection (b) (2), the manufacturer must maintain a
supply of warranted parts sufcient to meet the expected demand for such parts.
(9) Any replacement part may be used in the performance of any warranty maintenance or repairs and
must be provided without charge to the owner. Such use will not reduce the warranty obligations of the manufacturer.
(10)
Add on or modied parts that are not exempted by the Air Resources Board may not be used. The use
of any non exempted add on or modied parts will be grounds for disallowing a warranty claim. The
manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non exempted
add on or modied part.
(11)
The manufacturer issuing the warranty shall provide any documents that describe that manufacturer’s
warranty procedures or policies within ve working days of request by the Air Resources Board.
(d) Emission Warranty Parts List.
(1) Fuel Metering System
(i) Carburetor and internal parts (ii) Fuel Filter (iii) Fuel Tank.
(2) Air Induction System
(i) Air cleaner plate (including choke system) (ii) Air cleaner cover (iii) Air cleaner element
(3) Ignition System
(i) Spark Plugs. (ii) Magneto or electronic ignition system. (iii) Spark advance/retard system.
(4) Miscellaneous Items Used in Above Systems
(i) Hoses, Sealing gaskets, belts, connectors, and assemblies.
26
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