Mack
E L E C T R O N I C
®
V-MAC
VEHICLE MANAGEMENT
AND CONTROL WITH
CO-PILOT DISPLAY
®
IV
®
V-MAC
®
IV
E L E C T R O N I C
®
V-MAC
VEHICLE MANAGEMENT
AND CONTROL WITH
CO-PILOT DISPLAY
®
IV
21968603
© Mack Trucks, 2013
21968603
21968603
January 2013
Foreword
Thismanualcontainsinformationconcerningtheoperationandfunction
oftheElectronicV ehicleManagementandControl(V-MAC)IVV ehicle
ManagementandControlwithCo-PilotDisplay.Theinformationinthis
manualappliestovehiclesbuiltJanuary2013andlater .Pleasekeepthis
manualinthevehicleatalltimes.
Note:Illustrationsinthismanualareusedforreferenceonlyandmay
differslightlyfromtheactualvehicle.However,keycomponents
addressedinthisdocumentarerepresentedasaccuratelyaspossible.
MackTrucks
Wacol,QLD,Australia
Ordernumber:PV776-21968603
©2013MackTrucks Wacol,QLD,Australia
Allrightsreserved.Nopartofthispublicationmaybereproduced,stored
inretrievalsystem,ortransmittedinanyformsbyanymeans,electronic,
mechanical,photocopying,recordingorotherwise,withouttheprior
writtenpermissionofMackTrucks.
Contents
Introduction..............................................................................................................................1
SAFETYINFORMA TION....................................................................................................2
ServiceProceduresandToolUsage...................................................................................3
V-MACCo-PilotOperator'sManual.....................................................................................7
SYSTEMOVERVIEW..........................................................................................................7
SystemSummary...............................................................................................................7
SYSTEMCOMPONENTS....................................................................................................9
VehicleElectronicControlUnit(VECU)..........................................................................9
EngineControlModule(ECM).........................................................................................11
INDICA
EXHAUSTAFTERTREA TMENTSYSTEM.......................................................................23
AftertreatmentDPFRegenerationandPTOOperation(CumminsISX)..............................32
STARTINGTHEVEHICLE.................................................................................................32
CRUISEANDENGINESPEEDCONTROL.......................................................................33
ACCESSORYRELA YCONTROL......................................................................................41
PROGRAMMABLEFEA TURES.........................................................................................42
ELECTRICALACCESSORYCONNECTIONPOINTS.....................................................48
TORS,LIGHTSANDDASHBOARDSWITCHES...............................................15
CabandDashboardSwitches.............................................................................................15
ElectronicMalfunctionIndicator.......................................................................................16
HighExhaustSystemTemperature(HEST)Indicator.......................................................17
ShutdownWarningIndicator.............................................................................................18
EngineDerate(ForMackEnginesOnly)..........................................................................19
AftertreatmentDPFSmartSwitch(IfEquipped)..............................................................21
AftertreatmentDPFRegeneration,CumminsISX............................................................23
AftertreatmentDPFPassiveRegeneration,CumminsISX...............................................24
AftertreatmentDPFParkedRegeneration,CumminsISX................................................25
AftertreatmentDPFInhibit/StopRegeneration.................................................................26
CruiseControl....................................................................................................................33
EngineSpeedControl........................................................................................................38
EngineBrake......................................................................................................................41
Cruise'NBrakeEngagementDelay..................................................................................44
EngineHighIdleSpeedifStopped....................................................................................44
EngineHighIdleSpeedinUpperGears............................................................................44
LowIdleAdjustment.........................................................................................................44
SmartIdleElevatedIdleRPMTime..................................................................................46
IdleShutdown....................................................................................................................46
SpeedSensorTamperDetection........................................................................................47
BatteryPost(BA TT)..........................................................................................................48
IgnitionPost(IGN)............................................................................................................48
GroundPost(GND)...........................................................................................................48
RPMOutput.......................................................................................................................48
Km/hOutput......................................................................................................................49
SAE/ATAJ-1708Posts(SeriesLinkAandB)..................................................................49
CBRadioPowerJack(CBRadio+)(LocatedonDashboard)..........................................49
CBRadioGroundJack(CBRadio−)(LocatedonDashboard)........................................49
INSTRUMENTCLUSTERDISPLAY.................................................................................50
DashClusterSet-UpProgramming...................................................................................50
InstrumentClusterComponents........................................................................................51
DriverInformationDisplay................................................................................................53
DiagnosticTroubleCodes(DTCs)........................................................................................54
ElectronicDashDisplay....................................................................................................54
CO-PILOT®DISPLAY.........................................................................................................58
IntroductionandPurpose...................................................................................................58
CO-PILOTSYSTEMOVERVIEW......................................................................................59
Set-UpProgramming.........................................................................................................59
CO-PILOT®OPERA TIONS.................................................................................................63
UsingtheCo-Pilot®..........................................................................................................63
CO-PILOTSYSTEMOVERVIEW......................................................................................64
ESCButton........................................................................................................................64
Enter(↵)Button...............................................................................................................64
Up&DownButtons..........................................................................................................64
CO-PILOT®LAYOUT.........................................................................................................65
ScreenTypes......................................................................................................................65
Driver'sIDScreens............................................................................................................66
ChangeDriverID...............................................................................................................70
CO-PILOT®STARTUPSCREENS....................................................................................72
MACKLogoIntro.............................................................................................................72
CurrentConditions.............................................................................................................73
CO-PILOT®MENUSCREENS...........................................................................................74
MainMenu—StationaryV ehicle.....................................................................................74
MainMenu—MovingV ehicle.........................................................................................75
CO-PILOT®ANYTIMESCREENS....................................................................................77
FuelEconomy....................................................................................................................77
TripInformation.................................................................................................................78
Gauges................................................................................................................................80
BlackPanel........................................................................................................................81
CO-PILOT®STATIONARYSCREENS..............................................................................82
Diagnostics.........................................................................................................................83
Maintenance.......................................................................................................................84
DELMessages...................................................................................................................85
SetUp.................................................................................................................................86
CO-PILOT®INTERRUPTSCREENS.................................................................................87
IdleShutdownWarning.....................................................................................................87
DriverOverspeedWarning(ifA vailable)..........................................................................87
WarningSevereEngineOverspeed....................................................................................88
EngineBrakeOverspeedWarning.....................................................................................89
SevereEngine&EngineBrakeOverspeedWarning.........................................................90
MaintenanceReminder(forFutureSupport).....................................................................90
LowV oltageDisconnectActive........................................................................................91
InterWheelLock...............................................................................................................91
SmartIdleActive...............................................................................................................92
StarterInhibit.....................................................................................................................92
DriverTripReset...............................................................................................................93
TripAdvanced....................................................................................................................94
IdleCooldownActivated...................................................................................................94
WARNING
Theinformationinthismanualisnotall
inclusiveandcannottakeintoaccount
alluniquesituations.Notethatsome
illustrationsaretypicalandmaynotreect
theexactarrangementofeverycomponent
installedonaspecicchassis.
Theinformation,specications,and
illustrationsinthispublicationarebased
oninformationthatwascurrentatthetime
ofpublicationspartofthispublicationmay
bereproduced,storedinaretrievalsystem,
orbetransmittedinanyformbyanymeans
including(butnotlimitedto)electronic,
mechanical,photocopying,recording,or
otherwisewithoutpriorwrittenpermission
ofMACKTrucks.
Introduction1
2Introduction
SAFETYINFORMA TION
IMPORTANT:Beforedrivingthisvehicle,becertainthatyouhavereadandthatyou
fullyunderstandeachandeverystepofthedrivingandhandlinginformationinthis
manual.Becertainthatyoufullyunderstandandfollowallsafetywarnings.
ITISIMPORTANTTHA TTHEFOLLOWINGINFORMA TIONBEREAD,
UNDERSTOODANDAL WAYSFOLLOWED.
Cautionarysignalwords(Danger-Warning-Caution)mayappearinvariouslocations
throughoutthismanual.Informationaccentedbyoneofthesesignalwordsmustbeobserved
tominimizetheriskofpersonalinjurytoservicepersonnel,orthepossibilityofimproper
servicemethodswhichmaydamagethevehicleorcauseittobeunsafe.
Notesareusedtoemphasizeareasofproceduralimportanceandprovidesuggestionsfor
easeofrepair.Thefollowingdenitionsindicatetheuseoftheseadvisorylabelsasthey
appearthroughoutthemanual:
DANGER
Dangerindicatesanunsafepracticethat
couldresultinseriouspersonalinjuryor
death.Adangeradvisorybannerisin
whitetypeonablackbackgroundwitha
blackborder.
WARNING
Warningindicatesanunsafepracticethat
couldresultinpersonalinjury.Awarning
advisorybannerisinblacktypeonagray
backgroundwithablackborder.
CAUTION
Cautionindicatesanunsafepracticethat
couldresultindamagetotheproduct.A
cautionadvisoryisinblacktypeona
whitebackgroundwithablackborder.
Note:Noteindicatesaprocedure,practice,
orconditionthatmustbefollowedinorder
forthevehicleorcomponenttofunctionin
themannerintended.
Introduction3
ServiceProceduresandToolUsage
Anyoneusingaserviceprocedureortoolnotrecommendedinthismanualmustrst
satisfyhimselfthoroughlythatneitherhissafetynorvehiclesafetywillbejeopardizedby
theservicemethodheselects.Individualsdeviatinginanymannerfromtheinstructions
providedassumeallrisksofconsequentialpersonalinjuryordamagetoequipmentinvolved.
Alsonotethatparticularserviceproceduresmayrequiretheuseofaspecialtool(s)designed
foraspecicpurpose.Thesespecialtoolsmustbeusedinthemannerdescribed,whenever
speciedintheinstructions.
4Introduction
DANGER
Beforestartingavehicle,alwaysbeseated
inthedriver'sseat,placethetransmission
inneutral,applytheparkingbrakes,
andpushintheclutchpedal.Failureto
followtheseinstructionscouldproduce
unexpectedvehiclemovement,whichcan
resultinseriouspersonalinjuryordeath.
DANGER
Beforeworkingonavehicle,placethe
transmissioninneutral,settheparking
brakes,andblockthewheels.Failureto
followtheseinstructionscouldproduce
unexpectedvehiclemovement,whichcan
resultinseriouspersonalinjuryordeath.
DANGER
Engine-drivencomponentssuchasPower
Take-Off(PTO)units,fansandfanbelts,
driveshaftsandotherrelatedrotating
assemblies,canbeverydangerous.Do
notworkonorserviceengine-driven
componentsunlesstheengineisshut
down.Alwayskeepbodypartsandloose
clothingoutofrangeofthesepowerful
componentstopreventseriouspersonal
injury.BeawareofPTOengagementor
nonengagementstatus.Alwaysdisengage
thePTOwhennotinuse.
WARNING
Whenworkingonavehiclebyusing
wirelesscommunicationunits,itisnot
alwaysapparenttoothersthatwork
isinprogressonthevehicle.Certain
activities,suchasactivationofcertain
vehiclecomponentsorsystems,cancause
injurytopersonsclosetothevehiclewho
areunawareoftheongoingactivities.
Alwayskeepaconnectedvehicleunder
closeobservationwhenusingwireless
communicationunitsandinformother
personsinthevicinityofthevehicleabout
theongoingactivities.
WARNING
Thetemperatureoftheexhaustsystem
componentsduringtheregeneration
processcanexceed500°C(1000°F).
Variousfactors(includingambientair
temperature(AA T)anddurationofthe
regenerationprocess)determinewhen
thesecomponentswillreturntonormal
operatingtemperatureafterregeneration
hascompleted.Beextremelycareful
aroundthesehotcomponents.Contact
withthesecomponentscanresultinserious
personalinjury.
DANGER
Donotworkunderavehiclethatis
supportedonlybyahydraulicjack.The
hydraulicjackcouldfailsuddenlyand
unexpectedly,resultinginseverepersonal
injuryordeath.Alwaysusejackstandsof
adequatecapacitytosupporttheweightof
thevehicle.
CAUTION
Beforetowingthevehicle,placethe
transmissioninneutralandlifttherear
wheelsofftheground,ordisconnect
thedrivelinetoavoiddamagetothe
transmissionduringtowing.
Introduction5
CAUTION
Whenregenerationoccurs,thetemperature
oftheexhaustwillbeelevated.DONOT
parkthevehiclewiththeexhaustoutlet
underlowhangingoverheadammable
objectssuchastrees,awnings,etc.,that
couldbedamagedbyelevatedexhaust
temperatures.DONOTattemptto
regenerateinsideagarageorenclosedarea
ifthetailpipeisattachedtoanexhaust
ventilationsystemasthehosematerial
maynotberatedforthehightemperature.
CAUTION
Whentheinhibitpositionispressed,
theDPFswitchwillremaininalocked
position.Itisimportant,therefore,to
immediatelysettheswitchbacktothe
neutralpositionwhensafetodoso.Failure
tosettheswitchbacktotheneutralposition
mayresultinanenginederate,cloggedor
damagedDPF .
REMEMBER,
CAUTION
Failuretoperformaregenerationina
timelymannermayresultinenginederate,
cloggedAftertreatmentDieselParticulate
Filter(DPF)ordamagetothelter.
SAFETY...ISNOACCIDENT!
6Introduction
Everypossibleoccurrencethatmayinvolveapotentialhazardcannotbeanticipated.
Accidentscanbeavoidedbyrecognizingpotentiallyhazardoussituationsandtaking
necessaryprecautions.Performingserviceprocedurescorrectlyiscriticaltotechnician
safetyandsafe,reliablevehicleoperation.
Thefollowinglistofgeneralshopsafetypracticescanhelptechniciansavoidpotentially
hazardoussituationsandreducetheriskofpersonalinjury .DONOTperformanyservices,
maintenanceproceduresorlubricationsuntilthismanualhasbeenreadandunderstood.
•Performallserviceworkonaat,levelsurface.Blockwheelstopreventvehiclefrom
rolling.
•DONOTwearloose-ttingortornclothing.Removeanyjewelrybeforeservicing
vehicle.
•ALWA YSwearsafetyglassesandprotectiveshoes.Avoidinjurybybeingawareof
sharpcornersandjaggededges.
•Usehoistsorjackstoliftormoveheavyobjects.
•NEVERrunengineindoorsunlessexhaustfumesareadequatelyventedtotheoutside.
•Beawareofhotsurfaces.Allowenginetocoolsufcientlybeforeperforminganyservice
ortestsinthevicinityoftheengine.
•Keepworkareacleanandorderly.Cleanupanyspilledoil,grease,fuel,hydraulic
uid,etc.
•Onlyusetoolsthatareingoodcondition,andalwaysuseaccuratelycalibratedtorque
wrenchestotightenallfastenerstospeciedtorques.Ininstanceswhereprocedures
requiretheuseofspecialtoolswhicharedesignedforaspecicpurpose,useonlyin
themannerdescribedintheinstructions.
•Donotstorenaturalgaspoweredvehiclesindoorsforanextendedperiodoftime
(overnight)withoutrstremovingthefuel.
•Neversmokearoundanaturalgaspoweredvehicle.
V-MACCo-PilotOperator'sManual7
SYSTEMOVERVIEW
SystemSummary
TheV ehicleManagementandControl(V-MAC)IVSystemisanelectronicenginecontrol
systemconsistingofthefollowingmajorcomponents:
•EngineControlModule(ECM)
•InstrumentCluster
•VehicleElectronicControlUnit(VECU)
ToenableV ehicleManagementandControl(V-MAC)IVtoperformitsenginemanagement
andcontrolfunctions,thefollowingsensors(ifavailableandtted)provideinformation
tothesystem.
•AirBrakeApplicationSensor
•AirSuspensionSensor
•Air-HumiditySensor
•AmbientAirTemperature(AA T)Sensor
•IntakeManifoldPressure(IMP)Sensor
•IntakeManifoldAirTemperatureSensor
•CamshaftPosition(CMP)Sensor
•EngineCoolantLevel(ECL)Sensor
•EngineCoolantTemperature(ECT)Sensor
•CrankshaftPosition(CKP)Sensor
•CrankcasePressure(CCP)Sensor
•EngineExhaustGasRecirculation(EGR)DifferentialPressureSensor
•FrontDriveAxleT emperatureSensor
•FuelPressureSensor
•EngineOilLevel(EOL)Sensor
•EngineOilTemperature(EOT)Sensor
•EngineOilPressure(EOP)
•PrimaryandSecondaryAirPressureSensor
•RearDriveAxleT emperatureSensor
•AcceleratorPedalPosition(APP)Sensor
•TransmissionOilT emperatureSensor
•EngineTurbochargerSpeedSensor
•VehicleSpeed(RoadSpeed)Sensor
•WaterinFuelFilterSensor
8V-MACCo-PilotOperator'sManual
Thefollowingswitchesandfunctionsarealsomonitoredtoprovideinformationrelatedto
driveractions.
•A/CPressureSwitch(Optional)
•ClutchPedalPosition(CPP)Switch
•EngineBrakeLowandHighSwitch(Optional)
•Ignitionkey
•PowerT akeoff(PTO)Switches(Optional)
•ServiceBrakeandParkingBrakeSwitches
•Set/ResumeSwitch
•SpeedControlOn/OffSwitch
•StarterEngagedSwitchInput(Optional)
•TorqueLimitingSwitch(Optional)
Thismanualprovidesacompletedescriptionofthesystemcomponents,theirfunctionsand
locationsonthevehicle.
V-MACCo-PilotOperator'sManual9
SYSTEMCOMPONENTS
VehicleElectronicControlUnit(VECU)
TheVECUismountedunderneathpanelDasshowninthegraphic'sbelow.
TheVECUisanelectroniccontrolmodulewhichprovidesawidevarietyoffunctions
including:
•CruiseControl
•DiagnosticTroubleCode(DTC)Logging
•DifferentialLocking
•IdleShutdown
•MaintenanceInformation
•RoadSpeedLimiting
•SpeedControl
W3060890
VECULocation
10V-MACCo-PilotOperator'sManual
VECU
W3060892
V-MACCo-PilotOperator'sManual11
EngineControlModule(ECM)
TheECMisanelectroniccontrolunit(ECU)locatedtotheleftsideoftheengineandis
mountedtothefuelcooler,whichismountedbeneaththeinletmanifold.TheECMprovides
thefollowinginformationandfunctions:
•IntakeManifoldPressure(IMP)
•EngineCoolantLevel(ECL)
•EngineCoolantTemperature(ECT)
•CustomerRoadSpeedLimiting
•DiagnosticTroubleCode(DTC)Logging
•EngineOilPressure(EOP)
•EngineOilTemperature(EOT)
•EngineProtection
•EngineShutdown
•EngineSpeed(RPM)Control(basedoncommandsfromV ehicleElectronicControl
Unit(VECU)
•ExhaustAftertreatmentSystem
•FanControl
•FuelControl
•FuelTemperature
•TimingControl
•VehicleLimitingSpeeds
EngineControlModule(ECM)Location
C0035356
12V-MACCo-PilotOperator'sManual
EngineControlModule(ECM)(MACKMP7)
C0035360
V-MACCo-PilotOperator'sManual13
InstrumentCluster
TheV ehicleManagementandControl(V-MAC)IVInstrumentClusterisaone-piece
unitcomposedofgaugesandaninformationdisplay.TheInstrumentClusterreceives
informationfromtheVECUandEECUandthensendsinformationbacktotheVECUand
EECU.Informationisdisplayedwhenrequiredorrequestedviaastalkswitch(Co-Pilot®
only).
TheInstrumentClusterprovidesthefollowinginformation:
•AirBrakeApplication(Optional)
•AirSuspensionPressure
•AxleOilTemperature(Optional)
•CoolantTemperature(viaECM)
•EngineandV ehicleSpeedDisplay
•ExhaustTemperature(Optional)
•FuelLevel
•HighBeamStatus
•HighExhaustSystemTemperature(HEST)
•OutsideTemperature
•OilPressure(viaECM)
•PrimaryandSecondaryAirPressure
•SpeedometerandTachometerOutputs
•TransmissionOilT emperature(Optional)
•VehicleDistance
14V-MACCo-PilotOperator'sManual
InstrumentClusterModule
Note:Theinstrumentclustermoduleshownismeantasanexampleonly .Thedisplay
featuresvarydependingontheemissionoptionsforthevehicle.
W3036315
V-MACCo-PilotOperator'sManual15
INDICATORS,LIGHTSANDDASHBOARDSWITCHES
CabandDashboardSwitches
VariousfunctionsoftheV ehicleManagementandControl(V-MAC)IVsystemare
controlledbytheoperatorthroughswitcheslocatedonthedashboard.Thesefunctions
include:
•CruiseControl
•EngineBrakeOperation(Optional)
•EngineSpeed(RPM)Control
•ExhaustAftertreatmentSystem
•PTOOperation
Cruisecontrolandenginespeedcontrolfunctionsareexplainedinthismanualin“CRUISE
ANDENGINESPEEDCONTROL”,page33.
Inadditiontotheseoperator-selectableswitches,additionalswitchesprovideinformation
totheV ehicleElectronicControlUnit(VECU)throughnormaldrivingactivitiessuchas
applyingtheservicebrakes,parkingbrakesordisengagingtheclutch.Thelocationof
theseswitchesisasfollows:
•ClutchPedalPosition(CPP)switch
•Parkingbrakeswitch,locatedinlinewithintheparkingbrakecircuit
•Servicebrakeswitch,locatedinlinewithinthebrakesystem
CabandDashboardSwitches(Example)
W2076077
16V-MACCo-PilotOperator'sManual
ElectronicMalfunctionIndicator
Theelectronicmalfunctionindicator,amberincolor,illuminatestoalertthedriverofan
electricalproblemwiththeV ehicleManagementandControl(V-MAC)IVsystem.The
V-MACIVsystemdoesaself-testwhentheignitionkeyisturnedtotheONposition.The
electronicmalfunctionindicatorstaysonwhilethistestisbeingperformed(approximately
sixseconds).Aftertheself-testiscompleted,theindicatorwillturnoffandremainoff
unlessaproblemisdetectedby(V-MAC)IV .Iftheindicatorturnsonwhilethevehicleis
beingdriven,(V-MAC)IVhasdetectedaproblem.Inmostcircumstances,thevehiclewill
operateeventhoughtheindicatorison;however,engineperformancemaybeaffected.
Foranexplanationoffaultcodeactivationandinterpretation,andacompletelistingofthese
codes,pleasereferto“DiagnosticTroubleCodes(DTCs)”,page54ofthismanual.
ElectronicMalfunctionIndicator
W3061049
V-MACCo-PilotOperator'sManual17
HighExhaustSystemTemperature(HEST)Indicator
TheHighExhaustSystemTemperature(HEST)indicator,amberincolor,illuminates
toalertthedriverwhenengineExhaustGasTemperatures(EGT)arehigh.TheHEST
indicatorwillalsoilluminateduringaaftertreatmentDieselParticulateFilter(DPF)parked
regenerationeventandwillturnoffaftertheregenerationiscompletedandtheEGThas
returnedtonormal.ForadditionalinformationabouttheHESTindicator,pleasereferto
“AftertreatmentDPFSmartSwitch(IfEquipped)”,page21.
HighExhaustSystemT emperature(HEST)Indicator
W3036496
18V-MACCo-PilotOperator'sManual
ShutdownWarningIndicator
TheShutdownWarningindicator,redincolor,illuminatesiftheEngineCoolantLevel
(ECL)isbelowtheminimumlevelallowed,theEngineOilPressure(EOL)isbelow
theminimumallowed,theEngineCoolantTemperature(ECT)oraftertreatmentDiesel
ParticulateFilter(DPF)sootleveltriggerareabovethemaximumallowed.Somevehicles
alsohaveoptionalshutdownfunctionsavailablewhenthetransmissiontemperatureor
engineExhaustGasT emperatures(EGT)areabovemaximumallowablelimits.
Duringashutdownevent,V-MACIValsoprovidesanaudiblealarm.Thealarmwillalso
soundandtheredshutdownindicatorwillturnonwhenV-MACIVdetectsaproblemor
excessiveperiodsofidling.Shuttingtheenginedowniswarranted.
Theshutdownwarningindicatorisusuallylocatedontheleft-handsideonthedashcluster.
W3036501
EngineShutdownWarningIndicator(Red)
V-MACIVcanbeprogrammedtoactuallyshutdowntheengineifconditionswarrant(low
coolant,lowEOL,highEngineOilTemperature(EOT),highECT,highengineEGTor
highautomatictransmissionoiltemperatureifsoequipped).Shutdownismandatoryfor
CrankcasePressure(CCP).Withthisoptionenabled,theenginewillautomaticallyshut
downwithinapproximately30secondsaftertheredSHUTDOWNindicatorturnsonand
thealarmactivates(providedthevehicleisnotmovingabovetheroadspeedthreshold).
V-MACCo-PilotOperator'sManual19
EngineDerate(ForMackEnginesOnly)
Forsomeconditions(seetablebelow),anenginederatecanoccurrstandifacondition
worsens,thenanengineshutdowncanoccur.
Note:ForCumminsengineinformationrefertotheCumminsengineoperatormanualor
aCumminsdealer
CONDITION
IntakeManifold
AirT emperature
Engine
Turbocharger
CompressorOutlet
Temperature
Engine
ExhaustGas
Recirculation
(EGR)
Temperature
Crankcase
Pressure(CCP)
HighEngine
Coolant
Temperature
(ECT)
ENGINEDERA TE
Deratestartsat120°C(248°F).
Fullderate(100%)occurswhen
temperatureisat140°C(284°F).
Deratestartsat245°C(473°F).
Torqueisderateddownto100%
at250°C(482°F).
Iftemperatureexceeds220°C
(428°F)formorethan20seconds
witha30secondperiod,derate
starts.
Iftemperaturereaches240°C
(464°F),a100%derateoccurs.
Ifachangeinpressure(difference
betweentheCCPandbarometric
pressure(BARO)risesabout5kPa
(0.725psi)withanoffset&0.5
kPa/s(0.07psi/s)andstaysover5
kPa(0.725psi)formorethan80%
ofthetimeduring1second,the
enginewillfullyderate(100%),be
forcedtoidle,andshutdown.
Deratestartsat106.75°C
(224.15°F)andrampsdown
to12%derate.T orqueiskept
constantuntilthetemperature
reaches107.25°C(225.05°F).
Deratestartsagainat107.4°C
(225.32°F)andrampsdownto
32%derate.
Torqueisderateddownto100%at
108.4°C(227.12°F).
ENGINE
SHUTDOWN
Noengine
shutdown.
Noengine
shutdown.
Noengine
shutdown.
Engineshutdown.Redengine
INDI-
CATOR
LIGHTS
Nowarning
indicators.
Nowarning
indicators.
Nowarning
indicators.
shutdown
indicator.
Amber
malfunction
indicatorlights
at107.2°C
(224.96°F).
Redengine
shutdown
indicatorlights
at108°C
(226.4°F).
Engine
shutdownif
temperature
risesto109°C
(228.2°F).
20V-MACCo-PilotOperator'sManual
CONDITION
EngineOil
Temperature
(EOT)
Afteretreatment
Diesel
Particulate
ENGINEDERA TE
Deratestartswith10%derate
at129°C(264.2°F)ormore
for75%ofa4secondperiod.
At132°C(269.6°F)a100%
derateoccurs.
ForCatalyzedA TS:Deratestarts
whensoottriggerratiois1.4and
continuesdownto20%derate.
ENGINE
SHUTDOWN
Engine
shutdownif
temperature
risesto135°C
(275°F).
Filter(DPF)
Soot
ForCatalyzedA TS:Torqueis
rampeddownto80%deratewhen
soottriggerratiois1.7.
ForNon-CatalyzedA TS:Derate
startswhensoottriggerratiois
1.15.
ForNon-CatalyzedA TS:Torque
isrampeddownto40%derate
whensoottriggerratiois1.20.Full
derateoccurswhensoottrigger
ratiois1.22.
Engine
Turbocharger
Wheel
*-A TS(AftertreatmentSystem).Pleaserefertopage26forinformationontheExhaust
AftertreatmentSystem.
ForMP8engines,deratestartsat
129,500RPM.Fullderate(100%)
occursat130,500RPM.
Noengine
shutdown.
INDI-
CATOR
LIGHTS
Amber
malfunction
indicator
lightswhen
temperature
isat129°C
(264.2°F).
Redengine
shutdown
indicator
lightswhen
temperature
isat131°C
(267.8°F).
Amber
malfunction
indicatorlights
upwhensoot
triggerratiois
1.4.
Redengine
shutdown
indicatorlights
upwhensoot
triggerratiois
1.7.
Amber
malfunction
indicatorlights
upwhensoot
triggerratiois
1.15.
Redengine
shutdown
indicatorlights
upwhensoot
triggerratiois
at1.22.
Nowarning
indicators.
V-MACCo-PilotOperator'sManual21
AftertreatmentDPFSmartSwitch(IfEquipped)
W2076076
AftertreatmentDPFSmartSwitch
TheaftertreatmentDieselParticulateFilter(DPF)smartswitchisathree-positionrocker
switchwheretheUPpositionismomentary ,theMIDDLEpositionisneutral(standby
mode)andtheDOWNpositionislocked.Theswitchallowstheoperatortointerfacewith
thevehicle'sexhaustaftertreatmentsystem.
Theswitchhasseveralfunctionsasoutlinedbelow.
•IndicatesthataanaftertreatmentDPFregenerationisneededorhasstartedwhenthe
iconsontheswitchareilluminated.
•IndicatesthataregenerationhasbeenstoppedwhentheDOWNpositionoftheswitchis
pressed,locked,andilluminated.
•StopsaregenerationeventwhentheDOWNpositionoftheswitchispressed,locked,
andilluminated.
•StartsanaftertreatmentDPFmanualregenerationeventwhentheswitchismomentarily
pressedtotheUPposition.
•GoesintostandbymodeandwaitsforregenerationwhentheswitchisintheMIDDLE
position.
22V-MACCo-PilotOperator'sManual
C0035425
DPFSmartSwitch
ForadditionalinformationontheAftertreatmentDPFSmartSwitchandRegeneration,
pleasereferto“EXHAUSTAFTERTREATMENTSYSTEM”,page23.