MACK V-MACK 4 Operator Manual

Mack
E L E C T R O N I C
®
V-MAC
VEHICLE MANAGEMENT AND CONTROL WITH CO-PILOT DISPLAY
®
IV
®
V-MAC
®
E L E C T R O N I C
®
V-MAC
VEHICLE MANAGEMENT AND CONTROL WITH CO-PILOT DISPLAY
®
IV
21968603
© Mack Trucks, 2013
21968603
21968603
January 2013
Foreword
Thismanualcontainsinformationconcerningtheoperationandfunction oftheElectronicV ehicleManagementandControl(V-MAC)IVV ehicle ManagementandControlwithCo-PilotDisplay.Theinformationinthis manualappliestovehiclesbuiltJanuary2013andlater .Pleasekeepthis manualinthevehicleatalltimes.
Note:Illustrationsinthismanualareusedforreferenceonlyandmay differslightlyfromtheactualvehicle.However,keycomponents addressedinthisdocumentarerepresentedasaccuratelyaspossible.
MackTrucks
Wacol,QLD,Australia
Ordernumber:PV776-21968603
©2013MackTrucks Wacol,QLD,Australia
Allrightsreserved.Nopartofthispublicationmaybereproduced,stored inretrievalsystem,ortransmittedinanyformsbyanymeans,electronic, mechanical,photocopying,recordingorotherwise,withouttheprior writtenpermissionofMackTrucks.
Contents
Introduction..............................................................................................................................1
SAFETYINFORMA TION....................................................................................................2
ServiceProceduresandToolUsage...................................................................................3
V-MACCo-PilotOperator'sManual.....................................................................................7
SYSTEMOVERVIEW..........................................................................................................7
SystemSummary...............................................................................................................7
SYSTEMCOMPONENTS....................................................................................................9
VehicleElectronicControlUnit(VECU)..........................................................................9
EngineControlModule(ECM).........................................................................................11
INDICA
EXHAUSTAFTERTREA TMENTSYSTEM.......................................................................23
AftertreatmentDPFRegenerationandPTOOperation(CumminsISX)..............................32
STARTINGTHEVEHICLE.................................................................................................32
CRUISEANDENGINESPEEDCONTROL.......................................................................33
ACCESSORYRELA YCONTROL......................................................................................41
PROGRAMMABLEFEA TURES.........................................................................................42
ELECTRICALACCESSORYCONNECTIONPOINTS.....................................................48
TORS,LIGHTSANDDASHBOARDSWITCHES...............................................15
CabandDashboardSwitches.............................................................................................15
ElectronicMalfunctionIndicator.......................................................................................16
HighExhaustSystemTemperature(HEST)Indicator.......................................................17
ShutdownWarningIndicator.............................................................................................18
EngineDerate(ForMackEnginesOnly)..........................................................................19
AftertreatmentDPFSmartSwitch(IfEquipped)..............................................................21
AftertreatmentDPFRegeneration,CumminsISX............................................................23
AftertreatmentDPFPassiveRegeneration,CumminsISX...............................................24
AftertreatmentDPFParkedRegeneration,CumminsISX................................................25
AftertreatmentDPFInhibit/StopRegeneration.................................................................26
CruiseControl....................................................................................................................33
EngineSpeedControl........................................................................................................38
EngineBrake......................................................................................................................41
Cruise'NBrakeEngagementDelay..................................................................................44
EngineHighIdleSpeedifStopped....................................................................................44
EngineHighIdleSpeedinUpperGears............................................................................44
LowIdleAdjustment.........................................................................................................44
SmartIdleElevatedIdleRPMTime..................................................................................46
IdleShutdown....................................................................................................................46
SpeedSensorTamperDetection........................................................................................47
BatteryPost(BA TT)..........................................................................................................48
IgnitionPost(IGN)............................................................................................................48
GroundPost(GND)...........................................................................................................48
RPMOutput.......................................................................................................................48
Km/hOutput......................................................................................................................49
SAE/ATAJ-1708Posts(SeriesLinkAandB)..................................................................49
CBRadioPowerJack(CBRadio+)(LocatedonDashboard)..........................................49
CBRadioGroundJack(CBRadio−)(LocatedonDashboard)........................................49
INSTRUMENTCLUSTERDISPLAY.................................................................................50
DashClusterSet-UpProgramming...................................................................................50
InstrumentClusterComponents........................................................................................51
DriverInformationDisplay................................................................................................53
DiagnosticTroubleCodes(DTCs)........................................................................................54
ElectronicDashDisplay....................................................................................................54
CO-PILOT®DISPLAY.........................................................................................................58
IntroductionandPurpose...................................................................................................58
CO-PILOTSYSTEMOVERVIEW......................................................................................59
Set-UpProgramming.........................................................................................................59
CO-PILOT®OPERA TIONS.................................................................................................63
UsingtheCo-Pilot®..........................................................................................................63
CO-PILOTSYSTEMOVERVIEW......................................................................................64
ESCButton........................................................................................................................64
Enter(↵)Button...............................................................................................................64
Up&DownButtons..........................................................................................................64
CO-PILOT®LAYOUT.........................................................................................................65
ScreenTypes......................................................................................................................65
Driver'sIDScreens............................................................................................................66
ChangeDriverID...............................................................................................................70
CO-PILOT®STARTUPSCREENS....................................................................................72
MACKLogoIntro.............................................................................................................72
CurrentConditions.............................................................................................................73
CO-PILOT®MENUSCREENS...........................................................................................74
MainMenu—StationaryV ehicle.....................................................................................74
MainMenu—MovingV ehicle.........................................................................................75
CO-PILOT®ANYTIMESCREENS....................................................................................77
FuelEconomy....................................................................................................................77
TripInformation.................................................................................................................78
Gauges................................................................................................................................80
BlackPanel........................................................................................................................81
CO-PILOT®STATIONARYSCREENS..............................................................................82
Diagnostics.........................................................................................................................83
Maintenance.......................................................................................................................84
DELMessages...................................................................................................................85
SetUp.................................................................................................................................86
CO-PILOT®INTERRUPTSCREENS.................................................................................87
IdleShutdownWarning.....................................................................................................87
DriverOverspeedWarning(ifA vailable)..........................................................................87
WarningSevereEngineOverspeed....................................................................................88
EngineBrakeOverspeedWarning.....................................................................................89
SevereEngine&EngineBrakeOverspeedWarning.........................................................90
MaintenanceReminder(forFutureSupport).....................................................................90
LowV oltageDisconnectActive........................................................................................91
InterWheelLock...............................................................................................................91
SmartIdleActive...............................................................................................................92
StarterInhibit.....................................................................................................................92
DriverTripReset...............................................................................................................93
TripAdvanced....................................................................................................................94
IdleCooldownActivated...................................................................................................94
WARNING
Theinformationinthismanualisnotall inclusiveandcannottakeintoaccount alluniquesituations.Notethatsome illustrationsaretypicalandmaynotreect theexactarrangementofeverycomponent installedonaspecicchassis. Theinformation,specications,and illustrationsinthispublicationarebased oninformationthatwascurrentatthetime ofpublicationspartofthispublicationmay bereproduced,storedinaretrievalsystem, orbetransmittedinanyformbyanymeans including(butnotlimitedto)electronic, mechanical,photocopying,recording,or otherwisewithoutpriorwrittenpermission ofMACKTrucks.
Introduction1
2Introduction
SAFETYINFORMA TION
IMPORTANT:Beforedrivingthisvehicle,becertainthatyouhavereadandthatyou fullyunderstandeachandeverystepofthedrivingandhandlinginformationinthis manual.Becertainthatyoufullyunderstandandfollowallsafetywarnings.
ITISIMPORTANTTHA TTHEFOLLOWINGINFORMA TIONBEREAD, UNDERSTOODANDAL WAYSFOLLOWED.
Cautionarysignalwords(Danger-Warning-Caution)mayappearinvariouslocations throughoutthismanual.Informationaccentedbyoneofthesesignalwordsmustbeobserved tominimizetheriskofpersonalinjurytoservicepersonnel,orthepossibilityofimproper servicemethodswhichmaydamagethevehicleorcauseittobeunsafe. Notesareusedtoemphasizeareasofproceduralimportanceandprovidesuggestionsfor easeofrepair.Thefollowingdenitionsindicatetheuseoftheseadvisorylabelsasthey appearthroughoutthemanual:
DANGER
Dangerindicatesanunsafepracticethat couldresultinseriouspersonalinjuryor death.Adangeradvisorybannerisin
whitetypeonablackbackgroundwitha blackborder.
WARNING
Warningindicatesanunsafepracticethat couldresultinpersonalinjury.Awarning advisorybannerisinblacktypeonagray backgroundwithablackborder.
CAUTION
Cautionindicatesanunsafepracticethat couldresultindamagetotheproduct.A cautionadvisoryisinblacktypeona
whitebackgroundwithablackborder.
Note:Noteindicatesaprocedure,practice,
orconditionthatmustbefollowedinorder forthevehicleorcomponenttofunctionin themannerintended.
Introduction3
ServiceProceduresandToolUsage
Anyoneusingaserviceprocedureortoolnotrecommendedinthismanualmustrst satisfyhimselfthoroughlythatneitherhissafetynorvehiclesafetywillbejeopardizedby theservicemethodheselects.Individualsdeviatinginanymannerfromtheinstructions providedassumeallrisksofconsequentialpersonalinjuryordamagetoequipmentinvolved.
Alsonotethatparticularserviceproceduresmayrequiretheuseofaspecialtool(s)designed foraspecicpurpose.Thesespecialtoolsmustbeusedinthemannerdescribed,whenever speciedintheinstructions.
4Introduction
DANGER
Beforestartingavehicle,alwaysbeseated inthedriver'sseat,placethetransmission inneutral,applytheparkingbrakes, andpushintheclutchpedal.Failureto followtheseinstructionscouldproduce unexpectedvehiclemovement,whichcan resultinseriouspersonalinjuryordeath.
DANGER
Beforeworkingonavehicle,placethe transmissioninneutral,settheparking brakes,andblockthewheels.Failureto followtheseinstructionscouldproduce unexpectedvehiclemovement,whichcan resultinseriouspersonalinjuryordeath.
DANGER
Engine-drivencomponentssuchasPower Take-Off(PTO)units,fansandfanbelts, driveshaftsandotherrelatedrotating assemblies,canbeverydangerous.Do notworkonorserviceengine-driven componentsunlesstheengineisshut down.Alwayskeepbodypartsandloose clothingoutofrangeofthesepowerful componentstopreventseriouspersonal injury.BeawareofPTOengagementor nonengagementstatus.Alwaysdisengage thePTOwhennotinuse.
WARNING
Whenworkingonavehiclebyusing wirelesscommunicationunits,itisnot alwaysapparenttoothersthatwork isinprogressonthevehicle.Certain activities,suchasactivationofcertain vehiclecomponentsorsystems,cancause injurytopersonsclosetothevehiclewho areunawareoftheongoingactivities. Alwayskeepaconnectedvehicleunder closeobservationwhenusingwireless communicationunitsandinformother personsinthevicinityofthevehicleabout theongoingactivities.
WARNING
Thetemperatureoftheexhaustsystem componentsduringtheregeneration processcanexceed500°C(1000°F). Variousfactors(includingambientair temperature(AA T)anddurationofthe regenerationprocess)determinewhen thesecomponentswillreturntonormal operatingtemperatureafterregeneration hascompleted.Beextremelycareful aroundthesehotcomponents.Contact withthesecomponentscanresultinserious personalinjury.
DANGER
Donotworkunderavehiclethatis supportedonlybyahydraulicjack.The hydraulicjackcouldfailsuddenlyand unexpectedly,resultinginseverepersonal injuryordeath.Alwaysusejackstandsof adequatecapacitytosupporttheweightof thevehicle.
CAUTION
Beforetowingthevehicle,placethe transmissioninneutralandlifttherear wheelsofftheground,ordisconnect thedrivelinetoavoiddamagetothe transmissionduringtowing.
Introduction5
CAUTION
Whenregenerationoccurs,thetemperature oftheexhaustwillbeelevated.DONOT parkthevehiclewiththeexhaustoutlet underlowhangingoverheadammable objectssuchastrees,awnings,etc.,that couldbedamagedbyelevatedexhaust temperatures.DONOTattemptto regenerateinsideagarageorenclosedarea ifthetailpipeisattachedtoanexhaust ventilationsystemasthehosematerial maynotberatedforthehightemperature.
CAUTION
Whentheinhibitpositionispressed, theDPFswitchwillremaininalocked position.Itisimportant,therefore,to immediatelysettheswitchbacktothe neutralpositionwhensafetodoso.Failure tosettheswitchbacktotheneutralposition mayresultinanenginederate,cloggedor damagedDPF .
REMEMBER,
CAUTION
Failuretoperformaregenerationina timelymannermayresultinenginederate, cloggedAftertreatmentDieselParticulate Filter(DPF)ordamagetothelter.
SAFETY...ISNOACCIDENT!
6Introduction
Everypossibleoccurrencethatmayinvolveapotentialhazardcannotbeanticipated. Accidentscanbeavoidedbyrecognizingpotentiallyhazardoussituationsandtaking necessaryprecautions.Performingserviceprocedurescorrectlyiscriticaltotechnician safetyandsafe,reliablevehicleoperation.
Thefollowinglistofgeneralshopsafetypracticescanhelptechniciansavoidpotentially hazardoussituationsandreducetheriskofpersonalinjury .DONOTperformanyservices, maintenanceproceduresorlubricationsuntilthismanualhasbeenreadandunderstood.
Performallserviceworkonaat,levelsurface.Blockwheelstopreventvehiclefrom
rolling.
DONOTwearloose-ttingortornclothing.Removeanyjewelrybeforeservicing
vehicle.
ALWA YSwearsafetyglassesandprotectiveshoes.Avoidinjurybybeingawareof
sharpcornersandjaggededges.
Usehoistsorjackstoliftormoveheavyobjects.
NEVERrunengineindoorsunlessexhaustfumesareadequatelyventedtotheoutside.
Beawareofhotsurfaces.Allowenginetocoolsufcientlybeforeperforminganyservice
ortestsinthevicinityoftheengine.
Keepworkareacleanandorderly.Cleanupanyspilledoil,grease,fuel,hydraulic
uid,etc.
Onlyusetoolsthatareingoodcondition,andalwaysuseaccuratelycalibratedtorque
wrenchestotightenallfastenerstospeciedtorques.Ininstanceswhereprocedures requiretheuseofspecialtoolswhicharedesignedforaspecicpurpose,useonlyin themannerdescribedintheinstructions.
Donotstorenaturalgaspoweredvehiclesindoorsforanextendedperiodoftime
(overnight)withoutrstremovingthefuel.
Neversmokearoundanaturalgaspoweredvehicle.
V-MACCo-PilotOperator'sManual7
SYSTEMOVERVIEW
SystemSummary
TheV ehicleManagementandControl(V-MAC)IVSystemisanelectronicenginecontrol systemconsistingofthefollowingmajorcomponents:
EngineControlModule(ECM)
InstrumentCluster
VehicleElectronicControlUnit(VECU)
ToenableV ehicleManagementandControl(V-MAC)IVtoperformitsenginemanagement andcontrolfunctions,thefollowingsensors(ifavailableandtted)provideinformation tothesystem.
AirBrakeApplicationSensor
AirSuspensionSensor
Air-HumiditySensor
AmbientAirTemperature(AA T)Sensor
IntakeManifoldPressure(IMP)Sensor
IntakeManifoldAirTemperatureSensor
CamshaftPosition(CMP)Sensor
EngineCoolantLevel(ECL)Sensor
EngineCoolantTemperature(ECT)Sensor
CrankshaftPosition(CKP)Sensor
CrankcasePressure(CCP)Sensor
EngineExhaustGasRecirculation(EGR)DifferentialPressureSensor
FrontDriveAxleT emperatureSensor
FuelPressureSensor
EngineOilLevel(EOL)Sensor
EngineOilTemperature(EOT)Sensor
EngineOilPressure(EOP)
PrimaryandSecondaryAirPressureSensor
RearDriveAxleT emperatureSensor
AcceleratorPedalPosition(APP)Sensor
TransmissionOilT emperatureSensor
EngineTurbochargerSpeedSensor
VehicleSpeed(RoadSpeed)Sensor
WaterinFuelFilterSensor
8V-MACCo-PilotOperator'sManual
Thefollowingswitchesandfunctionsarealsomonitoredtoprovideinformationrelatedto driveractions.
A/CPressureSwitch(Optional)
ClutchPedalPosition(CPP)Switch
EngineBrakeLowandHighSwitch(Optional)
Ignitionkey
PowerT akeoff(PTO)Switches(Optional)
ServiceBrakeandParkingBrakeSwitches
Set/ResumeSwitch
SpeedControlOn/OffSwitch
StarterEngagedSwitchInput(Optional)
TorqueLimitingSwitch(Optional)
Thismanualprovidesacompletedescriptionofthesystemcomponents,theirfunctionsand locationsonthevehicle.
V-MACCo-PilotOperator'sManual9
SYSTEMCOMPONENTS
VehicleElectronicControlUnit(VECU)
TheVECUismountedunderneathpanelDasshowninthegraphic'sbelow.
TheVECUisanelectroniccontrolmodulewhichprovidesawidevarietyoffunctions including:
CruiseControl
DiagnosticTroubleCode(DTC)Logging
DifferentialLocking
IdleShutdown
MaintenanceInformation
RoadSpeedLimiting
SpeedControl
W3060890
VECULocation
10V-MACCo-PilotOperator'sManual
VECU
W3060892
V-MACCo-PilotOperator'sManual11
EngineControlModule(ECM)
TheECMisanelectroniccontrolunit(ECU)locatedtotheleftsideoftheengineandis mountedtothefuelcooler,whichismountedbeneaththeinletmanifold.TheECMprovides thefollowinginformationandfunctions:
IntakeManifoldPressure(IMP)
EngineCoolantLevel(ECL)
EngineCoolantTemperature(ECT)
CustomerRoadSpeedLimiting
DiagnosticTroubleCode(DTC)Logging
EngineOilPressure(EOP)
EngineOilTemperature(EOT)
EngineProtection
EngineShutdown
EngineSpeed(RPM)Control(basedoncommandsfromV ehicleElectronicControl
Unit(VECU)
ExhaustAftertreatmentSystem
FanControl
FuelControl
FuelTemperature
TimingControl
VehicleLimitingSpeeds
EngineControlModule(ECM)Location
C0035356
12V-MACCo-PilotOperator'sManual
EngineControlModule(ECM)(MACKMP7)
C0035360
V-MACCo-PilotOperator'sManual13
InstrumentCluster
TheV ehicleManagementandControl(V-MAC)IVInstrumentClusterisaone-piece unitcomposedofgaugesandaninformationdisplay.TheInstrumentClusterreceives informationfromtheVECUandEECUandthensendsinformationbacktotheVECUand EECU.Informationisdisplayedwhenrequiredorrequestedviaastalkswitch(Co-Pilot® only).
TheInstrumentClusterprovidesthefollowinginformation:
AirBrakeApplication(Optional)
AirSuspensionPressure
AxleOilTemperature(Optional)
CoolantTemperature(viaECM)
EngineandV ehicleSpeedDisplay
ExhaustTemperature(Optional)
FuelLevel
HighBeamStatus
HighExhaustSystemTemperature(HEST)
OutsideTemperature
OilPressure(viaECM)
PrimaryandSecondaryAirPressure
SpeedometerandTachometerOutputs
TransmissionOilT emperature(Optional)
VehicleDistance
14V-MACCo-PilotOperator'sManual
InstrumentClusterModule
Note:Theinstrumentclustermoduleshownismeantasanexampleonly .Thedisplay featuresvarydependingontheemissionoptionsforthevehicle.
W3036315
V-MACCo-PilotOperator'sManual15
INDICATORS,LIGHTSANDDASHBOARDSWITCHES
CabandDashboardSwitches
VariousfunctionsoftheV ehicleManagementandControl(V-MAC)IVsystemare controlledbytheoperatorthroughswitcheslocatedonthedashboard.Thesefunctions include:
CruiseControl
EngineBrakeOperation(Optional)
EngineSpeed(RPM)Control
ExhaustAftertreatmentSystem
PTOOperation
Cruisecontrolandenginespeedcontrolfunctionsareexplainedinthismanualin“CRUISE ANDENGINESPEEDCONTROL”,page33.
Inadditiontotheseoperator-selectableswitches,additionalswitchesprovideinformation totheV ehicleElectronicControlUnit(VECU)throughnormaldrivingactivitiessuchas applyingtheservicebrakes,parkingbrakesordisengagingtheclutch.Thelocationof theseswitchesisasfollows:
ClutchPedalPosition(CPP)switch
Parkingbrakeswitch,locatedinlinewithintheparkingbrakecircuit
Servicebrakeswitch,locatedinlinewithinthebrakesystem
CabandDashboardSwitches(Example)
W2076077
16V-MACCo-PilotOperator'sManual
ElectronicMalfunctionIndicator
Theelectronicmalfunctionindicator,amberincolor,illuminatestoalertthedriverofan electricalproblemwiththeV ehicleManagementandControl(V-MAC)IVsystem.The V-MACIVsystemdoesaself-testwhentheignitionkeyisturnedtotheONposition.The electronicmalfunctionindicatorstaysonwhilethistestisbeingperformed(approximately sixseconds).Aftertheself-testiscompleted,theindicatorwillturnoffandremainoff unlessaproblemisdetectedby(V-MAC)IV .Iftheindicatorturnsonwhilethevehicleis beingdriven,(V-MAC)IVhasdetectedaproblem.Inmostcircumstances,thevehiclewill operateeventhoughtheindicatorison;however,engineperformancemaybeaffected.
Foranexplanationoffaultcodeactivationandinterpretation,andacompletelistingofthese codes,pleasereferto“DiagnosticTroubleCodes(DTCs)”,page54ofthismanual.
ElectronicMalfunctionIndicator
W3061049
V-MACCo-PilotOperator'sManual17
HighExhaustSystemTemperature(HEST)Indicator
TheHighExhaustSystemTemperature(HEST)indicator,amberincolor,illuminates toalertthedriverwhenengineExhaustGasTemperatures(EGT)arehigh.TheHEST indicatorwillalsoilluminateduringaaftertreatmentDieselParticulateFilter(DPF)parked regenerationeventandwillturnoffaftertheregenerationiscompletedandtheEGThas returnedtonormal.ForadditionalinformationabouttheHESTindicator,pleasereferto “AftertreatmentDPFSmartSwitch(IfEquipped)”,page21.
HighExhaustSystemT emperature(HEST)Indicator
W3036496
18V-MACCo-PilotOperator'sManual
ShutdownWarningIndicator
TheShutdownWarningindicator,redincolor,illuminatesiftheEngineCoolantLevel (ECL)isbelowtheminimumlevelallowed,theEngineOilPressure(EOL)isbelow theminimumallowed,theEngineCoolantTemperature(ECT)oraftertreatmentDiesel ParticulateFilter(DPF)sootleveltriggerareabovethemaximumallowed.Somevehicles alsohaveoptionalshutdownfunctionsavailablewhenthetransmissiontemperatureor engineExhaustGasT emperatures(EGT)areabovemaximumallowablelimits.
Duringashutdownevent,V-MACIValsoprovidesanaudiblealarm.Thealarmwillalso soundandtheredshutdownindicatorwillturnonwhenV-MACIVdetectsaproblemor excessiveperiodsofidling.Shuttingtheenginedowniswarranted.
Theshutdownwarningindicatorisusuallylocatedontheleft-handsideonthedashcluster.
W3036501
EngineShutdownWarningIndicator(Red)
V-MACIVcanbeprogrammedtoactuallyshutdowntheengineifconditionswarrant(low coolant,lowEOL,highEngineOilTemperature(EOT),highECT,highengineEGTor highautomatictransmissionoiltemperatureifsoequipped).Shutdownismandatoryfor CrankcasePressure(CCP).Withthisoptionenabled,theenginewillautomaticallyshut downwithinapproximately30secondsaftertheredSHUTDOWNindicatorturnsonand thealarmactivates(providedthevehicleisnotmovingabovetheroadspeedthreshold).
V-MACCo-PilotOperator'sManual19
EngineDerate(ForMackEnginesOnly)
Forsomeconditions(seetablebelow),anenginederatecanoccurrstandifacondition worsens,thenanengineshutdowncanoccur.
Note:ForCumminsengineinformationrefertotheCumminsengineoperatormanualor aCumminsdealer
CONDITION
IntakeManifold AirT emperature
Engine Turbocharger CompressorOutlet Temperature
Engine ExhaustGas Recirculation (EGR) Temperature
Crankcase Pressure(CCP)
HighEngine Coolant Temperature (ECT)
ENGINEDERA TE
Deratestartsat120°C(248°F). Fullderate(100%)occurswhen temperatureisat140°C(284°F).
Deratestartsat245°C(473°F).
Torqueisderateddownto100% at250°C(482°F).
Iftemperatureexceeds220°C (428°F)formorethan20seconds witha30secondperiod,derate starts.
Iftemperaturereaches240°C (464°F),a100%derateoccurs.
Ifachangeinpressure(difference betweentheCCPandbarometric pressure(BARO)risesabout5kPa (0.725psi)withanoffset&0.5 kPa/s(0.07psi/s)andstaysover5 kPa(0.725psi)formorethan80% ofthetimeduring1second,the enginewillfullyderate(100%),be forcedtoidle,andshutdown.
Deratestartsat106.75°C (224.15°F)andrampsdown to12%derate.T orqueiskept constantuntilthetemperature reaches107.25°C(225.05°F).
Deratestartsagainat107.4°C (225.32°F)andrampsdownto
32%derate.
Torqueisderateddownto100%at
108.4°C(227.12°F).
ENGINE
SHUTDOWN
Noengine shutdown.
Noengine shutdown.
Noengine shutdown.
Engineshutdown.Redengine
INDI-
CATOR
LIGHTS
Nowarning indicators.
Nowarning indicators.
Nowarning indicators.
shutdown indicator.
Amber malfunction indicatorlights at107.2°C (224.96°F).
Redengine shutdown indicatorlights at108°C (226.4°F).
Engine shutdownif temperature risesto109°C (228.2°F).
20V-MACCo-PilotOperator'sManual
CONDITION
EngineOil Temperature (EOT)
Afteretreatment Diesel Particulate
ENGINEDERA TE
Deratestartswith10%derate at129°C(264.2°F)ormore for75%ofa4secondperiod. At132°C(269.6°F)a100% derateoccurs.
ForCatalyzedA TS:Deratestarts whensoottriggerratiois1.4and continuesdownto20%derate.
ENGINE
SHUTDOWN
Engine shutdownif temperature risesto135°C (275°F).
Filter(DPF) Soot
ForCatalyzedA TS:Torqueis rampeddownto80%deratewhen soottriggerratiois1.7.
ForNon-CatalyzedA TS:Derate startswhensoottriggerratiois
1.15.
ForNon-CatalyzedA TS:Torque isrampeddownto40%derate whensoottriggerratiois1.20.Full derateoccurswhensoottrigger ratiois1.22.
Engine Turbocharger Wheel
*-A TS(AftertreatmentSystem).Pleaserefertopage26forinformationontheExhaust AftertreatmentSystem.
ForMP8engines,deratestartsat 129,500RPM.Fullderate(100%) occursat130,500RPM.
Noengine shutdown.
INDI-
CATOR
LIGHTS
Amber malfunction indicator lightswhen temperature isat129°C (264.2°F).
Redengine shutdown indicator lightswhen temperature isat131°C (267.8°F).
Amber malfunction indicatorlights upwhensoot triggerratiois
1.4.
Redengine shutdown indicatorlights upwhensoot triggerratiois
1.7.
Amber malfunction indicatorlights upwhensoot triggerratiois
1.15.
Redengine shutdown indicatorlights upwhensoot triggerratiois at1.22.
Nowarning indicators.
V-MACCo-PilotOperator'sManual21
AftertreatmentDPFSmartSwitch(IfEquipped)
W2076076
AftertreatmentDPFSmartSwitch
TheaftertreatmentDieselParticulateFilter(DPF)smartswitchisathree-positionrocker switchwheretheUPpositionismomentary ,theMIDDLEpositionisneutral(standby mode)andtheDOWNpositionislocked.Theswitchallowstheoperatortointerfacewith thevehicle'sexhaustaftertreatmentsystem.
Theswitchhasseveralfunctionsasoutlinedbelow.
IndicatesthataanaftertreatmentDPFregenerationisneededorhasstartedwhenthe
iconsontheswitchareilluminated.
IndicatesthataregenerationhasbeenstoppedwhentheDOWNpositionoftheswitchis
pressed,locked,andilluminated.
StopsaregenerationeventwhentheDOWNpositionoftheswitchispressed,locked,
andilluminated.
StartsanaftertreatmentDPFmanualregenerationeventwhentheswitchismomentarily
pressedtotheUPposition.
GoesintostandbymodeandwaitsforregenerationwhentheswitchisintheMIDDLE
position.
22V-MACCo-PilotOperator'sManual
C0035425
DPFSmartSwitch
ForadditionalinformationontheAftertreatmentDPFSmartSwitchandRegeneration, pleasereferto“EXHAUSTAFTERTREATMENTSYSTEM”,page23.
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