MACK TD700 Operator's Manual

TITAN by MACK (TD700 Series)

April 2010

Foreword

Thismanualcontainsinformationconcerningtheoperationand functionofthe MackLinkSystem.Theinformationinthismanual appliestovehiclesbuilt April2010andlater.Pleasekeepthismanual inthevehicleatalltimes.

Note:Illustrationsinthismanualareusedforreferenceonlyandmay differslightlyfromtheactualvehicle.However,keycomponents addressedinthisdocumentarerepresentedasaccuratelyaspossible.

TheNationalHighwayTrafcSafetyAdministration(NHTSA)and V olvoTrucksNorthAmericashouldbeinformedimmediatelyifyou believethatthevehiclehasadefectthatcouldcauseacrash,injury ordeath.

ContactNHTSAbycallingtheAutoSafetyHotlineat1(888) 327-4236,bywritingtoNHTSA,U.S.DepartmentofTransportation, Washington,DC20590,byTTYat1(800)424-9153,orvisittheir websiteatwww.nhtsa.dot.gov .

Mack Trucks Inc.

Greensboro,NCUSA

Ordernumber:PV776-21394652

Allrightsreserved.Nopartofthispublicationmaybereproduced, storedinretrievalsystem,ortransmittedinanyformsbyanymeans, electronic,mechanical,photocopying,recordingorotherwise,without thepriorwrittenpermissionof MackTrucks Inc.

Contents

INTRODUCTION............................................................................................................1

TOTHEOWNER..........................................................................................................1

InAppreciation..........................................................................................................1

AboutThisHandbook................................................................................................2

THEVEHICLE..............................................................................................................3

BasicConguration...................................................................................................3

VehicleManagementandControlSystem(V-MAC®).............................................3

COMPONENTIDENTIFICATION..............................................................................4

VINLocations............................................................................................................4

EngineIdentication..................................................................................................5

EngineInformationPlate...........................................................................................6

CleanIdleEngines.....................................................................................................7

TransmissionIdentication........................................................................................8

WARRANTYINFORMATION..................................................................................11

AirBrakeSystem.....................................................................................................11

ENGINEGASEOUSEMISSIONCONTROLSYSTEMS....................................11

EmissionsControlSystemWarranty.......................................................................13

ENGINEGASEOUSEMISSIONSCONTROLSYSTEMW ARRANTY.............15

FEDERALEMISSIONREQUIREMENTS............................................................16

EMISSIONCONTROLSYSTEMSW ARRANTY—CALIFORNIA..................16

EmissionsControlSystemWarranty.......................................................................18

SERVICELITERATURE............................................................................................22

MACKClass8–ComponentsServiceManual.......................................................22

Class8–CustomCollatedServiceManualonCD.................................................22

CUSTOMERSERVICE..............................................................................................23

Call1-800-866-1177forMACKOneCall™...........................................................23

QuestionsandComplaints.......................................................................................23

Addresses.................................................................................................................24

AdditionalAssistance..............................................................................................25

REPORTINGSAFETYDEFECTS.............................................................................26

UnitedStates............................................................................................................26

Canada......................................................................................................................26

Mexico.....................................................................................................................26

EVENTDAT ARECORDINGDEVICES...................................................................27

.................................................................................................................................27

SAFETYINFORMATION...........................................................................................28

SAFETYSTA TEMENT..............................................................................................28

CERTIFICA TIONLABELS........................................................................................30

SafetyCerticationLabel........................................................................................30

ADVISORYLABELS.................................................................................................32

AdvisoryLabelLocations(OnVehicle)..................................................................33

TRUCK-TRACTORCONSPICUITY.........................................................................43

CABENTRY/EXIT.....................................................................................................44

Three-LimbContact.................................................................................................44

DriverSide...............................................................................................................46

PassengerSide.........................................................................................................48

DeckPlateAccess....................................................................................................50

SAFETYTIPSFORCOLDWEATHEROPERATION.............................................52

DriverVisibility.......................................................................................................52

CabDoorSealsandKeyLocks...............................................................................53

OutsideMirrorHeater..............................................................................................53

AirHornSnowShield..............................................................................................54

EmergencyReectorKit..........................................................................................54

FireExtinguisher(Optional)....................................................................................54

INSTRUMENTSANDCONTROLS...........................................................................55

CABINTERIOR..........................................................................................................55

INSTRUMENTPANEL..............................................................................................56

Tell-T ales..................................................................................................................56

PanelArrangement...................................................................................................57

INSTRUMENTPANELGAUGELAYOUT..............................................................58

PanelA.....................................................................................................................60

PanelB.....................................................................................................................61

PanelC.....................................................................................................................63

PanelD.....................................................................................................................64

FunctionofOptionalSwitches.................................................................................77

CABCLIMATECONTROL.......................................................................................84

LIGHTCONTROLP ANEL........................................................................................86

LOWERCONSOLEP ANEL......................................................................................87

STEERINGCOLUMN................................................................................................88

CombinationStarterandElectricalSwitch..............................................................88

SteeringWheelAdjustment.....................................................................................88

TurnSignalLever....................................................................................................89

StalkSwitch(IfEquipped,Co-Pilot®Only)...........................................................90

FLOORPEDALS........................................................................................................92

MISCELLANEOUSCONTROLS..............................................................................93

DomeLight..............................................................................................................93

AirHorn...................................................................................................................94

FreshAirV ent..........................................................................................................94

CabAirFilter...........................................................................................................95

Microphone..............................................................................................................95

AccessoryPowerOutlets.........................................................................................96

OPERATION..................................................................................................................98

PRE-TRIPINSPECTIONANDDAILYMAINTENANCE.......................................98

Pre-TripInspectionQuickList................................................................................99

NewVehicleBreak-In............................................................................................110

WINDSHIELDWASHERRESERVOIR..................................................................112

HOODOPERATION.................................................................................................113

OpeningtheHood..................................................................................................113

ClosingtheHood...................................................................................................114

LockingtheHood..................................................................................................115

HOSETENDERS......................................................................................................117

DOORS......................................................................................................................118

PowerDoorPanel(Optional).................................................................................118

OpeningtheCabDoor...........................................................................................119

LockingtheCabDoor............................................................................................120

PowerWindowRegulators....................................................................................120

REMOTEKEYLESSENTRY—(OPTIONAL)......................................................121

TransmitterOperations..........................................................................................122

BatteryReplacement..............................................................................................123

SEATBELTS.............................................................................................................126

SeatBeltOperation................................................................................................126

FasteningSeatBelt................................................................................................126

AdjustableD-RingShoulderBelts(ifequipped)...................................................128

Komfort®LatchSystem........................................................................................129

SEATADJUSTMENTANDRECLINE(IFEQUIPPED)........................................131

MIRRORBREAKAW A YSTRUT............................................................................132

MACKENGINEINFORMA TION...........................................................................133

PrecautionsandW arnings......................................................................................133

EngineModelDesignations...................................................................................135

TIREPRESSURECONTROLSYSTEM(IFEQUIPPED)......................................136

OperatingtheDanaTirePressureControlSystem................................................137

TireChangingProcedure.......................................................................................142

CRUISECONTROLOPERA TION..........................................................................144

SpeedControlSwitches.........................................................................................144

SettingCruiseControl...........................................................................................144

DisengagingCruiseControl...................................................................................145

MACKPOWERLEASH™ENGINEBRAKE(IFEQUIPPED)..............................146

EngineBrakeSwitch..............................................................................................146

HowtheEngineBrakeisActivated.......................................................................147

CruiseControlwiththeMACKPowerLeash™EngineBrake.............................148

ONTHEROADWITHTHEMACKPOWERLEASH™ENGINEBRAKE.........149

OverFlatT errain....................................................................................................150

DescendingaGrade...............................................................................................151

OnSlipperyRoadSurfaces....................................................................................153

BRAKEOPERATION...............................................................................................155

AirBrakeSystem...................................................................................................155

AutomaticSlackAdjusters....................................................................................156

ParkingBrakeSystem............................................................................................156

ParkingBrakeOperation........................................................................................157

Parking...................................................................................................................157

Anti-LockBrakeSystem(ABS)............................................................................157

AutomaticTractionControl(A TC)(IfEquipped).................................................161

GOODDRIVINGHABITS.......................................................................................163

WeightRatings.......................................................................................................163

Instruments.............................................................................................................163

ShuttingDowntheEngine.....................................................................................163

GeneralObservation..............................................................................................163

STARTINGTHEVEHICLE.....................................................................................164

GeneralInformation...............................................................................................164

PushButtonStarters...............................................................................................164

AirStarters.............................................................................................................165

EngineWarm-Up...................................................................................................168

EngineIdling..........................................................................................................168

ShuttingDowntheEngine.....................................................................................169

COLDWEATHEROPERA TION.............................................................................171

ColdWeatherStartingTips....................................................................................171

EngineBlockHeaters............................................................................................172

Winterfronts...........................................................................................................173

COUPLINGATRAILER..........................................................................................175

UNCOUPLINGATRAILER....................................................................................177

MOVINGTHEVEHICLE—GENERALINFORMA TION...................................179

Braking...................................................................................................................179

Shifting...................................................................................................................179

EngineTemperature...............................................................................................180

Clutch(IfEquipped)..............................................................................................180

POWERTAKE-OFF(PTO)OPERATION...............................................................185

PTOPrecautions....................................................................................................185

PTOClassication.................................................................................................186

Side-MountedPTOLocations...............................................................................186

PTOOperatingProcedures....................................................................................186

TRANSMISSIONSHIFTINGINSTRUCTIONS.....................................................187

MACKT310ShiftingInstructions........................................................................188

MACKT310ME21ShiftingInstructions..............................................................191

MACKT31321andT313LR21ShiftingInstructions...........................................194

MACKT31821andT318LR21ShiftingInstructions...........................................198

AXLES.......................................................................................................................204

RearAxlesOtherThanMACK.............................................................................204

MACKRearAxles.................................................................................................204

EngagingthePowerDividerLockout....................................................................205

ExtendedIdlingandAftertreatmentSystemConditioning.......................................207

Mack,EPA2010EmissionsSolution...........................................................................208

DIESELPARTICULA TEFILTERS(IFEQUIPPED)..............................................208

ExtendedIdlingandAftertreatmentSystemConditioning...................................211

ExhaustAftertreatmentSystem.................................................................................212

SafetyInformation.................................................................................................213

ExhaustAftertreatmentSystemComponentsand................................................214

SelectiveCatalyticReduction(SCR)....................................................................214

DieselExhaustFluid(DEF)...................................................................................217

AftertreatmentDieselParticulateFilter(DPF)......................................................220

AftertreatmentControlModule(ACM).................................................................221

ExhaustAftertreatmentSystem............................................................................222

DriverWarningsandOnBoardDiagnostics(OBD).............................................227

OnBoardDiagnostics(OBD)................................................................................227

InstrumentCluster..................................................................................................228

MalfunctionIndicatorLamp(MIL).......................................................................229

AftertreatmentDEFT ankLevel-DriverWarning&Inducement........................230

AftertreatmentDEFQuality-DriverW arning&Inducement..............................231

MisllingDieselorAftertreatmentDEFT anks.....................................................232

SCRTampering-DriverW arning&Inducement.................................................233

WarrantyandMaintenance....................................................................................234

ExhaustAftertreatmentSystemMaintenance........................................................234

EngineMaintenanceIntervals................................................................................234

MAINTENANCEANDLUBRICA TION..................................................................235

MAINTENANCEINTRODUCTION.......................................................................235

TURBOCHARGER...................................................................................................236

CLEANINGYOURVEHICLE.................................................................................237

ExteriorWashing...................................................................................................237

CabandHood........................................................................................................239

Chassis...................................................................................................................239

CabInterior............................................................................................................240

Waxing...................................................................................................................240

Polishing................................................................................................................240

WinterWarnings....................................................................................................240

TOWING...................................................................................................................241

AIRCLEANER.....................................................................................................242

ENGINEOILLEVELCHECK.................................................................................243

PowerSteeringReservoir......................................................................................244

FUELTANK..............................................................................................................246

FuelTankCap........................................................................................................246

FUELING..................................................................................................................247

BioDiesel................................................................................................................248

B20ApprovalForMackEPA07CertiedProducts.............................................248

COOLINGSYSTEM.................................................................................................249

CoolantLevelCheck..............................................................................................249

DrainingtheCoolingSystem.................................................................................250

RellingtheCoolingSystem.................................................................................251

ProtectingtheCoolingSystem..............................................................................251

CoolingSystemMaintenance................................................................................252

AccessoryDriveBeltRouting...............................................................................253

HEADLIGHTS..........................................................................................................254

BulbReplacement..................................................................................................254

LICENSEPLATEMOUNTING...............................................................................254

WHEELS...................................................................................................................255

WheelInspection...................................................................................................255

Tires.......................................................................................................................256

BATTERY..................................................................................................................259

Jump-StartingEngine.............................................................................................259

ELECTRICAL...........................................................................................................261

CircuitBreakerandRelayPanels..........................................................................261

ElectricalGrease....................................................................................................263

ElectricalAccessoryConnectionPoints................................................................267

METRICCONVERSIONS.........................................................................................275

METRICCONVERSIONS.......................................................................................275

SafetyInformation

IMPORTANT:Beforedrivingthis vehicle,becertainthatyouhaveread andthatyoufullyunderstandeachand everystepofthedrivingandhandling informationinthismanual.Becertain thatyoufullyunderstandandfollowall safetywarnings.

ITISIMPORTANTTHA TTHE FOLLOWINGINFORMA TIONBE READ,UNDERSTOODANDALW AYS FOLLOWED.

Thefollowingtypesofadvisoriesareused throughoutthismanual:

DANGER

Dangerindicatesanunsafepracticethat couldresultinseriouspersonalinjury ordeath.Adangeradvisorybanneris inwhitetypeonablackbackground withablackborder .

WARNING

Warningindicatesanunsafepractice thatcouldresultinpersonalinjury.A warningadvisorybannerisinblack typeonagraybackgroundwithablack border.

CAUTION

Cautionindicatesanunsafepracticethat couldresultindamagetotheproduct. Acautionadvisoryisinblacktypeona

whitebackgroundwithablackborder.

Note:Noteindicatesaprocedure,practice,

orconditionthatmustbefollowedinorder forthevehicleorcomponenttofunction inthemannerintended.

INTRODUCTION1

TOTHEOWNER

InAppreciation

ThankyouforbuyingaMACK®vehicle.Withpropercareandmaintenance,your newMack®TD700modelwillhelpyougainacompetitiveedgewithitsfuel-efcient drivetraincombinations,lowmaintenance,extendedserviceintervalsand,eventually, goodresalevalue.

TheMack®TD700modelisavailableforawiderangeofapplications. Becauseofthisversatility ,drivetrainsandcomponentsvaryandoperating instructionsmaydifferfromonemodeltoanother.Whileeveryefforthas beenmadetocoverallcurrentarrangements,donothesitatetoconsultyour MACKdistributorifaquestionarises.Honest,personalserviceisstandard witheveryMACKsale.

CAUTION

MackTrucks,Inc.wouldliketopointouttheimportantrolethatthedriverplaysin thelifeofthevehicle.Onlytrainedandinformeddriversshouldoperatethisvehicle.

We,atMackTrucks,Inc.,hopethatyouwillbehappywithyournewMack® TD700model,andthatyouseemanyyearsoftrouble-freedriving.

Thisvehiclewasbuilttoconformtoallfederalstandardsandregulations applicableatthetimeofmanufacture.

2INTRODUCTION

AboutThisHandbook

ThishandbookisreferredtoastheMack®TD700SeriesOperator’s Handbook.ItcoversallMack®TD700models.Itsidenticationnumberis

213946521.Keepthishandbookwiththevehicleatalltimestoensurethat eachownerand/oroperatorwillhaveaccesstoallpertinentinformation relatingtotheoperationandhandlingofthisvehicle.

Thishandbookwaspreparedtoprovidethedriverwithallrelevantinformation concerningthedailyoperationofthisvehicle.Pleasereaditthoroughly; payparticularattentiontoadvisorylabelsthathavebeenincludedtodraw attentiontoimportantissuesofoperatorsafetyandoverallperformance.

Informationandillustrationsinthishandbookarebasedonthelatest productionusageatthetimeofprintingandaresubjecttochangewithout priornotice.

Note:Basicmaintenanceandlubricationproceduresarefoundinthismanual beginningwith“MAINTENANCEINTRODUCTION”,page235.Forfurther information,refertotheMaintenanceandLubricationManual(21394653).Other importantinformationcanbefoundintheEmissionControlSystemsforMACK DieselEngineManual.

INTRODUCTION3

THEVEHICLE

BasicConguration

TheMack®TD700modelfeaturesaconventionallystyled,aerodynamiccab.

VehicleManagementandControlSystem (V-MAC®)

TheVehicleManagementandControlSystem(V-MAC)isanelectronic controlsystemthatmanagesengineandvehiclefunctions.Inaddition,the DataMax™portionofV-MACmonitorsandstoresavarietyofinformation(i.e., maintenanceschedules,overspeedlogs,faulttables,tripsummaries).

ForacompletedescriptionoftheV-MACIVsystem,refertotheapplicable V-MAC®Operator’sGuide,whichissuppliedwiththevehicle.

Additionalinformationconcerningservice,diagnostics,programmingand vendorequipmentinterfaceapplicationisavailablefromtheMackTrucks,Inc. ServicePublicationsDepartment.ContactyourlocalMACKdealerfordetails.

WARNING

NevercutintotheV-MACsystemwireharnesstopoweradditionalequipment.If suchequipmentistobeinstalled,contactyourMACKdealerforassistance.

4INTRODUCTION

COMPONENTIDENTIFICATION

Locatethefollowingserialnumbersandwritethemintheboxesprovided nexttoeachillustration.

VINLocations

TheVehicleIdenticationNumber(VIN)isdisplayedintwolocations(aframe railstampingandalabel).The17-digitVINmustbeidenticalinbothlocations.

TheVINframestampingislocatedontherightoutsideframerailandthe leftinsideframerail.

TheVINlabelislocatedontheinsidedoorframebelowthedriverseat.

C0029937

C0028941

INTRODUCTION5

EngineIdentication

OntheMACKMPengines,theengineserialnumberisstampedontheleft sideoftheengineblock,belowtheinletmanifold.

C0028943

6INTRODUCTION

EngineInformationPlate

IncompliancewithFederalandCaliforniaemissionrequirements,an engineinformationlabelisafxedtoallMACKdieselengines.Thislabel, whichislocatedonthecylinderheadcoveratthefrontoftheengine,gives basicengineidenticationinformation(enginemodel,serialnumber,etc.), advertisedhorsepoweratratedspeed,emissionsregulationstowhichthe engineconformsandinletandexhaustvalvelashsettings.Examplesofthe 49stateEPAapproved,and50stateEPAandCaliforniaapprovedengine identicationlabelsaregivenbelow.

W2040455

EngineIdenticationLabel-49StateEP AApprovedEngine

withoutCalifornia"CleanIdle"

EngineIdenticationLabel-50StateEP AApprovedEngine

withCalifornia"CleanIdle"

W2040456

INTRODUCTION7

CleanIdleEngines

TheCaliforniaAirResourcesBoard(ARB)requiresthat2008modelyear vehiclesbeequippedwithengineshavingtamper-resistantsoftwarewhich limitsthetimeatwhichtheenginecanidleatspeedsabovelowidle(550–700 rpm).Atspeedsabovelowidle,andwithoutaPTOengaged,idletimewill belimitedtoveminutes,afterwhichtheenginewillrevertbacktolowidle. VehiclesequippedwithaCleanIdleengineareidentiedbyalabelwhichis afxedtotheleftfrontcornerofthehoodonconventionalmodels(TD700).

CleanIdleEngineLabel

W2056289

8INTRODUCTION

TransmissionIdentication

TheMACKT300Seriestransmissionserialnumberislocatedontherear leftsideofthemaincase.

C0028947

AllEaton®Fuller®transmissionidenticationplatesarelocatedonthe frontleftsideofthemaincase.

C0028949

TheMACKcarrierassemblyserialnumberislocatedonthefrontrightside ofthehousing.

C0028950

TheEaton®Spicer®rearaxleserialnumberislocatedontherearofthe axlehousingtowardthecarrier.

INTRODUCTION9

C0028951

TheEaton®Spicer®carrierassemblyserialnumberislocatedontheleft sideoftheforwardcarrier,andthetopoftherearcarrier.

C0028952

TheMERITORrearaxleidenticationtagislocatedontheleftorrightrearof therearaxlehousing,nexttothecarrier.

C0028953

10INTRODUCTION

TheMERITORcarrierassemblyserialnumberislocatedontheleftsideof theforwardcarrier,andthetopoftherearcarrier.

C0028954

INTRODUCTION11

WARRANTYINFORMATION

ThischassisisequippedwithaUS10emissioncompliantengineandan exhaustaftertreatmentsystem(DieselParticulateFilter).UseofUltraLow SulfurDiesel(ULSD)fuelandEO-OPremiumPlus(orVDS-4)specication highperformancedieselengineoilisrequiredinthisvehicle.

Note:Useofimproperorunapprovedfuelorengineoilwillvoidtheengineand aftertreatmentsystem(DieselParticulateFilter)warranty .2007emissionengines R

EQUIREtheuseofEO-OPremiumPlus(orVDS-4)specicationhighperformance

dieselengineoilandUltraLowSulfurDiesel(ULSD)fuel.

AirBrakeSystem

TheMACKStandardVehicleWarrantyappliestotheairbrakesystem,as setforthintheWarranty,butonlyiftheairbrakesystemhasnotbeen subjectedtounauthorizedadditions,deletionsormodications.Ifanysuch unauthorizedadditions,deletionsormodicationsareperformed,Mack Trucks,Inc.disclaimsanyandallliabilityforanylossordamagearisingoutof amalfunctionoftheairbrakesystem.

Theairbrakesystemwasdesignedandbuilttoconformtoallapplicable federalmotorvehiclesafetystandardsineffectatthetimeofmanufacture.

Tractorairsystemsaredesignedforoperationasatractoronly ,andtruckair systemsaredesignedtobeoperatedasatruckonly .Ifatractorisgoingtobe convertedforoperationasatruck,theairbrakesystemmustberecongured tothatofatruck.Conversely ,ifatruckisgoingtobeconvertedforoperation asatractor,theairbrakesystemmustbereconguredtothatofatractor . ConsultyourlocalMACKdistributorforadditionalinformation.

Ifanyunauthorizedadditions,deletionsormodicationsaremadetoany portionoftheairbrakesystemwhichisrequiredbyFederalMotorVehicle SafetyStandards,MackTrucks,Inc.makesnorepresentationastoconformity withtheStandards.

Forcompletewarrantyinformation,refertothePedigreedProtectionPlan providedwitheachvehicle.

ENGINEGASEOUSEMISSIONCONTROL SYSTEMS

WARRANTYMAINTENANCE

Note:Foremissioncontrolsystems informationonenginesotherthanMACK, refertotheenginevendor’spublication

12INTRODUCTION

ENGINEGASEOUSEMISSIONCONTROLSYSTEMS WARRANTY

MackTrucks,Inc.warrantstheEmission ControlSystemsoneachnewMack dieselengineinanewMackTruckto complywithallUnitedStatesFederal andCanadianemissionsregulations applicableatthetimeofmanufactureof theengine,andtobefreefromdefects inmaterialandworkmanshipunder normaluseandserviceupto60months, or160934km(100,000miles),which everoccursrst,providedthatallMack Trucks,Inc.maintenancerequirements arefollowedasdescribedinthismanual. Allwarrantyperiodsarecalculatedfrom thedate-in-serviceofthenewvehicle.

QualicationsandLimitations:

Therepairorreplacementofdefective partswillbemadewithoutchargefor thecostofpartsandifrepairsaremade atanauthorizedMackTrucks,Inc. dealership,therewillbenochargefor labor.MackTrucks,Inc.’sobligation underthiswarrantyislimitedtotherepair orreplacement,atMackTrucks,Inc.’s option,ofanypart(s)oftheEmission ControlSystemsofsuchengineand/or vehiclefoundtobedefectiveupon examinationbyMackTrucks,Inc.and providedthatsuchpart(s)werereturnedto MackTrucks,Inc.oritsnearestauthorized Dealerwithinareasonableperiodoftime.

Note:NotcoveredbytheEmissions ControlSystemsWarranty:

•Malfunctionscausedbymisuse,

improperadjustments,modication, alteration,tampering,disconnection, improperorinadequatemaintenance anduseofimproperdieselfuelorDEF.

•Inconvenience,lossofuseofthe

vehicle,commerciallossofany kindincluding,butnotlimitedto, consequentialorincidentaldamages

•Anyvehicleinwhichtheodometer

hasbeenalteredordamagedsothat mileagecannotbereadilydetermined.

•Damageresultingfromaccident,acts

ofnatureorothereventsbeyondthe controlofMackTrucks,Inc.

THISWARRANTYISEXPRESSLYINLIEUOFALLOTHERW ARRANTIES ANDREPRESENTATIONSORCONDITIONS,ST ATUTORYOR OTHERWISE,EXPRESSEDORIMPLIEDINCLUDING,BUTNOTLIMITED TO,IMPLIEDW ARRANTYOFMERCHANTABILITYORFITNESSFORA PARTICULARPURPOSE.

INTRODUCTION13

EmissionsControlSystemWarranty

Thefollowingenginecomponentsarecoveredbythesupplementalemissionscontrol systemwarrantypolicyasrequiredbytheFederalcodeofemissionregulations.

1TurbochargerAssembly

•VGTActuator

2ChargeAirCooler

•CACPipes(Airinletto/fromCAC)

•CACHoses

3EngineControlModule(ECM)

4Injectors

5EngineandVehicleWireharness(

repairtocircuitsrelatedtoEmissions WarrantableComponents)

6ExhaustGasRecirculation(EGR)

Mixer

7EGRCooler

8EGRValveandEGRV alveControl

9EGRPipes-EngineExhaustManifold

toEGRCooler

10EGRPipes-EGRCoolertoInlet

Manifold

11CrankcaseBreather

12CrankcaseSeparator

13CrankcaseTubingandHosesbefore

Separator

14AftertreatmentWiringHarness

15AftertreatmentControlModule(ACM)

16AftertreatmentDieselParticulateFilter

(DPF)Assembly

A.AftertreatmentDPFAssembly withAftertreatmentDieselOxidation Catalyst(DOC)

•AftertreatmentDoser

•DiffuserPipe(AftertreatmentFuel

DoserMounting)

•FuellinestoAftertreatmentFuel

Doser

•AftertreatmentFuelShutoffV alve

•AftertreatmentFuelPressureSensor

•DischargeRecirculationV alve

(DRV)(HeatMode)

•DischargeRecirculationV alve

(DRV)Solenoid

•EngineTurbochargerCompressor

BypassActuator(HeatMode)

•EngineTurbochargerCompressor

BypassActuatorSolenoid

•EngineExhaustGasTemperature

(EGT)Sensor

•AftertreatmentDPFIntake

TemperatureSensor

•AftertreatmentDPFOutlet

TemperatureSensor

•AftertreatmentDPFDifferential

PressureSensor

•AftertreamentDoserAirSupply

Regulator(ifapplicable),Supply Lines,andFittings

B.ThermalRegenerationUnit(TRU)

•AftertreatmentDPFCombustion

AirControlValve

•AftertreatmentDPFCombustion

AirV alve

•AftertreatmentDPFAtomization

Module

•AftertreatmentDPFIgnitionCoil

•AftertreatmentDPFFuelControl

Valve

•AftertreatmentDPFIgnition

Electrode

•Nozzle

•EngineExhaustGasTemperature

(EGT)Sensor

•AftertreatmentDPFIntake

TemperatureSensor

14INTRODUCTION

•AftertreatmentDPFOutlet

TemperatureSensor

•AftertreatmentDPFSparkAssist

FlameTemperatureSensor

•AftertreatmentDPFDifferential

PressureSensor

17Sensors:

•CrankshaftPosition(CKP)

•CamshaftPosition(CMP)

•EngineCoolantT emperature(ECT)

•IntakeManifoldAirTemperature

•IntakeManifoldPressure(IMP)

•EGRT emperature

•AftertreatmentOutletNOx

•AftertreatmentIntakeNOx

•EGRDifferentialPressure

•AmbientAirTemperature(AAT)

18SCR

•AftertreatmentSelectiveCatalytic

Reduction(SCR)Catalyst

•AftertreatmentDieselExhaustFluid

(DEF)Pump

•AftertreatmentDEFDosing

AbsolutePressureSensor

•AftertreatmentDEFReturn

Valve

•AftertreatmentDEFDosingValve

•AftertreatmentDEFTank

•AftertreatmentDEFT ank

Heater/Sender

•AftertreatmentDEFTankHeater

Valve

•AftertreatmentDEFT ank

TemperatureSensor

•AftertreatmentDEFLevelSensor

•AftertreatmentDEFHeatedLines

19.InstrumentCluster(Repairof microprocessor,OBDMIL,RealTime Clock,AftertreatmentDEFT ankGauge and,AftertreatmentDEFTankLowLevel Indicator)

20.ExhaustGasPiping(from TurbochargertoAftertreatmentSystem)

21.DataLinkConnector(DLC)

ENGINEGASEOUSEMISSIONSCONTROL SYSTEMWARRANTY

INTRODUCTION15

Theemissionwarrantyforthediesel particulatelter(DPF)andSCRSystem coversdefectsinworkmanshiponly . Normalmaintenance,suchascleaning ashfromthelteratregularmaintenance intervalsandcleaningtheaftertreatment fuelinjectoronDieseloxidationcatalyst (DOC)DPFsystems,isnotcoveredby theemissionwarranty.WiththeThermal regeneratorDPFsystem,cleaningthe ignitionelectrodesandfuelinjection nozzleattheregularmaintenanceintervals

isconsiderednormalmaintenanceandnot coveredbytheemissionwarranty .

Note:Inresponsetocustomerrequests, MackTrucks,Inc.maybuildvehicleswith enginessuppliedbyothermanufacturers. Inthesecases,eachenginemanufacturer throughitsserviceorganization,is responsibleforemissioncontrolsystems warrantyonallpartsoftheengine assembly,asfurnished.

16INTRODUCTION

FEDERALEMISSIONREQUIREMENTS

Thissectioncoverstherequirementofthe UnitedStatesCleanAirActwhichstates: “Themanufacturershallfurnishwith eachnewmotorvehicleormotorvehicle enginesuchwritteninstructionsforthe maintenanceanduseofthevehicleor enginebytheultimatepurchaserasmay

TAMPERINGWITHGASEOUSEMISSIONCONTROLSYSTEMS PROHIBITED

TheFederalCleanAirActprohibitsthe removalorrenderinginoperativeofany deviceorelementofdesigninstalledonor inamotorvehicleormotorvehicleengine incompliancewithFederalEmission Regulationsby:

1Anypersonpriortoitssaleanddelivery

totheultimatepurchaser,or

2Anymanufacturerordistributorafter

itssaleanddeliverytotheultimate purchaser,or

3Anypersonengagedinthebusinessof

repairing,servicing,selling,leasing,or

bereasonableandnecessarytoassurethe properfunctioningofemissioncontrol devicesandsystems.”Thissectionalso coverstherequirementsoftheemissions regulationspromulgatedundertheMotor VehicleSafetyActinCanada.

4Anypersonwhooperatesaeetof

Note:Forspecicsoftheprohibited vehicle/enginemodicationsreferto theMackTrucks,Inc.BodyBuilders documentation.

tradingmotorvehiclesormotorvehicle enginesfollowingitssaleanddelivery totheultimatepurchaser,or

motorvehiclesfollowingitssaleand deliverytotheultimatepurchaser.

EMISSIONCONTROLSYSTEMSWARRANTY— CALIFORNIA

TheCaliforniaAirResourcesBoardand MackTrucks,Inc.arepleasedtoexplain theCaliforniaemissioncontrolsystem warrantyonyournewmotorvehicle engine.InCalifornia,newmotorvehicle enginesmustbedesigned,builtand equippedtomeettheState’sstringent anti-smogstandards.MackTrucks,Inc. mustwarranttheemissioncontrolsystem onyourenginefortheperiodoftimelisted belowprovidedtherehasbeennoabuse, neglect,orimpropermaintenanceofyour engine. Youremissioncontrolsystemmay includepartssuchasthefuel-injection

system,turbochargerassembly,electronic controlmoduleandotheremission-related assemblies. Whereawarrantableconditionexists, MackTrucks,Inc.willrepairyourengine atnocosttoyouincludingdiagnosis, parts,andlabor.

MANUFACTURER’SW ARRANTY COVERAGE:

Ifanemission-relatedpartofyourengine isdefective,thepartwillberepairedor replacedbyMackTrucks,Inc.Thisis youremissioncontrolsystemDEFECTS WARRANTY .

OWNER’SWARRANTYRESPONSIBILITIES:

INTRODUCTION17

Asthemotorvehicleengineowner,you areresponsiblefortheperformanceof therequiredmaintenancelistedinthis manual.MackTrucks,Inc.recommends thatyouretainallreceiptscovering maintenanceofyourvehicle,butMack Trucks,Inc.cannotdenywarrantysolely forthelackofreceiptsorforyourfailure toensuretheperformanceofallscheduled maintenancelistedinothermanualswhich weresuppliedwithyourvehicle. Youareresponsibleforpresenting yourmotorvehicleenginetoaMACK dealerassoonasaproblemexists.The warrantyrepairsshouldbecompleted inareasonableamountoftime,notto exceed30days.Asthemotorvehicle engineowner,youshouldalsobeaware thatMackTrucks,Inc.maydenyyou warrantycoverageifyourvehicleora parthasfailedduetoabuse,neglect, impropermaintenance,orunapproved modications. Ifyouhaveanyquestionsregarding yourwarrantyrightsandresponsibilities, youshouldcontacttheMackTrucks, Inc.WarrantyActivitiesP .O.Box26259, Greensboro,NC27402,ortheCalifornia AirResourcesBoardat9480Telstar Avenue,ElMonte,California91731.

(Applicableonlytovehiclesand/or enginescertiedforsaleandregistered

intheStateofCalifornia)MackTrucks,

Inc.warrantstheEmissionControl SystemsoneachnewMACKdiesel engineinanewMACKtrucktocomply withallStateofCaliforniaemissions regulationsapplicableatthetimeof manufactureoftheengine,andtobefree fromdefectsinmaterialandworkmanship undernormaluseandserviceupto 60months,or100,000miles,or3,000 engineoperatinghours,whicheveroccurs rst,providedthatallMackTrucks, Inc.maintenancerequirementsare followedasdescribedinthismanual.All warrantyperiodsarecalculatedfromthe date-in-serviceofthenewvehicle.The repairorreplacementofdefectiveparts willbemadewithoutchargeforthecost ofpartsand,ifrepairsaremadeatan authorizedMackTrucks,Inc.dealership, therewillbenochargeforlabor. MackTrucks,Inc.’sobligationunder thiswarrantyislimitedtotherepair orreplacement,atMackTrucks,Inc.’s option,ofanypart(s)ofEmissionControl Systemsofsuchengineand/orvehicle foundtobedefectiveuponexaminationby MackTrucks,Inc.andprovidedthatsuch part(s)werereturnedtoMackTrucks,Inc. oritsnearestauthorizedDealerwithina reasonableperiodoftime.

QualicationsandLimitations:

NotcoveredbytheEmissionsControl SystemsW arranty:

•Malfunctionscausedbymisuse,

improperadjustments,modication, alteration,tampering,disconnection, improperorinadequatemaintenance anduseofimproperdieselfuelorDEF.

•Damageresultingfromaccident,acts

ofnatureorothereventsbeyondthe

controlofMackTrucks,Inc.

•Inconvenience,lossofuseofthe

vehicle,commerciallossofany kindincluding,butnotlimitedto, consequentialorincidentaldamages.

•Anyvehicleinwhichtheodometer

hasbeenalteredordamagedsothat mileagecannotbereadilydetermined.

18INTRODUCTION

EmissionsControlSystemWarranty

Thefollowingenginecomponentsarecoveredbythesupplementalemissionscontrol systemwarrantypolicyasrequiredbytheCaliforniacodeofregulations.

1TurbochargerAssembly

•VGTActuator

2ChargeAirCooler

•CACPipes(Airinletto/fromCAC)

•CACHoses

3EngineControlModule(ECM)

4Injectors

5EngineandVehicleWireharness(

repairtocircuitsrelatedtoEmissions WarrantableComponents)

6ExhaustGasRecirculation(EGR)

Mixer

7EGRCooler

8EGRValveandEGRV alveControl

9EGRPipes-EngineExhaustManifold

toEGRCooler

10EGRPipes-EGRCoolertoInlet

Manifold

11CrankcaseBreather

12CrankcaseSeparator

13CrankcaseTubingandHosesbefore

Separator

14AftertreatmentWiringHarness

15AftertreatmentControlModule(ACM)

16AftertreatmentDieselParticulateFilter

(DPF)Assembly

A.AftertreatmentDPFAssembly withAftertreatmentDieselOxidation Catalyst(DOC)

•AftertreatmentDoser

•DiffuserPipe(AftertreatmentFuel

DoserMounting)

•FuellinestoAftertreatmentFuel

Doser

•AftertreatmentFuelShutoffV alve

•AftertreatmentFuelPressureSensor

•EngineTurbochargerCompressor

BypassActuator(HeatMode)

•EngineTurbochargerCompressor

BypassActuatorSolenoid

•EngineExhaustGasTemperature

(EGT)Sensor

•AftertreatmentDPFIntake

TemperatureSensor

•AftertreatmentDPFOutlet

TemperatureSensor

•AftertreatmentDPFDifferential

PressureSensor

•AftertreamentDoserAirSupply

Regulator(ifapplicable),Supply Lines,andFittings

B.ThermalRegenerationUnit(TRU)

•AftertreatmentDPFAirShutoff

Valve

•AftertreatmentDPFCombustion

AirV alve

•AftertreatmentDPFAtomization

Module

•AftertreatmentDPFIgnitionCoil

INTRODUCTION19

•AftertreatmentDPFFuelControl

Valve

•AftertreatmentDPFIgnition

Electrode

•Nozzle

•EngineExhaustGasTemperature

(EGT)Sensor

•AftertreatmentDPFIntake

TemperatureSensor

•AftertreatmentDPFOutlet

TemperatureSensor

•AftertreatmentDPFSparkAssist

FlameTemperatureSensor

•AftertreatmentDPFDifferential

PressureSensor

17Sensors:

•CrankshaftPosition(CKP)

•CamshaftPosition(CMP)

•EngineCoolantT emperature(ECT)

•IntakeManifoldAirTemperature

•IntakeManifoldPressure(IMP)

•EGRT emperature

•AftertreatmentOutletNOx

•AftertreatmentIntakeNOx

•EGRDifferentialPressure

•AmbientAirTemperature(AAT)

18SCR

•AftertreatmentSelectiveCatalytic

Reduction(SCR)Catalyst

•AftertreatmentDieselExhaustFluid

(DEF)Pump

•AftertreatmentDEFDosing

AbsolutePressureSensor

•AftertreatmentDEFReturn

Valve

•AftertreatmentDEFDosingValve

•AftertreatmentDEFTank

•AftertreatmentDEFT ank

Heater/Sender

•AftertreatmentDEFTankHeater

Valve

•AftertreatmentDEFT ank

TemperatureSensor

•AftertreatmentDEFLevelSensor

•AftertreatmentDEFHeatedLines

19.InstrumentCluster(Repairof microprocessor,OBDMIL,RealTime Clock,AftertreatmentDEFT ankGauge and,AftertreatmentDEFTankLowLevel Indicator)

20.ExhaustGasPiping(from TurbochargertoAftertreatmentSystem)

21.DataLinkConnector(DLC)

20INTRODUCTION

ENGINEGASEOUSEMISSIONCONTROLSYSTEMS WARRANTY—Continued

CAUTION

Anyunauthorizedadjustmentstothe emissioncontrolcomponentscancause severedamagetotheengine.

establishment,orbytheowner,usingany replacementpart,withinthelimitations ofparagraphs3and4inthissection.An emergencyconditionexistsunderthis sectionif,after30days,repairshave notbeencompletedorpartsarenotyet available.MACKwillreimbursethe ownerforsuchrepairsthatarecovered underthiswarranty,includingdiagnosis, nottoexceedMACK’ssuggestedretail priceforpartsreplacedandlaborcharges basedonMACK’srecommendedtime allowanceandgeographicallyappropriate hourlylaborrate.Replacedpartsandpaid invoicesmustbepresentedataMACK facilityasaconditionofreimbursementfor emergencyrepairsperformedelsewhere.

CAUTION

Intheeventthatdamageresultsfrom unauthorizedadjustmentstoany emissioncontrolsystemcomponents, asevidencedbysettingsotherthanas specied,orbrokenfastenerseals,the costofrepairingsuchdamageWILL NOTBECOVEREDunderwarranty

1.RepairsbyMACKDealers,

Sub-DealersandServiceDealers

RepairscoveredbytheCalifornia EmissionControlSystemsWarrantywill beperformedbyanyauthorizedMACK repairfacilityathisplaceofbusinesswith nochargeforpartsandlabor(including diagnosis),usingMACKpartsforanypart oftheemissioncontrolsystemscovered bythiswarrantyandfounddefective.

2.InanEmergency Inanemergency,whereanauthorized MACKfacilityisnotavailable,repairs maybeperformedatanyavailableservice

3.RepairsbyNon-MACKFacilities Ownersmayelecttohavemaintenance, replacement,orrepairofemissioncontrol systemsperformedbyanyrepairfacility, andmayelecttousepartsotherthan MACKpartswithoutinvalidatingthe warrantyonothercomponents,butthe costofsuchserviceorpartswillnotbe coveredbyMACKunderitswarranty.

4.UseofNon-MACKParts Useofreplacementpartswhicharenotthe equivalentofMACKpartsmayimpairthe effectivenessofemissioncontrolsystems. IfotherthanMACKpartsareused,the

INTRODUCTION21

ownershouldobtainassurancesthatsuch partsarewarrantedbytheirmanufacturer tobetheequivalentofMACKparts inperformanceanddurability.MACK assumesnoliabilityunderthiswarranty withrespecttopartsotherthanMACK parts;however,theuseofnon-MACK partsdoesnotinvalidatethewarrantyon othercomponentsunlessnon-MACKparts causedamagetowarrantedparts.

5.MaintenanceandMaintenance

Records

Thevehicleownerisresponsibleforthe performanceofallrequiredmaintenance speciedinthismanual.MACKwillnot denyawarrantyclaimsolelybecausethere isnorecordofmaintenance;however, MACKmaydenyawarrantyclaimif failuretoperformrequiredmaintenance resultsinthefailureofawarrantedpart. Receiptsorotherrecordscoveringthe performanceofscheduledmaintenance shouldberetainedtoanswerquestions thatmayariseconcerningmaintenance. Maintenancerecordsshouldbetransferred tosubsequentownersifthevehicleissold.

6.ItemsNotCoveredbytheEmission

ControlSystemsW arranty

•Malfunctionscausedbymisuse,

improperadjustments,modication, alteration,tampering,disconnection, improperorinadequatemaintenance anduseofimproperdieselfuel.

•Damageresultingfromaccident,acts

ofnatureorothereventsbeyondthe controlofMackTrucks,Inc.

•Inconvenience,lossofuseofthe

vehicle,commerciallossofany kindincluding,butnotlimitedto, consequentialorincidentaldamages.

•Anyvehicleinwhichtheodometer

hasbeenalteredordamagedsothat mileagecannotbereadilydetermined.

7.CustomerAssistance MACKwishestoassurethattheCalifornia EmissionControlSystemsWarrantyis properlyadministered.Intheeventthat ownersdonotreceivethewarrantyservice towhichtheybelievetheyareentitled undertheCaliforniaEmissionControl SystemsW arranty,theyshouldcontact thenearestMACKRegionalOfcefor assistance.Theaddressandtelephone numberforeachRegionalOfceare intheMACKDirectoryofSales,Parts andServiceCenters.Ownersinneed ofadditionalassistanceorinformation concerningtheCaliforniaEmission ControlSystemsW arrantymayalso contact:

MackTrucks,Inc.

WarrantyActivities

P.O.Box26259

Greensboro,NC27402

22INTRODUCTION

SERVICELITERATURE

TheMACKServicePublicationsdepartmentoffersavarietyofserviceliterature (includingindividualservicemanuals)thatcanbeorderedthroughanyMACK dealerorontheMackTrucks,Inc.websiteatwww.macktrucks.com.

Note:MackTrucks,Inc.wouldliketoemphasizetheimportanceofproperservice andmaintenanceprocedures.Service,repairandreplacementsmustbeperformedby certied,licensedmechanicsinaccordancewithMACKstandards.

MACKClass8–ComponentsServiceManual

Thismulti-bindersetcontainsserviceinformationcoveringallMACK components(i.e.,engines,transmissions,frontandrearaxles,cabs,fuel systems,electricalsystems).

Note:Ifyourvehiclecontainsanumberofnon-MACK(vendor)components,the

Class8–CustomCollatedServiceManualmightbemoreappropriate.

Class8–CustomCollatedServiceManualonCD

INTRODUCTION23

CUSTOMERSERVICE

Call1-800-866-1177forMACKOneCall™

TheOneCallcustomersupportsystemisatoll-freenationwidehotlinethat operates24hoursaday,sevendaysaweek,includingholidays.Ifyoubreak downontheroad,simplycall1-800-866-1177.Thereisastaffoftrained, experiencedtechniciansreadytohelp.Theycanhelptroubleshootaproblem togetyoubackontheroad,arrangetosendroadsideassistanceorarrange fortowingtothenearestMACKdealership.

OneCallprovidespersonalizedservice.Thepersonwhoinitiallytakesyour callwillbethesamepersonwhoseesthatyoursituationisresolvedquickly andtoyoursatisfaction.Ifafollow-upcallisnecessary ,thesamefamiliar voicewillbeontheotherendoftheline.

OneCalltechnicianscanalsohelpyouplanaheadtokeepyouroperation runningefcientlybyschedulingroutinemaintenanceandlubricationservice, orbylocatingthenearestMACKdealership.

QuestionsandComplaints

Yoursatisfactionisourmostimportantconcern.

Ifquestionsorcomplaintsarise,rstdiscussthematterwiththeservice managerattheMACKfacilityinvolved.Ifyouarenotsatisedwiththe servicemanager’sresponse,contactthebranchmanager,principalorgeneral managerofthedistributorship.Ifassistanceisrequiredataservicedealer, contacttheowneroftheestablishment.

If,foranyreason,youneedfurtherassistanceafterdealingwiththepersonnel ataMACKsubsidiaryordistributor,contacttheregionalservicemanagerat thenearestMACKregionalserviceofce.Theregionalservicemanagerhas theresponsibilityandtheauthoritytorecommendactioninmostcasesand (withtheaidofrelevantdistrictservicepersonnel)willmakeeveryeffortto conductafairreviewofthesituation.

24INTRODUCTION

Addresses

Theaddresses,telephoneandfaxnumbersoftheMackTrucks,Inc.regional ofcesare:

UnitedStates

NortheastRegion–7900NationalServiceRoad,Mail:P .O.Box26259, GreensboroNC27402,TEL:(336)291-9001

SoutheastRegion–6768SouthlakeParkway,Morrow,GA30260,TEL: (770)960-0511,FAX:(770)960-0593

CentralRegion–900S.FrontageRd.,Suite100,Woodridge,IL60517,TEL: (630)910-3330,FAX:(630)910-3331

SouthwesternandWesternRegions–5605N.MacArthurBlvd.,#550, Mail:P .O.Box165408,Irving,TX75016-5408,TEL:(972)518-1614,FAX: (972)550-0389

Canada

ExecutiveOfce–MackCanada,Inc.,5600ACancrossCourt,Mississauga, ONL5R3E9,TEL:(905)366-3400,FAX:(905)366-0165

Australia

MackTrucksAustraliaPty.Ltd.,CNRArchereldandBoundaryRoads,Mail: P .O.Box364,Richlands,QLD4077,Australia,TEL:61-7-3853-3333,FAX: 61-7-3853-3392

International

7900NationalServiceRoad,Mail:P .O.Box26259,GreensboroNC27402, TEL:(336)291-9001

INTRODUCTION25

AdditionalAssistance

Ifadditionalassistanceisrequired,MackTrucks,Inc.maintainsaCustomer ServiceDepartment(staffedbyexperiencedpersonnel)toaidcustomerswho needinformationorassistancenotprovidedatthelocalorregionallevel.

TheCustomerServiceDepartmentphonenumberis(610)709-3961.

WhencontactingtheregionalserviceofcesorCustomerServiceDepartment, providethefollowinginformation:

•VehicleIdenticationNumber(VIN)—This17-digitnumberistypicallylocated

onalabelonthedriver-sidedoorlatchpostandbehindthefrontaxleonthe right,frontframerail.

•Modelandyearofthevehicle

•Datethatthevehiclewaspurchasedandputintoservice

•Date(s)andmileageofrepair(s)

•Dealerthatsoldand/orservicedthevehicle

•Descriptionofunresolvedservicecomplaintorinquiry

•Summaryofactiontakentodate(bythedealerandtheregionalserviceofce)

•Namesofindividuals(ifknown)contactedatthedealerandtheMackTrucks,Inc.

regionalserviceofce.

26INTRODUCTION

REPORTINGSAFETYDEFECTS

UnitedStates

Ifyoubelievethatyourvehiclehasadefectwhichcouldcauseacrash,injury ordeath,youshouldimmediatelyinformtheNationalHighwayTrafcSafety Administration(NHTSA),inadditiontonotifyingMackTrucks,Inc.

IfNHTSAreceivessimilarcomplaints,itmayopenaninvestigationandifit ndsthatasafetydefectexistsinagroupofvehicles,itmayorderarecalland remedycampaign.However,NHTSAcannotbecomeinvolvedinindividual problemsbetweenyou,yourdistributor ,orMackTrucks,Inc.

TocontactNHTSA,eithercalltheU.S.Government’sVehicleSafety Hotlinetoll-freeat1-888-327-4236(TTY:1-800-424-9153);goto

ttp://www.NHTSA.gov;orwriteto:Administrator,NationalHighwayTrafc

h SafetyAdministration,400SeventhStreet,S.W.,Washington,DC20590. Youcanalsoobtainotherinformationaboutmotorvehiclesafetyfromthe VehicleSafetyHotline.

Canada

Canadiancustomerswhowishtoreportasafety-relateddefecttoTransport Canada—DefectInvestigationsandRecalls,maytelephonethetollfree hotlineat1-800-333-0510,orcontactTransportCanadabymailatTransport Canada,ASFAD,PlacedeVilleT owerC,330SparksStreet,OttawaONK1A 0N5.Foradditionalroadsafetyinformation,pleasevisittheRoadSafety websiteathttp://www.tc.gc.ca/roadsafety/menu.htm.

Mexico

VolvoTrucksdeMexico,S.A.deC.V .shouldbeinformedimmediatelyifyou believethevehiclehasadefectthatcouldcauseavehicleaccident,injuryor death.ContactVolvoTrucksdeMexicobycalling011-52-55-50-81-68-50 orbywritingto:VolvoTrucksdeMexico,S.A.deC.V.,Prol.Paseodela Reforma600,1er.Piso—121,Col.SantaFePenaBlanca,C.P .01210, Mexico,D.F .WithinMexico,call01(800)9094900.

INTRODUCTION27

EVENTDATARECORDINGDEVICES

YourMACKvehicleisequippedwithadevicegenerallyreferredtoasan "eventdatarecorder"or"EDR."Pleasenotethatwhiletheterm"eventdata recorder"istypicallyusedthroughoutthemotorvehicleindustry ,notevery EDRisthesame;i.e.,theydonotallrecordthesamedataelements.The EDRonyourMACKvehiclerecordsvehiclespeed,enginerpm,timeand date,plusavarietyofpedalandswitchpositions,bothbeforeandafteran "event."Suddenvehicledecelerationortheoccurrenceofcertainothervehicle operationalcharacteristicswilldene(trigger)an"event."

OptionalequipmentavailableforyourMACKvehicle,suchastheEaton® VORAD®CollisionWarningSystem,mayalsoprovideeventdatarecording features.

IfyouhaveaquestionaboutyourEDR,pleasecontactyourMACKdealeror regionalserviceofce.

28SAFETYINFORMATION

SAFETYSTATEMENT

MackTrucks,Inc.cannotanticipateeverypossibleoccurrencewhichmay involveapotentialhazard.Anaccidentcanbeavoidedbyrecognizing potentiallyhazardoussituationsbeforeadangeroussituationoccurs. Correctlyperformedserviceproceduresarecriticalfortechniciansafetyand safe,reliableoperationofthevehicle.

DANGER

Donotoperatetheengineinanenclosedarea.Allinternalcombustionengines giveoffvariousfumesandgaseswhilerunning.Inhalationofexhaustfumescan causedeath.

DANGER

Donotsitinaparkedvehicleforanyextendedamountoftimewiththeengine runningifthereareleaksintheexhaustsystem.Exhaustfumescouldleakintothe cabareaanddeathcanresult.Onaregularbasisinspecttheexhaustsystemfor leaksandrepairanyleakage.

DANGER

Driverattitudeisthemostimportantpartofanyeffectivevehiclesafetysystem. MackTrucks,Inc.stronglyencouragesalldriversandpassengerstousetheirseat belts,drivedefensively,remainalertandrespectthespeedlimits.Manyaccidents canalsobeavoidedthroughregularvehiclemaintenance.

DANGER

Engine-drivencomponentssuchasPowerT ake-Off(PTO)units,fansandfanbelts, driveshaftsandotherrelatedrotatingassemblies,canbeverydangerous.Donot serviceengine-drivencomponentsunlesstheengineisshutdown.Alwayskeep bodypartsandlooseclothingoutofrangeofthesepowerfulcomponentstoprevent seriouspersonalinjury.BeawareofPTOengagementornonengagementstatus. AlwaysdisengagethePTOwhennotinuse.

SAFETYINFORMATION29

WARNING

Certaineverydayproceduressuchaswashingthevehicleandcleaningthe windshieldcanalsobehazardousbecauseofthevehicle’ sheight.MackTrucks, Inc.doesNOTrecommendclimbinguponthevehicletoperformtheseoperations. Instead,standonthegroundandusebrushesandsqueegeesmountedonextension poles.Whenbetteraccessisnecessary(forinstance,whenwashingthecabroof), usesturdyladdersheldinplacebysomeoneontheground.

WARNING

Securelooseobjects.Looseobjectsinthecaborsleepercanbedangerousina suddenstoporonbadroads.Secureanyapplianceaddedtothevehicle,suchasa refrigeratororaradio.

WARNING

Keepclearoffanwhenengineisrunning.Fanmaystarttorotateathighspeed withoutwarning.

30SAFETYINFORMATION

CERTIFICATIONLABELS

SafetyCerticationLabel

NationalHighwayTrafcSafetyAdministration(NHTSA)regulationsrequire afxingacerticationlabeltoallvehicles.

NHTSAregulationsalsorequirethatthecerticationlabelbeafxedtoeither thehingepillar,doorlatchpostorthedooredgethatmeetsthedoorlatch postnexttothedriverseat.Ifnoneoftheselocationsarepractical,itmaybe attachedtotheleftsideoftheinstrumentpanelortoaninwardfacingsurface ofthedriver-sidedoor.

IncompliancewithNHTSAregulations,yourMack®vehiclehasasafety certicationlabelafxedinoneoftheNHTSAlocationslistedabove.This labelmaybeeitheranIncompleteVehicleand/orCompletedVehiclelabel. Bothlabelsaredescribedbelow.

IncompleteVehicles

C0028955

Achassis-cabisanincompletevehiclewithacompletedoccupant compartmentthatrequirestheadditionofcargo-carrying,work-performingor load-bearingcomponentstoperformitsintendedfunctions.

Thechassis-cabmanufacturermustafxalabeltotheincompletevehiclein oneoftheNHTSAlocationslistedabove.Thislabelprovidesthechassis-cab dateofmanufacture,VINandvehiclecerticationinformation.

SAFETYINFORMATION31

CompletedVehicles

InadditiontothelabelsuppliedbyMackTrucks,Inc.asthechassis-cab manufacturer,aCompletedVehiclecerticationlabel,suppliedbythebody manufacturer,isafxedinthesamegenerallocation.Thislabelprovides informationpertainingtoGrossVehicleWeightRating(GVWR),GrossAxle WeightRating(GAWR),tireandriminformation,etc.

OnMACK-completedvehicles,thislabelcontainsthedateofmanufacture, VIN,GVWR,GAWR,andtireandrimdata.ItisfoundinoneoftheNHTSA locationslistedabove.

C0028956

32SAFETYINFORMATION

ADVISORYLABELS

ThroughoutthisbookyouwillndparagraphslabeledDanger,Warning, Caution,NoteandServiceHint.Danger,CautionandWarninglabelsare

alsofoundinvariouslocationsonthevehicletoalertdrivers,operatorsand servicetechnicianstosituationswhichcancausepersonalinjuryorequipment damage.ThelabelsshownareapplicabletotheMack®TD700modelchassis atthetimeofpublicationandarerepresentativeofwhatcanbetypicallyfound onaMack®TD700.(Y ourvehiclemaynotcontainallofthelabelsillustrated inthishandbook.)Theselabelsareforyourbenet.Pleaselookthroughthis sectionandnotethelabels,theirlocationsandwhattheyexplain.Besureto replaceanylabelthatisdamaged.

SAFETYINFORMATION33

AdvisoryLabelLocations(OnVehicle)

LabelsFoundonChassis

C0029940

34SAFETYINFORMATION

C0029941

SAFETYINFORMATION35

C0029942

36SAFETYINFORMATION

1.RightSideFrameRail

C0029943

2.HoodProp

SAFETYINFORMATION37

C0029944

38SAFETYINFORMATION

LabelsFoundonDriver-SideSunVisor

C0029945

SAFETYINFORMATION39

C0029946

40SAFETYINFORMATION

LabelsFoundonInstrumentPanel

C0029017

ShiftingInstructionsLabel(VariesbyModel)

C0029947

C0029948

LabelsFoundonWindshield

SAFETYINFORMATION41

Note:Labeltoberemovedupondeliverytotheenduser.Referto“BRAKE OPERATION”,page155intheOPERATIONsectionforadditionalinformation.

C0029018

42SAFETYINFORMATION

EatonControlledTractionDifferentialLabel

LabelsFoundonFuelTank

C0029020

C0029021

BackUpAlarm(Optional)

Yourchassismaybeequippedwithanoptionalbackupalarm.Ifso,the followinglabelwillappearinsidethecab.

C0029022

SAFETYINFORMATION43

TRUCK-TRACTORCONSPICUITY

Tomakethevehiclemoreconspicuouswhenapproachedfromtherear(in timeswhenvisibilityisreduced),alltruck/tractorsbuiltonorafterJuly1,1997 havereectivedevicesappliedontherearofthecabandonthemudapsor mudaphangerbracketsifmudapsormudaphangerbracketsaresupplied fromthefactory.Ifmudapsormudaphangerbracketsarenotsuppliedfrom thefactory ,reectivedeviceswillbeappliedontherear,lowerportionofthe cab.Refertotheillustration.Locationsofthesereectivedevicesmayvary fromthisillustration,dependingonthecabmodeland/orequipmentadded totherearofthecab.

C0029023

1.WhiteReectiveDevicesBackof Cab

2.RedandWhiteReectiveDevices (whennotequippedwithmudaps andbrackets)

Note:Thetruck-tractorconspicuitystandardisintendedtomakethetractorasvisible asthetrailerwhenthetrucktractorisbeingoperatedinabobtailcondition.

3.RedandWhiteReectiveDevices onMudapsorHangerBrackets

44SAFETYINFORMATION

CABENTRY/EXIT

Three-LimbContact

WARNING

Whenenteringorexitingacab,thedriverand/orpassengermusthaveatleast threelimbsincontactwiththevehicleorgroundatalltimes.Thismeansthata minimumoftwohandsandonefoot,oronehandandtwofeetmustbeinFIRM contactwiththevehicleorground.

WARNING

Whenenteringorexitingthecab,beawareoftheconditionofthestepsand handrails.Cleananyfuel,oilorgreaseoffofthestepsbeforeenteringthecab. Duringcoldweatheroperation,iceandsnowmayaccumulateandshouldbe cleanedofftopreventslipping.

Duringcold,wetconditionswhenice,slush,orsnowmayaccumulateonthe cabdoorstepandotherexternalsurfaces,extracautionmustbeobserved whenenteringorexitingthecab.

SAFETYINFORMATION45

WARNING

GUIDELINESFORENTERINGANDEXITINGTOAVOIDSERIOUS INJURY

•FacethecabwhenenteringANDexiting.

•Placepapers,coats,etc.,incabBEFOREentering.T akeoutAFTERexiting. Keephandsfreetogriphandholds.

•Keephandsandshoesclean.Checkhandsandshoesforgrease,mud,etc., BEFOREenteringorexiting.

•Keep3limbs(2handsand1footor1handand2feet)inFIRMcontactwithsteps andhandholdsatALLtimes.

•Besureofwhereyoustepandgrabthehandholds.Keeptheareasclean.

•BeEXTRAcarefulinrainy ,snowy,etc.,weather.

•DoNOTjumpfromvehicle.

Note:Theillustrationsonthefollowingpagesaretypicalforpurposesofemphasizing asafemethodforhand/footplacementandmovementduringcabentry/exit.Y our vehiclemaynotlookexactlyliketheonepictured.

Note:Thearrowsintheillustrationsareintendedtoshowmovement.Noticethat three-limbcontactismaintainedevenwhenonefoot,oronehand,ismoving.

46SAFETYINFORMATION

DriverSide

Thefollowingcabentryandexitprocedures,alongwiththesafetyguidelines outlinedinThree-LimbContactearlierinthissection,shouldbeusedwith thisMACKvehicle.

Entry

Theseentryproceduresareillustratedonthefollowingpage:

1Withbothfeetrmlyontheground,grabtheoutsidehandholdwithyourright

handandtheinsidedoorhandholdwithyourlefthand.Thenraiseyourright foottothebottomstep.(seegure1).

2Maintainarmgriponthehandholds.Whilekeepingyourrightfootonthebottom

step,raiseyourleftfoottothestep.(Seegure2).

3Whilestillgrippingtheoutsidehandholdwithyourrighthand,raiseyourrightfoot

tothecaboor.Thengrabtheinsidehandholdwithyourlefthand.(Seegure3).

4Moveonehandatatimetothesteeringwheelorinsidehandhold.Bringyourleft

footinsidethecabandsitdown.(Seegure4).

Exit

Toexit,followtheillustrationsinreverseorder:

1Withbothhandsgrippingthesteeringwheelorinsidehandhold,standupandface

theinsideofthecab.Moveyourleftfoottothetopstep.(Seegure4).

2Movetherighthandtotheoutsidehandholdandgripthesteeringwheelorinside

handholdwithlefthand.Withyourleftfootonthetopstep,loweryourright foottothebottomstep.(Seegure3).

3Maintainarmgriponthehandholds.Whilekeepingyourrightfootonthebottom

step,loweryourleftfoottotheground.(Seegure2).

4Withbothhandsrmlygrippingthehandholds,lowertherightfoottotheground.

(Seegure1.)

SAFETYINFORMATION47

C0029949

48SAFETYINFORMATION

PassengerSide

Thefollowingcabentryandexitprocedures,alongwiththesafetyguidelines outlinedintheThree-LimbContactsection,shouldbeusedwiththisMACK vehicle.

Entry

Theseentryproceduresareillustratedonthefollowingpage:

1Facingthecabwithbothfeetrmlyontheground,grabtheoutsidehandholdwith

yourlefthand,thengrabtheinsidehandholdwithyourrighthand.Thenraiseyour rightfoottothebottomstep.(Seegure1.)

2Maintainarmgriponthehandholdswithbothhandsandraiseyourleftfoot

tothetopstep.(Seegure2.)

3Maintainarmgriponthehandholdswithbothhandsandraiseyourrightfootto

thecaboor.(Seegure3).

4Transferyourlefthandtothecabinteriororinsidehandhold,keepingarmgrip

ontheinsidehandholdwiththerighthand.Bringtheleftfoottothecaboor andsitdown.(Seegure4).

Exit

Toexit,followtheillustrationsinreverseorder:

1Withthelefthandholdingthecabinteriorandtherighthandholdingtheinside

handhold,standupandfacetheinsideofthecab.Moveyourlefthandtotheinside handhold.Moveyourleftfoottothetopstep.(Seegure4).

2Maintainarmgriponthehandholdswithbothhandsandloweryourrightfootto

thebottomstep.(Seegure3).

3Maintainarmgriponthehandholdswithbothhandsandloweryourleftfoot

totheground,keepingyourrightfootrmlyplantedonthebottomstep.(See gure2).

4Continueholdingthehandholdswithbothhandsasyourloweryourrightfoot

totheground.(Seegure1.)

SAFETYINFORMATION49

C0029950

50SAFETYINFORMATION

DeckPlateAccess

Theremaybeatimewhenyouwillneedtoclimbupbehindthecab.Ifyour vehicleisequippedwithadeckaccesspackage,stepsandahandholdare providedsoyoucangettothisareasafely .ReviewtherulesintheThree-Limb Contactsectionbeforeclimbingbehindthecab.

ClimbingUp

Theseproceduresareillustratedonthefollowingpage:

1Grabthehandholdwithbothhands.Thenmoveonefoottothebottomstep.(See

gure1.)

2Whilestillgrippingthehandhold,andwithonefootplantedrmlyonthebottom

step,moveyourotherfoottothemiddlestep.(Seegure2.)

3Thenwithonefootplantedrmlyonthemiddlestep,movetheotherfoottothe

deckplate.(Seegure3.)

4Finally,moveyourotherfootfromthemiddlestepontothedeckplate.(See

gure4.)

ClimbingDown

Toclimbdownfrombehindthecab,followtheillustrationsinreverseorder:

1Grabtheavailablehandholdswithbothhandsandmoveonefoottothetopstep.

(Seegure4.)

2Whilermlygrippingthehandhold,andwithonefootonthetopstep,moveyour

otherfoottothemiddlestep.(Seegure4.)

3Thenwithonefootplantedrmlyonthemiddlestep,placetheotherfootonthe

bottomstep.(Seegure3.)

4Withbothhandsstillgrippingthehandhold,moveyourotherfootfromthemiddle

steptotheground.(Seegure2.)

5Finally,movefootfrombottomsteptotheground.(Seegure1.)

SAFETYINFORMATION51

C0029835

52SAFETYINFORMATION

SAFETYTIPSFORCOLDWEATHEROPERATION

DriverVisibility

Poordrivervisibilityisnotonlyannoying,butextremelyunsafeunderany circumstance.Withoutpropermaintenanceofvisibility-relatedcomponents, adverseweatherconditionssuchasrain,snowandfrostcanseriouslyreduce visibility.T aketimebeforewinterarrivestocheckthefollowing:

•WindshieldWipers

―Checkwindshieldwiperoperationandspeeds.

―Inspectconditionandtravelofblades.Installnewrellsforanybladesthatare cracked,brittle,torn,orcoatedwithroadoilalongthewipingedge.

•WindshieldWashers

―Checkoperationofwindshieldwasher.

―Inspectsystemhosesandreplaceifbrittleorworn.

―Inspectwasherreservoir.Drainandushifdirtparticlesareevidentinwasher solution.

―Fillreservoirwithcommerciallyavailablenon-freezingtypewasheruid.

CAUTION

DoNOTllreservoirwithwateronly.Eventhoughnon-freezingtypewasheruid isrecommended,donotattempttoclearthewindshieldoficebyactivatingthe windshieldwasherandwipers.Iceaccumulationsshouldberemovedmanually byusingascraper .

SAFETYINFORMATION53

•Heater/Defroster

―Checkoperationandblowersforspeedcontrol,noiseandtemperature.

―Inspectheatercoreforsignsofcorrosionand/orleakage.

―Checkthatthedefrosterblenddoorisoperatingcorrectlyandthatallducting isconnectedproperly.

―Besurethatventsarenotobstructedbydebrisorotherobjects.

CabDoorSealsandKeyLocks

Hollow-corerubberweathersealsaroundsomecabdoorsmaylosetheir resilienceinextremelycoldtemperatures(i.e.,–40°C/–40°Fandbelow). Undertheseconditions,itmaybenecessarytodrillholestopenetrate thehollowcore.Thisallowsentrappedairtoescape,therebyeasingthe opening/closingofcabdoor(s).

Besuretokeepthekeylockscleananddrytopreventoccasionalwinter freeze-up.Useofantifreezelubricantsisneitherrequirednorrecommended.

OutsideMirrorHeater

Inareasoffrequentsnowfallandice,itmaybebenecialtoinstallheated mirrorswhichwilldefrostandde-icecabmirrors.Heatedmirrorseliminatethe needtopulloffthehighwayandstandontheroadsidetoscrapeiceandsnow fromthemirrorsduringwinterdrivingconditions.Heatedmirrorsareavailable eithercabmountedorfendermounted.

C0029132

54SAFETYINFORMATION

AirHornSnowShield

Installationofanairhornsnowshieldisrecommendedtopreventsnowfrom cloggingtheairhornbell(maintainingmaximumsoundoutput).

C0029133

EmergencyReectorKit

Yourchassismaybeequippedwithanemergencyreectorkit.

Yourkitincludesredreectortrianglesandcanbestoredinthefollowing location:

•Insidetheextendedriderseat

FireExtinguisher(Optional)

Yourvehiclemaybeequippedwithareextinguisherwhichislocatedinside yourcab.Checkyourreextinguisherregularlytomakesureitisfullycharged.

INSTRUMENTSANDCONTROLS55

CABINTERIOR

1.InstrumentPanels

2.CabClimateControlPanel

3.FootPedals

4.TiltControlPedal

C0029134

5.HazardSwitch

6.TurnSignal,Flash,HI/LOBeam, CourtesyFlashandFlashtoPass

56INSTRUMENTSANDCONTROLS

INSTRUMENTPANEL

Tell-Tales

Atell-taleisadisplaythatindicatestheactuationofadevice,acorrector defectivecondition,orafailuretofunction.

Theoperatorshouldbecomefamiliarwiththesesymbolsinordertorecognize andreact(ifnecessary)totheindicatedcondition.Tell-talesymbolsareshown intheinstrumentpanelillustrationsonthefollowingpages.

Colors

Topromotevisualrecognitioninternationally ,speciccolorsfortell-tales havebeenestablished.Unlessgovernmentalregulations(intheareawhere thevehicleistobeused)orengineeringdirectivesspecifyotherwise,the standardcolorsare:

•Blue–high-beamheadlights/enginemaintenance

•FlashingGreen–turnsignals

•FlashingRed–hazardconditioninvolvingthesafetyofpersonnel

•SteadyGreen–systeminoperation

•SteadyRed–warning,immediateactionrequired

•Amber–earlywarning,suchaslowfuelorAnti-LockBrakeSystem(ABS)

malfunction

INSTRUMENTSANDCONTROLS57

PanelArrangement

Yourviewfromthedriverseatshouldlooksomethingliketheillustrations shown.Thelayoutisdesignedtoprovidetheoperatorwithagoodviewofthe gaugesandcontrols(whichareplacedsotheyarewithineasyreach).The instrumentpanel,asshowninthefollowingdrawing,isbrokendowninto severalmainsections.Foreasyidenticationwerefertothem,fromleftto right,asPanelsA,B,C,D,EandF(wherenecessary).

Note:Thissectionshowstheinstrumentsandcontrolsavailableforthisvehicleatthe timeofpublication.However,dependingonoptions,yourvehiclemaynothaveall theinstrumentsandcontrolsshownhere,andtheymaynotbeinthesameposition.

58INSTRUMENTSANDCONTROLS

INSTRUMENTPANELGAUGELAYOUT

Theinstrumentpanelfeaturesawrap-arounddashwithelectronically controlled"racetype"gauges,meaningtheirneedlespointupwhenthetruck isrunningproperly.

C0029135

INSTRUMENTSANDCONTROLS59

W3056185

1.ManifoldBoostPressure10.AirSuspensionPressure

2.TransmissionOilTemperature11.EngineOilTemperature

3.ExhaustPyrometer12.AirApplicationPressure

4.EngineCoolantT emperature13.FuelLevel

5.EngineOilPressure14.RightHandTell-Tale

6.Tachometer15.DOTMatrixDisplay

7.Speedometer16.LeftHandTell-Tale

8.PrimaryAirPressure17.DEFLevel

9.SecondaryAirPressure

60INSTRUMENTSANDCONTROLS

PanelA

C0029136

1.ManifoldPressureGauge(If Equipped)

2.EngineOilPressureGauge

3.EngineCoolantTemperature

4.ExhaustPyrometer(IfEquipped)

5.TransmissionOilT emperature Gauge(IfEquipped)

PanelB

INSTRUMENTSANDCONTROLS61

W3056238

62INSTRUMENTSANDCONTROLS

6.AftertreatmentDEFLevelGauge21.EngineOverSpeedIndicator (Red)

7.IntegratedTemp-A-StartIndicator

(Amber)(IfEquipped).

8.Pre-HeatStartIndicator(Amber)

(IfEquipped)

9.CheckTransmissionIndicator

(Amber)

10.ElectronicMalfunctionIndicator

(Amber)

11.OnBoardDiagnosticsIndicator

(Amber)

12.HighBeamsIndicator(Blue)27.ReverseIndicator(Amber)

13.ParkingBrakeIndicator(Red)28.AutomaticTractionControl(ATC)

14.LeftTurnSignalIndicator(Green)29.NeutralIndicator(Amber)

15.EngineShutdownIndicator(Red)30.FastenSeatBeltWarning

16.AftertreatmentDEFLowLevel

Indicator(DEF)

17.Anti-LockBrakeSystem(ABS)

Indicator(Amber)

18.LowCoolantLevelIndicator

(Amber)

19.Co-Pilot®(IfEquipped)

22.TrailerAnti-LockBrakeSystem (ABS)Indicator(Amber)

23.CruiseControlOnIndicator (Green)

24.PowerT ake-OffOperating Indicator(Green)

25.RightTurnSignalIndicator (Green)

26.BendixAdaptiveCruiseControl (ACC)Indicator(Red)

Indicator(Amber)

Indicator(Red)

31.HESTIndicator(IfEquipped)

32.FuelGauge

33.Speedometer

34.Tachometer

20.WaterinFuelIndicator(Amber)

(IfEquipped)

PanelC

INSTRUMENTSANDCONTROLS63

C0029138

36.AirApplicationorAirSuspension Gauge(IfEquipped)

37.Hand-ControlBrakeLever40.SecondaryAirPressureGauge

38.EngineOilT emperatureGauge41.PrimaryAirPressureGauge

39.AirSuspensionPressure

64INSTRUMENTSANDCONTROLS

PanelD

C0029139

42.WiperSpeed/Delay/WashMaster

Switch

43.DPFSmartSwitch(IfEquipped)

44.OptionalSwitch*60.OptionalSwitch*

45.OptionalSwitch*61.TrailerAirSupplyValve

46.OptionalSwitch*62.OptionalSwitch*

47.OptionalSwitch*63.OptionalSwitch*

48.OptionalSwitch*64.OptionalSwitch*

49.StorageBoxorAutomatic

TransmissionSelector(IfEquipped)

58.OptionalSwitch*

59.ParkingBrakeValve

65.OptionalSwitch*

INSTRUMENTSANDCONTROLS65

50.AirFilterRestrictionIndicator(If Equipped)

51.AccessoryPowerOutlet67.OptionalSwitch*

52.RadioBox

53.AUX/USBPort69.OptionalSwitch*

54.CabClimateControl70.OptionalSwitch*

55.OptionalSwitch*71.OptionalSwitch*

56.OptionalSwitch*72.OptionalSwitch*

57.OptionalSwitch*73.Resume/SetSwitch

*Theswitchesshowninparenthesesarelistedintheirlikelypositiononthe panel;however,theymaybeatotherswitchlocationsdependingonthe customer’srequirements.Seeforadescriptionoftheoptionalswitches,listed inalphabeticalorder.

66.OptionalSwitch*

68.OptionalSwitch*

74.SpeedControlSwitch

1.ManifoldPressureGauge(IfEquipped)–Measuresthechargeairboost pressureintheintakemanifold.

2.EngineOilPressureGauge–Indicatesengineoilpressure.Thenormal operatingoilpressureforaMACKMPengine(atgovernedspeed)isbetween

275.8and620.5kPa(40and90psi).Atidlingspeed,theoilpressureshould bebetween275.8and413.9kPa(40and60psi).

3.EngineCoolantT emperatureGauge–Indicatesthetemperatureof theenginecoolant.ThenormaloperatingtemperatureforMACKengines isbetween77°Cand107°C(170°Fand225°F).Thedriverwillreceivea warningifcoolanttemperaturereaches106°C(223°F)andengineshutdown willoccurat108°C(227°F)iftheenginecoolanttemperatureshutdown optionisenabled.

CAUTION

CoolanttemperaturemustNOTexceed107°C(225°F).

66INSTRUMENTSANDCONTROLS

4.ExhaustPyrometer(IfEquipped)–Indicatesthetemperatureof

exhaustgases(about12to16inchesfromthedieselparticulatelterinlet connections).Thishelpstheoperatorselectthepropergearforloadand gradeconditions,therebyavoidingexcessiveexhausttemperatures.

CAUTION

DoNOTexceedthemaximumexhausttemperatureindicatedbytheredlineon thegauge.T oreduceexhausttemperature,downshiftorreduceenginepower.If operatingincoldclimateswithawinterfront,openthewinterfront.

5.TransmissionOilTemperatureGauge(IfEquipped)–Indicates

transmissionoiltemperature.

CAUTION

ThemaximumsafeoiltemperatureforMACKtransmissionsis121°C(250°F)for mineral-basedoil,or148°C(300°F)forsyntheticoil.Continuedwithoilabove thistemperaturewillcauserapiddeteriorationoftheoil’slubricatingproperties andisNOTrecommended.Consultthevendormanualfornon-MACKcomponents.

6.AftertreamentDEFTankLevelgauge

7.IntegratedT emp-A-Start(Amber)(IfEquipped)–"Integrated

Temp-A-Start"savesfuelbyreducingtheamountoftimespentidlingtokeep thevehicle’sbatteriescharged,theenginewarm,orthecabandsleeper comfortable.Oncetheoptional’IntegratedTemp-A-Start’featureisactivated viaadashswitch,thesystemwillautomaticallystartandstopthetruckengine. Safetyoverridespreventthesystemfromactivationifthetransmissionisin gear,thehoodisup,ortheparkingbrakeisreleased.IntegratedTemp-A-Start voltageandtemperaturetargetsettingsarefullyprogrammablethrougheither VCADSservicesupportsoftware,or,ifenabledviatheCo-Pilotinstrument clusterdisplay

8.WaittoStart(Amber)(IfEquipped)–Indicatesthattheintakepre-heatis

enabled.Waittostartengineuntillightgoesout.

9.TransmissionOilTemperatureIndicator(Red)–Aredtell-talelightthat

illuminateswhentransmissionoiltemperaturereachesapre-determinedlevel (dependingontransmissionmakeandmodel)indicatinganoverheatcondition.

INSTRUMENTSANDCONTROLS67

10.ElectronicMalfunctionIndicator(Amber)–IlluminateswhenV-MAC®

detectsanelectronicmalfunction.RefertotheV-MAC®IVOperator’sGuide. Theelectronicmalfunctionlampmayturnonwhenoperatingthevehiclein abob-tailmodewiththeenginebraketurnedonandcruisecontrolactive. Cruisecontrolwillbecomeinoperativebutcanberesetbyshuttingoff,then restartingtheengine.Thisconditioncanbecorrectedbyresettingthe"Service BrakeFaultThresholdwithEngineBrake"function.RefertoV-MAC®IV CustomerDataProgramming.

Note:Consulttheappropriatevendorenginemanualifyourvehicleisnotequipped withaMACKengine.

11.CheckLamps

12.HighBeamIndicator(Blue)–Indicatesthathighbeamsareon.

13.ParkingBrakeIndicator(Red)–Indicatesthattheparkingbrakeis

engaged.

14.LeftTurnSignalIndicator(Green)–Flashesgreenwhentheleftturn signalisactivated.

15.EngineShutdownIndicator(Red)–Indicatestheoccurrenceofa conditionwhichrequiresthattheenginebeshutdown(i.e.,lowwaterlevel, lowoilpressureorhighwatertemperature).Iftheengineshutdownfeatureis enabled,theenginewillbeforcedtoidle.Oncevehicleisstopped,theengine willshutdown.Iftheengineshutdownfeatureisdisabled,theindicatorwill functionasawarninglightbuttheenginewillnotshutdown.

16.AftertreatmentDEFLowLevelIndicator(DEF)–Iconilluminatedwhen theuidlevelislow.Italsoasheswhenthelevelbecomescriticallylow.

17.Anti-LockBrakeSystem(ABS)Indicator(Amber)–IndicatesanABS malfunction.Ifthelightturnsonandstayson,amalfunctionisindicated. ForadditionalinformationonoperatinganABS-equippedvehicle,referto “Anti-LockBrakeSystem(ABS)”,page157oftheOperationsection.

Note:WhenanABSmalfunctionisdetected,anti-lockbrakingintheaffected wheel(s)willbedisabledandnormalbrakingwillreturn;theotherwheelswillretain anti-lockbraking.OperatethevehiclenormallyandhavetheABSsystemserviced tocorrectthefault.

18.LowCoolantLevelIndicator(Amber)–Illuminateswhenthecoolant levelinthecoolantsurgetankisbelowthespeciedlevel.Stopandadd coolant.Usetypicalwarnings,etc.,forllingcoolant.

68INSTRUMENTSANDCONTROLS

19.BasicDisplayorCo-Pilot®(IfEquipped)

BASICDISPLAY

TheBasicDisplayisanin-dashcomputerthatallowsthevehicleoperatorto monitoraminimumamountofinformationsuppliedbytheV-MACIVelectronic controlsystem.Theoperatorpressesapushbuttonlocateddirectlybelowthe driverinformationdisplaytoretrieveinformation.

Note:TheBasicDisplaydoesnotuseastalkswitch,whichisonlyavailablewith theCo-Pilot®display.

ThefollowinginformationisavailableintheBasicDisplay:

•CurrentConditions

C0029140

•TripInformation

C0029141

INSTRUMENTSANDCONTROLS69

Diagnostics

W3036575

W3036576

W3036583

70INSTRUMENTSANDCONTROLS

Diagnostics(cont’d.)

W3036584

CO-PILOT®(IfEquipped)

Co-Pilot®isanin-dashcomputerthatallowsthevehicleoperatortomonitor informationsuppliedbytheV-MAC®electroniccontrolsystem.TheCo-Pilot® enhancesthefunctionsofV-MAC®byenteringrequestedinformationwiththe stalkswitch.TheCo-Pilot®isvery"userfriendly"andpromptstheoperator withmessagesonthedisplayscreen.Formoreinformationonhowtousethe Co-Pilot®,pleaseconsulttheV-MAC®IVVehicleManagementandControl

withCo-Pilot®DisplayOperator’sGuide.

GuardDog™(Optional;MustbeEnabled)

GuardDog™,anactivemaintenancemonitoringsystem,usessensorreadings toshowthestatusofroutinemaintenancerequirements.Ifthevehicleis equippedwiththeGuardDog™system,Co-Pilot®willdisplayGuardDog™ relatedmaintenanceitemsunderthefollowingconditions:

•Whenthevehicleisstarted

•Duringdrivingasindividualmaintenanceitemsbecomedue

C0029143

C0029144

INSTRUMENTSANDCONTROLS71

•ManuallythroughtheGuardDog™Statusscreen

C0029145

FormoreinformationonGuardDog™,Co-Pilot®displayandBasicDisplay, pleaserefertotheV-MAC®IVOperator’sGuide,TS898.

20.WaterinFuelIndicator(Amber)(IfEquipped)–Illuminateswhenwater accumulatesintheprimaryfuelltersedimentbowl.Stoptheengineand drainthefuelfromthesedimentbowl.

21.EngineOverSpeedIndicator(Red)–Illuminateswhenmaximum engineRPMisexceeded.

22.TrailerAnti-LockBrakeSystem(ABS)Indicator(Amber)–Indicatesan ABSmalfunction.Ifthelightturnsonandstayson,amalfunctionisindicated. ForadditionalinformationonoperatinganABS-equippedvehicle,referto “Anti-LockBrakeSystem(ABS)”,page157oftheOperationsection.

23.CruiseControlIndicator(Green)–Indicatesthatcruisecontrolis engaged.

24.PowerTake-OffOperatingIndicator(Green)–IndicatesPTO.

25.RightTurnSignalIndicator(Green)–Flashesgreenwhenturnsignal

isactivated.

26.Inter-AxlePowerDividerLockoutIndicator(Amber)–Indicatesthe Inter-AxlePowerDividerLockoutisengaged.

27.ReverseIndicator(Amber)–Indicatesthatthetransmissionisin Reverse.

28.AutomaticTractionControl(A TC)Indicator(Amber)–Indicatesthat ATCisoperatingandwillashwhenindeepmudandsnowmode.

29.NeutralIndicator(Amber)–IndicatesthatthetransmissionisinNeutral.

30.FastenSeatBeltWarningIndicator(IfEquipped)(Red)

72INSTRUMENTSANDCONTROLS

31.HighExhaustSystemT emperature(HEST)Icon—when(HEST)

illuminatesdonotparkoroperatethevehiclenearpeople,oranyammable materials,vapors,orstructures.

32.FuelGauge–Registersthefuellevelinthesupplytank(s).

33.Speedometer—Indicatesroadspeedinmilesand/orkilometersperhour.

34.T achometer–Indicatesenginespeedinrevolutionsperminute(RPM).

Tachometerreadingsshouldbeusedasaguideforshifting,aswellasto preventenginedamageduetooverspeed.

36.AirApplicationGauge(IfEquipped)–Indicatestheairpressurebeing

deliveredtotheservicebrakechambersinthetractor(andtrailer,ifequipped); OR

AirSuspensionGauge(IfEquipped)–Indicatestheairpressurebeing deliveredtotheairsuspensionsystem689kPa(100psirange).

37.Hand-ControlBrakeLever–Pulldowntoactivatethetrailerbrakes,or

therearaxlebrakesinthecaseofaplatformtruck.

WARNING

Thehand-controlbrakesystemmustNOTbeusedforparking.DoNOTuse toapplyservicebrakeswhilevehicleisinmotion.Donotleavethevehicle whilehand-controlbrakeisapplied.

38.FrontRearAxleand39.RearRearAxleOilTemperatureGauges(If

Equipped)–Indicaterearaxleoiltemperature.

CAUTION

ThemaximumsafeoiltemperatureforMACKrearaxlesis121°C(250°F). Continuedwithoilabovethistemperaturewillcauserapiddeteriorationoftheoil’ s lubricatingpropertiesandisNOTrecommended.Consultthevendormanualfor non-MACKcomponents.

INSTRUMENTSANDCONTROLS73

40.Primaryand41.SecondaryAirPressureGauge—Indicatestheair

pressureintheairbrakesystem(s).Thenormaloperatingairpressureis between759kPa(110psi)and897kPa(130psi)inbothairbrakesystems. Ifpressuredropsbelow517kPa(75psi)±34(±5psi)ineithersystem,the warningbuzzerandwarninglightwillgoon.Determinethecauseoffailure beforeproceeding.Primaryairpressureissuppliedtotherearbrakesand isindicatedbythegreenpointeronthegauge.Secondaryairpressureis suppliedtothesteeringaxlebrakesandindicatedbytheorangepointer.

42.WiperSpeed/Delay/WashMasterSwitch

•Depresstopoftherockerswitchtoactivatewindshieldwasher

•T oggleswitchintoppositionturnswipersonHIGH

•T oggleswitchinsecondpositionfromtopturnswipersonLOW

•T oggleswitchinthecenterpositionactivatesintermittentwipers.Pressing theswitchdownslowsthespeedofthewipers

•T oggleswitchinthelowestpositionturnswipersOFF

WiperSpeed/Delay/WashMasterSwitch

1.PresstoWash4.Intermittent

2.Hi

3.Lo

C0029147

5.Off

74INSTRUMENTSANDCONTROLS

43.DPFSmartSwitch(IfEquipped)–Thisisathree-positionswitchwhere

themiddlepositionisneutral.

DPFSmartSwitch

C0029148

1.UpperPosition–Regeneration

3.DownPosition–InhibitPosition

Position

2.MiddlePosition–NeutralPosition

44.OptionalSwitch–Referto.

45.OptionalSwitch–Referto.

46.OptionalSwitch–Referto.

47.OptionalSwitch–Referto.

48.OptionalSwitch–Referto.

49.StorageBoxorAutomaticTransmissionSelector(IfEquipped)–See

yourAutomaticTransmissionOperator’sManualsuppliedwiththisvehicle.

50.AirFilterRestrictionIndicator(IfEquipped)–Indicatesthattheelement

needsservicingorreplacement.Whentheredaglocksintoposition,service assoonaspossibletopreventenginedamage;thenresettheindicatorafter thelterchange.Checktheairlterrestrictionindicatordaily.

51.AccessoryPowerOutlet–SeeinstructionsunderAccessoryPower

OutletslistedintheInstrumentandControlsSectionofthismanual.

52.RadioBox–Seeseparateowner’smanualonradioinstruction.

INSTRUMENTSANDCONTROLS75

53.AUX/USBPort

•AUXPort–Usethisporttohaveaudiofromanyunitplayedoverthevehicle audiosystem.

•USBPort–Insertamemorystick,withMP3musicdownloaded,and themusicwillbeheardfromthevehicleaudiosystem.Themusiccanbe controlledwiththeradioorsteeringwheelfeatures(ifequipped).Y oucanalso usethisportwiththeUSBstyleMP3players.

•AUXandUSBtogether–UsebothportstogetherforIPODcontrol.Aspecial cableisrequiredforthisfunction.OncetheIPODisconnected,itwilldisplaya MACKlogoontheIPODscreenandwillletyouknowthattheIPODcannow becontrolledbytheradioorsteeringwheelfeatures(ifequipped).Atthis point,theIPODcanbestoredoutofsight.ThisportwillalsochargetheIPOD.

FormoreinformationontheAUX/USBport,pleaserefertotheradiomanual thatissuppliedwithyourvehicle.

54.CabClimateControl–SeeinstructionsunderCabClimateControllisted intheInstrumentandControlsSectionofthismanual.

55.OptionalSwitch

56.OptionalSwitch

57.OptionalSwitch

58.OptionalSwitch

59.ParkingBrakeValve–Yellowdiamond-shapedknob.Pulltoapply.Push

torelease.Appliestractorparkingbrakesandtrailerbrakes,ifequipped.

60.OptionalSwitch

61.T railerAirSupplyValve–Redoctagonally-shapedknob.Pulltoapply

traileremergencybrakes.Pushtopressurizethetrailerairreservoir,releasing thetraileremergencybrakes.

Note:ThetrailerairsupplyvalveshouldNOTbeusedforparking.

62.OptionalSwitch

63.OptionalSwitch

64.OptionalSwitch

65.OptionalSwitch

66.OptionalSwitch

67.OptionalSwitch

68.OptionalSwitch

76INSTRUMENTSANDCONTROLS

69.OptionalSwitch

70.OptionalSwitch

71.OptionalSwitch

72.OptionalSwitch

73.Resume/SetSwitch–ThisisaV-MAC®switch;refertotheV-MAC®IV

Operator’sGuideformoreinformation.

C0029150

74.SpeedControlSwitch–ThisisaV-MAC®switch;refertotheV-MAC®

IVOperator’sGuideformoreinformation.

C0029211

FunctionofOptionalSwitches

INSTRUMENTSANDCONTROLS77

C0029212

OptionalSwitches

1.AccessoryBatteryPowerSwitch9.FanControlManualOverride Switch

2.AccessoryIgnitionPowerSwitch10.5thWheelSlideSwitch

3.AirSuspensionControlSwitch11.Inside/OutsideAirSwitch

4.AutomaticTractionControlSwitch12.LoadLightSwitch

5.BodyWarningLamp

6.DaytimeRunningLightsOverride

Switch

7.EngineBrakeSwitch15.PowerDividerLockoutSwitch

8.ShutdownOverrideSwitch16.PowerTake-OffControlSwitch

13.MirrorDefrostSwitch

14.Motorized-MirrorJoyStick

78INSTRUMENTSANDCONTROLS

C0029213

OptionalSwitches

1.PushAxleUp/DownSwitch7.SpinLightSwitch

2.PushAxleUp/DownSwitches8.StrobeSwitch

3.QUALCOMMPanicButton

9.T elmaRetarderLamp

4.Right-HandOnlyDoorLockSwitch10.VentFanSwitch

5.Right-HandOnlyWindowLift

11.WindshieldDefrostSwitch

Switch

6.SnowPlowLampsSwitch

INSTRUMENTSANDCONTROLS79

Thefollowingoptionalswitches,listedinalphabeticalorder,mayappearon PanelD,shownon.

•AccessorySwitch(BatteryPower)–Thisswitchmaybeusedtopower

optionalaccessoryequipmentthatrequiresbatteryvoltage,withthekey switchturnedOFF .

•AccessorySwitch(IgnitionPower)–Thisswitchmaybeusedtopower

optionalaccessoryequipmentthatrequiresignitionvoltage,withthekey switchturnedON.

•AirSuspensionControlSwitch–Thisswitchexhauststheairfromtheair

bagsofthesuspension.Itmaybeusedwhencouplingoruncouplingtrailers.

CAUTION

Whenpreparingtoconnectatractortoatrailer,makesurethattheheightofthe 5thwheelmatchestheheightoftheundersideofthetrailer.Failuretodosowill resultinthetrailerbeingimproperlyconnected.Afterthetrailerhasbeencoupled andthetrailerlandinggearhasbeenraised,makesurethatthe5thwheeljaws haveproperlyengagedthetrailerkingpin,andthereisnogapbetweenthe5th wheelplateandthebottomofthetrailer .

CAUTION

DUMPBODY :Alwaysexhausttheairfromthebagsbeforeraisingthedump bodytoprotecttheairbagsandimprovechassisstabilitywhiledumping.Ifthe dumpbodyisraisedwhiletheairsuspensionispressurized,damagetotheair bagsmayresult.

CAUTION

Donotdrivethevehiclewiththeairbagsexhausted.Repressurizetheairbags beforedrivingthevehicle.

Note:Enginespeedandroadspeedwillautomaticallybelimitedifthevehicleis movedwiththeairbagsexhausted.

Forinformationconcerningtrailercouplinganduncoupling,refertothesection ofthismanual.

80INSTRUMENTSANDCONTROLS

•AutomaticTractionControlSwitch/HeavyMud/Snow–Activatefor increasedtractioncontrolinheavymudorsnow.(See“AutomaticTraction Control(A TC)(IfEquipped)”,page161intheOperationsectionofthismanual formoredetails.)Whentheoperatorpressesthetopoftherockerswitch,the heavymud/snowfunctionATCindicatorlampblinkscontinuously.TheATC lampstopsblinkingwhentheATCmodeswitchispressedagainorignition keycycled.

CAUTION

Besuretodeactivatetheheavymud/snowfunctionwhennolongerneeded. Continuedwiththeheavymud/snowfunctionactivewillresultinvehicledamage. Ifafterareasonableamountoftime(nomorethanveminutes)thevehicleisstill notpassive,deactivatetheATCandputonchains.

•BodyWarningLamp–TheBodyLampilluminatesaREDwarningicon onthe"D"paneltoalertthedriverofabodyfunctionasdenedbythe bodybuilder.Asanexample,thebodywarninglampwillilluminatetoalertthe driverthatthedumpbodyisnotfullydown.

C0029214

•DaytimeRunningLights(DRL)OverrideSwitch–DaytimeRunning Lights(DRL)comestandardonallMACKvehiclesandcanbeoptioned

ithorwithoutanoverrideswitch.WhentheDRLoverrideswitchhas

w beenspecied,differentconditionscanbeselectedthatcausetheDRLto automaticallyactivate,DRLcanbeautomaticallyturnedonwhentheparking brakeisreleased,theengineisrunningorboth.Onlyoneofthesechoices maybeselected.UsingDRLwillilluminatethelowbeamheadlampbulbsat aslightlyreducedintensity.TheDRLfunctionwillmonitorhighbeamsas well.Ifthehighbeamsareactivated,theDRLwillbetemporarilyturnedoff untilhighbeamuseceases.

INSTRUMENTSANDCONTROLS81

Daytimerunninglightsofferadditionalsafetywhendrivinginlowlight conditionswhentheoperatormaynotnormallyturntheheadlightson.Having headlightsonatalltimesmakesthevehicleeasiertospotinbadweather, duskorshadeorwhenthereisglare.DRLofferstheabilityfordriverstogive acourtesyashasasignalwhenitissafetomergeintoanotherlaneonthe highway.TurningDRLofftemporarilyforslowlyrollingthroughweighstations orwhenwaitinginlinetoreceivebillandweighingticketsisconvenient. WhentheoperatorpressestheDRLoverrideswitch,theheadlampswillgoout

elowtheDRLspeedthresholdandashifabovetheDRLspeedthreshold

ifb foradesignatedperiodoftime(customerprogrammableinVCADS).Itisalso possibletotoggletheheadlampsbackonifnecessary.

•EngineBrakeSwitch–Usedtoactivatetheenginebrake.Refertothe

sectioninthishandbookformoreinformation.

•FanControlManualOverrideSwitch–Allowstheoperatortomanually

controltheenginecoolingfan.

•5thWheelSlideSwitch–Locksandreleasesasliding5thwheelusingair

pressure;thisallowsthe5thwheeltobeproperlypositioned.Theindicator lampwillilluminatewhenthe5thwheelisunlocked.Priortomodelyear2001, itwasnecessarytousethetrailerHandBrakeControlLevertoactivatethe 5thwheelslidefunction.Thisfeaturehasbeenchangedtomaketheairslide switchindependentofthehandbrakecontrol,therebypreventingunexpected 5thwheelslide.

•Inside/OutsideAirSwitch–Allowstheoperatortochoosewhetheroutside

airor"underthehood"airisfedintotheaircleaner.

•LoadLightSwitch–Presstopoftheswitchintoturnlighton.Pressbottom

ofswitchtoturnlightoff.

•MirrorDefrost–Pushthetopintoactivatemirrordefrost.

•Motorized-MirrorJoyStick–Thiscontrolisdesignedlikea"joystick."

ROTATEthesticktotherighttocontroltherightmirror.ROT ATEthestickto thelefttocontroltheleftmirror.PUSHthestickup,down,leftorright,as indicated,tocorrectlypositiontheselectedmirror.

C0029215

82INSTRUMENTSANDCONTROLS

•PowerDividerLockoutSwitch–See"Inter-AxlePowerDividerLockout(If Equipped)"inthesectionofthismanual.

•PowerTake-OffControlSwitch—PressthetopintoturnthePTOon. Pushthebottomintoturnitoff.

•PushAxleUp/DownSwitch—Theoperatorcontrolstheraiseandlower functionswiththeinstrumentpanel-mountedauxiliaryaxleswitch(es),and axleloadingiscontrolledbytheairregulatorswhicharelocatedinsidethecab betweenthedriverandtheriderseats.Thereisoneregulatorforeachaxle.

Note:T opreventframedamage,theauxiliaryaxle(s)willautomaticallyraisewhen thetransmissionisshiftedintoreverse.

C0029216

1.AirPressureGauge

•QUALCOMMPanicButton—Ifyourvehicleisequippedwiththisoption, refertotheQUALCOMMliteratureprovidedwiththevehicle.

•Right-HandOnlyDoorLock—Pushthetopintolocktheright-handdoor.

•Right-HandOnlyWindowLift—Pressthetopoftheswitchtoraisethe right-handwindow.Pressbottomofswitchtolowerright-handwindow.

•ShutdownOverrideSwitch—Pressingthisswitchshortlyafterthevehicle soundstheengineshutdownalarm,allows30additionalsecondsof.The processcanberepeatedseveraltimestosafelyparkthevehicle.

2.AirPressureRegulator

CAUTION

Continuouslyoverridingtheshutdownsystemmayresultinsevereenginedamage.

INSTRUMENTSANDCONTROLS83

•SnowPlowLampsSwitch—Pressthetopoftheswitchtoturnonthe

snowplowlampsifequipped.

•SpinLightSwitch—Pressthetopoftheswitchtoactivatetherotating

beaconlight.Pushthebottomtoturnlightoff.

•StrobeSwitch—Pressthetopoftheswitchtoturnthestrobelighton.

Pushthebottomoftheswitchtoturnlightoff.

•TelmaRearAxleMountedRetarderIndicatorLamp(IfEquipped)—

TheT elmadoesnothaveadisableswitch.Itisalwaysonandwilloperate atdifferentlevelsdependingonapplicationofservicebrake.Theindicator willshowyouthelevelyouareretardingthevehicle:20%,40%,60%,80% or100%.

Note:TheTelmaretarderisdisabledifthereisanABSevent.

C0029217

•VentFanSwitch—Pressswitchuptoturnventfanon.Pushswitchdown

toturnventfanoff.

•WindshieldDefrostSwitch—Pressswitchupandreleasetodefrost

frontwindshield.

84INSTRUMENTSANDCONTROLS

CABCLIMATECONTROL

C0029218

1.BlowerControlKnob4.Fresh/RecirculationButton

2.TemperatureControlKnob5.A/CON/OFFButton

3.ModeKnob

1.BlowerControlKnob—ThisknobcontrolsfanspeedfromOFFto4 (highestspeed).

2.T emperatureControlKnob—Controlsthetemperatureoftheairinthe cabfromCOOL(farleft)toHOT(farright).

3.ModeSelectionKnob—Controlsthedirectionofairowaroundthe cabasfollows:

INSTRUMENTSANDCONTROLS85

C0029219

1.Directsairowthroughthedash

panelairventsonly.

4.Directsairowthroughtheoor ventsandthewindshieldfordefrosting and/ordefogging.

2.Directsairowthroughboth

thedashpanelandoorairvents (bi-level).

5.Directsairowonlytothe windshieldfordefrostingand/or defogging.

3.Directsairowthroughtheoor

ventsonly.

Note:TheModeSelectionknobcanberotatedtoanyposition(seeabove).This allowstheoperatortoselectthedesiredamountofblendbetweenthepositions.

4.Fresh/RecirculationSwitchorButton—Selectsthecabintakeair

betweenfreshair(fromoutsidethecab)andrecirculatedair(insidethecab).

Note:Formaximumairconditionerperformance,selectrecirculatedair.

5.AirConditionerON/OFFSwitchorButton—Activatestheair

conditioningsystem.

Note:Whenusingthesleeperairconditioner,thisswitchmustbeturnedON.

86INSTRUMENTSANDCONTROLS

LIGHTCONTROLPANEL

Thelightcontrolpanelislocatedonthedriversideofthedash.Thispanel controlstheparkinglights,interiorpanellights,headlightsandfoglights(if equipped).

C0029221

LightControlPanel

1.LightControlKnob/PullforFog

2.PanelDimmerSwitch

Withthelightcontrolknobintheleftposition,alllightsareoff.Withtheknobin themiddleposition,theparkinglightsandinteriorpanellightswillilluminate. Withtheknobinthefarrightposition,theheadlightswillturnon.

Toturnonthefoglights(ifequipped),puttheknobinthefarrightposition andpulloutthefoglightbutton(seeFigureabove).Thefoglightsymbolwill illuminateindicatingthelightsareon.

Toadjusttheintensityofthepanellight,movethepaneldimmerswitchback andforth.

Toturnonthehook-uplampsorperimeterlighting(ifequipped),pushthe bottomswitchtotheright.

3.Hook-UpLampsorPerimeter Lighting(IfEquipped)

INSTRUMENTSANDCONTROLS87

LOWERCONSOLEPANEL

ThelowerconsolepanelislocatedundertheCabClimateControlareaof themiddledash.

1.CigarLighter3.AccessoryPowerOutlet

2.Ashtray

4.CupHolder

C0029222

88INSTRUMENTSANDCONTROLS

STEERINGCOLUMN

CombinationStarterandElectricalSwitch

ThelowerconsolepanelislocatedundertheCabClimateControlareaof themiddledash.

C0029223

Thisswitchstartstheengine(turntheswitchclockwise)andactivatesthe accessoryrelay(turntheswitchcounterclockwise).Whentheswitchisturned ON(inaclockwisedirection),awarningbuzzersoundsifairsystempressure isbelow448±34kPa(65±5psi)orifthereislowoilpressure.Thebuzzer shutsoffassoonassufcientair/oilpressureisrestored.

SteeringWheelAdjustment

WARNING

AdjustthesteeringwheelpositionBEFOREattemptingtomovethevehicle toavoidlosingcontrolofthevehicle.

Adjusting(TiltandTelescope)

Pushdownonthefootpedallocatedattheleftkickpaneltoadjustthewheel toanypositionwithinapre-denedrange.Notethatyoumustcontinuetohold thepedaldownwhileadjusting.Whentheadjustmentiscomplete,release thepedal.

INSTRUMENTSANDCONTROLS89

TurnSignalLever

WARNING

Theturnsignalsarenotself-cancellingandmustbereturnedtothemiddleposition manually.

Theturnsignalleverislocatedonthesteeringcolumn.Itperformsanumber offunctions,includingactivatingthehighandlowbeams,signalswitchand thehazardswitch.Thesignalswitchcanbeusedforcourtesyashingof markerlightsandfortheashingofhighbeams.

1.TurnSignalLever3.PullforHazard(Red)

2.StalkSwitch

C0029224

MACK TD700 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual