MACK T675A Parts Manual

Engine Brakes
Parts Manual
Model T675A Engine Brakes
For Mack 6 Cylinder, 2 Valve Head ENDT-673, 675, 676 & E6 Series Engines
TecBrake P.O. Box 27822 Houston, T e xas 77227
TecBrake Engine Brake Model T675A For Mack 6 Cylinder, 2 Valve Head ENDT-673, 675, 676 & E6 Series Engines
The TecBrake T675A engine Brake may be installed on Mac k model ENDT 673, 675, 676 and E6 six cylinder, two valve head engines. These engines, although similar, were produced with variations that affect the components required to make an engine brake installation.
ENGINE BRAKE KIT CONTENTS AND OPTIONAL PARTS
PART NO. DESCRIPTION QTY./ENG.
TB960007 BRAKE KIT, (W/O AIR TO AIR KIT) TB940033 KIT,LITERATURE 1 TB940029 HOUSING ASSEMBLY, FRONT 1 TB940030 HOUSING ASSEMBLY, REAR 1 TB940031 ATTACHING PARTS GROUP 1 TB940032 CONTROL GROUP 1
The TecBrake kit includes all of the parts required to make an installation on the most common engine configurations.
Important: Information required to order engine brake kits.
Determine if the engine has an engine mounted intercooler. If it does, an optional Air to Air Adapter Group (TJ010174)
is required to complete the installation.
Determine if a Robert Bosch fuel pump is installed. An optional fuel pump switch bracket and actuating ar m are required for all engines equipped with Robert Bosch fuel pumps.
Determine if the engine is turbocharged but not intercooled. An optional turbocharger spacer must be ordered if the engine is turbocharged but not intercooled.
COMPONENTS INCLUDED IN KIT:
The Housing Assemblies (one front and one rear) as well as the Attaching Parts Group will fit on all versions of the engines.
Included in the Attaching Parts Group are two sets of six valve stem caps. One set will fit 0.435 diameter v alve stems. The other cap will fit 0.486 diameter valve stems.
The Control Parts Group includes all the electrical components and their mounting brackets. The Control Group is designated to be used with engines equipped with American Bosch fuel pumps.
COMPONENTS NOT INCLUDED IN KIT:
On engines equipped with Robert Bosch fuel pumps, the fuel pump switch is mounted on the air compressor, requiring a different mounting bracket and actuating ar m. Two fuel pump switch mounting brack ets are av ailable f or mounting on either a Bendix or Midland air compressors. See optional parts list for part numbers.
Engines equipped with a turbocharger but no intercooler require an optional air intake manifold spacer (TJ002049).
Engines equipped with chassis mounted intercoolers may require a longer turbocharger lube oil feed line. This may be fabricated on the job or ordered from Mack (Par t No. 42QEA4451RB-32)
OPTIONAL FOOT SWITCH:
A foot switch ma y be used in place of the clutch s witch. The clutch switch is included in the brake kit. The foot switch is not included and must be ordered separately.
TJ002049 TURBO SPACER 1 TJ003093 BRACKET SWITCH 1 TJ003621 BRACKET SWITCH 1 TJ003622 ARM, SWITCH ACTUATOR 1 TJ012260 FOOT SWITCH (OPTIONAL) 1 TJ011355 FEELER GAUGE (0.030")
Indented part numbers are included in parts under which they are indented.
HOUSING ASSEMBLY Part No. TB940029 - Front Part No. TB940030 - Rear
REF. PART NO. DESCRIPTION QTY./HSG.
1 TJ011930 CONTROL VAL VE 3 2 TJ011435 SPRING, CTRL. VALVE, INNER 3 3 TJ011434 SPRING, CTRL. VALVE, OUTER 3 4 TJ012757 CO VER,CONTROL VAL VE 3 5 TJ001492 SCREW, HEX 2 6 TJ016440 SOLENOID VAL VE (12 VOLT) 1 7 TJ001081 SEAL RING, UPPER 1 8 TJ001082 SEAL RING, MIDDLE 1
9 TJ001083 SEAL RING, LOWER 1 10 TB909354 NUT, JAM 3 11 TJ013823 SCREW ASSEMBLY, PLUNGER 3 12 TJ012836 MASTER PISTON 3 13 TJ002030 SPRING, FLAT 3 14 TJ003790 SCREW, BUTTON HEAD 3 15 TJ007622 SLAVE PISTON 3 16 TJ007772 SPRING, SLAVE PISTON, INNER 3 17 TJ001288 SPRING, SLAVE PISTON, OUTER3 18 TJ007620 RETAINER, SPRING 3 19 TJ001023 RING, RETAINER 3
ATTACHING PARTS GROUP Part No. TB940031
REF. PART NO. DESCRIPTION QTY. ENGINE
1 TJ002035 SPACER, COVER 2 2 TJ002299 TERMINAL ASSEMBLY 2 3 TJ002034 SCREW, ADJUST, EXHAUST 6 4 TJ002033 SCREW, OIL SUPPLY 2 5 TJ002411 O-RING 2 6 TJ009263 CAP, VALVE STEM (0.435”) 6 6 TJ002032 CAP, VALVE STEM (0.486”) 6 7 TJ002031 BOLT, ROCKER SHAFT BRKT 6 8 TJ015843 HARNESS, SOLENOID 2 NI TK554GB38A GASKET, COVER/SPACER 4 NI TK590GB2111A GASKET, CROSS-OVER 2 NI TK56AX465 WASHER, FIBER 6
NI.- Not Illustrated.
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