Engine Brakes
Parts Manual
Model T675A Engine Brakes
For Mack
6 Cylinder, 2 Valve Head
ENDT-673, 675, 676 & E6
Series Engines
TecBrake
P.O. Box 27822
Houston, T e xas 77227
TecBrake Engine Brake
Model T675A
For Mack 6 Cylinder, 2 Valve Head
ENDT-673, 675, 676 & E6 Series Engines
The TecBrake T675A engine Brake may be installed on Mac k
model ENDT 673, 675, 676 and E6 six cylinder, two valve
head engines. These engines, although similar, were
produced with variations that affect the components required
to make an engine brake installation.
ENGINE BRAKE KIT CONTENTS
AND OPTIONAL PARTS
PART NO. DESCRIPTION QTY./ENG.
TB960007 BRAKE KIT, (W/O AIR TO AIR KIT)
TB940033 KIT,LITERATURE 1
TB940029 HOUSING ASSEMBLY, FRONT 1
TB940030 HOUSING ASSEMBLY, REAR 1
TB940031 ATTACHING PARTS GROUP 1
TB940032 CONTROL GROUP 1
The TecBrake kit includes all of the parts required to make
an installation on the most common engine configurations.
Important: Information required to order engine brake
kits.
Determine if the engine has an engine mounted intercooler.
If it does, an optional Air to Air Adapter Group (TJ010174)
is required to complete the installation.
Determine if a Robert Bosch fuel pump is installed. An
optional fuel pump switch bracket and actuating ar m are
required for all engines equipped with Robert Bosch fuel
pumps.
Determine if the engine is turbocharged but not intercooled.
An optional turbocharger spacer must be ordered if the
engine is turbocharged but not intercooled.
COMPONENTS INCLUDED IN KIT:
The Housing Assemblies (one front and one rear) as well
as the Attaching Parts Group will fit on all versions of the
engines.
Included in the Attaching Parts Group are two sets of six
valve stem caps. One set will fit 0.435 diameter v alve stems.
The other cap will fit 0.486 diameter valve stems.
The Control Parts Group includes all the electrical
components and their mounting brackets. The Control Group
is designated to be used with engines equipped with
American Bosch fuel pumps.
COMPONENTS NOT INCLUDED IN KIT:
On engines equipped with Robert Bosch fuel pumps, the
fuel pump switch is mounted on the air compressor, requiring
a different mounting bracket and actuating ar m. Two fuel
pump switch mounting brack ets are av ailable f or mounting
on either a Bendix or Midland air compressors. See optional
parts list for part numbers.
Engines equipped with a turbocharger but no intercooler
require an optional air intake manifold spacer (TJ002049).
Engines equipped with chassis mounted intercoolers may
require a longer turbocharger lube oil feed line. This may be
fabricated on the job or ordered from Mack (Par t No.
42QEA4451RB-32)
OPTIONAL FOOT SWITCH:
A foot switch ma y be used in place of the clutch s witch. The
clutch switch is included in the brake kit. The foot switch is
not included and must be ordered separately.
TJ002049 TURBO SPACER 1
TJ003093 BRACKET SWITCH 1
TJ003621 BRACKET SWITCH 1
TJ003622 ARM, SWITCH ACTUATOR 1
TJ012260 FOOT SWITCH (OPTIONAL) 1
TJ011355 FEELER GAUGE (0.030")
Indented part numbers are included in parts under which they
are indented.
HOUSING ASSEMBLY
Part No. TB940029 - Front
Part No. TB940030 - Rear
REF. PART NO. DESCRIPTION QTY./HSG.
1 TJ011930 CONTROL VAL VE 3
2 TJ011435 SPRING, CTRL. VALVE, INNER 3
3 TJ011434 SPRING, CTRL. VALVE, OUTER 3
4 TJ012757 CO VER,CONTROL VAL VE 3
5 TJ001492 SCREW, HEX 2
6 TJ016440 SOLENOID VAL VE (12 VOLT) 1
7 TJ001081 SEAL RING, UPPER 1
8 TJ001082 SEAL RING, MIDDLE 1
9 TJ001083 SEAL RING, LOWER 1
10 TB909354 NUT, JAM 3
11 TJ013823 SCREW ASSEMBLY, PLUNGER 3
12 TJ012836 MASTER PISTON 3
13 TJ002030 SPRING, FLAT 3
14 TJ003790 SCREW, BUTTON HEAD 3
15 TJ007622 SLAVE PISTON 3
16 TJ007772 SPRING, SLAVE PISTON, INNER 3
17 TJ001288 SPRING, SLAVE PISTON, OUTER3
18 TJ007620 RETAINER, SPRING 3
19 TJ001023 RING, RETAINER 3
ATTACHING PARTS GROUP
Part No. TB940031
REF. PART NO. DESCRIPTION QTY. ENGINE
1 TJ002035 SPACER, COVER 2
2 TJ002299 TERMINAL ASSEMBLY 2
3 TJ002034 SCREW, ADJUST, EXHAUST 6
4 TJ002033 SCREW, OIL SUPPLY 2
5 TJ002411 O-RING 2
6 TJ009263 CAP, VALVE STEM (0.435”) 6
6 TJ002032 CAP, VALVE STEM (0.486”) 6
7 TJ002031 BOLT, ROCKER SHAFT BRKT 6
8 TJ015843 HARNESS, SOLENOID 2
NI TK554GB38A GASKET, COVER/SPACER 4
NI TK590GB2111A GASKET, CROSS-OVER 2
NI TK56AX465 WASHER, FIBER 6
NI.- Not Illustrated.
ATTACHING PARTS
AIR TO AIR ADAPTER GROUP
Part No. TJ010174
REF. PART NO. DESCRIPTION QTY./ENGINE
1 TJ010012 MANIFOLD, BREATHER 1
2 TJ010832 PLUG, PIPE 1
3 TJ003835 CLAMP, V -BAND 1
4 TJ003832 SPACER, OFFSET 1
5 TJ003833 HOSE, OFFSET, AIR INLET 1
6 TJ006821 HOSE, COUPLING 1
7 TJ004563 SCREW , BUTTON HEAD 1
8 TJ006827 CLAMP, HOSE ASSEMBLY 2
HOUSING ASSEMBLY
AIR TO AIR ADAPTER KIT
CONTROL GROUP
Part No. TB9400032
For use with American Bosch fuel pump
OPTIONAL PARTS REQUIRED FOR ENGINES
EQUIPPED WITH ROBERT BOSCH FUEL PUMPS
REF. PART NO. DESCRIPTION QTY./ENGINE
REF. PART NO. DESCRIPTION QTY./ENGINE
1 TJ012724 SWITCH ASSY., FUEL PUMP 1
TJ001534 DIODE 1
TJ018188 SWITCH (BARE FOR TJ012724) 1
2 TJ012413 ARM, SWITCH ACTUATOR 1
3 TJ012261 SWITCH ASSEMBLY., CLUTCH 1
TB901216 SWITCH (BARE, FOR TJ012261) 1
4 TJ001304 SWITCH, TOGGLE, DASH 2
5 TJ001305 PLATE, SWITCH (ON-OFF) 2
6 TJ015759 HARNESS, FUSE HOLDER 1
7 TJ003707 SHRINK TUBE 4
8 TJ003278 TERMINAL (FAST-ON) 6
9 TB900007 HARNESS, CAB/ENGINE 1
NI TJ006833 TIE, CABLE 8
* TB900001 HARNESS, GROUND 1
Indented part numbers are included in parts under which they
are indented.
NI.- Not Illustrated.
* For lighted dash switches only.
WITH MIDLAND AIR COMPRESSOR
10 TJ003093 BRACKET, SWITCH 1
NI TJ003622 ARM, SWITCH ACTUATOR 1
WITH A BENDIX AIR COMPRESSOR
11 TJ003621 BRACKET, SWITCH 1
NI TJ003622 ARM, SWITCH ACTUATOR 1
MAJOR TUNE-UP KIT
Part No. TJ018676
PART NO. DESCRIPTION QTY./KIT
TJ015843 HARNESS, SOLENOID 2
TJ002030 SPRING, FLAT 6
TJ011930 CONTROL VALVE 6
TJ002299 TERMINAL 2
TJ011435 SPRING, CTRL. VALVE., INNER 6
TJ001722 CAPSCREW, BUTTON HEAD 4
TJ011434 SPRING, CTRL. VALVE, OUTER 6
TJ001492 CAPSCREW (675A, T675A) 4
TJ001081 SEAL RING, UPPER 2
OPTIONAL PARTS REQUIRED FOR
ENGINES EQUIPPED WITH A
TURBOCHARGER BUT NO INTERCOOLER
TJ001082 SEAL RING, MIDDLE 2
TJ001083 SEAL RING, LOWER 2
TJ002411 O-RING 2
TJ003790 CAP SCREW, BUTTON HEAD 6
TJ001023 RING, RETAINING 6
TURBOCHARGER SPACER
PART No. TJ002049
Mack® and V-MAC® are registered trademarks of Mack Trucks Inc.
Tec Brake Inc. P.O. Box 27822 Houston, Texas 77227 ©1998 Tec Brake Bulletin No. TB990121A 11/23/98
TJ012757 COVER, CONTROL VALVE 4
TJ004490 TERMINAL 2
Loading...