OUTBO ARD BRAKE KIT
INSTRUCTIONS MANUAL
For Models: T, J and H
APPLICA
TION REQUIREMENTS:
This wiring modification is available to models T, J and H. Brake kit for all 115, 230/460
and 575V operators.
BRAKE FUNCTIONS:
Ensure your Brake Kit matches your operator and provides up to 5ft.-lb. of braking
torque @ 1725 RPM motor shaft. May be factory or field installed.
VOLTAGE REQUIREMENTS:
Models T and J
71-EB120 For operators with 115V incoming power source.
71-EB240 For operators with 230V and 460V incoming power source.
71-EB575 For operators with 575V incoming power source.
Model H
71-EB120H For operators with cable and 115V incoming power source.
71-EB240H For operators with cable and 230V and 460V incoming power source.
71-EB575H For operators with cable and 575V incoming power source.
INSTALLATION INSTRUCTIONS FOR OUTBOARD BRAKE KITS
NOTE: Refer to Brake illustration on page 3 and
Figure 1 on page 4 for additional help with
installation.
1. Locate the new Brake Mounting Bracket (item #4).
Mount the bracket to the motor studs in the same
position as the solenoid is to reside. Secure in place
with the (2) new flange nuts (item #20), select proper
thread to mate with motor studs.
2. Locate the (2) new Motor Standoffs (item #12).
Standoffs are threaded #10-32 on one end and #8-32
on the other, select the proper thread to mate with
motor studs. Mount the standoffs to the two
remaining motor studs, apply loctite to the motor
studs before installing.
3. Locate the new Brake Hub (item #14) and Push
Nut (item #23). Slide the new hub onto the shaft until
it lay against the motor pulley, secure in place with
the set screw and push nut supplied.
4. Locate the new Brake Mounting Plate (item #16)
and (2) new Collars (item #7). Install the collars into
the keyhole slots on the brake mounting plate (set
screws in collars to be located away from motor).
TO AVOID SERIOUS PERSONAL INJURY OR DEATH
FROM ELECTROCUTION, DISCONNECT ELECTRIC
POWER TO OPERATOR BEFORE INSTALLING.
5. Place Brake Assembly over motor shaft, align the
(2) Collars from step 4 with the (2) Standoffs from
step 2 and slide entire assembly into position on
Brake Hub (depress brake actuator lever to allow
rotation of brake disc for alignment).
6. Position Brake Assembly so that the edge of the
1.25 square extrusion in the Brake Disc (item #3) is
flush with the front of the Brake Hub. Secure in place
by installing (2) #10-32 screws and flat washers
through the (2) slots in Brake Mounting Plate, into the
(2) tapped holes in Brake Mounting Bracket and
tighten. Assure Assembly is square to motor and
tighten the (2) set screws (item #18), (1) in each
Collar.
BRAKE KIT ILLUSTRATION
ITEM
1
2
3
4
5
6
7
8
9
*10
11
12
13
14
15
16
17
18
19
20
21
22
23
#24
PART NUMBER
10-10187
10-10190
10-10191
10-15039
11-10192
11-10193
12-14737
18-10194
19-48001
22-120
22-240
22-575
31-10186
31-15018
39-10182
75-10177
75-10184
75-15522
80-14414
82-SH06-03
82-WX10-08T
84-FN-08
84-FN-10
85-FW-10
86-CP04-112
87-P-062
75-11634
DESCRIPTION
BRAKE SOLENOID COVER
BRAKE RELEASE LEVER
BRAKE DISC
MOUNTING BRACKET, SUPPORT
SPRING CUP FOR BRAKE
BRAKE STUD
COLLAR, BRAKE ADJUSTMENT
SPRING, COMPRESSION
CHAIN,#48 X 1 PITCH
BRAKE SOLENOID 115V
BRAKE SOLENOID 230/460V
BRAKE SOLENOID 575V
SPACER,.20 I.D. X .31 O.D.
STANDOFF, BRAKE ASSEMBLY
BRAKE PAD
BRAKE HUB ASSY
BRAKE PRESSURE PLATE ASSEMBLY
BRAKE MOUNTING PLATE ASSEMBLY
KEY,3/16 X 3/16 X 2.0
SCREW, #6-32 X 3/16" SOCKET HEAD
SCREW, #10-32 X 5/8" FLANGE HEAD
NUT,#8-32 SERRATED FLANGE
NUT 10-32 SERRATED FLANGE
FLATWASHER #10
COTTERPIN 1/8" X 1-3/4" LONG
PUSH RING, 5/8"
BRAKE RELEASE CABLE ASSEMBLY
QUANTITY
1
1
1
1
4
4
2
4
1
1
1
1
2
2
2
1
1
1
1
2
10
2
2
2
2
1
1
* = Solenoid Shipped Depends on Operator Voltage
** = Flange Nuts used Depends on Motor Mounting Studs.
# = Shipped with Model “H” Operators (Refer to Page 4 for Instructions)
18
7
16
14
3
11
13
15
5
6
2
23
22
9
12
21
19
20
4
19
1
19
10
8
2