Life Fitness CST-0XXX-01 User Manual

CLUB SERIES TREADMILL CST-0XXX-01
Customer Support Services
PARTS MANUAL rev 14 Nov 2007
Miscellaneous ............................................................................................3
Frame Assembly .........................................................................................4
Console Assembly .......................................................................................5
Handrail Assembly.......................................................................................6
Covers, End Caps, and Hardware .....................................................................7
Belt, Deck, and Rear Roller............................................................................8
Lift Motor and Frame - Domestic .....................................................................9
Lift Motor and Frame – International .............................................................. 10
Idler Assembly ......................................................................................... 11
Motor Controller Assembly........................................................................... 12
Drive Motor Assembly................................................................................. 13
Leveler Assembly...................................................................................... 14
Front Roller Assembly ................................................................................ 15
Ergo Bar w/Lifepulse ................................................................................. 16
Line Cords and Cables ................................................................................17
2
Touch-Up Paint
Part No. Color Container
0017-00008-0204 Arctic Silver Spray Can 0017-00008-0205 Arctic Silver .5 oz Bottle 0017-00008-0206 Arctic Silver .33 oz Pen
0017-00008-0210 Shadow Gray .6 oz Bottle 0017-00008-0211 Shadow Gray .6 oz. Pen
Miscellaneous
Manual/Video/Hardware Part Number
Service Manual M051-00K58-A253
Installation Manual M051-00K60-A094
Operation Manual M051-00K60-A093
Hardware Bag AK60-00173-0000
3
A
nti-Scuff Pad
0K58-013 76-0000 (2)
Static Br ush 0K58-01263-0001 Screw 0017-00101-1193
Driv e Belt 0K58-01114-0000
Grommet 0017-00042-0326
4
0
Heart Rate Transmitter w/Strap SK40-00045-0002
PCB Mounting Screw (8) 0017-00101-1275
PCB Assembly A084-92184-A008
Magn et Dis c 0K40-01070-0000 Adhesive Tape 0K39-01044-0000
Rear Console Case 0K58-01272-0000
Switch Membrane 118E-00001-0129
Rear Console Decal 0K60-01211-0000
Console Screw (8) 0017-00101-1288
Console Accessory Cover 0K58-01280-0000
Polar/E-Stop Cable Assy AK58-0023 7-0000
Polar PCB Cable Assy AK39-0006 4-0000
Front Co ns ole Case
0K58-01273-0001 Tether Stop A ssy AK58-0032 2-0000
CD Tray, Rubber Pad 0K58-01359-000
Stop Switch 0K58-01321-0000 Micro-Switch 0017-00032-0185
Language
Eng/Met AK60-00217-0001 GK58-00002-0125 Eng/Eur AK60-00217-0002 GK58-00002-0125
The AK58-00109-0000 Ferrite Bead Assembly is used on the AK60-00217-0002 console assembly only and is the only component that is unique between the two console part numbers
Console
Assembly
Overlay/Bezel/
Switch Assembly
Overlay
0K58-01488-0001
.
5
Cup Cover Assy - User L T AK58-00247-0002
Console Moun ti ng Screw (4) 0017-00101-1773
Top LT Handrail Boot 0K58-01303-0002
Upright, Plug (2) 0K58-01305-0002
Upright, LT AK58-00311-0004
ERGO Bar Assembly AK60-00216-0000 ERGO Bar Gasket (2) 0K58-01347-0000
Handrai l Mounting Screw (4) 0017-00101-1774
Bottom LT Handrail Boot 0K58-01304-0002
Handrail Tube Cap (2) 0K58-01396-0000
Bottom RT Handrail Boot 0K58-01304-0001
Handrail Boot Screws (6) 0017-00101-1770
Console/Cup Holder Mounting Screw (8) 0017-00101-1780
Grommet (2) 0017-00042-0326
Cup Cover Assy - User RT AK58-00247-0001
Handrail Hex Nut (4) 0017-00103-0327
Top RT Handrail Boot 0K58-01303-0001
Handrail (comes in a box of 2) AK58-00256-0000
Handrail Screw (2) 0017-00101-1773
Upright, RT AK58-00311-0003
Upright Tube Cap (2) 0K58-01302-0000
Upright Tube Cap Screw (2) 0017-00101-1772
Upright Plug (2) 0K58-01305-0002
Upright Moun ting Screw - 0017-00101-1778 (6) Washer - 0017-00104-0325 (6)
6
A
A
Motor Cover Screws (4)
0017-00101-1772
End Cap grommet (8) 0017-00042-0326
Motor Cover
K60-00226-0000
Rear End cap (2 ) 0K58-01268-0000
Front Cover
K58-00272-0000
A Screws (4)
0017-00101-1771
Ink transfer decal cannot be rep l a c ed in the field (it can on ly be touched u p).
Front End Cap (2)
0K58-01267-0000
End Cap Screws (4)
0017-00101-1772
Bug Medallio n Assembly
K58-00245-0000
7
g
)
)
(2)
)
Striding Belt 0K60-01206-0000
Belt Limit Label, LT M051-00K58-A101
Deck 0K60-01204-0000
TECSPAK Mounting Screw (8) 0017-00101-1652
TECSPAK Spring (8) 0K40-01026-0002
TECSPAK Tinn erm an Cli p (8) 0017-00103-0198
Washer (8) 0017-00104-0101
Grommet (2) 0017-00042-0326
Screw 0017-00101-1776
Round Grommet 0017-00042-0326
Deck Mountin 0017-00101-1775
Screws (4
High Vol t ag e Caution Label M051-00K60-A063
Belt Limit Label , RT M051-00K58-A100
Grommet 0017-00042-0326
Washer 0017-00104-0043
Square Grommet 0017-00042-1147
Rear Roller Guard, LF AK58-00360-0002
Rear Rollers (2) Adjusting Screws 0017-00101-1880
Flat Wash e rs (2 0017-00104-0334
Rear Rolle r 0K58-01002-0000
Rear Roller Guard , RT AK58-00360-0001
Roller Guard Screw (4 0017-00101-1776
Frame De c al LF LOGO 0K60-01193-0000
8
9
Frame S crews 0017-00101-1723
IE C Receptacle * 0017-00003-0949
Frame Screws * 0017-00101-1723
Line-Cord Socket Brkt * 0017-01419-0000
Clevi s Pin 0017-00007-0214
Line-Cord
Lower Recept acl e Brkt 0K58-01420-0000
* RE CE PTACLE-AS SY: MF G ; RECES S B
AK58-00514-0000
Lift Motor 0K58-01062-0000
Cotter Pin 0017-00007-0208
Frame S crews 0017-00101-1723
Line Cord Clip 0017-00042-0840
Wheel (2) 0K58-01071-0000 Phillips Screw (2) 0017-00101-1612 Washer (2) 0017-00104-0189
Hex Screw (2) 0017-00101-1777 Flat Washer (2) 0017-00104-0259 Bronze Sl eeve (2) 0K58-01089-0000
COVER: PIVOT; LIF T-FRAM E (2 ) 0K58-01322-0000
Lif t F rame E nd Cap (4) 0017-00042-1076
Lift Motor Hex Bolt 0017-00101-1021
Lock Nu t 0017-00103-0025
Vin y l Ca p 0017-00042-1075
Limi t S witch 0017-00032-0195
Lif t F ram e 0K58-01066-0000
Lock Nu t (2 ) 0017-00103-0285
10
Anti Static Brush 0K58-01263-0001 Tinsel Bracket Screw( 2) 0017-00101-1193
Grommet 0017-00042-0326
Drive Belt 0K58-01114-0000
Idler Pulley 0K26-01731-0000
Idler Arm A ssembly AK58-00053-0002
Motor Pul l ey 0K58-01057-0001 Allen Screw 0017-00101-0333
Idler Pin 0017-00007-0248
Plug 0017-00042-1053 (For units not equipped with circuit breaker.)
Threaded Idler 0K58-01084-0002 Lock Nut: Idler 0017-00103-0324
Shaft
Wire Clamp 0017-00042-1072 Screw 0017-00101-1193
Limit Switch 0017-00032-0195 Limit Switch Cable AK58-00027-0000
Idler Spring Damper 0K26-02055-0000 Idler Spring 0k58-01085-0000
11
DSP Motor Controller Assembly 100-120V AK65-00071-0000 200-240V AK65-00071-0002
Phillips Pan Screws (3) 0017-00101-1781
note: keep the jumper (part no. AK58-00522-0000) that is on P9--th e DSP motor controlle r is not supplied with it.
12
1
Key is part of Drive Motor only, ca n not get it separate.
Set Screw(2) 0017-00101-0333
Poly-V Pulley 0K58-01057-0001
Locking Nut (4) 0017-00103-0027 Washer (4) 0017-00104-0409
“TAPER DRIVE MOTOR” DRIVE- MOTOR w/C aution L abel AK58-00171-0002
Insulating Shoulder Washer (4) 0K58-01255-0000
Insulating Pad (2) 0K58-01256-000
FLYWHEEL: CAST­IRON; W/T APER C 0K58-01092-0004
3/8 -16X48 HEX SOC L CS ST SS B 0017-00101-1885
13
Leveler Assembly AK58-00370-0000
Flat Washer (4) 0017-00104-0190
Lock Washer (4) 0017-00104-0333
Bracket Leveler 0K58-01083-0000
Pivot Pin 0K58-01098-0000
Hex Nut (4) 0017-00101-1627
Stop Nut 0K58-01099-0000
Leveling Foot 0K58-01110-0000
14
0
Moun ting Bolt 0017-00101-0974
Flat Washer 0017-00104-0043
Front R oller As sembl y AK58-00066-0000
Lock Washer 0017-00104-00063
Lock Washer 0017-00104-0005
Hex Bolt 0017-00101-1632
Polley V Pulley 8” 0K58-110 5-0000
Front Roller 3.5" 0K58-01001-0001
Flat Washer 0017-00104-033
15
Ergo Bar w/Life pulse AK60-00216-0000
Activity Zone
Flat Washers (2) 0017-00104-0411
Mounting Screws (2) 0017-00101-0824
Activity Zone Assembly AK60-00224-0001 Activity Zone Overlay 0K58-01490-0001 Activity Zone Module Assembly w/o Activity Zone Overlay AK58-00554-0000
Heart Rate Electrode Kit GK20-00002-0005
Phillips Pan Screws (4) 0017-00101-1277
Ergo Bar Gasket (2) 0K58-01347-0000
16
Model Number Description Line Cord
CST-0100-01 Club Series Treadmill; ENG/ENG 120/60 DOM 0017-00003-0985 CST-0101-01 Club Series Treadmill; ENG + MET 230/50 CON 0017-00003-0696 CST-0102-01 Club Series Treadmill; ENG+ MET; 240/50 UK 0017-00003-0890 CST-0104-01 Club Series Treadmill; ENG + MET; 240 + AUS 0017-00003-0996
Cable PN Description Model Used On
AK26-00346-0002 CBL-ASSY: JMPR;OUTLET/SW/BLK All models AK26-00347-0002 CBL-ASSY: JMPR;OUTLET/SW/WHT All models AK58-00027-0000 CBL-ASSY: ZERO-SWITCH All models AK58-00032-0000 CBL-ASSY: USER SENSE PROX. All models AK58-00034-0001 CBL-ASSY: CONSOLE; PWR; UPR All models AK58-00041-0001 CBL-ASSY: H/R SENSORS All models AK58-00224-0001 CBL-ASSY: MOV; FILTER All models AK58-00263-0000 CBL-ASSY: HI-POT JUMPER All models AK58-00522-0000 CBL-ASSY: JUMPER; POWER; LED-CONS All models AK60-00179-0000 HARNESS ASSY 120/60* CST-0100-01 AK60-00179-0001 HARNESS ASSY 230/50** CST-0101, 0102 & 0104-01 AK60-00180-0000 CBL-ASSY: POWER; T9; 120V CST-0100-01 AK60-00181-0000 CBL-ASSY: POWER; T9; 31 IN. 200-240V CST-0101, 0102 & 0104-01 AK58-00210-0000 XFRMR-BRKT ASSY: MFG. CST-0101, 0102 & 0104-01 0017-00003-0626 CIRCUIT BREAKER: 2A CST-0101-01 & 0102-01 111E-00001-0042 INDUCTOR: 15MH; 230V CST-0101, 0102 & 0104-01 111E-00001-0041 INDUCTOR: 3MH; 120V CST-0100-01
* AK60-00179-0000 consists of: 1) AK58-00224-0000, 2) AK58-00263-0000 and
3) AK60-00180-0000
** AK60-00179-0001 consists of: 1) AK58-00224-0000, 2) AK58-00263-0000 and
3) AK60-00181-0000
17
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