Liebherr R 996 B User Manual

Page 1
Technical Description Hydraulic Excavator
Operating Weight with Backhoe Attachment 668 t/1,472,700 lb Operating Weight with Shovel Attachment 677 t/1,492,500 lb Engine Output 3000 HP (2240 kW) Bucket Capacity 25,00 – 36,00 m Shovel Capacity 25,00 – 36,00 m Operating Temperature – 50 °C to + 40 °C/– 58 °F to + 104 °F
3
/32.7 – 47.1 cuyd
3
/32.7 – 47.1 cuyd
R 996
litronic
`
Page 2
Technical Data
Engine
2 Cummins diesel engines
Rating per SAE J 1995 Model Type
Displacement Bore/Stroke
Air cleaner
Fuel tank Electrical system
Voltage Batteries
Alternator Engine idling Option
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Hydraulic System
Hydraulic pumps
for attachment and
travel drive
Max. flow
Max. hydr. pressure Hydraulic pumps
for swing drive
Max. flow
Max. hydr. pressure Pump regulation
Hydraulic tank capacity Hydraulic system capacity Hydraulic oil filter
Hydraulic oil cooler
Electronic engine speed sensing Lubrication
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3000 HP/2240 kW at 1800 RPM K 1800 E 16 cylinder V-engine, water-cooled, direct injection, turbo-charged, after-cooler 50,3 l/3069 cu.in 159/159 mm/6.26/6.26 in dry-type air cleaner with pre-cleaner, with automatic dust ejector, primary and safety elements 13000 l/3440 gal
24 V 8 (+ 4) x 170 Ah/12 V 4 x 24 V/150 Amp sensor controlled alternate diesel engines or electric motors on request
8 variable flow axial piston pumps 8 x 840 l/min./8 x 222 gpm
____
320 bar/4640 PSI
4 reversible swash plate pumps, closed­loop circuit 4 x 413 l/min./4 x 109 gpm
____
350 bar/5076 PSI electro-hydraulic, pressure compensation, flow compensation, automatic oil flow optimizer
____
4600 l/1216 gal
8200 l/2169 gal filtration of entire return flow, 1 high pressure filter for each main pump 2 separate coolers, 4 temperature controlled fans driven via hydraulic piston motors
over the entire engine RPM range central lubrication system
Swing Drive
Hydraulic motor Swing gear Swing ring
Swing speed Swing-Holding brake
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________
Uppercarriage
____________________________
Design
Attachment mounting
Catwalks
________________________
________
Service Flap
____________________________
Design
Quick coupler upon request
4 Liebherr axial piston motors 4 Liebherr planetary reduction gears Liebherr, sealed triple roller swing ring, internal teeth 0–3.5 RPM hydraulically released, maintenance-free, multi-disc brakes integrated in each swing gear
torque resistant designed upper frame in box type construction for superior strength and durability parallel longitudinal main girders in box­section construction on the right side with a hydraulically driven access ladder, additional emergency ladder in front of the cab
hydraulically actuated service flap, easily accessible from ground level to allow: – fuel fast refill – hydraulic oil refill – engine oil quick change – splitterbox oil quick change – swing gearbox oil quick change – swing ring gearing grease barrel refilling
via grease filter
– attachment/swing ring bearing grease
barrel refilling via grease filter
– windshield washer water refilling
Hydraulic Controls
Servo circuit
Emergency control
Power distribution
Flow summation
Control functions
Attachment and swing Travel Bottom dump bucket
Operation with one engine possible
2 TD R 996 Arctic Litronic
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independant, electric over hydraulic proportional controls of each function via accumulator for all attachment func­tions with stopped engine via monoblock control valves with inte­grated primary relief valves and flanged on secondary valves for travel to attachment and travel drive
proportional via joystick levers proportional via foot pedals or hand levers
__
proportional via foot pedals
Page 3
Technical Data
Operator’s Cab
____________________________
Design
Operator’s seat
Cabin windows
Heating system/ Air conditioning
Cabin pressurization Controls
Monitoring Automatic engine shut off
Destroking of main pumps
Safety functions
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Undercarriage
____________________________
Design
Hydraulic motor Travel gear Travel speed Parking brake
Track components
Track rollers/ Carrier rollers Automatic track tensioner
Transport
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resiliently mounted, sound insulated, large windows for all-around visibility, integrated falling object protection FOPS suspended, body-contoured with shock absorber, adjustable to operator’s weight 20,5 mm/0.8 in tinted armored glass for front window and left hand side windows, all other windows in tinted safety glass, high pressure windshield-washer-system with 75 l/20 gal watertank, sun louvers on all windows in heavy duty design
heavy duty, high output air conditioner and heater unit ventilation unit with filters joystick levers integrated into armrest of seat via LCD-Display, data memory
in case of low engine oil pressure or low coolant level
in case of engine overheating or low hydraulic oil level additional gauges with constant display for: engine speed, hourmeter, engine oil pressure, coolant temperature and hydraulic oil temperature
3-piece undercarriage, box type structures for center piece and side frames, stress relieved 2 axial piston motors per side frame Liebherr reduction gear 0–2,2 km/h/0–1.4 mph spring engaged, hydraulically released wet multi-disc brakes for each travel motor, maintenance-free maintenance-free combined pad-link, heavy duty track shoes
7/3
pressurized hydraulic cylinder with accu­mulator, maintenance free undercarriage side frames are removable
Central Lubrication System
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Type
Grease pumps
Capacity
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__________________________
Attachment
____________________________
Design
____________________________
Pivots
Hydraulic cylinders
Hydraulic connections
Kinematics
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Lincoln Centromatic lubrication system for the entire attachment and swing ring 2 Lincoln Powermaster pumps with switch over function, plus 1 separate pump for swing ring teeth 1 x 600 l/158,5 gal bulk container for attachment and swing ring, separated 1 x 80 l/21 gal grease drum for swing ring teeth
box type structure with large steel castings in all high-stress areas sealed with double side centering with 1 single floating pin per side, all bearings with wear resistant, steel bushings, bolts hardened and chromium-plated
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Liebherr design, all cylinders located in well protected areas
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pipes and hoses equipped with SAE split flange connections Liebherr parallel face shovel attachment geometry
TD R 996 Arctic Litronic 3
Page 4
Low Temperature Package
Electrical Preheating prior to Engine Start
Power supply
Electrically driven warm air blowers
Electrically driven water heater units
Electrical oil heater units
24 V resistor heating
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integrated generator set, external alternative via socket
engine compartment, main valve compartment
engine block and radiator, fuel system and battery box, operator’s cab, cab elevation, grease containers
__
main and slew pumps, suction tube for hydraulic oil electrical boxes, operator’s seat and joysticks
Stand-by Heating Operation
Long-time shut down period of excavator
Heated areas
Heated components
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continuous heating to predefined tempera­ture operator’s cab, cab elevation, valve bank compartment, engine compartment engine and splitter box, main pumps, batteries, electrical boxes and joysticks, grease pumps and control valves
Features of the Electrical Preheating System
Gen-set
Safety IT-System
Battery charge 24 V board network Accessory parts
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low temperature version, installed in the machinery house isolated ground, monitoring of: – short circuit – overload – isolation system reactions: – warning (acoustical/optical) – shut down continuously during standstill continuous power supply additional alternator to ensure 100% lighting and heating, additional battery pack for emergency lighting
Hydraulic Circuit
Elements continuously flushed after engine start
Low temperature materials
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main valves and piloting system, slewing motors, rotary connection, travel motors, track tensioning units
hoses, seals
Insulation
Thermal insulated components
Closed carbody openings
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complete power pack, main control valve compartment, hydraulic tank module, fuel tank and cab elevation, engine coolant expansion tank, generator compartment, battery compartment, cab roof, grease containers
power pack inlet/outlet, oilcooler inlet/outlet
Central Lubrication System
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Design
Heated components
thermal insulated grease containers, large nominal width for all grease lines
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heat exchanger in both grease containers
Steel Construction
Low temperature adaptation
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cryogenic steel for structural components, threaded bolts for main steel structure connections
Operator’s Cab
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Design Heating system
Controls
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increased thermal insulation heating capacity adapted to arctic condi­tions, warm air blowers for front and side windows, heated operator’s seat, minimum tempera­ture inside the operator’s cab during stand­still +15°C/+59°F electrical boxes and joysticks equipped with 24 V electrical heating elements
4 TD R 996 Arctic Litronic
Page 5
Dimensions
P
A
A2
A1
C
N
Q
S B
K
H
D
E
F
X
W
V
L
U
Z
H1
A2
A
A1
C
P
Q
N
S
B
K
H
D
X1
E
L U
Z
V1
W1
F
H1
A 7000/22’11”
mm/ft-in
A1 7430/24’ 4” A2 8250/27’ 1” B 7650/25’ 1” C 9070/29’ 9” D 7550/24’ 9” E 7795/25’ 7” F 2780/ 9’ 1” H 6275/20’ 7” H1 8480/27’10” K 2845/ 9’ 4”
L 7500/24’ 7”
mm/ft-in
U 10000/32’ 9” P 2985/ 9’ 9” Q 1435/ 4’ 8” S 6000/19’ 8” N 1400/ 55” W 9750/32’ 0” V 14350/47’ 1” X 22600/74’ 1” Z 12465/40’10”
A 7000/22’11” A1 7430/24’ 4” A2 8250/27’ 1” B 7650/25’ 1” C 9070/29’ 9” D 7550/24’ 9” E 7795/25’ 7” F 2780/ 9’ 1” H 6275/20’ 7” H1 8480/27’10” K 2845/ 9’ 4”
mm/ft-in
L 7500/24’ 7” U 10000/32’ 9” P 2985/ 9’ 9” Q 1435/ 4’ 8” S 6000/19’ 8” N 1400/ 55” W1 8500/27’10” V1 17800/58’ 4” X1 23450/76’11” Z 12465/40’10”
TD R 996 Arctic Litronic 5
mm/ft-in
Page 6
Backhoe Attachment
18
16
14
12
10
8
6
4
2
0
-2
-4
-6
-8
-10
50
40
30
20
10
0
-10
-20
-30
60
ftm
2220181614121086420
0
10 20 30 40 50 60 70
m
ft
Digging Envelope
Max. reach at ground level 20,00 m/65’ 7” Max. teeth height 16,60 m/54’ 5” Max. dump height 10,50 m/34’ 5” Max. digging depth 8,80 m/28’10”
Max. digging force 1500 kN (153,0 t)/337,100 lb Max. breakout force 1670 kN (170,2 t)/375,300 lb
Operating Weight and Ground Pressure
The operation weight includes the basic machine with back­hoe attachment and bucket 33,00 m
3
/43.1 cuyd.
Pad width mm/in 1400/55 Weight kg/lb 668000/1,472,700
2
Ground pressure kg/cm
/PSI 2,85/40.54
Buckets
Cutting width SAE mm/in 4150/163”
1)
4800/189” Capacity SAE heaped m3/cuyd 25,00/32.7 30,00/39.2 33,00/43.1 36,00/47.0 Weight kg/lb 35000/77,160 39000/85,980 41200/90,760 41500/91,500
3
Suitable for material up to a specific weight of t/m
/lb/cuyd 2,50/4000 2,20/3700 1,80/3000 1,60/2700
Wear kit level III II II II
1)
Bucket with delta cutting edge and tooth system Posilok size S 145
Level II: For heavy rock, not detoriorated or cracked. Has to be shot to be dug. Level III: For highly-abrasive materials such as rock with a high silica content, sandstone etc.
1)
4800/189”
1)
4800/189”
1)
6 TD R 996 Arctic Litronic
Page 7
Shovel Attachment
20
18
16
T
0
246810121416
m
0ft
5040302010
14
12
10
8
6
4
2
0
-2
-4
18
60
ftm
Digging Envelope
70
Max. reach at ground level 15,60 m/51’ 2” Max. dump height 14,30 m/46’11”
60
Max. crowd length 6,40 m/21’ 0” Bucket opening width T 2800 mm/110”
50
Crowd force at ground level 1960 kN (199,8 t)/440,450 lb Max. crowd force 2340 kN (238,5 t)/525,850 lb Max. breakout force 1905 kN (194,2 t)/428,100 lb
40
30
Operating Weight and Ground Pressure
20
The operation weight includes the basic machine with shovel attachment and bottom dump bucket 34,00 m
10
Pad width mm/in 1400/55 Weight kg/lb 677000/1,492,500 Ground pressure kg/cm
0
-1
2
/PSI 2,89/41.11
3
/44.4 cuyd.
Bottom Dump Buckets
Cutting width SAE mm/in 4150/163”
1)
4700/185” Capacity SAE heaped m3/cuyd 25,00/32.7 29,00/37.9 34,00/44.4 36,00/47.0 Weight kg/lb 49050/108,130 53600/118,160 59400/130,950 64000/141,100
3
Suitable for material up to a specific weight of t/m
/lb/cuyd 2,50/4000 2,20/3700 1,80/3000 1,60/2700
Wear kit level III II II II
1)
Bottom dump bucket with delta cutting edge and tooth system Posilok size S 145
Level II: For heavy rock, not deteriorated or cracked. Has to be shot to be dug. Level III: For highly-abrasive materials such as rock with a high silica content, sandstone etc.
1)
5500/217”
1)
5500/217”
1)
TD R 996 Arctic Litronic 7
Page 8
Component Dimensions and Weights
L
Cab
H
L
H
L
H
L
H
L Length mm/ft-in 3215/10’6” H Height mm/ft-in 2885/ 9’6”
Width mm/ft-in 1900/ 6’3” Weight kg/lb 2800/6,200
Cab Elevation with Fuel Tank
L Length mm/ft-in 4150/13’ 7” H Height mm/ft-in 3100/10’ 2”
Width mm/ft-in 2700/ 8’10” Weight kg/lb 8500/18,740
Powerpack Modules
L Length mm/ft-in 5280/17’ 4” H Height mm/ft-in 3640/11’11”
Width mm/ft-in 2070/ 6’ 9” Weight kg/lb 2 x 22000/2 x 48,500
(two)
Rotation Deck (with swing ring, swing gears
and control valve bracket)
L Length mm/ft-in 9750/32’ 0” H Height mm/ft-in 4250/13’11”
Width mm/ft-in 4270/14’ 0” Weight kg/lb 83100/183,205
L
H
Counterweight
L Length mm/ft-in 1250/ 4’ 1” H Height mm/ft-in 3430/11’ 3”
Width mm/ft-in 7360/24’ 2” Weight kg/lb 60000/132,300
Hydraulic Oil Cooling
L
H
with hydraulic tank without hydraulic oil
L Length mm/ft-in 4210/13’10” H Height mm/ft-in 3100/10’ 2”
Width mm/ft-in 2100/ 6’11” Weight kg/lb 8500/18,740
Arctic Kit
Weight kg/lb 6000/264,550
Hydraulic Oil
Weight kg/lb 8000/17,640
TD R 996 Arctic Litronic 8
Page 9
Component Dimensions and Weights
L
Compartment Panel (two)
L Length mm/ft-in 4145/13’7”
H
H Height mm/ft-in 3100/10’2”
Width mm/ft-in 950/ 3’1” Weight kg/lb 2 x 1500/2 x 3,300
L
H
L
H
L
H
L
Miscellaneous
L Length mm/ft-in 4500/14’9” H Height mm/ft-in 2600/ 8’6”
Width mm/ft-in 2000/ 6’7” Weight kg/lb 7000/15,430
Side Frame (two)
L Length mm/ft-in 10000/32’ 9” H Height mm/ft-in 2985/ 9’ 9”
Width over travel drive mm/ft-in 2700/ 8’11” Width without travel drive mm/ft-in 2225/ 7’ 4” Weight kg/lb 2 x 117000/2 x 258,000
Undercarriage Central Girder
L Length mm/ft-in 4000/13’ 1” H Height mm/ft-in 2690/ 8’10”
Width mm/ft-in 4600/15’ 1” Weight kg/lb 40000/88,200
Shovel Boom
H
L Length mm/ft-in 8650/28’ 4” H Height mm/ft-in 3300/10’10”
Width mm/ft-in 3350/11’ 0” Weight kg/lb 59140/130,400
L
L
H
L
Hoist Cylinder Shovel (two)
L Length mm/ft-in 5430/17’10” Ø Diameter mm/in 600/ 24”
Weight kg/lb 2 x 5910/2 x 13,050
Shovel Stick
L Length mm/ft-in 5620/18’5” H Height mm/ft-in 2300/ 7’6”
Width mm/ft-in 3350/11’0” Weight kg/lb 27150/59,850
Crowd Cylinder (two)
L Length mm/ft-in 3880/12’ 9” Ø Diameter mm/in 490/ 19”
Weight kg/lb 2 x 3430/2 x 7,560
TD R 996 Arctic Litronic 9
Page 10
Component Dimensions and Weights
Bottom Dump Bucket (including clam cylinders)
Cutting width mm/in 4150/163” 4700/185” 5500/217” 5500/217”
Capacity m
H
L
L
L
L Length mm/ft-in 4650/15’3” 4650/15’3” 4650/15’3” 4650/15’3” H Height mm/ft-in 4500/14’9” 4500/14’9” 4500/14’9” 5040/16’6”
Width mm/ft-in 4150/13’7” 4700/15’5” 5500/18’0” 5670/18’7” Weight kg 49050 53600 59400 64000
Bucket Tilt Cylinder (two)
L Length mm/ft-in 4690/15’ 5” Ø Diameter mm/in 490/ 19”
Weight kg/lb 2 x 3670/2 x 8,090
Gooseneck Boom
3
/cuyd 25,00/32.7 29,00/37.9 34,00/44.4 36,00/47.0
lb 108,130 118,160 130,950 141,100
with Two Stick Cylinders
H
L
L Length mm/ft-in 12500/41’0” H Height mm/ft-in 4500/14’9”
Width mm/ft-in 2800/ 9’2” Weight kg/lb 68950/152,000
Hoist Cylinders Backhoe (two)
L Length mm/ft-in 5430/17’10” Ø Diameter mm/in 600/ 24”
Weight kg/lb 2 x 6060/2 x 13,360
L
H
Stick with Two Bucket Cylinders
L Length mm/ft-in 7500/24’ 7” H Height mm/ft-in 3000/ 9’10”
Width mm/ft-in 2500/ 8’ 2” Weight kg/lb 40800/89,950
Backhoe Buckets
Cutting width mm/in 4150/163” 4800/189” 4800/189” 4800/189”
L
H
Capacity m L Length mm/ft-in 4650/15’3” 4650/15’ 3” 4650/15’ 3” 4900/16’ 0” H Height mm/ft-in 3150/10’4” 3150/10’ 4” 3300/10’10” 3400/11’ 2”
Width mm/ft-in 4200/13’9” 4850/15’11” 4850/15’11” 4850/15’11” Weight kg 35000 39000 41200 41500
3
/cuyd 25,00/32.7 30,00/39.2 33,00/43.1 36,00/47.0
lb 77,150 86,000 90,760 91,500
Printed in Germany by Typodruck RG-BK-RP LFR/SP 10004153-1-04.04 Illustrations and data may differ from standard equipment. Subject to change without notice. All indicated loads are based in accordance with ISO 9248.
Liebherr-France SAS
2, Avenue Joseph Rey, B.P. 287, F-68005 Colmar Cedex +33 (0)389 213510, Fax +33 (0)389 21 37 93 www.liebherr.com, E-Mail: info@lfr.liebherr.com
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