Liebherr R 976 User Manual

Crawler excavator R 976
Operating Weight with Backhoe Attachment: 85,300 – 95,500 kg Operating Weight with Shovel Attachment: 90,800 – 92,600 kg Engine Output: 400 kW / 544 HP Bucket Capacity: 2.00 – 6.60 m³ Shovel Capacity: 4.40 – 5.60 m³
Equipment
•Caststeelelements
•Longerservicelife
•Safetycheckvalvesforstickandboom cylinderswithintegratedregeneration forlessfuelconsumption
Tools
•Differentlevelsofprotectiontosuit thedifferentareasofapplication
•NewLiebherrZ-typetoothsystem
R 976 Litronic
2
Operator’s cab
•Newcomfortableandergonomicdesign
•7”highdenitioncolourtouchscreen
•Widerthanthecabinthesmallexcavatorsrange
•Bullet-proofpanelsatthefrontand intheroofasstandard
•OptionalFOPSandFGPSprotectiveguards
Accessibility
•Maintenanceplatformin theenginecompartment
•Broad,anti-slipsidecatwalksasstandard
•Newlydesignedundercarriagesteps foralongerservicelife
Undercarriage
•Robuststructurethankstothemorerigidprole
•Improvedself-cleaningcapacity
•Moldedtwo-toothsprocketforalongerservicelife
•Twotypesofundercarriageavailable:anHDxed-track gaugeandLC-Vvariable-trackgauge
R 976 Litronic
3
Equipment
•Caststeelparts
•Parallelkinematicsforpowerfulandregulardigging
•Bucketcylinderspositionedundertheequipment forbetterprotectionagainsttheelements
•Safetyvalvesonboomcylinderforpipe burstprotection
Buckets
•Thefrontshovelistheperfectshapefordiggingdeep intothematerialandforahighllingrate
•Severallevelsofprotectionforthefrontshovel, dependingonrequirements
R 976 Litronic
4
Operator’s cab
•Newcomfortableandergonomicdesign
•7”high-resolutioncolourtouchscreen
•Widerthanthecabinthesmallexcavatorsrange
•Bullet-proofpanelsatthefrontandintheroofasstandard
•OptionalFOPSandFGPSprotectionguards
•Operator’scabwithaxedriserforafull viewovertheworkarea
R 976 Litronic
5
Technical Data
Engine
Rating per ISO 9249
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Model
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Type Bore/Stroke Displacement Engine operation
Exhaust gas treatment
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Cooling
Air cleaner
Fuel tank Urea tank Electrical system Voltage Batteries Starter Alternator Engine idling Motor management
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400 kW (544 HP) at 1,800 RPM Liebherr D 9508 A7 SCR 8 cylinder V engine 128/157 mm
16.16 l 4-stroke diesel
Common-Rail
SCR system (Selective Catalytic Reduction)
emission standard stage IIIB / Tier 4i
water-cooled and integrated motor oil cooler,
after-cooled and fuel cooled
dry-type air cleaner with pre-cleaner, primary and
safety elements 1,498 l 140 l
24 V 2 x 180 Ah/12 V 24 V/7.8 kW three phase current 28 V/100 A sensor-controlled connection to the integrated excavator system
controlling via CAN-BUS to the economical
utilisation of the service that is available
Hydraulic System
Hydraulic pump for attachment and travel drive Max. flow Max. pressure Pump regulation
Hydraulic pump for swing drive
Max. flow Max. pressure Hydraulic tank Hydraulic system Hydraulic oil filter
Hydraulic oil cooler
MODE selection
RPM adjustment
Tool Control
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two Liebherr variable flow, swash plate pumps 2 x 496 l/min. 350 bar electro-hydraulic with electronic engine speed
sensing regulation, pressure compensation, flow
compensation, automatic oil flow optimizer
reversible, variable flow, swash plate pump,
closed-loop circuit 315 l/min. 350 bar 536 l
1.134 l 2 full flow filters in return line with integrated fine
filter area (5 µm) compact cooler for water cooler, after-cooler, fuel
cooler and transmission pump oil, sandwiched
with cooler for oil and condenser of air-condition-
ing with hydrostatically controlled fan drives adjustment of engine and hydraulic performance
via a mode pre-selector to match application for
especially economical and environmentally
friendly operation or for maximum digging perfor-
mance and heavy-duty jobs stepless adjustment of engine output via RPM at
each selected mode 10 preadjustable pump flows and pressures for
add-on tools
Hydraulic Controls
Power distribution
Flow summation Closed-loop circuit Servo circuit Attachment and swing Travel
– speed pre-selection Additional functions
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via control valves in single block with integrated
safety valves to boom and stick for uppercarriage swing drive electro-hydraulic control proportional via joystick levers – proportional via foot pedals or removable
handlevers
via foot pedals or joystick toggle switch
Swing Drive
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Drive by
Transmission Swing ring
Swing speed Swing torque Holding brake Option
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Operator’s Cab
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Cab
Operator’s seat
Control system Operation and displays
Air-conditioning
Noise emission ISO 6396 2000/14/EC
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Undercarriage
Version
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HD LC-V Drive
Transmission Travel speed
Net drawbar pull on crawler Track components Track rollers/Carrier rollers
Tracks Track pads Digging locks
Brake valves Lashing eyes
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Attachment
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Type
Hydraulic cylinders
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Pivots Lubrication
Hydraulic connections
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Bucket
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Liebherr swash plate motor with integrated brake
valves Liebherr compact planetary reduction gear Liebherr, sealed single race ball bearing swing
ring, internal teeth 0 – 5.9 RPM stepless 295 kNm wet multi-disc (spring applied, pressure released) pedal controlled positioning brake
work headlights integrated in the ceiling, a door
with a side window (can be opened on both
sides), large stowing and depositing possibilities,
shock-absorbing suspension, sounddamping
insulating, tinted laminated safety glass, separate
window shades for the sunroof window and wind-
screen, 12 V plug, storage bins, lunchbox, cup
holder
Liebherr-Comfort seat, airsprung with automatic
weight adjustment, vertical and horizontal seat
damping including consoles and joysticks. Seat
and armrests adjustable separately and in combi-
nation, seat heating as standard arm consoles, swinging with the seat large high resolution colour display with selfexpla-
natory operation via touch screen, video, versatile
adjusting, control and monitoring facilities, e.g.
climate control, implement and tool parameters standard automatic air-conditioning, ambient air
function, fast de-icing and demisting at the press
of a button, air vents can be operated via a menu;
ambient air and fresh air filters can be easily
replaced and are accessible from the outside;
heating- cooling unit, designed for extreme out-
side temperatures, sensors for solar radiation,
inside and outside temperatures
LpA (inside cab) = 71 dB(A) LWA (surround noise) = 109 dB(A)
gauge 3,600 mm gauge 3,590 mm Liebherr swash plate motors with integrated
brake valves on both sides Liebherr planetary reduction gears low range – 2.7 km/h
high range – 4.3 km/h
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538 kN D 9 G, maintenance-free
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HD: 8/2
LC-V: 9/3 sealed and greased double grouser wet multi-discs (spring applied, pressure
released) outside the travel motor integrated
combination of resistant steel plates and cast
steel components Liebherr cylinders with special seal-system,
shock protection sealed, low maintenance automatic central lubrication system (except link
and tilt geometry) pipes and hoses equipped with SAE split-flange
connections standard equipped with Liebherr tooth system
6 R 976 Litronic
Dimensions
W
A2
E
D
A1
A
L U
V
X
HD mm LC-V mm A 3,565 3,565 A1 4,355 4,355 A2 4,730 4,730 C 3,695/3,890* 3,835/4,030* D 4,515 4,515 E 4,640 4,640 H 3,725 3,865 K 1,620 1,755 L 4,770 5,160 P 1,460 1,495 Q 682 955 S 3,600 2,750**/3,590 U 5,955 6,335 N 500 600 750 500 600 750 B 4,290 4,290 4,350 3,490** 3,490** 3,500** G 4,540 4,540 4,540 3,870** 3,870** 3,870** Z 7,490 7,680
* with FOPS top guard ** transport position
H
K
Q
N
S
Z
B G
HD-Undercarriage Stick Mono Mono Mono Length Boom Boom Boom
7.20 m 8.60 m 10.50 m
m mm mm mm V 2.90 8,450
3.30 8,200 9,950 12,050
3.80 8,100 9,850 11,900
4.70 7,950 9,650 11,700
5.80 9,650 11,550 W 2.90 5,100
3.30 5,250 5,450 5,750
3.80 5,550 5,600 5,900
4.70 6,050 6,000 6,100
5.80 6,800 6,800 X 2.90 13,800
3.30 13,500 14,900 16,800
3.80 13,400 14,750 16,650
4.70 13,150 14,550 16,450
5.80 14,150 16,150
LC-V-Undercarriage Stick Mono Mono Mono Length Boom Boom Boom
7.20 m 8.60 m 10.50 m
m mm mm mm V 2.90 8,600
3.30 8,350 10,100 12,200
3.80 8,200 10,000 12,050
4.70 8,050 9,800 11,850
5.80 9,750 11,700 W 2.90 5,150
3.30 5,350 5,500 5,850
3.80 5,600 5,700 6,000
4.70 6,150 6,000 6,200
5.80 6,750 6,800 X 2.90 13,800
3.30 13,500 14,900 16,800
3.80 13,450 14,750 16,650
4.70 13,250 14,550 16,500
5.80 14,250 16,250
C
P
R0013
R 976 Litronic 7
Backhoe Bucket
with Mono Boom 7.20 m
m
-10
-15
-20
-25
-30
ft
14
45
13
40
12
11
35
10
30
9
8
25
7
20
6
5
15
4
10
3
2
5
1
0
0
-1
-5
-2
-3
-4
-5
-6
-7
-8
-9
-10
1
2
3
4
6789101112131415
R0014
0 m1
2345
5101520253035404550
0 ft
Digging Envelope 1 2 3 4
Stick length m 2.90 3.30 3.80 4.70
Max. digging depth m 7.60 8.00 8.50 9.40 Max. reach at ground level m 12.35 12.75 13.20 14.10 Max. dump height m 8.10 8.35 8.60 9.05 Max. teeth height m 12.45 12.70 12.95 13.40
Digging force ISO kN 390 361 329 284 t 39.8 36.8 33.5 28.9 Breakout force ISO kN 485 485 485 485 t 49.4 49.4 49.4 49.4
Operating Weight and Ground Pressure
Operating weight includes basic machine with mono boom 7.20 m, stick 2.90 m and bucket 5.20 m
Undercarriage HD LC-V
Pad width mm 500 600 750 500 600 750 Weight kg 85,300 86,000 87,100 90,400 91,200 92,300 Ground pressure kg/cm
Optional: heavy counterweight (heavy counterweight increases the operating weight by 1,900 kg and ground pressure by 0.04 kg/cm
3
(4,600 kg).
2
1.65 1.38 1.12 1.62 1.36 1.10
2
)
Buckets Machine stability per ISO 10567* (75 % of tipping capacity)
HD-Undercarriage
Cutting
width
Capacity
ISO 7451
mm m
3
1,800 3.80 4,000 1,950 4.30 4,200
1)
2,150 4.80 4,450 2,300 5.20 4,600
STD
2,300 5.80 4,800 2,600 6.60 5,100 1,800 3.60 4,400 1,950 4.10 4,750
2)
2,150 4.60 5,050 2,300 5.20 5,400
HD
2,300 5.60 5,550 2,400 6.20 5,900 1,950 4.20 5,250
3)
2,150 4.70 5,550 2,300 5.20 5,850
HDV
2,300 5.70 6,400
Weight
kg
2.90 3.30 3.80 4.70 2.90 3.30 3.80 4.70
X X X Y X X X Y X X X Y X X X Y X X Y V X X Y V Y Y Y y X X Y y Y Y V y Y Y V y V V y v V V y v
X X X Y X X X Y X X X V X X X Y X X Y V X X Y V Y Y V y Y Y Y y Y V V y Y Y V y V V y v V V y v
X X X v X X X v Y Y Y v X X Y v Y Y V v Y Y V v V V y v V V y v
* Indicated loads are based on ISO 10567 max. stick length, lifted 360° on firm
1)
Standard bucket with Liebherr teeth Z 90
2)
HD bucket with Liebherr teeth Z 90
3)
HDV bucket with Liebherr teeth Z 90
Other backhoes available on request
Max. material weight
X
= ≤ 2.2 t/m3,
Y
Stick length (m)
= ≤ 1.8 t/m3,
V
= ≤ 1.5 t/m3,
y
= ≤ 1.2 t/m3,
LC-V-Undercarriage
Stick length (m)
v
= not authorized
8 R 976 Litronic
Lift Capacities
with Mono Boom 7.20 m
Stick 2.90 m
3.0 m 4.5 m 6.0 m 7.5 m 9.0 m 10.5 m 12.0 m 13.5 m Under­ m carriage m
HD
12.0
LC-V
HD
10.5
LC-V
HD
9.0
LC-V
HD
7.5
LC-V
HD
6.0
LC-V
HD
4.5
LC-V
HD
3.0
LC-V
HD
1.5
LC-V
HD
0
LC-V
HD
– 1.5
LC-V
HD
– 3.0
LC-V
HD
– 4.5
LC-V
HD
– 6.0
LC-V
HD
– 7.5
LC-V
HD
– 9.0
LC-V
23.7* 23.7*
23.5* 23.5*
21.6* 21.6* 21.3* 21.3*
21.6* 21.6* 21.2* 21.2*
21.8* 21.8* 19.1 20.4* 19.1 20.2*
21.9* 21.9* 20.0 20.8* 19.7 20.2*
27.4* 27.4* 23.3* 23.3* 18.9 21.1* 16.6 19.9*
27.7* 27.7* 23.5* 23.5* 19.7 21.1* 17.2 19.9*
31.5* 31.5* 24.1 25.3* 18.3 22.0* 15.2 19.5
31.9* 31.9* 25.1 25.5* 19.1 22.0* 15.8 20.3*
31.6 35.1* 22.9 27.3* 17.6 22.9 14.4 18.7
32.9 35.4* 23.9 27.5* 18.4 23.0* 15.1 20.6*
30.2 36.9* 22.0 28.6* 17.1 22.3 14.3 18.6
31.6 37.0* 23.0 28.7* 17.9 23.7* 15.0 20.8*
29.6 36.7* 21.4 28.6 16.7 21.9 14.7 19.2
31.0 36.6* 22.5 28.8* 17.5 23.5* 15.6 20.9*
38.5* 38.5* 29.5 34.9* 21.3 27.8* 16.6 21.8 15.9 20.8
40.4* 40.4* 30.9 34.7* 22.3 27.6* 17.5 22.1* 16.9 21.0*
40.6* 40.6* 38.8* 38.8* 29.8 31.3* 21.5 24.8* 18.4 20.6*
42.5* 42.5* 38.2* 38.2* 30.8* 30.8* 22.6 24.4* 19.6 20.6*
30.4* 30.4* 24.6* 24.6* 19.1* 19.1*
29.5* 29.5* 23.7* 23.7* 18.9* 18.9*
6.4
8.0
9.0
9.7
10.1
10.3
10.2
9.9
9.3
8.5
7.1
Stick 3.30 m
3.0 m 4.5 m 6.0 m 7.5 m 9.0 m 10.5 m 12.0 m 13.5 m Under­ m carriage m
HD
12.0
LC-V
HD
10.5
LC-V
HD
9.0
LC-V
HD
7.5
LC-V
HD
6.0
LC-V
HD
4.5
LC-V
HD
3.0
LC-V
HD
1.5
LC-V
HD
0
LC-V
HD
– 1.5
LC-V
HD
– 3.0
LC-V
HD
– 4.5
LC-V
HD
– 6.0
LC-V
HD
– 7.5
LC-V
HD
– 9.0
LC-V
Height Can be slewed though 360° In longitudinal position of undercarriage Max. reach * Limited by hydr. capacity
The load values are quoted in tons (t) at stick end (without bucket), and may be swung 360° on firm and even ground. Adjacent values are valid forthe undercarriage when in the longitudinal position. Capacities are valid for 600 mm wide double grouser pads. Indicated loads are based on ISO10567 standard and do not exceed 75 % of tipping or 87 % of hydraulic capacity (indicated via *). Without bucket cylinder, link and lever the liftcapacities will increase by 1,300 kg. Lifting capacity of the excavator is limited by machine stability and hydraulic capacity. According to European Standard, EN 474-5: In the European Union excavators have to be equipped with an overload warning device, a load diagram and automatic safety check valves on hoist cylinders and stick cylinder(s), when they are used for lifting operations which require the use of lifting accessories.
20.1* 20.1*
19.9* 19.9*
20.3* 20.3* 18.2* 18.2*
20.3* 20.3* 18.1* 18.1*
20.8* 20.8* 19.4 19.8* 17.4* 17.4*
20.9* 20.9* 19.8* 19.8* 17.3* 17.3*
26.0* 26.0* 22.4* 22.4* 19.0 20.3* 15.6 17.1*
26.3* 26.3* 22.5* 22.5* 19.8 20.3* 16.2 17.1*
30.3* 30.3* 24.4 24.5* 18.4 21.3* 14.3 17.3*
30.6* 30.6* 24.7* 24.7* 19.2 21.4* 15.0 17.4* 15.0 17.4*
32.1 34.2* 23.2 26.7* 17.7 22.5* 14.0 18.1 13.7 17.7
33.4 34.5* 24.1 26.9* 18.5 22.6* 14.7 19.8* 14.4 18.1*
30.5 36.5* 22.1 28.3* 17.1 22.3 13.7 17.7 13.5 17.6
31.8 36.7* 23.1 28.4* 17.9 23.4* 14.4 20.0* 14.2 19.3*
29.7 36.9* 21.5 28.6 16.7 21.9 13.9 18.1
31.1 36.9* 22.5 28.8* 17.5 23.6* 14.7 20.0*
36.8* 36.8* 29.4 35.6* 21.2 28.2* 16.5 21.7 14.9 19.5
38.3* 38.3* 30.9 35.4* 22.3 28.0* 17.4 22.6* 15.8 20.2*
36.6* 36.6* 41.2* 41.2* 29.6 32.5* 21.3 25.8* 16.9 20.0*
38.2* 38.2* 40.7* 40.7* 31.1 32.1* 22.4 25.5* 18.1 20.0*
33.5* 33.5* 26.8* 26.8* 20.1* 20.1* 19.1* 19.1*
32.7* 32.7* 26.1* 26.1* 19.2* 19.2* 18.9* 18.9*
7.0
8.4
9.4
10.1
10.5
10.6
10.6
10.3
9.7
8.9
7.7
R 976 Litronic 9
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