Lexus GS300 1997, GS350 1997, GS400 1997, GS430 1997, GS450H 1997 Owner Manual

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SECTION 6 – 5
SERVICE PROCEDURES AND SPECIFICATIONS
Body
Specifications 232 Protecting your vehicle from corrosion 233 Washing and waxing 234 Cleaning the interior 235
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BODY
SPECIFICATIONS
–DIMENSIONS AND WEIGHT
Overall length 4950 mm (194.9 in.) Overall width 1795 mm (70.7 in.) Overall height 1400 mm (55.1 in.)* Wheelbase 2780 mm (109.4 in.) Tread – Front 1540 mm (60.6 in.)
– Rear 1530 mm (60.2 in.)
Vehicle capacity weight (occupants + luggage) 410 kg (900 lb.)
*: Unladen vehicle
–FUEL TANK
Capacity 80 L (21.1 gal., 17.6 Imp.gal.)
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PROTECTING YOUR VEHICLE
FROM CORROSION
Proper care of your Lexus can help ensure long–term corrosion prevention
The most common causes of corrosion to your vehicle are:
The accumulation of road salt, dirt and moisture in
hard–to–reach areas under the vehicle.
Chipping of paint or undercoating caused by minor
accidents or by stones and gravel.
The following conditions will cause or accelerate corrosion of your vehicle, so it is important to keep your vehicle, particularly the underside, as clean as possible and to repair any damage to paint or protective coatings as soon as possible.
The presence of road salt or dust control chemicals, salt in
the air near the sea coast, industrial air pollution.
High humidity, especially at temperatures just above
freezing point.
Certain parts of your vehicle are wet or damp for an
extended period of time, even though other parts of the vehicle are dry.
Components of the vehicle which are prevented from
quick–drying due to lack of proper ventilation are exposed to high temperature.
BODY
To help prevent corrosion on your Lexus, follow these guidelines:
Keep your vehicle clean by regular washing. In addition,
observe the following points.
If you drive on salted roads in the winter or if you live near
the ocean, you should hose off the undercarriage at least once a month to minimize corrosion.
High pressure water or steam is effective for cleaning the
vehicle’s underside and wheel housings. Pay particular attention to these areas as it is difficult to see all the mud and dirt. It will do more harm than good to simply wet the mud and debris without removing them. The lower edge of doors, rocker panels and frame members have drain holes which should not be allowed to clog with dirt as trapped water in these areas can cause corrosion.
Wash the underside of the vehicle thoroughly when winter
is over. See “Washing and waxing” for more tips. Check the condition of your vehicle’s paint and trim. If you find any chips or scratches in the paint, touch them up
immediately to prevent corrosion from starting. If the chips or scratches have gone through the bare metal, have a qualified body shop make the repair.
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BODY Check the interior of your vehicle. Water and dirt can
accumulate under the floor mats and could cause corrosion. Occasionally check under the mats to make sure the area is dry. Be particularly careful when transporting chemicals, cleansers, fertilizers, salt, etc. These should be transported in proper containers. If a spill or leak should occur, immediately clean and dry the area.
Do not park your vehicle in a damp, poorly ventilated garage. If you wash your vehicle in the garage, or if you drive
it in covered with water or snow, your garage may be so damp it will cause corrosion. Even if your garage is heated, a wet vehicle can corrode if the ventilation is poor.
WASHING AND WAXING
Washing your Lexus by hand
Work in the shade and wait until the vehicle body is not hot to the touch.
1. Rinse off loose dirt with a hose. Remove any mud or road salt from the underside of the vehicle or in the wheel wells.
2. Wash with a mild car–wash soap, mixed according to the manufacturer’s instructions. Use a soft cotton mitt and keep it wet by dipping it frequently into the wash water. No not rub hard – let the soap and water remove the dirt.
Aluminum wheels: Use only a mild soap or neutral detergent.
Urethane bumpers and side moldings: Wash carefully. Do not scrub with abrasive cleaners. The bumper and side molding faces are soft.
Road tar: Remove with turpentine or cleaners that are marked safe for painted surfaces.
NOTICE
Do not use gasoline or strong solvents, which may be toxic or cause damage.
3. Rinse thoroughly – dried soap can cause streaking. In hot weather you may need to rinse each section right after you wash it.
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4. To prevent water spots, dry the vehicle using a clean soft cotton towel. Do not rub or press hard – you might scratch the paint.
Automatic car wash
NOTICE
To prevent damage to the antenna, make sure it is retracted before driving your vehicle through an automatic car wash.
Your vehicle may be washed in an automatic car wash, but remember that the paint can be scratched by some type of brushes, unfiltered washing water, or the washing process itself. Scratching reduces paint durability and gloss, especially on darker colors. The manager of the car wash should be able to advise you whether the process is safe for the paint on your vehicle.
Waxing your Lexus
Polishing and waxing is recommended to maintain the original beauty of your Lexus’ finish.
1. Always wash and dry the vehicle before you begin waxing, even if you are using a combined cleaner and wax.
2. Use a good quality polish and wax. If the finish has become extremely weathered, use a car–cleaning polish, followed by a separate wax. Carefully follow the manufacturer’s instructions and precautions. Be sure to polish and was the chrome trim as well as the paint.
BODY
3. Wax the vehicle again when water does not bead but remains on the surface in large patches.
CLEANING THE INTERIOR
CAUTION
!
Do not wash the vehicle floor with water, or allow
water to get onto the floor when cleaning the vehicle
interior or exterior. Water may get into audio
components or other electrical components above
or under the floor carpet (or mat) and cause a
malfunction; and it may cause body corrosion.
Leather Interior
Remove dirt using a soft cloth dampened with 5% solution of neutral detergent for wool. Then thoroughly wipe off all traces of detergent with a clean damp cloth.
After cleaning or whenever any part of the leather gets wet, dry with a soft clean cloth. Allow the leather to dry in a ventilated shaded area.
NOTICE
If a stain should fail to come out with a neutral detergent, apply a cleaner that does not contain an organic solvent.
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BODY
Never use organic substances such as benzine, alcohol or gasoline, or alkaline or acid solutions for cleaning the leather as these could cause discoloring.
Use of a nylon brush or synthetic fiber cloth, etc. may scratch the fine grained surface of the leather.
Mildew may develop on soiled leather upholstery. Be especially careful to avoid oil spots. Try to keep your upholstery always clean.
Long exposure to direct sunlight may cause the leather surface to harden and shrink. Keep your vehicle in a shaded area, especially in the summer.
The interior of your vehicle is apt to heat up on hot summer days, so avoid placing on the upholstery items made of vinyl or plastic or containing was as these tend to stick to leather when warm.
Improper cleaning of the leather upholstery could result in discoloration or staining.
Synthetic Leather Areas (Dash and sun visors)
The synthetic leather areas may be easily cleaned with a mild soap or detergent and water.
First vacuum over the upholstery to remove loose dirt. Then, using a sponge or soft cloth, apply the soap solution to the synthetic leather. After allowing it to soak in for a few minutes to loosen the dirt, remove the dirt and wipe off the soap with a clean damp cloth. If all the dirt does not come off, repeat the procedure. Commercial foaming–type cleaners are also available which work well. Follow the manufacturer’s instructions.
NOTICE
Do not use solvent, thinner, gasoline or window cleaner on the interior.
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BODY
Carpets, Windows and Seat Belts
Begin by vacuuming thoroughly to remove as much dirt as possible. Several types of foam cleaners are available; some are in aerosol cans and others are powders or liquids which you mix with water to produce a foam. To shampoo the carpets, use a sponge or brush to apply the foam. Rub in overlapping circles. Do not apply water – the best results are obtained by keeping the carpet as dry as possible. Read the shampoo instructions and follow them closely.
The seat belts may be cleaned with mild soap and water or with lukewarm water.
Use a cloth or sponge. As you are cleaning, check the belts for excessive wear, fraying or cuts.
NOTICE
Use a good foam–type shampoo to clean the carpets.
Do not use dye or bleach on the belts–it may weaken them.
The windows may be cleaned with any household window cleaner.
When cleaning the inside of the rear window, be careful not to scratch or damage the heater wires.
Air Conditioning Control Panel, Car Audio, Instrument Panel, Console Panel, and Switches
Use a soft damp cloth for cleaning. Soak a clean soft cloth in water or lukewarm water then
lightly wipe off any dirt.
NOTICE
Do not use organic substances (solvents, kerosene, alcohol, gasoline, etc.) or alkaline or acidic solutions. these chemicals can cause discoloring, staining or peeling of the surface.
If you use cleaners or polishing agents, make sure their ingredients do not include the substances mentioned above.
If you use a liquid car freshener, do not spill the liquid onto the vehicle’s interior surfaces. It may contain the ingredients mentioned above. Immediately clean any spill using the method mentioned above.
If you have any questions about the cleaning of your Lexus, your local Lexus dealer will be pleased to answer them.
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BODY
238
SECTION 7
REPORTING SAFETY DEFECTS FOR U.S. OWNERS
Reporting safety defects for U.S. owners 240
239
REPORTING SAFETY DEFECTS FOR U.S. OWNERS
REPORTING SAFETY DEFECTS FOR
U.S. OWNERS
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., Inc. (Toll–free: 1–800–25–LEXUS).
If NHTSA receives similar complaints, it may open an investigation, and if it feels that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Toyota Motor Sales, U.S.A., Inc.
To contact NHTSA, you may either call the Auto Safety Hotline toll–free at 1–800–424–9393 (or 366–0123 in Washington, D.C., area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline.
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SECTION 6 – 4
SERVICE PROCEDURES AND SPECIFICATIONS
Electrical components
Specifications 214 Checking battery condition 218 Battery recharging precautions 222 Checking and replacing the blade type fuses 223 Checking the cartridge type fuses 225 Adding washer fluid 226 Checking the headlight aim 226 Replacing light bulbs 228
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ELECTRICAL COMPONENTS
SPECIFICATIONS
– FUSE LOCATION
– FUSES
Driver’s side instrument panel
214
Engine compartment
ELECTRICAL COMPONENTS
215
ELECTRICAL COMPONENTS
No. FUSE
AMPERE
1 SEAT HTR 15
2 STOP 20
3 GAUGE 15
4 ECU–IG 10
CIRCUIT
Seat heater Shift lock system, high mounted
stoplight, cruise control system, anti–lock brake system, traction control system, multiport fuel injection system/sequential multiport fuel injection, stop lights
Rear window and outside rear view mirror defogger, heater control system, air conditioning system, gauges and meters, service reminder indicators and warning buzzers (except discharge and open door warning lights), charging system, automatic transmission indicator, back–up lights, daytime running light system
Shift lock system, telephone, power door lock system for passenger seat, seat belt system, anti–lock brake system, power steering control system, traction control system, cruise control system, driving pattern selector switch, tilt and telescopic control system, power attenna, electronic cooling fan system, instrument panel lights, automatic light control system, power door lock control system
No. FUSE
AMPERE
5 CIG 15
6 TURN 10 7 WIPER 20
8 PANEL 7.5
9 SRS 7.5
10 TAIL 10
CIRCUIT
Clock, air conditioning system, radio, cassette tape player, compact disc player, shift lock system, SRS airbag, front and rear cigarette lighters, theft deterrent and door lock control, power rear view mirror control system, power antenna
Turn signal lights and indicator Windshield wipers and washer,
headlight cleaner Automatic transmission
indicator, heater control system, emergency flasher switch, glovebox light, rear ashtrays, clock, front cigarette lighter light, radio, cassette tape player, compact disc player, driving pattern selector switch light, instrument panel lights, daytime running light system
SRS airbag License plate lights, parking
lights, tail lights
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ELECTRICAL COMPONENTS
No. FUSE
AMPERE
11 MIR HTR 10 12 FOG 15 13 DRL 7.5 14 TRAC 10
15 DOME 10
16 ECU–B 7.5
17
ALT
SENSING
7.5
CIRCUIT
Outside rear view mirror defogger
Fog lights
Vehicles sold in Canada
Daytime running light system Traction control control system
Interior lights, vanity lights, electric moon roof system, cruise control system, open door warning light, personal lights, trunk room light, door courtesy lights, footlights, ignition switch light, clock, anti–lock brake system, power antenna, radio, locking with wireless remote control system, theft deterrent system
Locking with wireless remote control system, anti–lock brake system, traction control system, cruise control system, daytime running light system, air conditioning system
Charging system
No. FUSE
AMPERE
18 AM2 15
19 TEL 15
HAZ–HORN
20
21 EFI 20
22 RAD NO.1 25
23 IG2 30
20
CIRCUIT
Multiport fuel injection system/sequential multiport fuel injection system, SRS airbag, charging lamp, starting system, electronic ignition system/distributor ignition system, gauges and meters, service reminder indicators and warning buzzers (except discharge and open door warning lights)
Telephone Emergency flashers, horns
Electronically controlled automatic transmission system, multiport fuel injection system/sequential multiport fuel injection system
Radio, cassette tape player, compact disc player, power antenna
Electronic ignition system/distributor ignition system
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ELECTRICAL COMPONENTS
No. FUSE
AMPERE
24 OBD II 7.5
HEAD RH 15
25
HEAD
RH–UPR
10
HEAD LH 15
26
27
28
HEAD
LH–UPR
HEAD
RH–LWR
HEAD
LH–LWR
10
10
10
29 RDI FAN 30
CIRCUIT
On–board diagnosis system
Vehicles sold in U.S.A.
Right–hand headlight
Vehicles sold in Canada
Right–hand headlight (high beam)
Vehicles sold in U.S.A.
Left–hand headlight
Vehicles sold in Canada
Left–hand headlight (high beam)
Vehicles sold in Canada
Right–hand headlight (low beam)
Vehicles sold in Canada
Left–hand headlight (low beam)
Electronic cooling fan system
CHECKING BATTERY CONDITION
Precautions
CAUTION
!
BATTERY PRECAUTIONS The battery produces flammable and explosive
hydrogen gas.
Do not cause a spark by contacting the battery
terminals with tools.
Do not smoke or light a match near the battery.
The electrolyte contains poisonous and corrosive sulfuric acid.
Avoid contact with eyes, skin or clothes.Never inhale or swallow electrolyte.Wear protective safety glasses when working
near the battery.
Keep children away from the battery.
EMERGENCY MEASURES
If electrolyte gets in your eyes, flush your eyes
with clean water for at least 15 minutes and get immediate medical attention. If possible, continue to apply water with a sponge or cloth while travelling to the medical office.
218
ELECTRICAL COMPONENTS
If electrolyte gets on your skin, thoroughly wash
the contacted area. If you feel a pain or burn, get medical attention immediately.
If electrolyte gets on your clothes, there is a
possibility of its soaking through to your skin, so immediately take off the exposed clothing and follow the procedure above, if necessary.
If you happen to swallow electrolyte, drink a large
quantity of water or milk. Follow with milk of magnesia, beaten raw egg or vegetable oil. Then go immediately for emergency help.
Checking battery exterior
Check the battery for corroded or loose connections, cracks, or loose hold–down clamps.
1. If the battery is corroded, wash it off with a solution of warm water and baking soda. Coat the terminals with grease to prevent further corrosion.
2. If the connections are loose, tighten the clamp bolts – but do not overtighten.
3. Tighten the hold–down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.
219
ELECTRICAL COMPONENTS
NOTICE
Make sure the engine and all accessories are turned off before performing maintenance.
When checking the battery, remove the ground cable first and reinstall it last.
Be careful not to cause a short circuit with tools.
Take care no solution gets into the battery when washing it.
Checking battery fluid
There are two types of batteries: maintenance type and non–maintenance type.
A non–maintenance battery has “MAINTENANCE FREE BATTERY” on its top. A maintenance type battery does not have such indication.
Maintenance type battery
Check the fluid condition by the fluid level lines on the side of the battery. Or if the battery has a hydrometer on its top, you can also check the hydrometer.
Non–maintenance battery
Check the battery condition by the hydrometer on top of the battery.
(a) Checking by the flu i d level lines (Maintenance type battery only)
The fluid (electrolyte) level must be between the upper and lower lines.
When checking the fluid level, look at all six cells, not just one or two.
If the level is lower than the lower line, add distilled water. (See “Adding distilled water” on page 222.)
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(b) Checking the hydrometer
Check the battery condition by the hydrometer color. Maintenance type battery
BLUE – Good condition WHITE – Charging necessary. Have the battery checked by
your Lexus dealer. RED – Add distilled water. (See “Adding distilled water” on
page 222.)
Non–maintenance type battery
BLUE – Good condition. WHITE – Charging necessary. Have the battery checked by
your Lexus dealer. RED – Have the battery checked by your Lexus dealer.
ELECTRICAL COMPONENTS
NOTICE
For non–maintenance battery: Do not refill the battery with water.
221
ELECTRICAL COMPONENTS
Adding distilled water (Maintenance type battery only)
1. Remove the vent plugs.
2. Add distilled water to cells needing fluid. If the side of the battery is covered, check the water level by
looking down directly above the cell as illustrated above.
3. Retighten the vent plugs securely.
NOTICE
Do not overfill the cells. Excess electrolyte could squirt out of the battery during heavy charging, causing corrosion or damage.
Use a cover on the battery for longer life.
BATTERY RECHARGING
PRECAUTIONS
During recharging, the battery is producing hydrogen gas.
Therefore, before recharging:
1. Maintenance type batteries – Remove the vent plugs.
2. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.
3. Make sure the power switch on the recharger is o ff when connecting the charger cables to the battery and when disconnecting them.
CAUTION
!
Always charge the battery in an unconfined area.
Do not charge the battery in a garage or closed room where there is not sufficient ventilation.
Non–maintenance batteries: Only do a slow
charge (5A or less). Charging at a quicker rate is dangerous. The battery may explode causing personal injuries.
Maintenance type batteries: Be sure to remove the vent plugs before recharging.
222
ELECTRICAL COMPONENTS
NOTICE
Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.
CHEKCING AND REPLACING THE
BLADE TYPE FUSES
1. Turn the ignition switch off and open the fuse box lid.
Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse.
223
ELECTRICAL COMPONENTS
2. Make sure the inoperative component is turned off. Pull the suspected fuse straight out with the pull–out tool and check it. If it has blown, push a new fuse into the clips.
b. Install only a fuse with the amperage rating designated on the fuse box lid.
If you do not have a spare fuse, in an emergency you can pull out the “CIG,” “RAD NO.1,” “DOME” or “SEAT HTR” fuse, which may be dispensable for normal driving, and use it if its amperage rating is the same.
If you cannot use one of the same amperage, use one lower than, but as close as possible to, the amperage. If the amperage is lower than the specified, the fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clips.
It is a good idea to purchase a set of spare fuses and keep them in your vehicle for emergencies.
If the new fuse immediately blows out, there is a problem with the electrical system. Have your Lexus dealer correct it as soon as possible.
CAUTION
!
Never use a fuse with a higher amperage rating, or any other object, in place of a fuse. This may cause extensive damage and possibly a fire.
a. Look carefully at the fuse. If the thin wire is broken, the fuse has blown. If you are not sure or if it is too dark to see, try replacing the suspected fuse with one of the sama value that you know is good.
224
CHECKING THE CARTRIDGE TYPE
FUSES
If the ehadlights or other electrical components do not work and the blade type fuses are O.K., check the cartridge type fuses. If any of the cartridge type fuses are blown, they must be replaced.
ELECTRICAL COMPONENTS
If there is an overload in the circuits from the battery, the fuses are designed to blow before the entire wiring harness is damaged.
NOTICE
Before replacing the fuses, have the cause of electrical overload determined and repaired by your Lexus dealer.
CAUTION
!
Always use a genuine Lexus fuse or equivalent for replacement. Never install an ordinary wire – even for a temporary fix. This may cause extensive damage and possibly a fire.
225
ELECTRICAL COMPONENTS
ADDING WASHER FLUID
If the washer tank becomes nearly empty, add washer fluid.
You may use plain water as washer fluid. However, in cold areas where temperatures range below the freezing point, use washer fluid containing antifreeze. This product is available at your Lexus dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.
NOTICE
Do not use engine antifreeze or any other substitute because it may damage your vehicle’s paint.
CHECKING HEADLIGHT AIM
Before checking the headlight aim:
1. Be sure that the body around the headlights is not deformed.
2. Park the vehicle on a level spot.
3. The driver gets into the driver’s seat and puts the vehicle in a state readying for a driving (with a full tank).
4. Bounce the vehicle several times.
226
ELECTRICAL COMPONENTS
To check the headlight aim, check the vertical and horizontal gauges.
1. Look at the beam angle gauge (vertical movement). The bubble of the gauge should not deviate from the center of the gauge by more than four marks to either side of the gauge.
2. Look at the beam angle gauge (horizontal movement). The read mark should not deviate by more than one mark to either side of the gauge.
If the error is over the value specified above, take the vehicle to your Lexus dealer to adjust the headlight aim.
227
ELECTRICAL COMPONENTS
REPLACING LIGHT BULBS
The illustration on the following pages show the locations of light bulbs. If it is necessary to replace a bulb, take your vehicle to your Lexus dealer as soon as possible. Use bulbs with the bulb numbers and wattage ratings given in the table.
CAUTION
!
Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.
NOTICE
Only use a bulb of the listed type.
Light Bulbs Bulb No. W Type
Headlights (low and high beam)
Headlights (high beam) 9005 65 B Fog lights 55 C Front turn signal and park-
ing lights Rear turn signal lights 1156 27 D
9006 55 A
1157 NA 27/8 D
Light Bulbs Bulb No. W Type Stop and tail lights 1157 27/8 D Back–up lights 1156 27 D License plate lights 5 E Rear side marker lights 1157 27/8 D Interior light
with moon roof
without moon roof Front personal lights 8 D Rear personal lights 3 F Glovebox light 1.2 E Door courtesy lights 194 5.0 E Footlights 1.4 E Vanity lights 3 F Trunk light 194 3.8 E
A: HB4 halogen bulbs B: HB3 halogen bulbs C: H3 halogen bulbs D: Single end bulbs E: Wedge base bulbs F: Double end bulbs
— —
8 8
F D
228
LIGHT LOCATION
ELECTRICAL COMPONENTS
229
ELECTRICAL COMPONENTS
230
SECTION 6 – 3
SERVICE PROCEDURES AND SPECIFICATIONS
Chassis
Specifications 202 Checking brake fluid 204 Checking power steering fluid 205 Checking tire pressure 206 Rotating tires 207 Checking and replacing tires 208 Installing snow tires and chains 210 Replacing wheels 211 Aluminum wheel precautions 211 Suspension and chassis 211
201
CHASSIS
SPECIFICATIONS
–AUTOMATIC TRANSMISSION
Fluid capacity
Drain and refill 1.9 L (2.0 qt., 1.7 Imp.qt.)
Fluid type Automatic transmission fluid Type T–II or equivalent
–DIFFERENTIAL
Oil capacity 1.35 L (1.42 qt., 1.19 Imp.qt.) Oil type Hypoid gear oil API GL–5 Oil viscosity Above –18°C (0°F): SAE 90
Below –18°C (0°F): SAE 80W or SAE 80W–90
–BRAKES
Pedal clearance * Pedal freeplay 1–6 mm (0.04–0.24 in.) Brake pad wear limit 1.0 mm (0.04 in.) Parking brake lining wear limit 1.0 mm (0.04 in.) Parking brake adjustment * Fluid type SAE J1703 or FMVSS No. 116 DOT 3
*1: Minimum pedal clearance when depressed with the pressure of 490 N (50 kgf, 110 lbf.) with the engine running *2: Parking brake adjustment when depressed with the pressure of 294 N (30kgf, 66.1 lbf.)
1
2
75 mm (3.0 in.) Min.
5–7 clicks
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