Lenze SIMPLABELT Compact Units User Manual
BA 11.1031
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453 985 EN
Operating Instructions
Simplabelt
Compact Units
What is new / what has changed ?
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Material No. Edit ion Important Content s
00 178 416 1.0 06/94 TD09 1st edition First edition for pilot series
00 390 299 1.0 01/96 TD09 1st edition
Replaces 178 415
00 390 299 2.0 07/97 TD09 2nd edition
Replaces 1st edition
00 453 985 1.0 05/02 TD09 1st edition
Replaces 390 299
E 1998 - 2001 Lenze Drive Systems GmbH
No part of this documentation may be re produced or made accessible to third parties without written consent by Lenze Drive Systems GmbH.
All indications given in these Operating instructions have been selected carefully. We will include necessary corrections in subsequent editions.
Completely revised
Product key completed
Chapter 3.3.2 Ambient media: new
Chapter 6.4 Spare parts new
Chapter 3.1.2: Item numbers of spare parts list adapted
Chapter 6.1: Maintenance intervals completed
Chapter 6.4: Order form completed
BA 11.1031
Author: Lenze Drive Systems GmbH
Edition: 1.0 05/02
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System overview
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12.600.LL
12.601.LL
12.602.LL
12.603.LL
!
&
52.154.LL
"
52.116.LL
#
12.503.LL
$
%
GLL
Helical gearbox i=1 # Helical worm gearbox
Single-stage helicalgearbox $ Helical bevel gearbox
Two-stage helical gearbox % Series GLL gearboxes
'
K11.0311/1
! Three-stage helical gearbox & Simplabelt variable speed drive for
" Wormgearbox compactunits inU-design
l
' Simplabelt variable speed drive for
compact units in Z-design
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Type code
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11. 432 . 20 . 16 . 2
Type 11.432 (example)
Compact unit in U-design with two-stage helical gearbox
Sizes of the compact unit 10, 13, 16, 20, 25, 31, 40
Reduction gearbox sizes
!!!!
""""
####
Helical gearboxes 08, 10, 12, 16, 20, 25, 32
Worm gearboxes 04, 05, 06, 08, 10, 12
Helical worm gearboxes 15, 19, 24, 30
! Motor code
" Reduction gearbox design
0 = Helical gearbox i=1
1 = Single-stage helical gearbox
2 = Two-stage helical gearbox
3 = Three-stage helical gearbox
5 = Worm gearbox
6 = Helical worm gearbox
7 = Helical bevel gearbox
# Design of the compact unit
3=U-design
4=Z-design
Nameplate
The nameplate for the whole drive is attached to the housing of the modular unit.
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Product key
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Gear box t ype
Gear box si ze
Number of stag es
Input design
K12.0546
G
G
G
G
G
S
K
S
F
K
Helical gearbox
T
Low- profile gearbox
L
Helical-bevel gearbox
S
Bevel gearbox
R
Helical-wormgearbox
S
K
Shaf t
Solid shaft
Hollow shaft
Hollow shaft with
shrink di sk
Compact Units
Output design
V
H
S
A
B
C
D
R
K
Drive size
Output
wit hout fl ange
wit h fla nge (trough- holes)
L
wit h fla nge (thre aded-hol es)
Housin g w ith pitch circle
wit h centering and foot
wit h foot (without ce nteri ng)
wit h centering (without f oot)
wit hout centeri ng (without foot )
*
Product key with gearboxes of product family GLL
* according to product family
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Contents
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1 Preface and general information 8...........................................
1.1 How to use these Operating Instructions 8................................................
1.1.1 Terminology used 8.........................................................
1.2 Contents of delivery 8...............................................................
1.3 Lenze-drive systems 9..............................................................
1.3.1 Labelling 9................................................................
1.3.2 Application as directed 9.....................................................
1.3.3 Legal regulations 9..........................................................
2 Safety information 10......................................................
2.1 Personnel responsible for safety 10......................................................
2.2 General safety information 10..........................................................
2.3 Layout of the safety information 11......................................................
3 Technical data 12.........................................................
3.1 Product features 12.................................................................
3.1.1 Design 12.................................................................
3.1.2 Method of operation 12.......................................................
3.2 Weights 14........................................................................
3.3 Operating conditions 14..............................................................
3.3.1 Temperatures 14............................................................
3.3.2 Ambient conditions 14........................................................
4 Installation 15............................................................
4.1 Storage 15........................................................................
4.2 Installation 15......................................................................
4.2.1 Preparation after long storage 15................................................
4.2.2 General information on the assembly of drive systems 15..............................
4.3 Electrical connection 16..............................................................
4.3.1 Connection of the main motor 16................................................
4.3.2 Connection of the remote-control motor 16.........................................
4.3.3 Connection of the speed measuring unit 17.........................................
5 Commissioning and operation 19.............................................
5.1 Before you start 19..................................................................
5.2 During operation 19.................................................................
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Contents
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6 Maintenance 20..........................................................
6.1 Maintenance intervals 20.............................................................
6.2 Maintenance operations 20............................................................
6.2.1 Replacing the V-belt 20.......................................................
6.2.2 Adjustment of output speed 21..................................................
6.2.3 Replacing the lubricant at gearboxes 22...........................................
6.3 Repair 23.........................................................................
6.4 Spare-parts list 254..................................................................
6.5 Order form 25......................................................................
7 Troubleshooting and fault elimination 26.......................................
8 Waste disposal 26.........................................................
Manufacturer’s Certification
Service addresses
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Preface and general information
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1 Preface and general information
1.1 How to use these Operating Instructions
l These operating instructions are intended for safety-relevant operations on and with the
Simplabelt compact units. They contain safety information which must be observed.
l All personnel working on and with the compact units must have the Operating Instructions
available and observe the information and notes which are relevant for them.
l The Operating Instructions must always be complete and perfectly readable.
1.1.1 Terminology used
Compact unit
For ”Simplabelt compact unit” the term ”compact unit” will be used in the following text.
Drive system
Fordrivesystemswith Simplabelt compactunits and other Lenzedrivecomponentstheterm”drive
system” willbe used in thefollowing text.
1.2 Contents of delivery
l The drive systems are combined individuallyaccording to a modular design. The contents of
delivery can be obtained from the pertinent papers.
l After receipt of the supply, check immediately whether the contents of delivery correspond to
the accompanying papers. Lenze does not grant any warranty for subsequent claims.
Immediately claim:
– visible transport damages to the forwarder
– visible defiencies/incompleteness to the responsible Lenze branch office or agency.
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Preface and general information
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1.3 Lenze-drive systems
1.3.1 Labelling
l Lenze drive systems are uniquely designated by the content of their nameplates.
l Manufacturer:
Lenze GmbH & Co KG
Postfach 10 13 52
D-31763 Hameln
1.3.2 Application as directed
l Lenze drive systems
– are intended for use in machineryand systems
– must only be used for the purposes ordered and confirmed
– must only be operated under the ambient conditions prescribed in these operating
instructions
– must not be operated beyond their corresponding power limits
Anyother use shall be deemed inappropriate!
1.3.3 Legal regulations
Liability
l The information, data, and notes in the Operating Instructions were on the state of the art at
the time of printing. Claims about drive systems already supplied cannot be made from the
information, illustrations, and descriptions.
l We do not accept any liability for damages and operating interference caused by:
– inappropriate use
– unauthorized modifications to the drive system
– improper working on and with the drive system
– operating mistakes
– disregarding the Operating Instructions
Warranty
l Conditions of warranty: see terms of sale and delivery of Lenze Drive Systems GmbH.
l Warranty claims must be made to Lenze immediately after detecting the deficiency or fault.
l The warranty is void where liability claims cannot be also made either.
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