Lenze E94P User Manual

PositionServo with MVOB

Mounting Instructions

About These Instructions

C A B D E F

These mounting instructions pertain to the PositionServo drive with Hardware Version 2. Read both this document and the PositionServo User Manual (S94H201) in their entirety before operating or servicing a PositionServo drive. Observe all safety instructions.

Drive Identiﬁcation Label

INPUT:

Type:

E94P120Y2NES ID-No: 13014745

Made in USA

Model 940

A B C D E F

Certiﬁcations Model Number Input Ratings Output Ratings Hardware Version Software Version

1(3)/PE 120/240 V

24.0 (13.9) A 50-60 HZ

13014745012345678

OUTPUT:

3/PE 0 - 230 V

12.0 A

For detailed information

refer to instruction

Manual: S94H201

SN: 13014745012345678

E94P120Y2NES0XX2###

Package Contents

Scope of Supply Important

1 Model PositionServo:

Type E94P or E94R 1 Mounting Instructions (English) 1 MotionView CD ROM including:

- conﬁguration software

- documentation

After reception of the delivery, immediately check whether the scope of supply matches the accompanying papers. Lenze-AC Tech does not accept any liability for deﬁciencies claimed subsequently.

Claim:

- visible transport damage immediately to the forwarder

- visible deﬁciencies/incompleteness immediately to your Lenze representative.

Related Documents

The documentation listed herein contains information relevant to the operation of the PositionServo and MotionView OnBoard. To obtain the latest documentation, visit the Download/Technical Documentaion section of http://www. lenze.com.

Table 1: Reference Documentation

Document # Description

S94H201 PositionServo (with MVOB) HW V2 User Manual

PM94H201 PositionServo (with MVOB) Programming Manual

P94MOD01 Position Servo ModBus RTU over RS485 ; Modbus TCP/IP

P94CAN01 PositionServo CANopen Communications Reference Guide

P94DVN01 PositionServo DeviceNet Communications Reference Guide

P94ETH01 PositionServo EtherNet/IP Communications Reference Guide

P94PFB01 PositionServo PROFIBUS Communications Reference Guide

All rights reserved. No part of this manual may be reproduced or transmitted in any form without written permission from Lenze AC Tech Corporation. The information and technical data in this manual are subject to change without notice. Lenze AC Tech makes no warranty of any kind with respect to this material, including, but not limited to, the implied warranties of its merchantability and ﬁtness for a given purpose. Lenze AC Tech assumes no responsibility for any errors that may appear in this manual and makes no commitment to update or to keep current the information in this manual.

Contents

1 Introduction ........................................................................................................................................2

1.1 Safety Information .....................................................................................................................2

1.2 Legal Regulations .....................................................................................................................2

1.3 Part Number Designation ..........................................................................................................3

1.4 Drive Connectors.......................................................................................................................4

2 Technical Data ...................................................................................................................................5

2.1 Electrical Characteristics ...........................................................................................................5

2.2 Connections and I/O ..................................................................................................................6

2.2.1 P1 - Input Power (Mains) Connection ......................................................................6

2.2.2 P7 - Output Power Connection ...............................................................................7

2.2.3 P2 - Ethernet Communications Port ........................................................................7

2.2.4 P3 - Controller I/O ..................................................................................................8

2.2.5 P4 - Motor Feedback ..............................................................................................9

2.2.6 P5 - 24 VDC Back-up Power Input ..........................................................................9

2.2.7 P6 - Braking Resistor and DC Bus ..........................................................................10

2.2.8 P8 - ISO 13849 Safety Circuit (Option) ....................................................................10

3 Installation..........................................................................................................................................12

3.1 PositionServo Dimensions .........................................................................................................13

3.2 Clearance for Cooling Air Circulation .........................................................................................14

3.3 Shielding and Grounding ...........................................................................................................14

3.4 Electrical Installation .................................................................................................................15

STOP!

BEFORE using the PositionServo drive, read the User Manual, S94H201 in its entirety.

The PositionServo User Manual, S94H201, can be found on the CD that came with this drive and in the Download/Technical documentation section of www.lenze.com.

13433283_P94MI01D_EN 1

Introduction

1 Introduction

1.1 Safety Information

DANGER!

Hazard of electrical shock! Circuit potentials are up to 480 VAC above earth ground. Avoid direct contact with the printed circuit board or with circuit elements to prevent the risk of serious injury or fatality. Disconnect incoming power and wait 60 seconds before servicing drive. Capacitors retain charge after power is removed.

STOP!

DO NOT connect incoming power to the output motor terminals (U, V, W)! Severe damage to the PositionServo will result. Check phase wiring (U, V, W) and thermal input (T1, T2) before powering up drive. If miswired, severe damage to the PositionServo will result.

STOP!

Use only 10 V (peak to peak) or less resolvers (P4). Use of higher voltage resolvers may result in feedback failure and damage to the drive.

WARNING!

Hazard of unintended operation! When the enable input remains asserted, the “Keep Alive” circuit (P5) will restart the motor upon restoration of mains power. If this action is not desired, then remove the enable input prior to re-application of input power.

1.2 Legal Regulations

Claim Description

Identiﬁcation Nameplate CE Identiﬁcation Manufacturer

Application as directed

Liability

Warranty

Disposal

Lenze controllers are unambiguously designated by the contents of the nameplate

E94P or E94R servo controller

• must only be operated under the conditions prescribed in these Instructions.

• are components for:

− Closed loop control of Velocity, Torque or Positioning applications with AC synchronous motors.

− installation in a machine.

− assembly with other components to form a machine.

• are electric units for installation in control cabinets or similarly enclosed housing.

• comply with the requirements of the Low-Voltage Directive.

• are not machines for the purpose of the Machinery Directive.

• are not to be used as domestic appliances, but only for industrial purposes.

Drive systems with E94P or E94R servo inverters

comply with the EMC Directive if they are installed according to the guidelines of CE-typical drive systems. can be used for:

− operation on public and non-public mains

− operation in industrial premises and residential areas.

The user is responsible for the compliance of his application with the EC directives.

Any other use shall be deemed as inappropriate!

• The information, data, and notes in these instructions met the latest design and implementation of the drive at the time of publication. Claims on modiﬁcations referring to controllers that have already been supplied cannot be derived from the information, illustrations, and descriptions.

• The speciﬁcations, processes and circuitry described in these instructions are for guidance only and must be adapted to your own speciﬁc application. Lenze does not take responsibility for the suitability of the process and circuit proposals.

• The speciﬁcations in these Instructions describe the product features without guaranteeing them.

• Lenze does not accept any liability for damage and operating interference caused by:

− Disregarding the operating instructions

− Unauthorized modiﬁcations to the controller

− Operating errors

− Improper working on and with the controller

Warranty conditions: refer to Lenze AC Tech Terms and Conditions of Sale, document TD03.

Material Recycle Dispose

Metal • -

Plastic • -

Assembled PCB’s - •

In compliance with the EC Low-Voltage Directive

Lenze AC Tech Corporation 630 Douglas Street Uxbridge, MA 01569 USA

2 13433283_P94MI01D_EN

Introduction

1.3 Part Number Designation

Table 3: Drive Type Number

Electrical Products in the 94x Series

E94

P = PositionServo Model 940 with Encoder Feedback

R = PositionServo Model 941 with Resolver Feedback

Drive Rating in Amps:

020 = 2 Amps 090 = 9 Amps

040 = 4 Amps 100 = 10 Amps

060 = 6 Amps 120 = 12 Amps

080 = 8 Amps 180 = 18 Amps

Input Phase:

S = Single Phase Input only

Y = Single or Three Phase Input

T = Three Phase Input only

Input Voltage:

1 = 120 VAC Doubler (120V, 1~ in/ 240V, 3~ out)

2 = 200/240 VAC

4 = 400/480 VAC

Line Filter:

N = No Line Filter*

F = Integrated Line Filter

Secondary Feedback:

E = Incremental Encoder

R = Standard Resolver

Safety Option:

M = MotionView OnBoard, no ISO 13849-1 safety compliance

S = MotionView OnBoard, with ISO 13849-1 safety compliance

* For 3-phase EMC installation, model 940 EMC footprint/side mount ﬁlters are required.

P 020 S 1 N E M

13433283_P94MI01D_EN 3

1.4 Drive Connectors

Introduction

Ground Lug

P1 Mains Power 3-pin or 4-pin removable terminal block P2 Ethernet Port RJ45 connector P3 I/O Connector 50-pin SCSI connector

- Buffered Encoder Output A, B & Z channels with compliments (5V @ 20mA)

- Digital Inputs 11 programmable plus 1 dedicated (5-24V))

- Digital Outputs 4 programmable plus 1 dedicated (5-24V @ 100mA)

- Analog Input 2 differential; ±10 VDC (12-bits each)

- Analog Output 1 single ended; ±10 VDC (10-bit)

- Position Reference Input Step & Direction or Master Encoder (TTL) P4 Encoder Feedback (E94P drive) 15-pin D-shell connector P4 Resolver Feedback (E94R drive) 9-pin D-shell connector P5 24VDC Power “Keep Alive” 2-pin removable terminal block P6 Regen and Bus Power 5-pin removable terminal block P7 Motor Power 6-pin removable terminal block P8 ISO 13849 Safety Circuit (Option) 6-pin removable terminal block

Ground Lug

EPM

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