Leica DM8000M, DM12000M User Manual

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Leica DM8000 M & DM12000 M
See More, Detect Faster –
High-throughput Inspection Systems
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The New Class of Inspection Systems
Inspection, process control and defect analysis of wafers or LCDs and TFTs has to be fast, accurate and ergonomic. Leica Micro­systems has many years of experience in developing inspection systems for the semiconductor industry. Using this expertise, we have developed a totally new line of products for the inspection of 8 and 12 inch wafers.
The Leica DM8000 M and Leica DM12000 M optical inspection systems provide an innovative yet cost-effective system solution for mastering present and future inspection challenges with con­fi dence.
More image information in less time
New optical features offered by the Leica DM8000 M such as the macro mode or the oblique UV illumination (OUV) not only improve resolving power but also speed up sample throughput.
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Larger field
Top resolution
for faster inspection
The Leica DM8000 M and the Leica DM12000 M feature an integrated macro mode, giving you four times the fi eld of view of conventional scanning objectives. Seeing more means faster throughput.
from every angle
The new Oblique UV (OUV) mode combines oblique illumination with UV light, which enables you to view a sample in top resolution from any angle – and enhances the accuracy of the inspection results.
Higher quality due to ergonomic design
An ergonomic design enables users to work in comfort, enhancing their performance and ulti­mately improving the quality of their work. The Leica DM8000 M/DM12000 M is specifi cally designed to provide comfort for long hours at the microscope, and is intuitively operated and easy to adapt to different users’ microscopy skill levels.
LED illumination for a cleaner environment
The LED illumination integrated in the Leica DM8000 M/DM12000 M optimizes the airfl ow and creates a cleaner cleanroom. With their long lifetimes and low power consumption, LEDs also have a lower cost of ownership.
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a
From Macro to Micro –
Defects Don’t Stand a Chance
Macro
b
20x
c
See four times more
To detect macro defects, the Leica DM8000 M and DM12000 M have a micro/macro mode for rapid scanning of large components. The macro magnifi cation captures an object fi eld of approximately 40 mm – that’s almost four times more than with conventional scanning objectives. The entire scan area can be accurately
scanned for possible defects in a fraction of the time.
Change your perspective by keystroke
If you want to take a closer look, just press a single key to switch from macro to micro mode and inspect the defect in darkfi eld, brightfi eld or DIC. Press another key to switch to UV mode for even higher resolution or the OUV mode for a completely new visual experience. Save valuable time.
New contrasting techniques
20x
for ultra-high resolution
d
Accurate detection in all types of illumination: Quick macro
mode scan (a), particle detection in brightfi eld (b), detection of micro scratches with in-depth darkfi eld (c), looking for defects on transparent fi lms with the DIC mode (d). It takes less than a second to switch modes, and best of all, the mi­croscope integrates a contrast and illumination manager to support users with little experience using the system.
20x
Oblique illumination is an indispensable tool for examining sides, edges or chipping, whereas UV light is useful for obtaining high­er resolution. The unique OUV mode combines both techniques.
View the sample from all sides, in 3D and in highest resolution.
In-depth darkfi eld contrast
The in-depth darkfi eld contrast reveals far more details of sam­ples than conventional optical techniques. What’s more, the large working distance protects samples from inadvertent damage dur­ing inspection.
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For the Demanding Production Environment
Keep the environment clean
LED illumination is integrated with the Leica DM8000 M/ DM12000 M. You’ll notice the effect of this smart design on your working environment: Without a lamphousing to get in the way, there is an optimal airfl ow around the microscope. A clean solu­tion for the cleanroom.
The powerful LEDs have an extremely long lifetime yet extremely low power consumption. There is no need for lamp change, and there are no downtimes for servicing. Help the environment while
saving money and increasing productivity at the same time.
The objective nosepiece of the Leica DM8000 M/DM12000 M is designed to meet the most demanding cleanroom specifi cations, also.
Patented for continuous operation
The motorized objective nosepiece is encapsulated and, like the entire system, designed for the most demanding cleanroom re­quirements. This is a solution that keeps the microscope in ser­vice for years, however tough the conditions.
Effective protection of the samples
The focus stop works both mechanically and electronically to protect samples from inadvertent damage. With the large vertical adjustment range of the focus and individually extendable work­ing distance, every sample height is accommodated, from micro­electronic components to polished metal sections, composites or minerals.
System integration means single-source supply
With the Leica DM8000 M/DM12000 M, you have a complete sys­tem: the microscope, camera and the Leica Application Suite (LAS) software are perfectly matched.
Or upgrade the Leica DM8000 M/DM12000 M to an inspection or review system by choosing a wafer loader, matching accessories such as vacuum wafer chucks, and by installing inspection soft­ware or fi lm thickness measurement software.
Upgrade to an inspection or review system with wafer loader and customized inspection software
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Perfect Ergonomics and Convenience
Ergonomics means higher quality
It has been proven that ergonomically-designed workplaces help increase productivity and enhance work quality. Adaptable to any user with its individually adjustable Ergotube and height-adjust­able focus knobs, the Leica DM8000 M/DM12000 M is ideal for routine inspection and other applications.
Easy to use, even in the cleanroom
Designed to the highest ergonomic standards, the controls are specifi cally intended for the more diffi cult conditions in the cleanroom.
Ergonomics in perfection – for consistent, reliable results
The tube and focus knobs can be optimally adjusted to specifi c body size to reduce user fatigue.
All controls are easy to reach, so that users don’t have to take their eyes and hands away from the microscope to switch to a different contrast technique or illumination. The camera’s shutter release key is integrated with the microscope stand, also. Conve-
nient for the user and saves time.
Helps prevent user error
Even for users with no microscope skills, the Leica DM8000 M/ DM12000 M is easy to use. The controls are preassigned us­ing the memory function, reducing the risk of operation errors.
Intelligent support
The contrast can be selected at the press of a button with the integrated contrast manager – the relevant parameters are adjusted accordingly. The integrated illumination man­ager automatically adapts the illumination to the chosen objective. Ultra-easy operation helps avoid errors and saves time.
For the inspection of strongly refl ecting sur­faces such as blank wafers, the focus fi nder is an intelligent feature for quickly focusing on the detail of interest.
Inspection tasks can be clearly and sim­ply defi ned by different user authorizations where several users with different skill levels work at the same microscope.
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Technical Data
Systems Leica DM8000 M Leica DM12000 M
Optical system Leica HC optics (optical system corrected to infi nity) Viewing tube Trinocular Ergotube with upright and unreversed image
Macro imaging Super widefi eld overview image with up to 40 mm scan fi eld on the sample Illumination system – Full LED incident light illumination; viewing techniques:
Status feedback Status indicator on front
Operation support Integrated contrast manager
Objective nosepiece Motorized, brightfi eld/darkfi eld objectives (M32), 6-position Microscope stages Manual inspection stage 8 x 8”; 202 x 202 mm travel
Switching positions (eyepiece/camera): 100/0 and 0/100
100/0 and 50/50
Brightfi eld, darkfi eld, DIC, qualitative POL, oblique illumination, UV, OUV
– Full LED transmitted light illumination; viewing techniques: Brightfi eld, qualitative POL
Service interval indicator (on back of instrument)
Integrated illumination manager
Manual inspection stage 12 x 12” ; 302 x 302 mm range, integrated rapid adjustment; for incident and transmitted light techniques
travel range, integrated rapid adjustment; for incident
and transmitted light techniques
Scanning stage 8 x 8” ; 202 x 202 mm travel range, motorized, 4 mm pitch; for incident and transmitted light techniques
Control units Joystick with 4 freely programmable function keys
Leica SmartMove, x,y,z control with 4 freely programmable function keys Leica STP6000 SmartTouch, x,y,z control with 4 freely programmable function keys
Focus Heavy-duty manual 2-stage focus, coarse and fi ne mode; 35 mm travel range; height-adjustable focus knobs
Precision 3-stage focus with coarse, fi ne and super fi ne mode; 35 mm adjustment range; height-adjustable focus knobs Motorized 2-stage focus; 35 mm travel range; high reproducibility; parfocality compensation
Electrical system Supply voltage: 100–120/220–240 V AC, 50/60 Hz Weight approx. 41 kg (of which microscope approx. 36,1 kg) approx. 52 kg (of which microscope approx. 36,5 kg) Ambient conditions For use in industrial environments with EMC (Class A threshold).
If used in a protected environment, instruments may infl uence each other Ambient temperature: 15°C – 35°C Relative humidity: 80% for temperatures up to 33°C (without condensation) Voltage fl uctuations: +/- 10% Over-voltage category: II according to IEC60664 Contamination class: 2 according to IEC60664
Can be delivered in cleanroom packaging (two-layer packaging) on request.
Scanning stage 12 x 12” ; 302 x 302 mm travel range,
motorized, 4 mm pitch; for incident and transmitted
light techniques
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“With the user, for the user” Leica Microsystems
Leica Microsystems operates globally in four divi sions, where we rank with the market leaders.
Life Science Division
The Leica Microsystems Life Science Division supports the imaging needs of the scientifi c community with advanced innovation and technical expertise for the visualization, measurement, and analysis of microstructures. Our strong focus on understanding scientifi c applications puts Leica Microsystems’ customers at the leading edge of science.
Industry Division
The Leica Microsystems Industry Division’s focus is to support customers’ pursuit of the highest quality end result. Leica Microsystems provide the best and most innovative imaging systems to see, measure, and analyze the micro­structures in routine and research industrial applications, materials science, quality control, forensic science inves­tigation, and educational applications.
Biosystems Division
The Leica Microsystems Biosystems Division brings his­topathology labs and researchers the highest-quality, most comprehensive product range. From patient to pa­thologist, the range includes the ideal product for each histology step and high-productivity workfl ow solutions for the entire lab. With complete histology systems fea­turing innovative automation and Novocastra™ reagents, Leica Microsystems creates better patient care through rapid turnaround, diagnostic confi dence, and close cus­tomer collaboration.
Medical Division
The Leica Microsystems Medical Division’s focus is to partner with and support surgeons and their care of pa­tients with the highest-quality, most innovative surgi cal microscope technology today and into the future.
The statement by Ernst Leitz in 1907, “with the user, for the user,” describes the fruitful collaboration with end users and driving force of innovation at Leica Microsystems. We have developed fi ve brand values to live up to this tradition: Pioneering, High-end Quality, Team Spirit, Dedication to Science, and Continuous Improvement. For us, living up to these values means: Living up to Life.
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