Legrand AL5200 User Manual
AL5200 RACEWAY WIRE FILL CAPACITIES FOR COMMUNICATION
CAPACITY CROSS SECTIONAL AREA
CABLE/WIRE SIZE OD 8.5" [216mm] 4.85" [122mm] 3.78" [89mm] 3.86" [99mm] 4.36" [114mm]
Inches [mm] 20%* 40%** 20%* 40%** 20%* 40%** 20%* 40%** 20%* 40%**
UNSHIELDED 4-pair, 24 AWG,cat.3 0.190 [4.8] 60 20 34 68 26 53 27 54 30 61
TWISTED PAIR 4-pair, 24 AWG,cat.4 0.220 [5.6] 44 89 25 51 19 39 20 40 22 45
4-pair, 24 AWG,cat.5 0.250 [6.3] 34 69 19 39 15 30 17 31 17 35
TELEPHONE 2-pair, 24 AWG 0.140 [3.6] 10 221 63 126 49 98 50 100 56 113
3-pair, 24 AWG 0.150 [3.8] 96 193 54 109 42 85 43 87 49 98
4-pair, 24 AWG 0.190 [4.8] 60 120 34 68 26 53 27 54 30 61
25-pair, 24 AWG 0.410 [10.4] 12 125 7 14 5 11 5 11 6 13
COAXIAL RG58/U 0.195 [5.0] 57 114 32 64 25 50 25 51 29 58
RG59/U 0.242 [6.1] 37 74 21 42 16 32 16 33 18 37
RG62/U 0.242 [6.1] 37 74 21 42 16 32 16 33 18 37
RG6/U 0.270 [6.9] 29 59 16 33 13 26 13 26 15 30
TWINAXIAL 100 Ohm 0.330 [8.4] 19 39 11 22 8 17 9 18 10 20
SHIELDED TYPE 1 0.390 [9.9] 14 28 8 16 6 12 6 12 7 14
TWISTED PAIR TYPE 2 0.465 [11.8] 10 20 5 11 4 8 4 9 5 10
TYPE3 0.245 [6.2] 36 72 20 41 20 32 16 32 18 36
FIBER OPTIC Two Standard(Duplex)
Multimode, 62.5/125um 0.190 [4.8] 60 120 34 68 26 53 27 54 30 61
AL5200 RACEWAY WIRE FILL CAPACITIES FOR POWER
CAPACITY OF CROSS SECTIONAL AREA
WITH OUT DEVICE
WIRE TYPE 2.4" [61mm] 2.85" [72mm] 3.5" [85mm] 3.9" [99mm] 4.5" [114mm] 4.8" [122mm] 8.5" [216mm]
THWN/THHN #6 18 22 27 30 34 37 65
#8 25 30 37 42 48 51 91
#10 52 62 76 84 98 104 184
#12 82 97 119 113 154 164 290
#14 110 131 161 179 207 220 391
AL5200 Aluminum
Surface Raceway
INSTALLATION INSTRUCTIONS
AL5200 RACEWAY WIRE FILL CAPACITIES FOR POWER
CAPACITY OF CROSS SECTIONAL AREA
WITH DUPLEX DEVICE (1.34 Sq.in.)
WIRE TYPE 3.78" [89mm] 3.86" [99mm] 4.36" [114mm] 4.85" [122mm] 8.5" [216mm]
THWN/THHN #6 16 19 24 26 55
#8 23 27 34 37 76
#10 47 55 68 75 155
#12 74 87 108 118 244
#14 99 117 145 159 329
NOTE:* 20% cable fill is calculated to approximate reduction in cable capacity due to connectors mounted within raceway and fittings that may restrict
cross sectional area.
** 40% cable fill is the maximum designed cable fill base on a proposed revision to TIA/EIA 569-A.
Wiremold Electrical Systems conform with, and should be installed and
properly grounded in compliance with requirement of the current
National Electrical Code or codes administered by local authorities.
All electrical products may represent a possible shock or fire hazard
if improperly installed or used. Wiremold electrical products are UL listed, made for interior use and should be installed by qualified
electrical people in conformance with current local and/or the
National Electrical Code.
Note: Raceway may be configured in single or multiple channels
to accommodate power or communications wiring.
MAXIMUM CROSS SECTION
8.5 sq. in.
[215.90mm]
5"
[127mm]
2 3/4"
[70mm]
2 3/16"
[56mm]
2"
[51mm]
4.86 sq. in.
[123.19mm]
3.78 sq. in.
[96.01mm]
3.90 sq. in.
[99.06mm]
4.50 sq. in.
[114.30mm]
18"
[457mm]
AL5200 SYSTEM PRODUCT APPLICATION AL5200B RACEWAY BASE
AL5200B RACEWAY BASE
To attach AL5200B Series Base sections to mounting
surface, drill 9/32" holes in The base (approx. 18" O.C.)
Fasten with #8 flat head screws.
Snap in AL5200D Divider into raceway base as shown.
Refer to cross-sectional drawings above for versatile
divider location.
1.Provide electrical feed through 1/2" or 3/4" [12.7mm or 19.1mm]
trade size KOs in AL5210B2 end caps.
2.Attach base section to mounting surface by drill 9/32" [7.1mm]
holes in the base and using #8 flat head screws.
3.Secure conductors in place with AL520wc Wire Clip.
4.Join additional raceway sections with two Al5201 Couplings.
5.Close ends with AL5210B2 Blank End Fittings.
6.Snap cover into base to complete installation.
IMPORTANT: All mounting methods must not exceed 4’-0"[1.22m]
interval and must result in a flush interior surface.
AL5210B2 (SHOWN) AL5256 DEVICE PLACE SERIES
End feeding: AL5210B2/AL5210B3 and AL5210B3 Series
end fittings have concentric 1/2" and 3/4" trade size
KOs in end. Provide Electrical feed through KOs.
Insert fitting into End of raceway base. Secure in
place by tightening two screws.
To Install: Snap-in Bezel Cover into AL5256 Device place. After
installing the bezel, Snap-in the communication connectivity into
the bezel cover as required. Snap-in AL5656 Device Place Series
into AL5200B Raceway base to complete install.
Snap-in divider
(Optional)
1/2" OR 3/4"
TRADE SIZE CONDUIT
COMMUNICATION CONNECTIVITY INSERT
BEZEL COVER
AL5256 SERIES
AL5200 BASE
4
6
3
2
1
5
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